18 15778 : 2007 aD are ara oh arena ta oer axe araxen & fey aeieract Uehara aeiergs (MMAR) orga — fafa Indian Standard CHLORINATED POLY VINYL CHLORIDE (CPVC) PIPES. FOR POTABLE HOT AND COLD WATER DISTRIBUTION SUPPLIES — SPECIFICATION Kes 3.01020,91.18060 xis2007 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 September 2007 Price Groups i i ioe NN I I III NI IOI EID EI IIE Pst Piping Systems Sectional Commitee, CED $0 FOREWORD, ‘This Indian Standard was adopted bythe Boreas ofladian Standards, ster the draft finalized by he Plastic Piping ‘ystems Sectional Committe had been approved by the Civil Engineering Divison Coune nthe formulation ofthis standard considerable ssinance hasbeen derived from ISO 1587-1 2003 Plastic piping ster for ot and cold wate installation —Calorinated polyvinyl chloride (PVC -C): Pat | General” and 180 15877-22008 “Plast piping system for bot and cold wate installation — Chlorinated polviny chloride (PVC-C)- Pan? Pipes’. Theses of pipes however have been Kept a per manufacturing pactices being followed ‘India and have bee derived from ASTM F 442M - 99° Standard pectin for chlorinated polyvinyl chloride {(CPVC) plastic pipe(SDR-PR)’ and ASTM D284641-99 Standard pecifcaton fr chlorinated polyvinyl chloride {(CPVC) plastic hot and cold water dtribution systems ‘This standard doesnot purport toads all he safety proMems asocated with ts use Is the responsibility of ‘he users ofthis andar establish appropriate safety and beak practices and determine the applicability of regulatory safer ad health practices and determine the applicability of regulatory liniation prio ose ‘is star alo provides ecommendatorynformuilon at Ames Eregardng storage and guideline fo isan. For the purpose of deciding wheter a paniculrrequremest ofthis standard is compiled withthe fal value, ‘observe or caeulted, expressing the result of test oF anal, shallbe rounded offi accordance with IS 21960 “Rules for rounding off namericl values (fev. The numberof significant place retained nthe rounded off ‘ale should e te same as that of the speciied Vahe in this standarda oan nn nnn nn INI S IIEI IIIENEES 18 15778: 2007 Indian Standard CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPES FOR POTABLE HOT AND COLD WATER. DISTRIBUTION SUPPLIES — SPECIFICATION 1 SCoPE ‘his standard speciis regiments, test metbods and for water service upto and including $2°C. 2 REFERENCES “The standards listed in Annex A contin provisions, which through eeference in this text constitute [rovisions ofthis standard. At the tine of publication ‘the editions indicted were val. All standards ae e encouraged to investigate the of applying the most recent etions of the Standards indicated in Annex A |S TERMINOLOGY For the purpose of this standard, the following Pldg= 0/2 ‘17 Long Term Hydrostatic Stress —The constant hydrostatic stress, which is maintained during a sustained period of ime 3418 Malfunction Temperature (7) — Highest ‘ermperature tat ene reached when Se conrol mits areeseceded S19 Tests AWA Type Tes —Tests cared ot whenever change ‘Smale the composition or in the izelseres inorder to establish the suitability and ‘Sipabity of te pipe 3.192 ccoptance Tote ‘Test cari outon vps lake toma lt or the purpose of accepanee of ho 320. Virgin Material -— Material in such form as ranles of powder that has not been subjected ose fr rocessing other tan that requited for its manufactare tuto which ao e-procernble or reyelable materials) fave Been aed S21 Own Kework Material Material prepared ‘rom rejected unused pipes, including the trimmings ‘romihe procton of pipes, bich wil be reprocessed ‘n'a manufacturer's plant by a process such as exrason and for which the complete formulation is Krowe 322 Standard Thermoplastic Pipe Dimension Ratio (SDK) — The standard thermoplastic ‘dimension ratio (SDR) is the rato of pipe diameter to wall thickness 4 NOTATION "he following notation (symbols) shall apply i his standard nominal ouside diameter = tse diameter at any point = mean outside diameter © maximum mean ouside diameter ~ minimum mean outside diameter oil size all thickness at any point mean wall hicknest Gq > maximum wall thickness at any point = ininm wall hicknes at ry point nominal wall thickness = overall length ofthe pipe fective length ofthe pipe = nominal pressure (working pressure} = de-rating factor for water? 