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nd
22 Annual Report 2008-09
2011 - 6780 MWe
Delivering a
Delivering a
DELIVERING A VISION
NPCIL is a testimony
to how far his dreams have been realised.
His foresight is as relevant today.
CONTENTS
Corporate Information 03
His Vision, Our Mission 04
Mission and Objectives 07
Recognition 08
Overview 10
Board of Directors 12
Chairman's Statement 16
Homi Bhabha - Architect of a Historic Future 20
Charting the Course 22
Arriving into the Future 24
Engaged with the World 26
Highly Adaptive Management 28
Planned Fuel Supply 30
Partnerships and Alliances 32
Optimising Performance 34
On the Path of Progress 36
Channelising Manpower 38
Corporate Social Responsibility 40
The Green Signal - Environment Stewardship Programme 42
Directors' Report 44
Annexure 'A' to the Directors' Report 54
Annexure 'B' Management Discussion & Analysis 56
Annexure 'C' Corporate Governance 62
Management Replies to the Observations made in
the Statutory Auditors' Report 71
Auditors' Report 73
Comments of the Comptroller and Auditor General of India 77
Financials 78
Front Cover: Night view of Kudankulam Nuclear Power Project
REGISTERED OFFICE
16th Floor, Centre-1, World Trade Centre, Cuffe Parade, Colaba, Mumbai-400 005.
CORPORATE OFFICE
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STATUTORY AUDITORS
M/s. Kalani & Co., Chartered Accountants, B-145B, Kalyanpath Mangal Marg, Bapu Nagar, Jaipur-302 015.
BRANCH AUDITORS
1. M/s. PKKG Balasubramaniam & Associates, Flat No.2&3, Door No.68/38, Brindavan Street, West Mambalam,
Chennai-600 033.
2. M/s. Uberoi Sood & Kapoor, 606, Vishal Bhawan, 95, Nehru Place, New Delhi-110 019.
3. M/s. A Bafna & Co., K-2, Keshav Path, Ahinsa Circle, C-Scheme, Jaipur-302 001.
MAIN BANKER
State Bank of India, Overseas Branch, World Trade Centre, Cuffe Parade, Mumbai-400 005.
1X100 MWe
1X200 MWe 2X220 MWe
2X220 MWe NARORA
2X220 MWe
2X700 MWe
RAWATBHATA
2X220 MWe
2X700MWe
KAKRAPAR
LWRs
JAITAPUR
3X220 MWe
1X220 MWe
KAIGA
2X220 MWe
KALPAKKAM
RECOGNITION
Madras Atomic Power Station (MAPS) Narora Atomic Power Station (NAPS)
● MAPS received AERB Industrial Safety Award 2008- ● NAPS received “Sarvashreshtha Suraksha Puraskar”
09 under the category of Production unit. of NSCI Safety Award 2007.
● “National Safety Award Performance Year 2006”
under Scheme No-II (Accident Free Year) Winner,
conferred by Director General Factories Advice
Service & Labour Institute (DGFASLI), Mumbai,
Ministry of Labour & Employment, Government of
India to NAPS.
OVERVIEW
0
2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008- 09
Group D 4%
Ancillary Modifications in
Group A 32% Schemes Operating Stations
Group C 34% 6% 6%
New projects
6%
Kaiga 4
9%
Kudandulam 1&2
RAPP 5 & 6 66%
7%
Group B 30%
Reserves & surplus grow by Rs.458 crore, from Profit for the Fuel
Rs.12,041 crore to Rs. 12,499 crore Year 11% Charges 16%
Depreciation
19% Heavy Water
Charges 11%
SUSTAINING STRENGTHS Interest Repairs &
13% Maintenance 7%
Revenue realization maintained at 99.9%
Dividend payment maintained at 30% of net profit
Other Operating
A competitive average tariff of Rs. 2.30 per unit Expenses 23%
Shri S.A.Bhardwaj, a Mechanical Engineering and procurement activities of PHWRs, new LWR projects and
graduate from Delhi University and M.Tech in Design so on. He is a member of the AERB Advisory Committee on
of Mechanical Equipment, from IIT, New Delhi, Design Codes and Guides and has participated in the
obtained training in Nuclear Engineering from BARC preparation of a number of Safety Codes and Guides for the
Training School and joined the PPED in 1971. Since AERB.
then, his career has been associated with nuclear fuel
design and engineering activities, reactor core For his services, he has been awarded the NPCIL Unit
design, shut down system design, in-core fuel Recognition Award for Outstanding Contribution and the
management, reactor physics, reactor components Indian Nuclear Society Award 2001. He is Fellow of National
and nuclear safety. With this background, since Academy of Engineers and Chairman, Nuclear Fuel Complex
February 2002, he has taken over the task of total Board.
engineering activities of PHWRs. He is a Distinguished
Scientist of Department of Atomic Energy. He is on the Board of NPCIL since 3rd Feb. 2005.
