Inspection report

Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

Scope of application
This document applies to: International
Mechanical Induction Installation Update Precast concrete tower Installation
Electrical Rotor blade Grid connection Concrete repair Precast concrete tower Prestressing

E-10 E-26 E-40/6.44 E2 E-66 E-82 E-115

E-12 E-30 E-40/6.44 E3 E-66/18.66 E-82 E2 E-126
E-15 E-30/3.30 E-44 E-66/18.70 E-82 E3
E-16 E-32 E-48 E-66/20.70 E-82 E4
E-17 E-33 E-53 E-70 E4 E-92
E-18 E-40 E-58/10.58 E-70 E4-2 E-101
E-20 E-40/6.44 E-58/12.58 E-70 E4-3 E-112

Document details
Document ID TD-esc-03-de-en-16-046 Rev000a Checklist for E-82 E3, E-82 E4 pre-assembly and
assembly

Confidentiality INTERNAL USE

Date Language DCC Plant/Department

Copyright ENERCON GmbH. All rights reserved.

2016-03-01 en WT Service Deutschland GmbH/Mechanical Engineering

Revision table
Revision Date Item Change
000 2016-01-11 - Document created
000a 2017-03-01 1 Document number added
2 No.45 gap value adjusted

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 Inspection report
Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

1 Project details
Project number (W number, WBS [PSP] number) W - -
WEC type (E-type)
Team
Work started (YY-MM-DD)
Work completed (YY-MM-DD)

The following work steps are described in the instructions (see table below). Be sure to use the
most recent version.

Document number Subject Revision

TD-des-10-de-xx-10-003 LMB safety ladder
TD-esc-08-de-xx-16-015 Installation of steel tower, PCT steel
section, and E-module
TD-esc-08-ger-xxx-13-017 Pre-assembly and assembly

Copyright ENERCON GmbH. All rights reserved.

2 Checklist
No. Work step OK Not OK Not
necessary
Machine house pre-assembly
1. Assembling of lower nacelle casing
2. Installation of nacelle casing connection plates

3. Nacelle cap installation

4. Installation of struts at nacelle cap nacelle floor con-

nection
5. Installation of ladder in nacelle basement

6. Nacelle strut installation

7. Measuring the nacelle casing:

Check measurement main carrier inner edge
of aluminium casing: 1545 mm 10 mm
8. Installation of anemometer support:
Wind measuring unit (except ultrasonic)
Cable layout
9. Installation of passive cooler:
Inspecting bolt connections
Hoses installed
Hose clamps for hose guide installed
10. Installation of beacon system

11. Installation of winch hatch steel cables

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Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

No. Work step OK Not OK Not

necessary
12. Installation of sensor plate:
Cable installation
Protrusion of outside temperature sensor 60 mm
13. Yaw gear rim:
Flange surface checked and cleaned
Threaded bolts screwed in
Depth of engagement observed and property
class visible
Hub pre-assembly
14. Check of spinner alignment at front:
The nominal distance from the outer edge of the
outer axle cover flange to the inner edge of the
spinner is 1323.5 mm 5 mm.
15. Check of spinner alignment at rear:
The nominal distance from the outer edge of the
hub flange to the inner edge of the spinner is

Copyright ENERCON GmbH. All rights reserved.

1611.5 mm 10 mm.
16. Check of alignment blade adapter blade pipe:
Nominal dimension at 12 o'clock, 3 o'clock and 9
o'clock positions 100 mm 10 mm
Nominal dimension at 6 o'clock position 75 mm
10 mm
17. Pitch motor raised and installed
18. Installation of blade extensions

19. Axle pin flange:

Flange surface checked and cleaned
Threaded bolts screwed in
Depth of engagement observed and property
class visible
Preparing the foundation
20. Protruding duct ends trimmed
21. Flange surface checked and cleaned
22. Check of load ring segments:
Height offset max. 0.3 mm and distance max.
10 mm between load ring segments
23. Foundation earth electrode installation
E-module installation
24. Module platform: Measurement between flange top edge
and support plate top edge 730 3 mm
25. Alignment of E-module level 1:
Distance from four supports to inner flange edge
identical at all positions 5 mm

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 Inspection report
Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

No. Work step OK Not OK Not

necessary
26. Medium-voltage distribution protection box lowered
27. Earthing cables installed on left and right between mod-
ule level 1 and foundation section
28. Transport covers (cover plates) of level container re-
moved to improve ventilation
29. Cables from level 2 routed through upper opening of LV
distribution system
30. Installation of PE cable between modules
31. Safety ladder inside E-module connected and tread
height observed
32. Only EM1.04: Installation of guardrail, stud plates and
seal (after steel tower installation)
33. Installation of earthquake support (after steel tower in-
stallation)
34. E-module from level 2 on secured with lashing straps:
2 MW: 8 lashing straps

Copyright ENERCON GmbH. All rights reserved.