10) vat 85-1-20 ‘5 CLASSIFICATION OF PIPES ‘The pie sale sii by pressure ating (working: a so 226 pressure) at 27°C and £2°C (see Table I. ‘Table 1 Working Pressure for Pipes conditions of tre. None of these adtives shall be: ‘sed separately or together in quantities sufficient 1@= ‘or mechanical properties (in particular long-t ‘chanical serength and impact wength) a8 defined ‘his sandard, : 62 Resin = 621 Chlorine Content =eau Under the License from BIS for JMC PROJECTS (INDIA) LIMITED - SANTACRUZ (EAST), MUMBAI ON 00-00-2097 19:12:26 (119.161 & g a g t 0 20 » «0 18 18778: 2007 a a ‘Temperature °C Fo, 1 Guam roe Mons Pasa Catcurarons Gono nas Musou Conroyoos Works PRESSURE (Couric) on Tessas UP 10 90°C chlorine content not ess than 66 § percent when st accordance with Annex B 63 Compound Properties ‘The compound shall mest the requcement of I 15225 for chlorinated polyvinyl chloride compound used for ‘ipesand tings ltshal have performance designation ‘1D P110-2.2, a per designation system given 42 oF 1S15225, 631 Chorine Conten he chlorinated polyinyehloride pipe compounds containing addaves suchas modifiers, bien ier, {com which the pipe are tobe manufactured, sha have a chlorine conten not less han 60 percent when tesod in accordance with Anne B {63.2 Verification ofthe Matfencton Temperate. T When tested as per the method given in Annex C, at (95 42°C and ata test pressure of 0 MPa for 1000, the pipe shall not leak during the prescribed test surat, 633 Dewy ‘The ehriated polwinyl chloride pipe compounds containing additives such as modifiers, lubricants, fillerst, om which the pipes arto be manufactared, shall have a density between 1450 kg/m’ and 1.650 kgim’, when tested in accordance with 13360 (Pa iSee 1. 7 DIMENSIONS OF PIPES ‘The outside diameter, outside diameter at any point ‘nd wal hikes hal bea given in Table 2. 74 Diameter The outside diameter and outside diameter at any owt as givenin Table? shall be measured scoring © themed given nl 12235 (Pa 1), 7A Diameter at ay Point ‘The difference between the measured maximum outside diameter and messured minimum outside Siameter inthe sae ersesecton of pipe (also called tolerance on oval) shall pot exceed the greater ofthe folowing two values: 2) OSmmand 1) 0.0124 rounded offo the nextighe 0.1 mm. 2.4.2 Wall Thickness ‘The wal hckness ofthe pipes shall be as given in ‘Tabled‘Table2 Dimensions of Chlorinated Polyiny! Chloride Pies (Clones7,7.1,7.120nd7.12.1) i 3 2 i i 5 5 t 3 E i a a ny cunjoups mor Ha OO Oe Gm Ga mer nn Ne o m7 9 © © © m @ m a a mH oH ay o_O oe mo moms wos ow oom moa oe soa moos Mote kee Doss ate ao eM oe oem moo 2 BS BS boa > wows moll fl ft ls as met well las eta tae te wes ett vores 1 ness wih ent acto f SOR 2 Fo CPVC pipes SOR iced by ding he vege ster er of te pin a by the minima wal ies mm, He wal ics by hi me an {.s2'mm sabe need © 152m The SOR als lb ended te mes 5Wat thickness shall be measured by ny ofthe thee methods piven in IS 12238 (Pat 1). To check the Conformity ofthe walthickness of the pipe throughout St entre lang, sis necesary to meavare the wall ‘hichnens of he pipe at ry point along its length. This shal be done by ating the pipe at any point along is length and measuring the wall thicknes as above, Alternatively, 10 avoid destuction of the pipe, non estructive testing methods such as the use of nrasonie wall tices measurement gauges shall be sed at any four points along the length ofthe pipe. TAL