At present he is Director (Technical) with
S.A. BHARDWAJ responsibilities encompassing design, construction
Director - Technical
Shri Jagdeep Ghai, a Science graduate from Mumbai At NPCIL, he has worked towards increasing professionalism
University with dual Post Graduation in Business in the finance group, bringing qualitative improvement in
Administration (Finance) and Political Science, corporate accounts and working for raising resources for
began his career with the P&T Accounts and Finance huge expansion plans. He contributes towards the
Service of the Civil Services in 1980, after a short spell management efforts in preparing and working towards the
of teaching at the Degree level. In the tele- future vision of NPCIL in meeting the challenges of fast
communication sector, he had headed the finance growth, diversification and competitiveness.
units of DoT, MTNL and BSNL in Gujarat, Rajasthan
and Maharashtra, respectively. He is credited with He has got professional training in Japan and USA. He has
several large scale initiatives, such as the been a visiting faculty to institutes of Management Studies
introduction of Corporate Accounting System at for teaching Financial Management.
MTNL and BSNL and the computerisation of
Customer Billing and Accounting at MTNL, Mumbai. With his vast experience in the financial sector and vision, he
He brought in several customer friendly methods of has been contributing as a Board member and Head of
bill payment, like ECS and the internet Banking. At th
JAGDEEP GHAI BSNL, he introduced competitive tariffs and cash Finance in NPCIL since 16 January 2006.
Director - Finance management systems.
Shri Nageswara Rao is an Electrical Engineering In April 2002, NPCIL appointed him as the Station Director,
graduate from Jawaharlal Nehru Technological KGS. With his managerial, technical and motivational skills, he
University, Andhra Pradesh. In 1975, he joined the brought about both technical and organisational
19th batch of the BARC Training School. He received improvement at the Station. Due to his unstinting efforts,
the Homi Bhabha Award for obtaining the first rank KGS-2 recorded a run of 529 days, the longest achieved by an
in his batch.On completion of his training in 1976, he NPCIL unit, so far. In December 2006, he was posted at HQ as
joined the O&M group at MAPS. He worked on the ED (Operations) and later elevated as Director (Operations).
commissioning of the fuel handling system of both, Through dedicated initiatives, he streamlined operating
RAPS-2 and MAPS. In 1987, he was appointed as the experience sharing, station performance reviews, WANO
Senior Maintenance Engineer for the fuel handling Technical Support Missions and optimisation of fuel supplies,
unit at MAPS. In 1997, he was promoted and posted thus ensuring safe and reliable operation of the units.
as Maintenance Superintendent, at KAPS where he Recognising his outstanding contributions towards the
improved the productivity of manpower as well as safety in the operation of nuclear power plants, he was
equipment. In 2000, he was elevated to the post of honoured with the WANO Nuclear Excellence Award during
the Chief Superintendent, KAPS and worked towards the Biennial General Meeting of WANO held at Chicago in
G. NAGESWARA RAO making it as the model NPCIL station by sustaining September 2007.
Director - Operations high performance.
He is on the Board of NPCIL since 6th August 2007.
Shri V.R. Sadasivam, a commerce graduate from the DRDO labs in the South. He has a long association with the
Loyola College, Chennai, joined a nationalised bank, DAE and its Units. From 1994 to 1995, he has worked with the
as an officer and worked there for 6 years. He later IGCAR and with BARC from 1998 to 2002. In 2007, he joined the
joined the Indian Defence Accounts Service in 1981 DAE on the post of the Joint Secretary (Finance).
and has served in Meerut, New Delhi, Madras,
Bangalore and Mumbai. He last held the post of the He is on the Board of NPCIL since 18th July 2007.
Controller of Defence Accounts (R&D) at Bangalore. In
this capacity, he was responsible for the payment,
accounting, audit and financial advisory services to
V.R. SADASIVAM
Director
Dr. S. Banerjee obtained his B.Tech in Metallurgical He has held some visiting positions overseas, such as the
Engineering with first class honours from IIT, University of Sussex, Brighton, UK, Max-Planck Institut fuer
Kharagpur and was trained at the BARC Training Metallforschung- Institut fuer Physik, Stuttgart and
School before he joined BARC. He was awarded the Forschungszeutrum Juelich, Germany (as Alexander von
Ph.D in metallurgical engineering by IIT, Kharagpur on Humboldt Foundation Fellow and Awardee), University of
the basis of the work carried out by him in the first few Cincinnati and the Ohio State University, USA (as Visiting
years of his career at BARC. Presently, Dr. Banerjee is Faculty). In recognition of his contribution to research, he has
the Director of BARC and has nearly 40 year's research received many awards. Notable amongst them are National
experience. He is one of the leading experts in Metallurgists' Day Award (1981), Shanti Swarup Bhatnagar
materials science and technology in the country and Prize in Engg. Sciences (1989), Indian Nuclear Society (INS)
has made outstanding contribution to many Award (2003) and Padma Shri (2005). Notable among the
materials related areas, basic as well as application international awards are Acta Metallurgica Outstanding Paper
oriented. His comprehensive work on the physical Award (1984) and Alexander von Humboldt Research Award
metallurgy of zirconium alloys is widely quoted in (2004).
scientific literature. His work has also provided a basis
SRIKUMAR BANERJEE for developing a novel fabrication schedule for the He is on the Board of NPCIL since 8th Oct2004.
