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Magnesiumair batteries: from principle to


application
Cite this: Mater. Horiz., 2014, 1, 196
Tianran Zhang, Zhanliang Tao and Jun Chen*

Metalair batteries are important power sources for electronics and vehicles because of their remarkable
high theoretical energy density and low cost. In this paper, we introduce the fundamental principles and
Published on 10 September 2013. Downloaded on 12/12/2014 21:07:04.

applications of Mgair batteries. Recent progress in Mg or Mg alloys as anode materials and typical
classes of air cathode catalysts for Mgair batteries are reviewed. In the meantime, dierent
Received 21st July 2013
Accepted 30th August 2013
compositions of the electrolyte are also compared. The design of electrode materials both for anodes
and cathodes of Mgair batteries is discussed for further performance improvement. It is noted that in
DOI: 10.1039/c3mh00059a
the development of rechargeable Mgair batteries, bi-functional catalysts with reversible oxygen
rsc.li/materials-horizons reduction and evolution reactions are facing challenges and it is worthwhile devoting much eort to this.

Anode: Mg / Mg2+ + 2e (1)


Introduction
Metalair batteries have attracted much attention as prom- Cathode: O2 + 2H2O + 4e / 4OH (2)
ising electrochemical energy storage and conversion devices
Total: 2Mg + O2 + 2H2O / 2Mg(OH)2 (3)
due to their high theoretical energy density and low cost.13
Among various types of metalair batteries, lithiumair and
zincair batteries have been investigated,47 while magnesium
During the discharge process, the anode Mg is oxidized to
(Mg)air batteries have not been explored as much. The basic
Mg2+, producing two electrons, while at the opposite electrode,
structure of a Mgair battery is shown schematically in Fig. 1,
O2 passes through the air cathode and is then reduced to OH
composed of an Mg (or Mg alloy) anode, an air cathode and a
by reaction with H2O and electrons.8 The theoretical voltage of
saline electrolyte. The reactions involved in Mgair batteries
the Mgair battery is 3.1 V and the specic energy density is 6.8
are as follows:
kW h kg1, as summarized in Table 1. The Mgair battery is a
promising electrochemical energy storage and conversion
Key Laboratory of Advanced Energy Materials Chemistry (Ministry of Education),
device since Mg is abundant on the earth, has a high reaction
College of Chemistry, Synergetic Innovation Center of Chemical Science and
Engineering, Nankai University, Tianjin 300071, China. E-mail: chenabc@nankai.
activity, is light weight, has low toxicity and has relatively high
edu.cn

Jun Chen is the Chair Professor


on energy materials chemistry at
Nankai University, the Director of
the Key Laboratory of Advanced
Energy Materials Chemistry
(Ministry of Education). He
received his B.S. and M.S.
degrees from Nankai University
in 1989 and 1992, respectively,
and his Ph.D. from Wollongong
University (Australia) in 1999. He
held the NEDO fellowship at the
National Institute of AIST Kansai
Center (Japan) from 1999 to 2002. His research activity focuses on
nanomaterials, electrochemistry, batteries, fuel cells and solar cells
with ecient energy storage and conversion. Fig. 1 Typical structure and working principle of an Mgair battery.

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Table 1 Voltage and energy density comparison of selected batteries1

Theoretical cell
Selected batteries voltage (V vs. SHE) Theoretical specic energy densitya (kW h kg1)

Li-ion (0.5C6Li + Li0.5CoO2 4 3C + LiCoO2) 3.8 0.387


Liair (2Li + O2 / Li2O) 2.91 13.0
Lisulfur (2Li + S 4 Li2S) 2.2 2.6 (ref. 4)
Znair (2Zn + O2 / 2ZnO) 1.65 1.3
Mgair (Mg + 0.5O2 + H2O / Mg(OH)2) 3.1 6.8
P
a
The theoretical specic energy density (3M nFE/ M, where F is the Faraday constant, E is the reaction potential and M is the molar mass of
reactants) is calculated excluding O2 for metalair batteries.