Tolerance on wall dhchness For pipes of minimum wall thickness 6 mam oles. the permisible variation between ‘he minimom wall thichoess (and the wall thickness a any pot (€)"Ce~ 6a) Stall be positive in the form of +, where yrOle, 02am, or pipes of minimus wall hicknoss greater than 6 ma, the permissible variation of wall thickness sal again be postive inthe form of ‘be where y wold he apie into pars "he average wal hickoess shalbe determioed by taking at Teast sx measurepents of wall thicknest round the pipe and including both ‘he absolute minimum and absote maxim ‘measred yalucs The tolerance applied to this average wall thickness from these ‘measurements stl be within the range 1g + 0.2mm (ie Table2) “The marie wall thickness tay point shall be within the range 0.15, (ee Table?) Theres ofthese calcutions for checking toleance sbllbe rounded ofiothe ext ghee Otmm. ” » ° ° 743 Lengoh TAA fective Lengoh(L,) he length fa pipe is specified the fective length shall not be less than that specified. The prefered fetve lenin of pipes shallbe 3,8, orm. The pipes ‘nay he supped in other lengths where o agreed upon Istween the manufacture and the purchaser 8 PIPEENDS. ‘The end ofthe pipes mean for solvent cementing shall be cleanly cut and shall be reasoably square tthe anisofthe pipe or may be chamfered atthe plain nd {9 PHYSICAL AND CHEMICAL, CHARACTERISTICS 9.4 Visual Appearance The colour ofthe pipes shall be off-white, Slight ‘uritonsinthe appearance ofthe color are permited SANTACRUZ (EAST), MUMBAI ON 06.09.2017 101226(19 6018 15 15778: 2007 9.1.1 ‘The internal and external surfaces ofthe pipe halle smooth, clean and fe frm grooving and other Sefects 92 Opacity ‘The wall ofthe pai pipe shall not transmit more than (0.1 percent ofthe viable light fling on it when tested inacordance with IS 12235 (Pat3). 9.3 Rect on Water ‘The pipes shall not have any detrimental effect o the composition of the water flowing through them, when tested as per 10.3 of 184985. 94 Reversion Test When tested by the method prescribed in 12235, (Part Sec 1 and See 2) a eng of pipe 200220 ma, ‘og hal no arin gt by more thn S percent ‘95 Viat Softening Temperature ‘When vested by the method presribed in 1S 12235 (Pat 2) the Via stlening temperature of he pein Sal not be les than 110°C 96 Density ‘When tested in accordance with 12235 (Pat 14), the -Senaty ofthe pipes shal be between. 450 gi and 650 gin, |W MECHANICAL PROPERTIES. 1041 Hydrostatie Characteristics When subjected to internal hydrostatic pressre test, in accordance with the procedure given in IS 12235, (at Sec 1), the pipe shal not fil ig the pesctibed {est duration. The temperatures, duration Inydrosaic (hop) stress for the test shall conform to ‘the requirements given in Table 3. The tes shal be ‘arid out not ear than 24 h afer the pipes have een manafacnred. 102 Thermal Stability by Hydrostatic Pressure “esting ‘When subjected oitrnal hydrostatic pressure test in sccordnce withthe procedure given in 1S 12235 (Part {Sec anda per requirement given in Table 3, SIN (Gv.te pipe shal no burst oak daring the prescribed test duration 103 Resistance to External Blow at °C INCA UNITED -GANTACRLC (EAST) MUMBA N00 09-2017 181226(19.160 18810) al tnS- 11-2097 ‘When tested by the method prescribed in $4985, with classified striker mass and drop beight as given in Table 4 the pipe shall have 8 tue impact at of not more han 10 perent. 