Director pressure tubes used in the Indian PHWRs.
The entire career of Shri Rakesh Nath spanning over 3 inquire into grid failures and suggest remedial measures. He
decades has been shaped up in the various was Convener of Working Groups set up by the Government of
organisations of the power sector in India such as CEA, India to prepare guidelines for inter-regional power exchange.
NTPC, electricity boards of the Northern and the Shri Rakesh Nath attended courses in power system operation
Western regions, Bhakra Beas Management Board, & control in UK in 1984 and in Sweden in 1993. Shri Rakesh
Power Trading Corpn. and so on. He has served as the Nath was appointed as Chairperson, CEA in October 2005. He is
Chairman of the Bhakra Beas Management Board , the also an ex-officio member of CERC.
largest hydro complex in the Northern region. He
turned the Power Trading Corporation into a profit He is on the Board of NPCIL since 3rd Nov2005.
earning Company. He has visited Pakistan and Nepal
to promote power trade. He has been a part of the
Committees appointed by the Government of India to
RAKESH NATH
Director
Shri H.L. Bajaj is Technical Member in the Appellate Electricity Board, he was instrumental in accelerating rural
Tribunal for Electricity. Before this, he was Chairman, electrification by adopting innovative construction and
Central Electricity Authority and ex-officio Secretary management techniques which resulted in 100% rural
to the Government of India, Ministry of Power since electrification of Haryana, the first state to achieve such
2002 where he brought about structural changes distinction in 1970.
required within CEA and initiated action for its
massive technological and qualitative upgradation. Shri Bajaj is Fellow of Institute of Engineers, India, Institution
He evolved nationwide consensus for the adoption of Engineering and Technology, UK, the Institute of Electrical
of 800-1000 MW super critical technology units. and Electronics Engineers (IEEE), USA, Indian National
Academy of Engineering and All India Management
He served NTPC for 15 years and was responsible for Association. He is recipient of various National and
various facets of Super Thermal Power Projects and International Awards.
Operating Stations. He played a key role in
promoting power sector reforms. During his stint of He has been on the Board of NPCIL since 27th Sept2006.
H.L. BAJAJ 14 years with BHEL, he led engineering teams for
Director turnkey generation, transmission and distribution
projects in India and abroad. At Haryana State
Shri S. P. Sethi is the Principal Advisor (Energy), 2006. Shri Sethi also assisted the Prime Minister's Council in
Planning Commission in the rank of Permanent developing India's Climate Action Plan and as a core
Secretary to Government of India. After completing negotiator has led India's negotiations and presented India's
Electrical Engineering from Mumbai IIT and BITS case at the Intergovernmental Panel on Climate Change
Pilani, Shri Sethi did his MBA from IIM Ahhmedabad. (IPCC), the United Nations Framework Convention on
In a career spanning 35 years Shri Sethi has worked in Climate Change (UNFCCC), the CSD dialogue at the UN, the
some 30 countries worldwide in the field of energy, preparatory and follow up meetings of the G-8 dialogue, the
infrastructure, capital markets and multiple E-7 Group and a number of bilateral Energy and Climate
industrial sectors. His worldwide experience covers Forums with the US, EU, UK & Japan. Shri Sethi has lectured
enterprises and utilities in the private and public extensively on India's energy, infrastructure and climate
sector, multilateral and bilateral agencies, change issues at academic institutions and think tanks
governments and non-governmental organisations. around the globe.
Shri Sethi joined the Government of India in 2001. In Shri Sethi started his career in 1974 in the Tata Administrative
his current assignment, Shri Sethi coordinates the Services and rose to head International Projects at Tata
SURYA P. SETHI plans and policies of six Ministries that include the Enterprises Overseas in Zug, Switzerland with a Board
Director five energy ministries (Power, Petroleum & Gas, Coal, position. Shri Sethi joined the International Finance
Atomic Energy, Non-Conventional & Renewable Corporation (IFC), the private sector arm of the World Bank, at
Energy) and the Climate Change component of the Washington DC in 1984 and rose to become Chief Investment
Ministry of Environment. Shri Sethi services the Officer at IFC.
Prime Minister's Energy Co-ordination Committee
and wrote the Integrated Energy Policy of India in Shri Sethi is on the Board of NPCIL since 28th Jan2003.
Shri Anand Mohan, a graduate in Civil Engineering of the transmission systems of various voltage levels as well
from Delhi University and an M.Tech in Systems & as quality assurance and inspection of product & services.
Management from IIT, New Delhi began his career He has been instrumental in increasing the efficiency of
in the Central Water Commission and during this Corporate Engineering by introducing the concept of
tenure, he was on deputation to the Central standardization in systems, procedures and designs which
Electricity Authority (CEA). Later on, he joined NTPC. have resulted in a considerable reduction in gestation
During his stint with the CEA and NTPC, he was period of the Transmission System Projects. Later on, he
associated with civil and structural design of 200 worked as Executive Director (Corporate Contracts),
MWe and 500 MWe Thermal Power Plants. He Executive Director (Commercial) and Executive Director (HR
joined the Power Grid Corpn. Of India Ltd.(PGCIL) as & CC) of PGCIL.
