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Metalair batteries are important power sources for electronics and vehicles because of their remarkable
high theoretical energy density and low cost. In this paper, we introduce the fundamental principles and
Published on 10 September 2013. Downloaded on 12/12/2014 21:07:04.
applications of Mgair batteries. Recent progress in Mg or Mg alloys as anode materials and typical
classes of air cathode catalysts for Mgair batteries are reviewed. In the meantime, dierent
Received 21st July 2013
Accepted 30th August 2013
compositions of the electrolyte are also compared. The design of electrode materials both for anodes
and cathodes of Mgair batteries is discussed for further performance improvement. It is noted that in
DOI: 10.1039/c3mh00059a
the development of rechargeable Mgair batteries, bi-functional catalysts with reversible oxygen
rsc.li/materials-horizons reduction and evolution reactions are facing challenges and it is worthwhile devoting much eort to this.
196 | Mater. Horiz., 2014, 1, 196206 This journal is The Royal Society of Chemistry 2014
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Theoretical cell
Selected batteries voltage (V vs. SHE) Theoretical specic energy densitya (kW h kg1)
safety.911 Generally speaking, the present Mgair battery is a stable below 2.37 V with a large pH range. Unfortunately, the
primary battery. Indeed, the Mgair battery can be re-used area is below the region of water stability. Mg2+ is the stable
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mechanically by replacing the spent Mg anode and electrolyte substance in a pH range from 0 to 11, above which Mg(OH)2 is
with a fresh Mg anode and electrolyte, making it refuelable.12 the stable one. Consequently, in neutral and acidic aqueous
However, rechargeable Mgair batteries with reversible oxygen environments, Mg spontaneously converts to Mg ions. These
reduction and evolution reactions are facing challenges and it is further react with water through an electrochemical reaction to
worthwhile devoting much eort to this. produce magnesium hydroxide and hydrogen gas, oen
Though Mgair batteries have a relative high voltage and involving micro-galvanic coupling between cathodic areas
energy density, there are still scientic problems limiting their (where the electrochemical reduction of water happens) and
widespread application. The main issue of Mgair batteries is anodic areas (where the electrochemical oxidation of Mg
the high polarization and low coulombic eciency. For
example, the working voltage is normally below 1.2 V and the
practical specic energy is lower than ten percent of the theo-
retical one. This issue is caused by two aspects: the corrosion of
the Mg anode arising from the reaction of Mg and the electro-
lyte, and the sluggish kinetics of the oxygen reduction reaction
in the air cathode.
To overcome the existing problems of Mgair batteries, more
investigation and deep understanding are obviously needed.
Herein, we review Mgair batteries from basic principles to
applications. In particular, the corrosion mechanism of Mg, the
recent progress on Mg anode materials, the characterization of
the electrolyte, the air electrode structure and the catalyst
design for the oxygen reduction reaction are summarized to
provide a more in-depth understanding of Mgair batteries.
This should shed light on further research and design of the
electrodes, electrolytes, and structures for both primary and
rechargeable Mgair batteries. This review is organised in the
following sequence: the Mg anode, electrolyte, air cathode, and
applications are introduced, followed by conclusions.
Mg anode
The Mg anode plays a critical role in Mgair batteries. During
discharge, Mg in the anode is dissolved to produce Mg2+,
producing two electrons (eqn (1)). The standard electrode
potential of the reaction is 2.37 V and this electrochemical
reaction can produce 2.2 A h g1 of capacity. However, for Mg
air batteries, a high level of polarization is displayed. One issue
is the side-reaction in the Mg anode, that is to say, the corrosion
of Mg. Therefore, in order to improve the performance of Mg
Fig. 2 (a) Pourbaix diagram for the magnesiumwater system at
air batteries, it is necessary to discuss the corrosion mechanism 25 C. Adapted from ref. 15. (b) Negative dierence eect (NDE) of
of the Mg anode. In the Pourbaix diagram of a Mgwater system magnesium. Reproduced from ref. 16 by permission. Copyright 2003,
at 25 C,13,14 as shown in Fig. 2a,15 Mg is thermodynamically Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.