104 Plattening Test ‘When tested by the method prescribed in 1S 12235 ‘Seley Bock Surya Une he Lien am BS ar MC PROLECTEsau Under the License from ERS for UMC PROVECTS (INDIA) LIMITED - SANTACRUZ (EAST), MUMBAI ON 00-09-2017 19:12:26 (119.100.193. Ws 178: 207 5 Table 3 Requirements of Pipes for Internal Hydrostatic Pressure Test a (Clow 101), a oe To Fetters ae 3 oy 2 “ iy g D a rs 7 ne o Tee “s us se S a oe ” 0 “ = ” ome * i a6 centr tems 5 sabiliey) 3 (Pan pipes shown igo eacing mptning_ ») Mruacrertname order, g cotta POmside dame, & 10 Tense strength When test hy the method preseribed ia 1S 12235, (hat 1) the cme cg a yok hal wo Bes ‘han $08Pa 37 42°C. SAMPLING ANDCRETYRIA FOR CONFORMITY “The sampling procedure andere or conformity lt eas aivenim Amex D, TEMARKING 121 ac pipe sa be clearly an indelibly worked in snklpsint orl eobossed on white tase a nervy of notmore than u Themarung hl show the following: ©) Clas of pipe and pressure rating, ad ach ort number 122 WS Certieaion Marking ack pipe may abo be marked withthe Standard 122.1 The me ofthe Standard Mark ic povernd { provision of the Bureau of dion Standards Ack. 1986 andthe Rules and Regulations made thereundet= “The dca of conditions under which license for hE use of the Standard Mark may be granted to th ‘manufacturers othe producers may be obtained ox the Bureau of fnian Stundards. 3 {able ¢ Cus Striker as and Drop Height Conditions forthe : Tali Weight Impact Tet Z (lame 03 3 we Te te Wear Pang Rae + ” @ ” “ £ > . on cor i io Py ossos% 0 +10 5 ‘ 2» ossosn sete z ” “ tssomn fone i ” ” tans 10 10 a “ 6 casos te 0 3 ~ ” onsen 10 410 3 ~ v0 eros 10 410 é 2 0 esse dome i0 5see NS OS INS SOIL NDS ONESIES IED NEE INES ws terse ANNEXA (Clause 2) Lust oF nereapap woun stutoAsos sm Ie 18 Ne Ie (5:19 Melero sapling See: 2008- Ress wo teal hyo Srs.toe Upon Pv Cp erable pommre oct bal oe ies Saeed ees (awe mn) Trad ¢raty20 Dommlaion of tte ech 122s ‘Terma pipe ad ings — cuconpace (fsrrensc) Methods of tent: (Part 14): 2004 Determination of density/retative (rwt1):2008 Measurement of dimensions (frst density (pecific gravity) Girt (Pxn2) 2004. Beermnation of Viet soeing Fiae unation of Vicet softents (Part 19): 2004 FL test revision) rary anoe ree rein) a Hance = Methods of etn tre 20m Tet oa (Pate): Pat) Pysa and meson! SE a a ds Uist 108 peer Secton | Detain = SF emp sa ln ey of ‘Sec 2.2004 Determination parameters (first ‘non-cellular plastics: = vsxsaneChoriaed polyvinyl chore owt) Tet ltr Sonpaunds dad Yo nes nd i fangs Species ANNEX (Clauses 6.2.1 and6.3.1) METHOD FOR THE DETERMINATION OF THE CHLORINE CONTENT 1-1 COMBUSTION IN BOMB TECHNIQUE MMOD BLL Scope ‘This test method coves the determination of chlorine in CPVC materials by the combustion in bomb technique B-1.2 Principle The test sample is oxidized with sodium peroxide followed by potentiometric or volumetric titation of the resulting chlorides B13 Reagents BABA. Siver Naat, standard volumetic solution (1 molter 00S moi. B.1.32 Niric Aci solution 2 molt B1.3.3 Sodium Peracide, granulated B-1.3.4 Starch, sucrose or ethylene glycol, as combustion aids BLA Apparates BAL Devin Ove, capable of being maintained at S2PCor7S42C. B42 Equipment for Volhard tration of for Potentiometric Titration, with a burete having capacity and accuracy appropriate to the chosen ‘method. B-1.43 Combustion Bomb (fo example Parr bom or another bomb which gives the same results), gas or ‘ecrialy fired. An example of suitable gas fred bomb isshown in Fig 2 BLL44 Nickel Crucible with id tft onto the bom (gas fred) suitable dimensions are 25 mm dit and 40mm height A smaller crucible could be used i the ‘amount of test sample reduced. BAAS Safen-Oven 1.4.6 Beaker, capacity 600m, B.A Balance, accuracy 0.1 mg, BLS Test Sample ‘The sample shall bein powdered or granular form, and if necessary shal be ct nt the pieces Imam 03 rm it size The sample shall be oven dried for 2h at 78°C or Toh sore 8 8 i i i 3 g iFi, 2Conausnon Bown, Gas-Fnso Tre1 Unde cnet Str INC PROVECTS NDIA) UBITED -SANTACRUZ (EAST), MUMBA ON 08.00-2017 191226 19 60192 11.6 Procedure ALG. Firs place 7 2107.5 g of sium peroxide in the ache crucible (forthe ga fied borb) or in the ofthe ben orth electrically Fired bornb). "test portion of about O25 g (weighed 0 ‘0.1 mg) mined wih 0.16 4100.17 gof combustion ad. then unher7 tS gof sodium peroxide. The placing ‘sodium peroxide