General Manager (Engineering) and was elevated
to the post of Executive Director (Engg.& QA & I). He is on the Board of NPCIL since 3rd Jan. 2002.
During this period, he was associated with system
planning, feasibility study, design and engineering
ANAND MOHAN
Director
Shri Chandan Roy, a graduate in Mechanical Division, etc. He has also been nominated as Director on the
Engineering is a power engineer of repute with rich Boards of Damodar Valley Corporation (DVC), West Bengal
and varied experience of more than thirty eight Power Development Corporation Ltd. (WPDC) and NTPC
years in the areas of project planning, Vidyut Vyapar Nigam Ltd. and is a permanent invitee on the
conceptualization, design, engineering and Board of Northern Coalfields Ltd. (NCL).
operations. Prior to joining NTPC in 1977, he
worked with Babcock & Wilcox, London, UK. Several papers authored by him have been published in
national and international journals and fetched him great
Presently, he is Director (Operations) in NTPC and acclaim. In recognition of his expertise in the area of power
he is also the Chairman of Bhartiya Rail Bijli plant design, commissioning and generation, he has been
Company Ltd., a subsidiary of NTPC Ltd. He has also awarded “Eminent Engineer Award” by Institute of
been the founding Chairman of Ratnagiri Gas & Engineers (India) in the year 2006.
Power Private Limited (part-time), a Joint Venture
Company of NTPC Ltd. and Gas Authority of India He is on the Board of NPCIL since 8th Oct2004.
CHANDAN ROY Ltd. (GAIL) and was instrumental in the successful
Director revival of the abandoned project. In NTPC, he has
held important positions including Executive
Director of National Capital Region, Engineering
Shri.T.S.Bhattacharya is M.Sc. in Nuclear Physics, Product Development. Mr. Bhattacharya was entrusted with
Associate of Saha Institute of Nuclear Physics and a the crucial portfolio of Commercial Banking in the northern
Post Graduate in Management Studies. With over 36 states of Punjab, Haryana, Himachal Pradesh, and Jammu &
years of distinguished service to the State Bank of Kashmir.
India (SBI), since 1969, Shri Bhattacharya has made a
mark in the field of banking and finance. In his career Apart from his comprehensive exposure to national banking,
spanning over three decades, he has held a variety of Mr. Bhattacharya brings with him a varied and significant
critical and challenging assignments in the banking experience in international banking. He has held the posts of
sector and executed them with excellence. the Head, International Merchant Banking and the
International Correspondent Departments, at the Corporate
He was appointed Managing Director, State Bank of Office. As his offshore postings, he has worked at SBI Office,
India on 28th February, 2005. Prior to this, he has held Singapore, and headed the Representative Offices of SBI at
the post of MD, State Bank of Indore, an Associate Jakarta, Indonesia.
Bank of the State Bank Group. At its Corporate Office,
T. S. BHATTACHARYA he has held the position of the Chief General Shri. Bhattacharya is on the Board of NPCIL since 8th May 2008.
Director Manager, in this capacity he has looked after
departments such as Retail Banking, Marketing and
PERMANENT INVITEES
SRIKAR R. PAI
Company Secretary
CHAIRMAN'S STATEMENT
Dr. S. K. Jain
Chairman & Managing Director
Welcome to the 22nd Annual General Meeting (AGM) of satisfactory. In all earnest, we have endeavoured to deliver
your Company. I look forward to this occasion year after the trust you reposed in us which gave us the strength to
year, wherein I get an opportunity to apprise the progress face the situation realistically. The production of the units
and growth of the Company in your august presence. With was tuned to match the short fuel supply. Nonetheless, we
reasonable pride, immense satisfaction and great hope for plan to pay the dividend to the Government of India. On
the future, I wish to state that inspite of a continued introspection, I have arrived at the conclusion that the
stretched environment, the year goneby can be Company has utilised these lean years to strengthen itself
considered good from an operational perspective. Despite by self evaluation, realigning priorities, planning for
the fact that production was limited and profits were lower, organisational restructuring and laying down a road map
the average availability factor of 80% was quite for the future.
CHAIRMAN'S STATEMENT
HOMI BHABHA
Architect of a Historic Future
20
04 NUCLEAR POWER CORPORATION OF INDIA LIMITED
The most outstanding of the
distinguished men I have known
was, undoubtedly, Homi Bhabha. In
addition to the unique intellectual
gifts nature had bestowed on him,
he was …a visionary with the
boldness, relentless energy and
drive to convert his vision into
reality. Homi was one of those who
made me believe that some men in
human history are born with the
stamp of predestination on them
which leads them to
accomplishments beyond ordinary
human capabilities.