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occurs).16 This process is the corrosion of Mg with the following technology, Mg alloys have been widely explored for Mg
three parts: seawater batteries.22,23 The eect of alloyed metals on the
corrosion rate of Mg alloys has been deeply investigated.15 One
Mg / Mg2+ + 2e (anodic reaction) (4) of the most interesting series of Mg alloys is MgAl alloys. In the
phase diagram of MgAl alloys,24 when the concentration of Al is
2H2O + 2e / H2 + 2OH (cathodic reaction) (5) lower than 10 wt%, the Mg phase is obtained aer solidication
with a hexagonal closely-packed hcp structure. The Al intro-
Mg2+ + 2OH / Mg(OH)2 (product formation) (6)
duced to the Mg will not only enhance the physical strength but
The overall corrosion reaction can be written as: also prevent the HER. Therefore, MgAl alloys suppress the self-
corrosion of the anode.
Mg + 2H2O / Mg(OH)2 + H2 (7) Meanwhile, the addition of a small amount of zinc to MgAl
alloys to produce MgAlZn alloys such as AZ31, is widely
Among these reactions, the hydrogen evolution reaction (HER) employed for Mgair batteries. The discharge testing of AZ31 in
(eqn (5)) is the limiting factor to the corrosion of Mg. neutral 3.5 wt% NaCl solution with 5 mA cm2 current density
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Besides the HER, other factors also give rise to the corrosion shows that the operating voltage is 1.125 V and the specic
of Mg. The negative dierence eect (NDE) is an important one. discharge capacity is 1125 mA h g1.18 In comparison with AZ31,
Generally, the corrosion reaction is either an anodic or cathodic the same type of AZ61 shows better performance in Mgair
process. For most metals such as iron, zinc or steel, when the batteries with a 7 wt% NaCl electrolyte, where the cell voltage is
applied potential increases, the anodic current rises, accom- about 1.28 V.12
panied by the cathodic current decreasing simultaneously (Ia Moreover, MgAl alloys containing manganese are also an
and Ic curves in Fig. 2b). However, Mg displays quite dierent important option. The existence of manganese reduces the
behaviour. It is clearly shown in Fig. 2b that the anodic current particle size of the alloys. The performances of AM50, AM60,
IMg (corresponding to eqn (4)) and the cathodic current IH and MA8M06 as anode materials of Mgair batteries have been
(corresponding to eqn (5)) both rise with an increase of the investigated, among which MA8M06 is the best one with a
applied potential. This strange performance of Mg is called the higher voltage and more positive corrosion potential even than
negative dierence eect (NDE). As the NDE increases the the AZ series alloys.20
hydrogen evolution current, it accelerates the corrosion of Mg. Recently, alloying Mg with Li has been considered for
The reasons for the NDE have been investigated for decades and potential battery anodes due to the more negative standard
dierent possible mechanisms are proposed. However, none of potential and high Faradic capacity, as well as the high specic
the mechanisms can completely interpret the NDE.16,17 energy of MgLi alloys.18,21 Taking Mg14Li1Al0.1Ce as an
Another factor of Mg corrosion is galvanic corrosion, which example, a higher electrochemical activity and lower self-
is caused by the impurities in Mg plate such as metallic iron, corrosion rate are observed than for Mg and AZ31. Fig. 3
nickel, or copper. These elements construct micro-cells with Mg shows the discharge behaviour of Mgair batteries with Mg
and expedite the cathodic reaction in eqn (5), resulting in 14Li1Al0.1Ce, pure Mg, and AZ-31 as the anodes at a current
further corrosion of the Mg plate.8 It is found that the galvanic density of 2.5 mA cm2. The specic capacity of the Mgair cell
corrosion is directly associated with the impurity content.16 In with Mg14Li1Al0.1Ce anode in 3.5 wt% NaCl solution is
particular, once the impurity content exceeds the tolerance 2076 mA h g1 and its operating voltage is 1.272 V, higher than
limit, the corrosion rate is greatly increased while with a lower that with pure Mg and AZ-31 anodes.18 In summary, Mg alloys
impurity content, the corrosion rate remains low. For example, show high performance as anode of Mgair batteries. However,
the tolerance limits of Fe, Ni, and Co are about 0.2 wt%,16 Mg alloys still suer from corrosion, leading to lower working
indicating that trace amounts of these elements are harmful voltages in comparison with the theoretical ones. Thus, it is still
to Mg. necessary to further reduce the corrosion rate and improve the
According to the discussions above, the HER and NDE as reaction activity of the anode.