inthe eb sion cup shal be ‘lone bei a shld protecting the operator Mix by ‘tii: then place he crcl, with the id in poston, inside the bomb and close the bomb tight. IT 20 clecriclly fred bomb is used, assemble tbe bomb and tap ito sete the charge. A smaller crucible an test pion could be wed, B12 Fie the bomb ifthe gus red bomb swe plas itn testy oven. Adjust ame beforband ting an empty ban i be safety oven so al ep te ae few letersi bse te {Get Thence emt Rh Het ies £030" Cio 107 C fr about 10min. gan say fan a St" C19 6 Candis dated byw eck ‘ound, ands fet ta the boom of he bom a B-1.6.8 Cool he bum, open tad ifa yas ed be in ued, remove the crib and caret place 12 10 eof Wistilled water in 600 ml Beaker and Snanedintely covet thc beaker with watch glace Wace Ue reat ha abe, wath down te si Of the Soi wl the pelt he wathings te ihe cleincally red bomb is wed, dalle alee ‘cooling eave the head snd ip the contents ie 100 ‘ot itiled water the beaker tay te fasion cp the ‘me beaker and inamedately cover with wah hs ‘Rat ater doe mt ach fn emec g 1.1.6.4 Heatthe beaker and it content to boiling then «oo, Remove the ercible and id othe feson cup ae bad ning ther wth water and collecting water the svoshines in the beaker, 1.65 Slowly add 20m of concentrated iti ai, staring constantly flowed by nrc acid solution unt ‘he misture neural Then adda farther 2 of tic 263 wht, NOTE — Met ormge ose nr fore 11-166 Dist the content of he beaker to about 200 wath water andra potnometcaly rt the Vth ‘method with silver at solaton. 141.67 Cary outablank testy ig the same amount of sodium peroxide and combustion aid as was wed the test portion, and repeating the procedure (bat ‘vitor the test samp) deseribed in 1.6.40 1.67. 18 19778300 B-1.6.8 When doubt exists as to the whether the’: ‘clon as hen, hot lve the coment {he so shoul bespend ston Sy sa er which they sdb payed wih were ier {tn then waded wih ere wie 2 1-17 Coeaatins 5 1.74 The chlorine content of he dey tra expesid sa percentage by mas ven by the ‘Swing = one, = ass. UNE 5 “ " g 00s -, z sse3. SEM & : : pending won te concentration of elves wn € g we a 1 svn of APN, tr dein nl volume of AgNO, used for blank test, nm; and momen oC empl ja 841.72 Fxprosstho roman the arithmetic mean of he! twp eermnation at donot er fy more han porcen (absolute) 12 OXYGEN FLASK MYTHOD B21 Scope ‘Tin text method covers the determination of cari inCPVC materials by the oxypen Nak echoigue 0.22 Principle ‘The test sample is oxidized with gaseous ony followed by potemiometic or volumetie tivation "he reahing chlorides. B23 Reagents W231. Silver Naat, standard volumetric soa (0 Fmottor0.08 mob W232 Nuri Ald Solaon, 2 mol 3233 Oxygen, gacous R234 Sodio Nirate 18.23 Potassium Hydride Soliton, (00 gh. B.236 Hydvogen Peraxide Solution, 30 pi. B24 Apparatus 24.1 Drying Oven, capable of being maintained S42 Cors22°C on fi bee ancerBiecrs nad ta Hconseto ‘Seley Book Supt Bure Unt1 Under License fom BIS for JMC PROJECTS (INDIA LIMITED - SANTACRUZ (EAST), MUMBA! ON 08.08.2017 18-1226 118 160.198 18 15778: 2007 B22 Holance, to weigh oan accuracy of001 ¢ 82.4.3 Fouipment for Volhard Tiration or Potentiomeare Tiration. with a baretie having 3 capacity and accuracy appropriate to the chosen noted B24. Roun or Fat Bottom Flask capacity $00 mi to 1 000 ml with head design for oxygen combustion (Gee Fig 3) A platioum wire 1.0 mm in diameter and 120 mm long inthe shape oa apered spiralis attached tothe topper. a suitable spiral being 1S mm in dance ‘ind 15m ong Is ecommended at tal gauze be ‘sapped around the ask fr safety, 2.4.8 Filter Paper, abou 3 em 3.8m, ie from halogen and ash BAG eoker,capcty 250. B25 Test Sample ‘Thosamplesallbe in powdered of granular form, nit asta thl be eat the pices of mm 93 mm sire. The emp shale oven died fr 2hat 75° Cor That sr 266 Procedure 26.1 Place tet portion of about 25 maw 35 mg ‘weighed io U0lig ona filer pape cu as shown in Fig and having previowly marked folds Then fold ispuperas shown ani 4().