- J. R. D. Tata
canvas of life was much larger than it is for most of us. In his research such as some other countries are fortunate to
pursuit to be, what he could be, he became accomplished in possess. And he transformed from a researcher to a
science, mathematics, music, painting and literature. Even builder of scientific institutions - to put India, his country,
racial differences paled into oblivion before his brilliance and on the scientific pedestal. He is the founder of Tata
charisma, he was termed as a world citizen. Institute of Fundamental Research (TIFR) and Atomic
Energy establishments, Trombay, now called Bhabha
Homi's early education at the Cathedral and John Connon Atomic Research Centre .
School, Elphinstone College and Royal Institute of Science in
Mumbai brought forth his incisive intellect and a disciplined The rich legacy that generations have inherited from Homi
mind ready to leap into the scientific universe. At Cambridge, Bhabha is unfolding before our eyes - to appreciate and
having completed Mechanical Sciences Tripos, Bhabha, out emulate. The nuclear scientific community and the entire
of his choice and passion, veered into the field of theoretical nation salutes the “Father of Indian Atomic Energy” for
physics. He worked with the best minds of the era, such as drawing out the energy lying within the nucleus of an
Paul Dirac, Wolfgang Pauli, Enrico Fermi, Neils Bohr and the atom to energise development for the sustenance of
like. A trail blazer in the field of academics and scientific humanity. Homi's contribution epitomises a fusion of the
research, he went on to win the most prestigious creative human intent with nuclear fission. On his 100th
scholarships. After completing his Ph.D, he continued work at birthday, we, at NPCIL, pay homage to this great visionary
Cambridge. Highly recognised for his cosmic-ray research- scientist's spirit and rededicate all our efforts to realise his
Bhabha-Heitler effect of cosmic showers, Bhabha Scattering vision.
and nuclear physics, Bhabha published 66 papers in his short
span as a researcher.
TURNING POINT
With the signing of the turn-key contract with
General Electric, USA in 1963 for the
construction and commissioning of 2 Boiling
Bhabha addressing the press conference on
Tarapur Power Project (1963)
TOWARDS INDIGENISATION
Following TAPS, Bhabha clearly foresaw Pressurised
Heavy Water Reactors (PHWRs) as the appropriate
option for India to kindle the 3-Stage Programme.
Having diligently built and successfully operated 17 small and mid-size reactors over
the past 4 decades, NPCIL has attained high degree of expertise in implementing the
technology for Boiling Water Reactors (BWRs) of 160 MWe as well as that for
Pressurized Heavy Water Reactors (PHWRs) upto 540 MWe. With untiring efforts
towards indigenisation, we have accomplished the present capacity of 4,120 MWe.
We still have a long way to go.
ON THE THRESHOLD
Striving to implement the 3-stage nuclear blueprint laid out by Bhabha and to
enhance the contribution of nuclear power to the entire pool of India's energy, we
are continuously building capacity. On the threshold of completion are the following
nuclear power plants which will take our nuclear power capacity to 6,780 MWe in the
very near future.
– Homi Bhabha
PLANNED MOVES
In addition to being steadfast on our indigenous
nuclear power programme, we have garnered
international co-operation for the establishment of
nuclear reactors of 1000 MWe and higher.
Signing of MoU between NPCIL and Westinghouse Electric Company (WEC), USA
EMERGING VISTAS
Along with its indigenous nuclear
power programme of scaling PHWRs
to 700 MWe, NPCIL is gaining
momentum to move into higher orbits
by building and commissioning
reactors of 1000 MWe and higher unit
size for which it is actively seeking
international co-operation. Today, as
NPCIL's Top Management in discussion with high level delegation from
Russian Federation led by Head ROSATOM
– Homi Bhabha
STRATEGIC STROKES
Simultaneously, NPCIL's PHWR
designs are being sought after by
nations stepping into the arena of
nuclear power. NPCIL is also seeking
co-operation on various front-end
activities of the fuel cycle such as JVs
in mining for natural uranium abroad.
Signing of MoU between NPCIL and General Electric Hitachi (GEH), USA
Our journey towards becoming a nuclear powered nation The operational excellence of our plants is reflected in a
has indeed been exciting. We have learnt to expect the marked reduction in the number and duration of outages,
unexpected on every turn and confront varied situations. record continuous operations by our nuclear power plants,
Our perseverance has seen us through many obstacles and safety performance and environmental impact (ISO 14001
has made us a resilient force towards realising Bhabha's compliant). By revitalising the old nuclear power plants
dreams. through repairs and modernisation, we are making optimal
use of our existing resources.
FACING TOUGH REALITIES
Responding to the call for leadership in this time of ON THE INTERNATIONAL FRONT
tumultuous change, we are minimising costs and The signing of the civilian Indo-US nuclear deal, marks the
maximising benefits, with a clinical look at aligning all the beginning of a nuclear epoch for India. It offers an
facets of the company, including operations, technology opportunity to establish partnerships with companies in
development, finance and business development. With the nuclear power industry world over. A confident and
diverse parts of the nuclear power business coupled to one energetic organisation that NPCIL is, today, it has already
another more tightly, we are linking with the outside world
for making substantive progress in the near future.