well as impurities are the main factors for the corrosion of Mg. A Another strategy to improve the performance of the Mg
suitable Mg anode material requires a lower HER reaction rate, anode is to modify the intrinsic properties of Mg itself. In this
a smaller NDE and no impurities. Meanwhile, the by-product case, the purity and morphology are important factors. As
Mg(OH)2 (eqn (7)) should also be easily removed from the mentioned above, commercial Mg plate contains harmful
anode in order to gain refreshed active sites. Therefore, impurities such as Fe, Co or Ni. Reducing the amount of
searching for new Mg-based anode materials with high reaction impurities in the Mg plate is helpful for improving the perfor-
activity and slow corrosion rate is important for the develop- mance of Mgair batteries. High-purity Mg (99.99%) shows
ment of Mgair batteries. So far, eorts have focused on two better performance as an anode with higher corrosion resis-
directions as summarized in Table 2. One is alloying Mg with tance (meaning lower corrosion rate) than even some Mg
other metals to inhibit the HER and the other is to improve the alloys.20
properties of Mg itself. In addition to just suppressing the corrosion, increasing
Alloying Mg with other metals such as Al, Mn, or Zn, which the activity of the anode is also important. It is accepted that
prevent the hydrogen evolution reaction, has attracted a lot of nanostructures exhibit novel physical and chemical properties
attention. With the fast development of metallurgical that are not present in the corresponding macroscale
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NaCl 1.72
Na2SO4 1.75
HCl 1.68
HNO3 1.49
NaOH 1.47
NH3 1.43
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Table 4 Types of cathode catalysts for Mgair batteries in neutral or alkaline solutions
cathodic dissolved transition metal is mainly in the form of ion catalysts with the activity trend shown in Fig. 6b. Though non-Pt
states. As interpreted above, Fe, Ni and Co metals facilitate the noble metals such as Ag are not comparable with Pt,72 their
hydrogen evolution reaction due to the construction of micro- much lower cost makes them candidates for the ORR. A carbon-
cells with Mg, but the ion states (Fe2+, Co2+ and Ni2+) cant supported Ag catalyst exhibits a high ORR activity with a
form such micro-cells. Therefore, these transition metals in Pt- predominately four-electron reaction mechanism in 0.1 M
alloys will not induce the corrosion of the Mg anode. NaOH solution. Upon increasing the loading amount of Ag, a
In addition to Pt-based materials, other noble metals such as more positive initial potential is obtained, indicating better
Pd, Cu and Ag or their alloys achieve much attention as ORR catalytic properties.73 Furthermore, non-Pt alloys exhibit higher
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Fig. 7 (a) CVs for oxygen reduction at the unpuried (upper) and
electrochemically puried (bottom) VA-NCNT/GC electrodes in
argon-protected (dotted curves) or air-saturated 0.1 M KOH (solid red
curves) at a scan rate of 100 mV s1. Rotating Ring-Disk Electrodes
(RRDE) plots and the corresponding amperometric responses for the
oxygen reduction in air saturated 0.1 M KOH at (b) NA-CCNT/GC
(curves 1 and 10 ), PtC/GC (curves 2 and 20 ), and NA-NCNT/GC (curves
3 and 30 ) electrodes and at (c) PtC/GC (curve 1), VA-CCNT/GC
(curve 2), and VA-NCNT (curve 3) electrodes. (d) Calculated charge
density distribution for NCNTs. (e) Schematic representations of
Fig. 6 Trends in oxygen reduction activity plotted as a function of the possible adsorption modes of an oxygen molecule at CCNTs (top) and
O binding energy of (a) Pt skins, reproduced from ref. 42 by NCNTs (bottom). VA-NCNT, NA-CCNT and GC stand for vertically
permission (copyright 2009, Macmillan Publishers Limited) and (b) aligned nitrogen-containing carbon nanotubes, nitrogen-free
metals, reproduced from ref. 72 by permission of the American nonaligned carbon nanotubes and glass carbon, respectively. Repro-
Chemical Society. duced from ref. 61 by permission of AAAS.