(@)and(@ andclang it tn the platinum spel (Se Fig. 3) with the pape ail proved Pr 3 Fas ror Oxon Connsion wr Pans Wine Artcigo To Store 182462 ltroducestout 20m of water, Lm of pot, hydroxide soliton and 0-15 of hydrogen peroide Solution in to the Rask pass oxygen through a glass {ust 250 nino 380 miu oS nino displace the 18-2463 Ignite the filter paper ail witha gas flame and ‘quickly insert the stoper carrying the platinam wire {and burning filler poper into the fash. 1B-2.6.4 Daring combustion, kepthe flask inverted $9 {Mat the liquid covers the botiom af the stopper and 1980.19 10a 6-1-2017 B26S Aer 30 min open the Mik and transfer 2 ‘he contains quantitatively to x 250 a beaker, ‘amin 2 that the final volume is sbout GO ml, add ‘tout |g of sodium nitrate and 2$ ml of nitric acid 5 {elution and bel the sokaon fr $ min. Aer esaling, = determine the chlorine couteat by poteatiomettic tiation or by the Volhard method wih iver nite salution. 12.646 Carryout bank test flowing the procedare rbod in B-261 to B26 and sing the mes ‘quis ofall he reagents usd inte dctemination, $ tet without the et potion. B27 Calculations [B27 The chlorine content of the dey material, expecssd ae a percentage by mass is given by the {elongata ru orev) aise et 005*«-¥) ass > . 2 8 co ; : oR 8 om ; * 1 3 & : sed above ‘Second . 0 1 2 & ‘Table 8 Scale of Sampling for Internal Hydrostatic Test i (Clauses D9.) and D193) 3 Tae Nam at Sane rs i im S o © : ° Tene 5 ° i ” 3 0 1 3 ° E z2 Under te License from BIS for JMIC PROVECTS (INDIA) LIMITED - SANTACRUZ (EAST), MUMBAI ON 08.08.2017 18:1226 (119.1 is 15778: 2007 ‘ocnish othe testing authority one sample ofthe pipe ‘ofthe thinnest wall section, selected preerably fem a ‘lar production ot 2.1.2.1 The sample so selected shll be tested for compliance with rquremens for ope a pen 1-21.22 Ifthe sample pases the requirments of the ‘opacity fest, the type othe pipe under consideration Stal be consiered to be eligible for approval which ‘tale valid fra petod of one year. 10-212. Incase the sample inthe tes. he esting ior. atts discretion may cal fra fresh sample ‘xu subject the same othe opacity test Ihe sample passes the repeat test, the type of pipe under ‘onsideratio sal be considered eligible for ppeonl. Ihe sample fils he repeat tet the type of pipe stallnotbe approved. The manufacture rthe supplier ‘nay be asked to improve the design and re-sbmi the ‘rodect For type approval. 2124 Alte eo ofthe valiiy pera (cally fons jo) a ain nocesany, the testing autorty ‘nay call Fora fresh sample for opacity test far the purpose of type approval DAR Test for Eifectom Water {orthin type et, dhe manufacturer othe spp stall Forni co the testing wbority thre samples of the ‘inlle i28 of pipe take fom each machine (elec eferably fom regular production lot) (D213. Three samples so selected shall be ested for compliance with he requirements fr effeton wai ms een 9, 2.1.2 Hallehree samples pass tbe requirement for cliect on water, the type test of the pipe under ‘omnidration shall be considered to be eligible for pproval. which all be normally ald for a period of (B-2.1.3 Incase any ofthe samples fils in his, the testing authority tits dsretion, may ell fresh samples not exceeding the original number, and subject ‘mothe ts for efet on wate. In the repeat et, no single failure oceuts, the type of pipe under ‘Sonsideration shall be considered eligible for ‘ype vporeval. Hany of the samples fas in the repeat te, the type of pipe shall not be approved. The ‘manufacturer rte supli maybe asked o improve ‘the desig and esubent he produc for ype approval 1.2.34 Atihe end ofthe validity period (oemaly ‘one year) or eae, if necesary the testing authotty ‘may elo fest samples for eflect on water est forthe Purpose of ype approval 2.14 Imernal