3 MW: 12 lashing straps
Preparing for steel tower installation
35. Flange surface checked and cleaned
36. Visual inspection of floors/landing platforms and fitted
parts in steel tower
37. Inspection of safety ladder

38. Inspection of air hoses

39. Visual inspection of sections inside and outside (espe-

cially for paint damage)
Steel tower installation
40. Installation of outside stairs
41. Acoustic resonance test for strength of bolt connections
42. Installation of ladder connectors

43. Tread height observed according to installation instruc-

tions
44. Tread heights within tolerances
25 mm (marked with stickers)
45. Service hoist cables hooked into service hoist cross-
beam
46. Remaining gap measurement on tower flange

Machine house installation

47. Tower flange/yaw bearing gap measurement carried out
and recorded
48. Acoustic resonance test of yaw bolt connection for
strength

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 Inspection report
Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

No. Work step OK Not OK Not

necessary
49. Power cables lowered

50. Installation and sealing of grease collecting ring

51. Yaw gear rim greased

Generator installation
52. Flange surfaces cleaned and fits slightly greased

53. Stopper and 6 o'clock cover installed

54. Acoustic resonance test of inner and outer generator bolt

connection for strength
55. Installation of PE cables

56. Stopper and 12 o'clock cover installed and sealed

57. Installation of generator machine house diaphragm

seal

Copyright ENERCON GmbH. All rights reserved.

58. Connection of liquid cooling system:
Hoses placed correctly on nacelle roof
Hoses fastened on nacelle roof with hose
clamps
All fasteners tightened
Rotor blade pre-assembly and assembly

59. Spoiler bolt connection

Gap between the spring wires measured in four
positions offset by 90 each
The medium gap is 0.2 mm.
60. Spoiler sealed with polyurethane sealant

61. Spoiler sheet installation

Sheet sealed at trailing edge and at velcro strips
62. Disposable film and grease filler strip removed

63. Check of rotor blade blade adapter installation position

19 holes counted clockwise from manhole centre
= 0/bolt no. 1
64. Acoustic resonance test of rotor blade bolt connection
for strength
65. Check of distance between spoiler and blade extension:
The distance must be at least 30 mm.
66. Installation of blade earthing

67. Openings for rotor blade lifting tackle sealed with

threaded plugs

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 Inspection report
Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

No. Work step OK Not OK Not

necessary
Preparation of rotor hub installation

68. Flange surfaces checked and cleaned

69. Fits greased

70. Check of 6 oclock position on axle pin

Hub installation

71. Check whether 6 o'clock position of axle pin corresponds

to 6 o'clock position of stator support star
72. Acoustic resonance test for strength of bolt connections:
Axle pin stator support star (outside)
Axle pin stator support star (inside)
Hub generator rotor (outside)
Hub generator rotor (inside)
73. Installation of sixth spinner section and spinner cap

Copyright ENERCON GmbH. All rights reserved.

74. Installation of roller lightning conductors:
Roller lightning conductor adjusted to centre in
relation to discharge ring
Spark gap to generator adjusted (minimum
10 mm / maximum 15 mm)
75. Installation of slip ring unit:
Connections at 12 o'clock position
Torque support
Swivel head connector
Finishing work

76. Pitch cables fixed with cable ties inside rotor hub

77. Inspection of electromechanical brake:

The release clearance between brake pad and
brake disk must be 2 mm ( 0.2 mm) on each
side.
78. Installation of rotor lock (hydraulic unit)

79. Installation of vent screws on rotor lock oil tank

80. Visually inspecting and cleaning WEC

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 Inspection report
Checklist for E-82 E3, E-82 E4 pre-assembly and assembly

3 Confirmation of work carried out

I hereby confirm that work has been carried out properly and in a technically correct manner as per
the work instructions document.
Work steps rated Not OK and any damage detected have been documented in the inspection
report.
The WEC is free of safety relevant defects.
Comments (damage detected, problems, etc.)

Copyright ENERCON GmbH. All rights reserved.

Date (YY MM DD) Team leaders signature
- -
Send the completed report to: ESC-Installation-Reports@enercon.de

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