- Homi Bhabha
The pursuit of science and its practical application are no longer subsidiary social
activities today. Science forms the basis of our whole social structure without which life
as we know would be inconceivable. And we have in our own time seen the history of the
world shaped by those countries which have made great scientific progress. Science has
at last opened up the possibility of freedom for all from long hours of manual drudgery
and today we stand at the beginning of an age when every person will have the
opportunity to develop himself spiritually to his fullest stature.
- Homi Bhabha
– Homi Bhabha
FUSION POWER
Thinking beyond its business of nuclear fission, NPCIL
has signed an MoU with International Thermonuclear
Experimental Reactor (ITER) to co-operate and
contribute in demonstrating the scientific and technical
feasibility of fusion power.
FORGING BONDS
NPCIL is also considering joint venture partnership with
Indian Industries for the manufacture of Heavy Forging
required for nuclear power plants.
OPTIMISING PERFORMANCE
On the Centre-Stage
REVVING UP
Gearing up to play a long innings and demonstrate a frictionless
performance, our units at Kakrapar are undergoing enmasse
coolant channel replacement, calandria vault leak identification
and its rectification. At Narora Atomic Power Station, jobs
pertaining to the coolant channel were undertaken and
finished.
- Homi Bhabha
PLANTS IN OPERATION
Nuclear No. of Capacity Year of Commercial
Power Plant Location Units Type (MWe) Operation
RAMPING UP
With the first pour of concrete on the raft of RAPP-5 in 2002, the
construction of the latest units of Rajasthan Atomic Power Project
(RAPP-5&6) was initiated. Construction of RAPP-5 has been
– Homi Bhabha
STEPPING UP
While the PHWR unit size has been scaled up
to 700 MWe, the construction of 2 X 1000
MWe Light Water Reactors (LWR/VVER) is on
a steady path of progress. It has successfully
overcome many a technical hindrances
associated with the phase of developing
construction technologies for this large
scale project by NPCIL along with Indian
contractors and therefore, stands as a
CHANNELISING MANPOWER
Honing Human Assets
In a bid to hone our human assets, there is a major thrust on PARTICIPATORY MANAGEMENT
multi-faceted training of employees at various levels. For The management is encouraging informal discussions
example, in the Finance Directorate, specialised training among employees. Its aim is to provide a platform for
was imparted on IFRS, Taxation, Contract Management to voicing their concerns, introspection of their own
officers while an orientation programme was organised for performance against established benchmarks and
the Accounts staff with the aim of enhancing efficiency giving suggestions for effective performance in a
levels. The finance officers also underwent a week long conducive work environment. Performance monitoring
soft- skills training. and analysis at junior levels has also been initiated.
- Homi Bhabha
new sites coming up in future, faculty members have been appointed to train
personnel in implementing norms of construction, safety requirements, design
and international regulations.
KNOWLEDGE MANAGEMENT
Considering the nature of our business and the wealth of precious nuclear
related knowledge accumulated over decades, knowledge management
exercises are imperative for NPCIL. Making serious efforts in this direction, 97,782
man-hours have been devoted to conducting 177 programmes for the
dissemination of knowledge management practices across levels at a rapid pace
from January 2006 till date.
HEALTHCARE
Caring for people by making provisions for the much
needed medical facilities in and around the nuclear
power plants, we have woven a cocoon for the
nurturance of our neighbours around the nuclear power
plants. Organising eye camps year after year for check-
up and surgery free of cost for the villagers, NPCIL has
illumined the life of many villagers. Hepatitis-B
Vaccination camps for the first and subsequent follow-
up dosages are organized at regular intervals for the
prevention of the dreaded disease. To perpetuate its
contribution to healthcare of people around, NPCIL has
dedicated a referral hospital to the public at the
Rajasthan Atomic Power Station.
UNIQUE IN ENDEAVOUR
In a unique endeavour of dispensing its
corporate social responsibility, Rajasthan
Atomic Power Station has contributed
towards insurance coverage of all the
school going children, no less than 87,000,
of Chittorgarh district. This move will
motivate the villagers to send girls to
school and reduce the overall dropout rate.
PROUD TO SERVE
Proud to serve the nation and its people forever,
Rajasthan Atomic Power Project, Rawatbhata
personnel accomplished a rescue mission successfully
at the Shiva Temple located in a gorge Gapernath,
30 km away from RAPS.
INFRASTRUCTURE DEVELOPMENT
The establishment of a nuclear power plant normally
occurs in areas untouched by the nuances of modern
living. The coming up of the NPCIL site is synonymous
with development and is a big leap into the 21st
century for the denizens of the area. "Kuchha" roads
are converted into metalled roads interconnecting
human agglomerations. Electricity, lines of
telecommunication, water supply and various other
civic amenities are developed by NPCIL to make the
place habitable not only for the scientific community
but for the entire rural populace in vicinity. Narora
Atomic Power Station built 3 community halls in the
neighbouring villages of Nandpur, Silhari and
Maharajpur to serve the needs of the local population.