safety.911 Generally speaking, the present Mgair battery is a stable below 2.37 V with a large pH range. Unfortunately, the
primary battery. Indeed, the Mgair battery can be re-used area is below the region of water stability. Mg2+ is the stable
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mechanically by replacing the spent Mg anode and electrolyte substance in a pH range from 0 to 11, above which Mg(OH)2 is
with a fresh Mg anode and electrolyte, making it refuelable.12 the stable one. Consequently, in neutral and acidic aqueous
However, rechargeable Mgair batteries with reversible oxygen environments, Mg spontaneously converts to Mg ions. These
reduction and evolution reactions are facing challenges and it is further react with water through an electrochemical reaction to
worthwhile devoting much eort to this. produce magnesium hydroxide and hydrogen gas, oen
Though Mgair batteries have a relative high voltage and involving micro-galvanic coupling between cathodic areas
energy density, there are still scientic problems limiting their (where the electrochemical reduction of water happens) and
widespread application. The main issue of Mgair batteries is anodic areas (where the electrochemical oxidation of Mg
the high polarization and low coulombic eciency. For
example, the working voltage is normally below 1.2 V and the
practical specic energy is lower than ten percent of the theo-
retical one. This issue is caused by two aspects: the corrosion of
the Mg anode arising from the reaction of Mg and the electro-
lyte, and the sluggish kinetics of the oxygen reduction reaction
in the air cathode.
To overcome the existing problems of Mgair batteries, more
investigation and deep understanding are obviously needed.
Herein, we review Mgair batteries from basic principles to
applications. In particular, the corrosion mechanism of Mg, the
recent progress on Mg anode materials, the characterization of
the electrolyte, the air electrode structure and the catalyst
design for the oxygen reduction reaction are summarized to
provide a more in-depth understanding of Mgair batteries.
This should shed light on further research and design of the
electrodes, electrolytes, and structures for both primary and
rechargeable Mgair batteries. This review is organised in the
following sequence: the Mg anode, electrolyte, air cathode, and
applications are introduced, followed by conclusions.

Mg anode
The Mg anode plays a critical role in Mgair batteries. During
discharge, Mg in the anode is dissolved to produce Mg2+,
producing two electrons (eqn (1)). The standard electrode
potential of the reaction is 2.37 V and this electrochemical
reaction can produce 2.2 A h g1 of capacity. However, for Mg
air batteries, a high level of polarization is displayed. One issue
is the side-reaction in the Mg anode, that is to say, the corrosion
of Mg. Therefore, in order to improve the performance of Mg
Fig. 2 (a) Pourbaix diagram for the magnesiumwater system at
air batteries, it is necessary to discuss the corrosion mechanism 25  C. Adapted from ref. 15. (b) Negative dierence eect (NDE) of
of the Mg anode. In the Pourbaix diagram of a Mgwater system magnesium. Reproduced from ref. 16 by permission. Copyright 2003,
at 25  C,13,14 as shown in Fig. 2a,15 Mg is thermodynamically Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