Hydrostatic Pessre Tet spe Tes) (nd Thermal Stability Forthistype tet the manufacturer othe supplier shall ‘arnish othe testing authority, thre samples of pipes fof ciferent diameters and diferent clases (selected ‘Preferably rom a regia production ft). D141 Thyce samples so selected shall be tested for compliance with he requirements of ype test given in ‘ables (D-2.1.42 Halle hve samples pas the requirements ‘Shall be normally valid fora period fone eae 1D-2.1.43 Incase any ofthe samples fil in histest the testing autority, ats discretion, may cal or fresh ‘samples not exceeding the original number and subject tem tothe pe test Hn the repeat test. no single fale accur, the typeof pipe sal be considered for ‘ype approval. If any of he amples fails inthe repeat tens, he pe of pipe all ot be approved. ‘The ‘tupufacurer or the supplir may be asked vo improve the desig and resin the product for type approval 1-21.44 At the end ofthe valiiy period (nermally ‘on yeu) areal, if necessary, the esting athonty ‘way call fo rh samples Tor type test forthe purpoxe oF ype approval. D218 Tomsile Strom Tet (spe Test) Forthisype ts, the manatactre othe supplier shall ‘enh he etingsrhorty, ve samples of pipe of irterent diameters and different class (selected ‘rferabl thom a regular production lt). D2LK1 Five samples so selected shal be tested for ‘compliance with the requirements of ype tet given ‘aia 2.1.82 Ifalte ve samples pass the requirement of the quay tet the ype test of pipe under consteration ‘tall heconeidred be igh for ype approval which ‘Shall be normally valid fora period of one yeu. 2.183 Inca any ofthe sample fils in histo, the testing authori, atts discretion, may all fr fresh samples not excceding the erga amber and subject ‘hem to the ‘ype tes If, the ropeat test no single failure ocers, the type of pipe shal be considered for ‘9pe approval If any ofthe samples fl he repeat fess, the type of pipe shall not be approved. The ‘manufacturer or the supplier may be asked to improve ‘he design and vesuben the product for type approval D214 Atthe end of the validity period (normaly ‘one yar) or cari, if cesar, the testing authority ‘ay call for esh samples For fype tet forthe purpose ‘of ype approvalANNEXE (Foreword) GUIDELINES FOR STORAGE AND INSTALLATION 1 STORAGE CCPVC pipes ofall sizes are packed in polyethylene packing rolls and both the ends of he packed roll are Sealed with ait bubble film eap in oder to provide protection during handling and transportation. Aer Pocking, the whole bunch of pipes i tightened with polypropylene/HDPE strapping. Each role is then ‘marked wih size’ pe ofthe pipe, lt mumber and ‘quantity, The packed pipe rolls ae stored in their ‘respective acs in properly covered storage area. Apart from providing protection during handling and transporaton. the packing rol alo protect the pipe {hom lta violet rays 2 INSTALLATION GUIDELINES E21. Visually inspect pipe ends before making the oi Use ofa chartering wot wil ep Went) any ‘racks, a5 will catch onto any crack 1-22 Pipe may be cut quickly and efficiently by several methods. Whee type plastic bing cuters ae prefered. Ratchet type cuter or fine tooth saw ae voter options However, when using the athe ctr ‘be corain to soe the extern wall by rotating the eater blade i cirularmation around the pipe Dothisbeore appling sipiicamt downward pressure to Finalize the ‘ut This step leads toa square cut. In adtion, make Sure ratchet cutter blades ar sharp. Cuting tubing as surly posible provides opal boning ea ‘within joe 3 Burrs and flings can prevent proper contact between the tube and fitings during the assembly, and should be removed rom the outside and inside ofthe ‘ube. A chamfering tool is prefered, but a pocket knife ‘efile also surtable fortis purpose. E24 Use only CPVC cement jointing. Use CPVC cement, which is dully recommend. by the manufacture, ” E-2$ When using adbesive soltionsolvent cement ‘be certain of proper vetlation £-2.6 Whenmaking join. apply aheavy even coat of cement tothe pipe end. Us ‘without addtional cement to apply the fting socket. Too much cement ca ease clogged ‘eaterways Do natallow excess cement to pad inthe Fating and pipe assembly. This could result in a ‘weakening ofthe pipe wall and posible pipe fale then the syste it presurzed. 