LESSONS IN CO-EXISTENCE
Generally located near seaside, rivers, lakes and
reservoirs for purposes of accessibility to water for
cooling, the nuclear power plants and their lush
surroundings are the abode of many rare species of
animals, fish and birds, migratory as well as resident,
some close to extinction. NPCIL is an institutional
member of Indian Bird Conservation Network (IBCN)
DIRECTORS' REPORT
The mismatch between supply and requirement of fuel NPCIL follows the pay structure and allowances as
continued during the year 2008-09, resulting in average applicable to the Central Government employees. The
capacity factor of about 50%. Electricity generation, as per orders of Government of India on pay revision effective
the billing cycle, in 2008-09 has been 14921 MUs as against 1.1.2006 were implemented in NPCIL from 1.9.2008. The
16964 MUs in 2007-08, which is about 12% less thereby revised pay and allowances payment for 40% of pay arrears
Completion of major activities of Primary Heat The supply of Uranium has received consideration of the
Transport system feeders replacement at RAPS-2. Government of India at the highest level. As a result of these
interventions, positive developments have been seen in
“Candu Owner's Group (COG) Fuel Handling
respect of opening up of new mines, commissioning of
Functions Benchmarking Project” was carried out at
Turamdih mill and expansion of Jaduguda and Turamdih
RAPS-3&4.
mines.
Completion of major commissioning activities at
The project work at Tumallapalle mine is also progressing
RAPP-5.
as scheduled. Work at other mines, like at Gogi, has also
World Association of Nuclear Operators (WANO) Peer been taken up.
Review was carried out at NAPS and TAPS-3&4.
In addition to the positive development at the indigenous
HIGHLIGHTS OF THE OPERATING PERFORMANCE OF level, the conclusion of agreements with France and Russia
THE STATIONS has already led to delivery of fuel. The first lot is being
The generation, the yearly Capacity Factor (CF) and the converted to fuel bundles at Nuclear Fuel Complex,
annual Availability Factors (AF) are summarised in the Hyderabad. The imported fuel will be used in RAPS-2 where
Table. enmasse feeder replacement work has been completed.
Imported fuel will also be used soon in RAPP-5&6, once the
FUEL SUPPLY reactors are placed under IAEA safeguards, in accordance
The fuel supply for the Pressurised Heavy Water Reactors with the separation plan. As per the separation plan, RAPS-
(PHWR) remained restricted during the year. All PHWRs 3&4, from the year 2010, will also have the benefit of using
were operated at lower than 70% full power and the imported fuel.
shutdowns of some of the reactors had to be extended.
Station Unit No. Capacity (MWe) Generation (MUs) CF (%) A.F. (%)
1 160 1007 72 77
TAPS 2 160 1349 96 97
3 540 1923 41 84
4 540 2030 43 89
Station Total 1400 6309 51 86
2 200 - - -
RAPS 3 220 1156 60 88
4 220 1303 68 98
Station Total 640 2459 64 93
MAPS 1 220 733 38 68
2 220 785 41 75
Station Total 440 1518 39 71
NAPS 1 220 740 38 74
2 220 - - -
Station Total 440 740 38 74
KAPS 1 220 259 54 100
2 220 954 49 85
Station Total 440 1213 50 88
1 220 1157 60 92
KGS 2 220 1079 56 92
3 220 452 23 32
Station Total 660 2688 46 72
NPCIL TOTAL 4020 14927 50 82
Note:
RAPS-2 and NAPS-2 not available during the year for capital maintenance. KAPS-1 not available from 1.7.2008 for capital
maintenance.
Kudankulam Nuclear Power Project (KKNPP)-1&2 Kakrapar Atomic Power Project-3&4 & Rajasthan
(2x1000 MWe VVER) Atomic Power Project-7&8
The 2x1000 MWe Kudankulam project, located in It is planned to start construction of these projects with
Tirunelveli district of Tamilnadu, is being implemented NPCIL designed 700 MWe units. Ground breaking activities
with Technical Co-operation from Russian Federation are expected to start for KAPP-3&4 in December 2009 and
within the framework of the Inter-Governmental six months later for RAPP-7&8. Site clearance from Ministry
Agreement between India and the Russian Federation. of Environment and Forests (MoEF) has been obtained.
Detailed Project Report for both the projects have been
The 1000 MWe units deployed are the largest unit being submitted to Government for obtaining approval. As part
installed in India. All the equipment and the construction of Atomic Energy Regulatory Board (AERB) review, site
drawings are being supplied by the Russian Federation consent for KAPP-3&4 has been obtained and application
while civil construction, erection of equipments and for the same for RAPP-7&8 is under consideration of the
commissioning of the systems are being executed by regulatory agency. Pre-qualification of construction
NPCIL. agencies for civil construction of the main plant has been
The project has recorded a cumulative overall physical carried out.