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occurs).16 This process is the corrosion of Mg with the following technology, Mg alloys have been widely explored for Mg
three parts: seawater batteries.22,23 The eect of alloyed metals on the
corrosion rate of Mg alloys has been deeply investigated.15 One
Mg / Mg2+ + 2e (anodic reaction) (4) of the most interesting series of Mg alloys is MgAl alloys. In the
phase diagram of MgAl alloys,24 when the concentration of Al is
2H2O + 2e / H2 + 2OH (cathodic reaction) (5) lower than 10 wt%, the Mg phase is obtained aer solidication
with a hexagonal closely-packed hcp structure. The Al intro-
Mg2+ + 2OH / Mg(OH)2 (product formation) (6)
duced to the Mg will not only enhance the physical strength but
The overall corrosion reaction can be written as: also prevent the HER. Therefore, MgAl alloys suppress the self-
corrosion of the anode.
Mg + 2H2O / Mg(OH)2 + H2 (7) Meanwhile, the addition of a small amount of zinc to MgAl
alloys to produce MgAlZn alloys such as AZ31, is widely
Among these reactions, the hydrogen evolution reaction (HER) employed for Mgair batteries. The discharge testing of AZ31 in
(eqn (5)) is the limiting factor to the corrosion of Mg. neutral 3.5 wt% NaCl solution with 5 mA cm2 current density
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Besides the HER, other factors also give rise to the corrosion shows that the operating voltage is 1.125 V and the specic
of Mg. The negative dierence eect (NDE) is an important one. discharge capacity is 1125 mA h g1.18 In comparison with AZ31,
Generally, the corrosion reaction is either an anodic or cathodic the same type of AZ61 shows better performance in Mgair
process. For most metals such as iron, zinc or steel, when the batteries with a 7 wt% NaCl electrolyte, where the cell voltage is
applied potential increases, the anodic current rises, accom- about 1.28 V.12
panied by the cathodic current decreasing simultaneously (Ia Moreover, MgAl alloys containing manganese are also an
and Ic curves in Fig. 2b). However, Mg displays quite dierent important option. The existence of manganese reduces the
behaviour. It is clearly shown in Fig. 2b that the anodic current particle size of the alloys. The performances of AM50, AM60,
IMg (corresponding to eqn (4)) and the cathodic current IH and MA8M06 as anode materials of Mgair batteries have been
(corresponding to eqn (5)) both rise with an increase of the investigated, among which MA8M06 is the best one with a
applied potential. This strange performance of Mg is called the higher voltage and more positive corrosion potential even than
negative dierence eect (NDE). As the NDE increases the the AZ series alloys.20
hydrogen evolution current, it accelerates the corrosion of Mg. Recently, alloying Mg with Li has been considered for
The reasons for the NDE have been investigated for decades and potential battery anodes due to the more negative standard
dierent possible mechanisms are proposed. However, none of potential and high Faradic capacity, as well as the high specic
the mechanisms can completely interpret the NDE.16,17 energy of MgLi alloys.18,21 Taking Mg14Li1Al0.1Ce as an
Another factor of Mg corrosion is galvanic corrosion, which example, a higher electrochemical activity and lower self-
is caused by the impurities in Mg plate such as metallic iron, corrosion rate are observed than for Mg and AZ31. Fig. 3
nickel, or copper. These elements construct micro-cells with Mg shows the discharge behaviour of Mgair batteries with Mg
and expedite the cathodic reaction in eqn (5), resulting in 14Li1Al0.1Ce, pure Mg, and AZ-31 as the anodes at a current
further corrosion of the Mg plate.8 It is found that the galvanic density of 2.5 mA cm2. The specic capacity of the Mgair cell
corrosion is directly associated with the impurity content.16 In with Mg14Li1Al0.1Ce anode in 3.5 wt% NaCl solution is
particular, once the impurity content exceeds the tolerance 2076 mA h g1 and its operating voltage is 1.272 V, higher than
limit, the corrosion rate is greatly increased while with a lower that with pure Mg and AZ-31 anodes.18 In summary, Mg alloys
impurity content, the corrosion rate remains low. For example, show high performance as anode of Mgair batteries. However,
the tolerance limits of Fe, Ni, and Co are about 0.2 wt%,16 Mg alloys still suer from corrosion, leading to lower working
indicating that trace amounts of these elements are harmful voltages in comparison with the theoretical ones. Thus, it is still
to Mg. necessary to further reduce the corrosion rate and improve the
According to the discussions above, the HER and NDE as reaction activity of the anode.
well as impurities are the main factors for the corrosion of Mg. A Another strategy to improve the performance of the Mg
suitable Mg anode material requires a lower HER reaction rate, anode is to modify the intrinsic properties of Mg itself. In this
a smaller NDE and no impurities. Meanwhile, the by-product case, the purity and morphology are important factors. As
Mg(OH)2 (eqn (7)) should also be easily removed from the mentioned above, commercial Mg plate contains harmful
anode in order to gain refreshed active sites. Therefore, impurities such as Fe, Co or Ni. Reducing the amount of
searching for new Mg-based anode materials with high reaction impurities in the Mg plate is helpful for improving the perfor-
activity and slow corrosion rate is important for the develop- mance of Mgair batteries. High-purity Mg (99.99%) shows
ment of Mgair batteries. So far, eorts have focused on two better performance as an anode with higher corrosion resis-
directions as summarized in Table 2. One is alloying Mg with tance (meaning lower corrosion rate) than even some Mg
other metals to inhibit the HER and the other is to improve the alloys.20
properties of Mg itself. In addition to just suppressing the corrosion, increasing
Alloying Mg with other metals such as Al, Mn, or Zn, which the activity of the anode is also important. It is accepted that
prevent the hydrogen evolution reaction, has attracted a lot of nanostructures exhibit novel physical and chemical properties
attention. With the fast development of metallurgical that are not present in the corresponding macroscale

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Table 2 Types of Mg anode for Mgair batteries

Type Main constituents Morphology Properties Ref.

Simple Mg Commercial Mg Mg High corrosion rate, large negative 1


dierence eect
Nano/mesoscale Mg Mg Nanospheres Better corrosion resistance and high 19
Nanoplates current density as well as higher rate
Nanorods discharge ability than commercial Mg
Urchin-like
Mg-alloy AZ31, AZ61, AZ91a Mg/Al/Zn Better corrosion resistance, better 12 and 18
strength and tarnish resistance and
higher working voltage than commercial
Mg
AM50, AM60, MA8M06b Mg/Al/Mn Better corrosion resistance, smaller 20
crystalline grains and higher working
voltage than commercial Mg

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MgLi alloys Mg/Li Better corrosion resistance, higher 18 and 21


energy density and higher working
voltage than commercial Mg
a
AZ31 (96 wt% Mg, 3 wt% Al and 1 wt% Zn), AZ61 (93 wt% Mg, 6 wt% Al and 1 wt% Zn), AZ91 (90 wt% Mg, 9 wt% Al and 1 wt% Zn). b AM50 (94 wt%
Mg, 5 wt% Al, 0.6 wt% Mn), AM60 (93 wt% Mg, 6 wt% Al, 0.6 wt% Mn), MA8M06 (97 wt% Mg, 1.3 wt% Mn, 0.12 wt% Zn, 0.12 wt% Al, 0.2 wt% Fe).