activities. For example, with Ag-rich AgPd nanoalloys, the ORR materials are promising substitutes for Pt. The eects of
mass activities per total amount of metal are 1.6, 2.7 and 3.2 dierent types of nitrogen are denite. Graphitic N determines
times that for pure Pd for AgPd2, Ag9Pd and Ag4Pd alloys, the limiting current density, while pyridinic N improves the
respectively.74 onset potential.63 However, one thing that should be mentioned
To further control the cost of Mgair batteries, much is that as the production of graphene and nanotubes is still
research is devoted to developing non-noble metal catalysts costly, much eort should be further devoted to a more facile
such as carbon-based materials and transition metal oxides. and lower cost synthesis of graphene and nanotubes.
Carbon materials are ubiquitous in air electrodes in Mgair Transition metal oxides are another important family of non-
batteries, not only as catalysts and conductive agents but also as noble metal ORR catalysts.38 The ORR activities of dierent
a gas diusion layer. For catalysts, carbon involves a two- kinds of transition metal oxides have been thoroughly investi-
electron reaction with the production of H2O2. This reaction gated from their crystallographic structures, morphologies and
has sluggish kinetics, so carbon materials alone are not good doping eects. Taking MnO2 as an example, the ORR properties
ORR catalysts. However, by doping with heteroatoms (P or N), become worse for dierent MnO2 phases as follows: a- > b- > g-
the ORR activities of the carbons improve a lot, especially for MnO2, and nanostructures are superior to microstructures.64
high surface areas such as mesoporous carbons58,59 and nano- Meanwhile, doping MnO2 with Cu or Ni improves the catalytic
tubes,61 as well as graphene.62,63,75 For instance, vertically activity.76 In order to accelerate the development of highly active
aligned nitrogen-containing carbon nanotubes (VA-NCNTs) transition metal oxide catalysts, a design principle has been
display much better electrocatalytic activity and long-term identied. For perovskite, eg-lling with a value of 1 exhibits the
operation stability than platinum in alkali with a four-electron maximum activity due to stabilization of the O22/OH
reaction process, as shown in Fig. 7. The presence of nitrogen, exchange, which is the rate-limiting step. However, an impor-
which imparts a high positive charge on adjacent carbon atoms, tant hindrance for transition metal oxides is the low electronic
plays an important role for activity enhancement.61 A similar conductivity. To improve this, constructing transition metal
result is also obtained in the case of N-containing graphene.62 oxides with highly conductive materials such as graphene or
These results indicate that N-doped high surface area carbon porous carbons is a useful strategy. Although transition metal
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oxides or carbons alone have low catalytic activity, their hybrids for electric and solar power, which can be employed in hospitals
show an unexpected, surprisingly high ORR activity due to and schools for emergencies. In the period in which the
synergetic chemical coupling eects.67,69,77 Similar to Co3O4/N- batteries are not used, they are stored in the dry state for a long
doped graphene, they exhibit a similar catalytic activity but time. When they are to be used, the electrolyte is added to the
superior stability to Pt in alkaline solutions, as shown in Fig. 8. batteries. Such easy operation makes their use convenient.
The ORR activity of this hybrid is further improved by tuning Recently, the Canadian Greenvolt Power Company successfully
the morphology of the carbons.67 Moreover, this hybrid also developed a serial Mg/saltwater/air fuel cell (MASWFC),82 which
displays a high oxygen evolution reaction (OER) activity.68 had a much higher energy density than a leadacid battery. This
It should be noted that N-containing metal macrocyclic system could provide electronic energy not only for TVs and
compounds are also important catalysts for the ORR. Cobalt phone cells but also for vehicles. Another Canadian company,
and iron tetramethoxyphenylporphyrin (CoTMPP and FeTMPP) MagPower Systems, also developed a Mgair battery
catalysts loaded on carbons or with preheating show high ORR combining magnesium, oxygen and a saltwater electrolyte.83 In
activity in alkaline solutions.7880 CoTMPP is more stable and this system, hydrogen inhibitors were added to prevent
catalyzes oxygen reduction through a two-electron process, and hydrogen generation, showing an eciency rate of 90% and an
operating range of 20 C to 55 C. Potential markets for this
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