progress of 87% as of March 2009 (Unit-1: 91% and Unit-2: Initiatives under Civil Nuclear Co-operation
80%) and cumulative expenditures of Rs.11894 crore
against total sanctioned sum of Rs.13171 crore. The break- NPCIL is working towards collaboration with interested
up of progress achieved is: Design & Engineering-96%, vendors of nuclear plants and equipment, with a view to
Procurement & Supplies-91% and Construction & Erection accelerate the growth of nuclear power in India. This is
activities-86%. according to the plans of the Department of Atomic
Energy, Government of India, to meet the growing demand Consequent to allotment of potential sites at Malshej Ghat
of electricity. Following is the status of progress in this and Humbarli in Maharashtra State for Pumped Storage
regard: Scheme (PSS) by the Government of Maharashtra for taking
up the pre-project activities and investigations for the
1. An MOU has been signed between NPCIL and AREVA,
techno-economic studies in respect of the PSS jointly to
France on 4th February 2009 to enable both the sides NPCIL and Tehri Hydro Development Corporation (THDC),
for technical co-operation and development of the an agreement was signed between NPCIL and THDC for the
initial contract for setting up of two units of 1650 MWe PSS project at Malshej Ghat. On completion of techno-
EPRs with provision for setting up total 6x1650 MWe economic studies and approval from statutory authorities,
NPP Units at Jaitapur site in twin-unit construction the PSS project is proposed to be taken up through a Joint
mode in a phased manner. The activities related to Venture company.
acquiring land at Jaitapur are being pursued.
NPCIL and ITER-India signed an MoU to complement and
2. Inter-Governmental Agreement (IGA) signed between synergise their respective expertise by cooperating to
the Government of India and the Russian Federation implement the 'in-kind' contributions of India to the ITER-
provides for setting up of 4 additional units in Project. International Thermonuclear Experimental
Kudankulam site. Further discussions are underway Reactor (ITER) is a joint international research and
regarding techno-commercial details and project development project that aims to demonstrate the
initiation between Indian and Russian sides. MoEF, scientific and technical feasibility of fusion power.
Government of India, accorded environmental
clearance for KKNPP-3&4. Site grading and leveling ENGINEERING & PROCUREMENT
works have been completed. The 700 MWe PHWR design has been finalised. Plant layout
3. Civil Nuclear Co-operation agreement between the and Process & Instrumentation Schematics have been
Government of India and the Government of United finalised and detailed drawings are being issued.
States of America was signed in October 2008. Procurement activities for long delivery equipment have
Following this, NPCIL has also signed MOUs with been initiated. Main Plant Civil tender is prepared and all
General Electric Hitachi (GEH), USA and with drawings needed for construction upto ground level have
Westinghouse Electric Company (WEC), USA and is been finalised for 2x700 MWe units at Kakrapar (KAPP-3&4).
engaged in discussions on obtaining ABWR and AP Design of various long delivery critical equipment such as
1000 units. Steam Generators, Endshield, Calandria, Primary Coolant
Pumps & Motors, Fueling Machine, etc. is finalised.
NEW INITIATIVES AND BUSINESS DEVELOPMENT Procurement action for these is initiated. Purchase orders
For 700 MWe Units, NPCIL has carried out the design of for Steam Generators are placed. Package formulations
nuclear reactors. However, the design for appropriate based on mega package concept are in the final stage.
Turbo Generators for this size is not available indigenously. Package details for Turbine Island package are also
NPCIL and BHEL have signed a Memorandum of finalised.
Understanding (MOU) for forming a joint venture for Identical engineering activities for two more 700 MWe
acquiring appropriate technology for 700 MWe turbo PHWR Units (RAPP-7&8) to come up at Rawatbhata have
generator sets. As a consequence, NPCIL and BHEL have also been initiated. Plant layout for these units is finalized
jointly floated a tender for expression of interest by and Project Safety Analysis Report (PSAR) is under
prospective providers of technology for TG sets. Further finalisation.
negotiations are being held for finalising the joint venture
agreement. Design of a PWR based on plant layout as in 700 MWe PHWR
has been taken up. Reactor core design has been
With the growth of nuclear power programme, supply completed.
chain of critical equipment will be a major area of concern.
Requirement of forgings for large size is one such area NPCIL has also been offering services to Bharatiya
where very few manufacturers are globally available. NPCIL Nabhikiya Vidyut Nigam Ltd. (BHAVINI) and International
has taken pro-active action of discussing the subject with Thermo Nuclear Experimental Reactor (ITER) by way of
prospective industries for developing indigenous facilities. providing Technical and Project Management support
during finalisation of packages, tender, purchase
An MOU was signed between NPCIL and NTPC Limited to recommendation, execution of contracts, etc.
form a Joint Venture company to work together for setting
up Nuclear Power Plants.
Review and revision work of ISI programme of RAPS-2 and Implementation of Reservation policies
MAPS have been completed. These documents outline SC/ST/OBC reservation policies are being fully complied
optimised ISI requirements without jeopardising safety. with and development of SC/ST personnel is being given
Similar work for TAPS-1&2 and developmental activities paramount importance.
related to NDE tooling required for performing ISI have
commenced during the year. Review of technical The overall representation of Scheduled Castes, Scheduled
specification for KKNPP and 540 MWe manipulator based Tribes and Other Backward Communities was 1,758, 630
Eddy Current Testing System of SG tube examination has and 1,927 respectively, which constitutes about 15%, 5%
been completed. and 16% of the total strength of the Company.