a high specic area of the Mg anode does enhance the activity of


the cell reaction, but at the same time it also increases the
corrosion rate of Mg. Therefore, just tuning the Mg anode is not
enough and a suitable electrolyte is highly desired, which is
discussed later.
According to the previous eorts on Mg anode materials, it
is concluded that for developing Mg anodes with high-
performance, a small size of Mg particles, especially with
nanostructures, promotes the reaction activity. The high
specic surface of Mg particles results in more Mg atoms being
exposed to the electrolyte and the amount of Mg(OH)2 by-
product is reduced quickly. In the meantime, Mg alloying
with elements such as Al, Mn or Li suppresses the HER and
reduces the self-corrosion of Mg. Therefore, hollow or porous
nanostructures of Mg or Mg alloys should be promising
Fig. 3 Discharge behaviour of Mgair batteries with dierent anode candidates for Mgair batteries. Moreover, with the rapid
materials at a current density of 0.5 mA cm2. Reproduced from ref. 18 development of computer technology, rst-principles calcula-
by permission. Copyright 2011, Elsevier. tions have been widely used for designing materials, especially
for batteries.30,31 For Mg-based materials, eorts have been
devoted to energy storage and the electronic structures of Mg
alloys.8,32,33 It is expected that using calculations as a tool,
structures.25,26 Furthermore, nanomaterials have already been
functional Mg anode materials are to be designed.
investigated in batteries and fuel cells.2729 In Mgair batteries,
with controllable morphology, Li et al. explored the electro-
chemical activity of micro/nanostructured Mg anodes in Mgair Electrolyte
cells.19 Samples with microspheres, microplates, nanorods and
sea-urchin-like nanostructures prepared by the vapour- In general, the electrolyte of an Mgair battery is a neutral saline
transport method have shown better performance in compar- aqueous solution that contacts with the electrodes, greatly inu-
ison with that of commercial Mg powders in the Mg(NO3)2 + encing the electrode reactions. Since the high polarization and
NaNO2 electrolyte (Fig. 4). Among the micro/nanostructures, low coulombic eciency of the Mgair battery is not only related
sea-urchin-like Mg displays the highest energy density and to the electrodes but also to the electrolyte, choosing a suitable
high-rate performance. The results demonstrate that porous electrolyte is crucial to the performance of Mgair batteries.
and network nanostructures increase the number of active sites For the anode reaction, the electrolyte has a large inuence
and accelerate the sedimentation of the by-product (Mg(OH)2) on the corrosion of Mg. Table 3 summarizes the corrosion
in a certain electrolyte, and hence improve the performance of potential of bare Mg in various aqueous solutions. It is clear
the Mgair battery. One thing that should be mentioned is that that Mg has a higher resistance in alkaline solution than in

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Table 3 Rest potential (Er) of Mg with various aqueous solutions35

Electrolyte Er (V vs. NHE)

NaCl 1.72
Na2SO4 1.75
HCl 1.68
HNO3 1.49
NaOH 1.47
NH3 1.43

to the partial formation of Mg(OH)2 lm on the surface of the


Mg or Mg alloys. This could protect the anode active material
from corrosion. However, too much Mg(OH)2 lm on the elec-
trode prevents further reaction of the anode, leading to a
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delayed response to an increase in the load.1 Thus, a neutral