1.2.7 Rotate pipe one-quarter to one-half tum while inserting tnt the fiting socket and remove the excess. adhesive solution Solvent cement fom the joint with ‘lean rag Once the pipe end is seated, bold in place {or $ s10 10s tallow the join to set [E28 When making tansition connection to meta ‘eas, use a special transition fiting oF CPV male tveaded adapter whenever posible. Do not over- torque plastic threaded connections. Hand tight pls ‘one-half tur should be adequate 1-29 Hang or seap CPVC systems losely 1 allow for thermal expansion. Do not use metal straps with sharp ges that might damage the tubing. 1.2.10 CPVC stub ous for lavatories, closes and sinks se appropiate. However, on areas where there is a ‘ikeltood that movernent or impact abuse will ocur, ‘metal pipe nipples may bea more appropriate tub-ot ‘material Showerhead, tb spouts and outside sil cocks treexamples, E211 When connected 1a gas water heater, CPVC tubing should not be located within $0 cm ofthe fe. For water heaters lacking reliable temperature cont. ‘his distance may be ineeased upto Im a metal nipple ‘or flexible appliance connector shouldbe wilized. Ths ‘measre eliminates the poteta for damage to plastic ong hrmehtrenk foreacenerner be fas ‘upd Bok Sey Euroa Under ho License fom BS for IC PROVECTS INDIA UMITED -SANTACRUZ (EAST, MUMEA ONG8:182017 18128 (18160198100) yal test 1-201‘ureau of Indian Standards DIS is » statutory institution established under the Bureaw of Indian Standards Act, 1986 to promote ‘harmonious development of the activities of standardvation, marking and qual certification of goods and tending t connected mater in the country. Copyright BIS has the copyright of all its publications. No part ofthese publications may be reproduced in any form without the prior permission in writing of BIS. This doesnot prelude the fre us, i the course of implementing the star. of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating 10 opstight be addressed to the Direaor (Publication). 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Road, Kankurgachi 2337 8499, 2337 8561 KOLKATA 700058 2537 8626, 2337 9120 Northern > $CO 335.336, Sector MA, CHANDIGARH 160022 260 3843 260 9288 Southeen CLT, Campus, 1V Cross Road, CHENNAL 600113 254 1216, 2288 1442 2254 2519, 2286 2315 Western > Manakalaya, 9 MIDC, Marol, Andheri (East) 2832 9295, 2832 7858 ‘MUMBA 400093 2832 7891, 2852 7892 Branches» AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR COIMBATORE. FARIDABAD, GHAZIABAD. GUWAHATI, HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR PARWANOO, PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM. | r=nk ipl Bren Under he Lene om lS er JMC PROJECTS UNDA) LIMITED - SANTACRUZ EAST, MUMBAI ON 7 1012.28 18 180198100) oh AMENDMENT NO. 1 JANUARY 2011, To 1S 15778 : 2007 CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPES FOR HOT AND COLD WATER DISTRIBUTION SUPPLIES — SPECIFICATION (Page 2 close 5, Table, Note, Ine 3) — Sabine 13 for's (Page 8.elose 9.2, ine — substi "02" for“. (Page 16, clase D-21.4.2, Ine 4) — Satine "thes for one g (Pog 16, clause D-21.44, Ine 2) — Substinte “tee fo “one (CED 50) Eee TBE NDT ‘upped by Bok ureyBucau Lden rom Bi fo JMC PROMECTS (NDI) LIMITED - SANTACRUZ (EAST, MUMBAI ON 000017 1-122 AMENDMENT NO.2 MAY 2013 TO IS 15778 : 2007 CHLORINATED POLYVINYL CHLORIDE (CPVC) PIPES FOR HOT AND COLD WATER DISTRIBUTION SUPPLIES — SPECIFICATION 8 (age 3, clause 63:2, in 8) — Subtiate $5° for "60 (ce 50) eases CBE, Suey Bateau Lidar the Lee rm