electrolyte is usually used in Mgair batteries.
In addition to the inuence of pH, the anions in the aqueous
solution also play an important role. A large number of electro-
lytes containing dierent anions have been screened with the
purpose of understanding the inuence of the anions.36 Upon
comparison with NaCl, KHCO3, NH4NO3, NaNO3, NaNO3 +
HNO3, Mg(NO3)2$6H2O + NaNO2, NaNO2, Na2SO4, MgCl2, and
MgBr2, the Mg(NO3)2$6H2O + NaNO2 electrolyte can result in low,
uniform corrosion and low anodic polarization of Mg at useful
current densities as well as fast coagulation of the by-products
(Mg(OH)2).19 It has been found that Cl and SO42 are more
likely to attack Mg and thus lead to high corrosion rates, while
NO3 or NO2 ions, though they also attack magnesium, do not
do so to the same extent as chlorides.17 Therefore,
Mg(NO3)2$6H2O + NaNO2 is more suitable than other salts.
Another factor related to the electrolyte is the concentration of
salt in the electrolyte. The corrosion rate of pure Mg in seawater is
about 0.25 mm per year while that in 3 M MgCl2 solution is 1200
times larger.35 Therefore, a low concentration of salt is usually
necessary. Also, adjusting the metal/electrolyte interface is a
relevant method to promote resistance to corrosion. Khoo et al.37
used phosphonium chloride ionic liquid and water as an elec-
trolyte and tested the discharge performance of an Mgair
battery. The results demonstrated that the amorphous gel-like
Fig. 4 Typical scanning electron microscopy (SEM) images of as- interface formed on Mg led to a level of passivation when the
prepared Mg: (a) microspheres, (b) microplates, (c) nanorods, (d) sea- cell was at open circuit. This stabilized the metal/electrolyte
urchin-like nanostructures. (e) Representative transmission electron
interface and enhanced the performance of the Mgair battery.
microscopy (TEM) image of nanorods and (f) high-resolution trans-
mission electron microscopy (HRTEM) image of the white square In addition to searching for new electrolytes, some hydrogen
marked in (e) with the inset showing the corresponding fast Fourier evolution inhibitors such as stannates, quaternary ammonium
transform (FFT) pattern. (g) Representative discharge curves of the salts, dithiobiuret and their mixtures can be added into the
Mgair batteries made from Mg microspheres and sea-urchin-like electrolyte to suppress the HER. A mixture of stannate and
nanostructures at a constant current of 0.5 mA and a temperature of
quaternary ammonium salt can improve the eciency of the
25  C. Reproduced from ref. 19 by permission. Copyright 2006, Wiley-
VCH Verlag GmbH & Co. KGaA, Weinheim. AZ31 alloys, leading to a higher voltage potential.8 Therefore, it
is worth engaging in research focused on developing inhibitors
for the HER.
acidic or neutral solution. Recent research also shows that by
tuning the pH value above 10, an electrolyte consisting of a Air cathode
near-saturated aqueous solution of LiCl, MgCl2 or mixture of
the two salts can suppress the hydrogen evolution reaction and The performance of Mgair battery is tightly associated with the
promote the corrosion resistance of Mg.34 The reason for the air cathode. The structure of a typical air cathode is composed
high corrosion resistance of Mg in the alkaline solution is due by four layers: a waterproof breathable layer, a gas diusion

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solutions are also suitable for neutral solutions. Herein, we only


briey review the catalysts used in neutral and alkaline solu-
tions while those for acidic solutions have been discussed in
other comprehensive reviews.3,38
The catalysts used for metalair batteries are summarized in
Table 4. Among these, platinum shows superior ORR catalytic
activity. The eects of particle size and crystal plane have been
considered, showing that a catalyst consisting of carbon sup-
ported 24 nm Pt particles with the (111) surface is the state-of-
Fig. 5 Structure of a typical air cathode with four layers.
the-art ORR catalyst.40,41 However, the high price and the scar-
city of Pt results in a high cost of the metalair battery, meaning
layer, a catalyst layer and a current collector layer, as shown in that the search for low Pt and non-Pt catalysts receives a lot of
Fig. 5. The waterproof layer is usually a water-repellent porous attention.38
substance (e.g. paran wax or Teon), which is used to separate For low-Pt catalysts, alloying Pt with other cheap transition
the electrolyte and air, and at the same time, is permeable only
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metals has attracted much attention, due to better activity than


to O2 and blocks CO2 and H2O. The gas diusion layer has a pure Pt. With the help of spectroscopy and theoretical calcula-
highly porosity and high electronic conductivity, and is usually tion,42 the reason for the enhanced activity of Pt-alloys is well
made from acetylene black containing hydrophobic materials understood and a trend for their ORR activity is proposed, as
such as polytetrauoroethylene (PTFE). The catalyst layer is shown in Fig. 6a. The tight binding of the intermediates such as
composed of active catalysts for the oxygen reduction reaction OH* and O* on the surface is the main reason for the activity
(ORR), which are dispersed in the surface of the gas diusion attenuation of Pt-based catalysts.43 The weakening the O* and
layer near the electrolyte. The commonly used catalysts are OH* adsorption, which are good descriptors for ORR activity, is
noble metals (Ag). In addition to the anode corrosion, the low a principle reason for the higher activity of Pt alloys. According
coulombic eciency of the Mgair battery is attributed to the to Fig. 6a, a better catalyst should involve O atom binding
overpotential of the air cathode caused by the sluggish kinetics strengths 00.4 eV weaker than the Pt (111) surface with the
of the ORR. Therefore, it is essential to improve the perfor- optimum value at about 0.2 eV. Based on these ndings, the
mance of the air cathode. Pt3Y alloy is outstanding with the highest activity.42 Moreover,
In a neutral electrolyte, oxygen is reduced to OH at the the O adsorption energy is also related to the Pt d-band-center,
interface of the gassolidliquid ternary phases in the air where lowering the d-band-center can result in faster PtO
cathode. As the ORR occurs in the three-phase interface, it electro-reduction and increase the ORR kinetics.44 For example,
involves complex physical and chemical reactions. In general, X-ray absorption near edge structure (XANES) measurements of
the possible reaction pathways involved in the ORR in a neutral PtCo/C indicate a lower variation of the Pt 5d band vacancy from
solution can be expressed as:38 lower to higher potentials due to the presence of Co. This
increases the Pt electronegativity and decreases the PtOH
O2 + 2H2O + 4e / 4OH (8) coverage, resulting in a higher catalytic activity than Pt/C.45
Besides, tuning the morphology and structure of Pt alloys also
O2 + H2O + 2e / HO2 + OH (9)
enhances the activity and stability toward the ORR. A spongy
HO2 + H2O + 2e / 3OH (10) structure with numerous voids is obtained via chemical deal-
loying of intermetallic nanoparticles of Cu3Pt, resulting in
2HO2 / 2OH + O2 (11) enhanced specic and mass activities and higher stability
relative to Pt/C.46 Recently, a new class of PtCo nanocatalysts
The standard electrode potential of the oxygen reduction composed of ordered Pt3Co intermetallic cores with a 23
reaction (eqn (8)) is 0.44 V. However, a large overpotential and atomic-layer-thick Pt shell has been developed with high activity
high polarization are usually observed for the reaction, leading and stability, which is attributed to the Pt-rich shell and espe-
to a bad performance of the Mgair battery. This is due to the cially to the stable intermetallic Pt3Co core arrangement.47 This
sluggish kinetics of the ORR. Therefore, to lower the over- provides a new direction for catalyst performance optimization.
potential, highly ecient catalysts are required. As the direct Furthermore, some new and low cost preparation methods of Pt
four-electron process (eqn (8)) is the most ecient, a suitable alloys have been developed. Using Pt3Fe nanoparticles as an
catalyst should have direct four-electron catalytic ability. Addi- example, a surfactant-free NPKCl matrix method (NP stands
tionally, the catalyst should be abundant on the earth and have for nanoparticle) has been developed for the synthesis of
a low cost. nanoparticles with controlled sizes and structures. Insoluble
Many types of catalysts have been investigated for the ORR, KCl serves as a matrix that avoids particle agglomeration and
either in acidic or alkaline solutions. However, research focused controls the coalescence of nanoparticles during thermal
on developing catalysts for neutral solutions is limited. annealing.48 One thing that should be mentioned is that the
According to previous literature,39 the performances of catalysts transition metals (Fe, Co, Ni) in Pt-alloys, which may be dis-
in neutral solutions are comparable to that in weak alkaline solved during the ORR, have little eect on the Mg anode. In the
solution. Therefore, the catalysts suitable for weak alkaline Mg anode, the impurities are Fe, Ni and Co metals, while the

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Table 4 Types of cathode catalysts for Mgair batteries in neutral or alkaline solutions

Type Representative examples Remarks Ref.

Noble metals Pt-based Pt High catalytic activity; low 40


overpotential and large
limited current density; four-
electron reaction
mechanism; commercially
used catalyst; high price and
scarcity; not quite stable
Pt alloys Higher activity than pure Pt; 4551
four-electron reaction
mechanism; lower price;
better stability
Non-Pt Pd, Au, Ag,. Lower activity than Pt; four 5254
electron reaction
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mechanism; high price and


scarcity
Non-Pt alloys Higher activity than pure 5557
noble metals and
comparable to Pt; four-
electron reaction
mechanism; lower price
Carbon-based materials Carbons Porous carbon, nanotubes, Much higher overpotential
graphene and smaller limited current
density than metals; two-
electron reaction
mechanism; better stability;
usually used as substrates
Modied carbons N-doped graphene, N-doped Much improved catalytic 5863
nanotubes, P-doped activity over pure carbons
graphene,. and close to Pt; quasi-four-
electron reaction
mechanism; better
durability; promising
substitute for noble metal;
dicult to produce
Transition metal oxides Pure oxides MnOx, CaMnO3, Lower electrocatalytic 39 and 6466
CoMn2O4,. activity than Pt; serial two-
electron plus two-electron
mechanism; stable; low cost;
bad electronic conductivity
Complexes Co3O4/r-GO,a MnCoO/r-GO,a High activity and 6769
Fe3O4/N-GAs,b. comparable to Pt; improved
electron conductivity over
metal oxides; four-electron
reaction mechanism; stable;
promising substitute for
noble metal
N-containing metallic FeTMPP/C, CoTMPP/C, CoPcF16@Ag/C,.c High activity and 70 and 71
complex comparable to Pt/C; better
durability than Pt; low cost;
four-electron reaction
mechanism
a
r-GO is reduced graphene oxide. b N-GA is N-doped graphene aerogel. c CoPcF16 is uorinated cobalt phthalocyanine.

cathodic dissolved transition metal is mainly in the form of ion catalysts with the activity trend shown in Fig. 6b. Though non-Pt
states. As interpreted above, Fe, Ni and Co metals facilitate the noble metals such as Ag are not comparable with Pt,72 their
hydrogen evolution reaction due to the construction of micro- much lower cost makes them candidates for the ORR. A carbon-
cells with Mg, but the ion states (Fe2+, Co2+ and Ni2+) cant supported Ag catalyst exhibits a high ORR activity with a
form such micro-cells. Therefore, these transition metals in Pt- predominately four-electron reaction mechanism in 0.1 M
alloys will not induce the corrosion of the Mg anode. NaOH solution. Upon increasing the loading amount of Ag, a
In addition to Pt-based materials, other noble metals such as more positive initial potential is obtained, indicating better
Pd, Cu and Ag or their alloys achieve much attention as ORR catalytic properties.73 Furthermore, non-Pt alloys exhibit higher

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Fig. 7 (a) CVs for oxygen reduction at the unpuried (upper) and
electrochemically puried (bottom) VA-NCNT/GC electrodes in
argon-protected (dotted curves) or air-saturated 0.1 M KOH (solid red
curves) at a scan rate of 100 mV s1. Rotating Ring-Disk Electrodes
(RRDE) plots and the corresponding amperometric responses for the
oxygen reduction in air saturated 0.1 M KOH at (b) NA-CCNT/GC
(curves 1 and 10 ), PtC/GC (curves 2 and 20 ), and NA-NCNT/GC (curves
3 and 30 ) electrodes and at (c) PtC/GC (curve 1), VA-CCNT/GC
(curve 2), and VA-NCNT (curve 3) electrodes. (d) Calculated charge
density distribution for NCNTs. (e) Schematic representations of
Fig. 6 Trends in oxygen reduction activity plotted as a function of the possible adsorption modes of an oxygen molecule at CCNTs (top) and
O binding energy of (a) Pt skins, reproduced from ref. 42 by NCNTs (bottom). VA-NCNT, NA-CCNT and GC stand for vertically
permission (copyright 2009, Macmillan Publishers Limited) and (b) aligned nitrogen-containing carbon nanotubes, nitrogen-free
metals, reproduced from ref. 72 by permission of the American nonaligned carbon nanotubes and glass carbon, respectively. Repro-
Chemical Society. duced from ref. 61 by permission of AAAS.

activities. For example, with Ag-rich AgPd nanoalloys, the ORR materials are promising substitutes for Pt. The eects of
mass activities per total amount of metal are 1.6, 2.7 and 3.2 dierent types of nitrogen are denite. Graphitic N determines
times that for pure Pd for AgPd2, Ag9Pd and Ag4Pd alloys, the limiting current density, while pyridinic N improves the
respectively.74 onset potential.63 However, one thing that should be mentioned
To further control the cost of Mgair batteries, much is that as the production of graphene and nanotubes is still
research is devoted to developing non-noble metal catalysts costly, much eort should be further devoted to a more facile
such as carbon-based materials and transition metal oxides. and lower cost synthesis of graphene and nanotubes.
Carbon materials are ubiquitous in air electrodes in Mgair Transition metal oxides are another important family of non-
batteries, not only as catalysts and conductive agents but also as noble metal ORR catalysts.38 The ORR activities of dierent
a gas diusion layer. For catalysts, carbon involves a two- kinds of transition metal oxides have been thoroughly investi-
electron reaction with the production of H2O2. This reaction gated from their crystallographic structures, morphologies and
has sluggish kinetics, so carbon materials alone are not good doping eects. Taking MnO2 as an example, the ORR properties
ORR catalysts. However, by doping with heteroatoms (P or N), become worse for dierent MnO2 phases as follows: a- > b- > g-
the ORR activities of the carbons improve a lot, especially for MnO2, and nanostructures are superior to microstructures.64
high surface areas such as mesoporous carbons58,59 and nano- Meanwhile, doping MnO2 with Cu or Ni improves the catalytic
tubes,61 as well as graphene.62,63,75 For instance, vertically activity.76 In order to accelerate the development of highly active
aligned nitrogen-containing carbon nanotubes (VA-NCNTs) transition metal oxide catalysts, a design principle has been
display much better electrocatalytic activity and long-term identied. For perovskite, eg-lling with a value of 1 exhibits the
operation stability than platinum in alkali with a four-electron maximum activity due to stabilization of the O22/OH
reaction process, as shown in Fig. 7. The presence of nitrogen, exchange, which is the rate-limiting step. However, an impor-
which imparts a high positive charge on adjacent carbon atoms, tant hindrance for transition metal oxides is the low electronic
plays an important role for activity enhancement.61 A similar conductivity. To improve this, constructing transition metal
result is also obtained in the case of N-containing graphene.62 oxides with highly conductive materials such as graphene or
These results indicate that N-doped high surface area carbon porous carbons is a useful strategy. Although transition metal

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oxides or carbons alone have low catalytic activity, their hybrids for electric and solar power, which can be employed in hospitals
show an unexpected, surprisingly high ORR activity due to and schools for emergencies. In the period in which the
synergetic chemical coupling eects.67,69,77 Similar to Co3O4/N- batteries are not used, they are stored in the dry state for a long
doped graphene, they exhibit a similar catalytic activity but time. When they are to be used, the electrolyte is added to the
superior stability to Pt in alkaline solutions, as shown in Fig. 8. batteries. Such easy operation makes their use convenient.
The ORR activity of this hybrid is further improved by tuning Recently, the Canadian Greenvolt Power Company successfully
the morphology of the carbons.67 Moreover, this hybrid also developed a serial Mg/saltwater/air fuel cell (MASWFC),82 which
displays a high oxygen evolution reaction (OER) activity.68 had a much higher energy density than a leadacid battery. This
It should be noted that N-containing metal macrocyclic system could provide electronic energy not only for TVs and
compounds are also important catalysts for the ORR. Cobalt phone cells but also for vehicles. Another Canadian company,
and iron tetramethoxyphenylporphyrin (CoTMPP and FeTMPP) MagPower Systems, also developed a Mgair battery
catalysts loaded on carbons or with preheating show high ORR combining magnesium, oxygen and a saltwater electrolyte.83 In
activity in alkaline solutions.7880 CoTMPP is more stable and this system, hydrogen inhibitors were added to prevent
catalyzes oxygen reduction through a two-electron process, and hydrogen generation, showing an eciency rate of 90% and an
operating range of 20  C to 55  C. Potential markets for this
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is more active than FeTMPP. In addition to tetramethoxy-


phenylporphyrins, other metal macrocyclic compounds have Mgair battery include remote military and telecommunication
been produced recently. For example, a new series of trinuclear sites. In the meantime, this system can also be used as a backup
metal N4 complexes [MN4]n on carbon black have been system for electric and solar power devices.
successfully prepared, revealing much better electrochemical Another important application of Mgair batteries is for
activity and long-term stability than the commercially available undersea instruments. Such a system employs Mg alloys as the
Pt/C catalyst in an alkaline electrolyte.70 anode, seawater as the electrolyte and the oxygen dissolved in
There are certainly many other catalysts such as nitrides for seawater as the cathode. In 1996, Norway and Italy cooperatively
the ORR.81 One can see that catalysts such as N-doped graphe- developed a Mgair fuel cell, which was used in the automatic
nes are already comparable to Pt. Further decreasing the cost control systems for oshore oileld exploration.8 The fuel cell
and increasing the durability of the catalysts, especially in a was composed of two large piles with an energy density of 650
neutral solution, is the required direction for developing kW h and a life of 15 years. Undersea cells are also utilized in
cathode catalysts in Mgair batteries. lighthouses, oats and undersea monitoring equipment.
Meanwhile, the Mgair battery is an option for military appli-
cation. The Navy considered the potential of a hybridized Mg
Applications air fuel cell and nickelzinc battery as energy providers for
detectors, which could provide 25 kW of pulse power over two
The application of Mgair batteries has a long history. As early
weeks.84
as the 1960s, General Electric (GE), an American company,
obtained a neutral NaCl solution Mgair fuel cell. Nowadays, an
important application of Mgair batteries is as backup systems
Conclusions
In this review, we highlight recent progress in Mgair batteries
from fundamental principles to the available applications. Mg
air batteries contains three parts: a Mg anode, an air cathode
and a saline neutral aqueous electrolyte. The reactions involved
in the batteries are Mg electrochemical oxidation to Mg ions in
the anode and the oxygen reduction reaction in the cathode. Mg
plates are common materials for the Mg anode and the draw-
back is the high level of corrosion. Mg alloys and Mg nano-
particles can improve the performance of the Mg anode. The air
cathode contains four layers and the sluggish kinetics of the
ORR hinders the performance of the cathode. Therefore, cata-
lysts as well as multilayer structures play a key role in the air
cathode. Noble metals such as Pt and Ag are the usual catalysts
in the air cathode. To lower the cost, dierent types of catalyst
such as N-doped carbonaceous, metal oxides and metal oxide
carbonaceous mixtures are used as substitutes for noble metals.
Fig. 8 (a) SEM images and (b) TEM images of Co3O4/N-rmGO hybrid. The neutral electrolyte consists of salts such as NaCl, NaNO2
(c) Oxygen reduction polarization curves and (d) chronoamperometric
and KHCO3, among which a mixed electrolyte containing
responses (percentage of current retained versus operation time) of
Co3O4/rmGO, Co3O4/N-rmGO and Pt/C. rmGO stands for reduced Mg(NO3)2$6H2O and NaNO2 shows a high performance. The
mildly oxidized graphene oxide. Reproduced from ref. 68 by permis- applications of Mgair batteries currently include undersea
sion. Copyright 2011, Macmillan Publishers Limited. equipment, military and backup systems.

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