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ENTERPRISE
SYSTEM 1 APM
IMPACT ASSET STRATEGY
DATA ACQUISITION SOURCE AGGREGATION STRATEGY PERFORMANCE
MACHINE ANALYTICS DOMAIN ANALYTICS FAILURE ELIMINATION
MACHINE INSIGHTS FLEET PRIORITIES MECH INTEGRITY
MACHINE DIAGNOSTICS DOMAIN VISUALIZATION RISK INSPECTION
BENCHMARKING
Wireless
Plan
Implement
Your Risks
Start Up
Shake Out
Support
Simple interaction
with complex data
Collects & aggregates
Integrates high-speed
Connecting m-sec machinery &
Key Data sec-min process data
Navigates between
Sources overview, alarms,
analysis, and custom
views
Integrated and Collaborative Fleet Wide
Efficiently prioritizes
problems your
enterprise
Broad range of potential
Easy failure modes & assets
Condition Filters alarms, events,
and apparent causes
Prioritization for faster action
Aligns condition
monitoring to asset
strategies
Integrated and Collaborative Fleet Wide
a) OEM Recommendations
b) Predictive Population Sampling
c) Individualized Condition Monitoring
d) Alarm Management
Asset Risk focus replacing Specific Function focus
Offering Simplification & Clarification
Advanced Analytics. Physical Based Models. OEM Reference Data. Real-time data validation, calculations/analysis, and detection of specific events
and malfunctions, including SmartSignal. Similarity Based Modeling. Dynamic Empirical Analysis in Real Time.
Recent Operation
Commissioning
Blue is True Green is Good OEM Expertise
Where Your Data Is Where Your Data Should Be Mechanical Dynamics
Thermodynamics
a) Yes
b) No
Connecting Failure Modes & Value
Appreciating both Safety & Financial motivations ..
Key Customer Outcomes
Key Failure Groupings Lower Cost Maint More Efficient Ops More Uptime Less Inventory Total Value
#1
Frequency x Benefit
#2
#3 Lower Cost Maintenance = Frequency x (Late Repair Cost Early Repair Cost)
More Efficient Ops = Frequency x Fuel/Feedstock Improvement
#4
More Uptime = Frequency x (Late Repair Time Early Repair Time) x Prod $/time
. Less Inventory = Late Repair Stock Early Repair Stock
Frequency & Benefit can be any of: SMRP: the Value of Strategy & Practice Strategy and Practice
Ad Hoc Estimate or FAE Guidance
Base Metric Reactive Preventive Predictive Proactive
Historical Average from Ops Data
Historical Average from GE Data Replacement Maint %
13% 8% 5% 2%
Industry Average from FMEA Data Asset Value of RAV
Profit Margin Prod Impr % -3% 0% 1% 3%
S1-6.x SS mAPM S1 16+ PMach GE APM FAgent CMgmt Blobs Non GE Next Gen
Data Communications
Visibility Tables KPIs Criticality RPNs FM Linkage SMgmt Priorities
driven by
Condition Prioritization Customer
Accessible
Ad Hoc Sev/Pri Pred An Thermo Dynamics Mech Dynamics Benchmarks
Aha!
Comparative Analysis Portal
Proxies AMQPS Predix IOS Android Svc Intg Migration Dig Twin sign up instructions
available
Q1 Q2
2017
Severity (S) - Severity is a numerical subjective Occurrence (O) - Occurrence or Likelihood, is a Detection (D) - Detection or Effectiveness is
estimate of how severely the EFFECT of a failure numerical subjective estimate of how often the a numerical subjective estimate of the ability to
will be experienced. failure mode occurs during productive life. detect and prevent a failure mode before the
failure impacts performance.
Effect Severity Description Ranking Likelihood Occurrence Probability Ranking
Detection Effectiveness Description Ranking
Hazardous Affects safe operation and/or regulation Inevitable 1 in 2 (or more) 50% + 10
10 None No effective Detection 10
no warning compliance no warning
Hazardous Affects safe operation and/or regulation Significant 1 in 3 33 % 9 Very Remote Very Remote chance of Detection 9
9
with warning compliance with warning
Very High 1 in 8 12 % 8 Remote Remote chance of Detection 8
Very High Inoperable, loss of primary function 8
High 1 in 20 5% 7 Very Low Very Low chance of Detection 7
High Operable with reduced performance 7
Moderate 1 in 80 1% 6 Low Low chance of Detection 6
Moderate Operable with marked inconvenience 6
Low 1 in 400 0.2 % 5 Moderate Moderate chance of Detection 5
Low Operable with some inconvenience 5
Occasional 1 in 2,000 0.05 % 4 Good Good chance of Detection 4
Very Low Operable & raises operating risk 4
High High chance of Detection 3
Minor 3 Infrequent 1 in 15,000 0.01 % 3
Operable & easily to notice
Very High Very High chance of Detection 2
Very Minor Operable & hard to notice 2 Unlikely 1 in 150,000 0.001 % 2
Near Certain Almost certain to Detect 1
None No effect 1 Remote 1 in 1.5 million (or less) 0.001 % 1
Risk Planning can move toward live, dynamic and condition informed
Confidential. Not to be copied, distributed, or reproduced without prior approval.
Evolution Potential: FMEA Informed Risk Priority Number
SME Ranking provides needed context ..
Dynamic Ranking can provide immediate value ..
with Criticality
Context
Live Risk
Optimization
Confidential. Not to be copied, distributed, or reproduced without prior approval.
O&G Product Family Purpose built & tuned
Leveraging reusable frameworks
SaaS Vocabulary for Full Stream Offerings Scale & speed benefits
Product Lines Onshore Offshore FPSO FLNG / LNG Pipeline - Distribution Refining Petrochem - Fertilizer - Specialty Chem
Product Suites Unified Reliability Compliance Maintenance Resources Production Process Design &
Insights & Life & Integrity & Utilization & Scheduling Optimization Optimization Planning
Specific Example:
Onshore Onshore Onshore Lift Onshore Lift
Products Insights Diagnostics Optimization
Enterprise Enterprise Predictive
Relevant to all Impact Impact Corrosion
Segments - Insights Analytics Management
Product Lines APM APM APM APM
Machine & Reliability Compliance & Asset Strategy
Equip Health Management Integrity Mgmt. Optimization
Time
Trending
Physical
Understanding
Enterprise
Impact 1X Enterprise Impact within APM
Gap adds understanding of underlying conditions
as an APM Direct
Micro App linked to installed base of customer System 1s
2X
Not 1X Asynchronous / Synchronous & more plots coming
S Max Amplitude nX Frequency / Milliseconds
Velocity
Awareness + Understanding = Action
Bringing Together Time Series Alerting and Detailed Performance Analysis
Reliability Management within APM
brings Predictive Alerting using Time Series
Time
Trending
Enterprise
Impact Performance
Enterprise Impact within APM
as an APM Understanding adds understanding of underlying conditions as
Micro App support for overall plant optimization approaches
Compressor Maps GT, ST and Generator Visualizations
Pump Performance & more plots coming
EI Generic Architecture
WITH ENTERPRISE IMPACT
YOU ARE ABLE TO:
Scale valuable resources
Effectively manage risk
Link protection and process data PROVIDING INTELLIGENCE TO:
Understand your entire Fleet of equipment
Holistically view machines
Scale and Preserve your Organizational Knowledge
Securely connect to Predix Harmonize Operations Priorities and Asset Strategies
Drive proactive APM decisions
Achieve better
organizational performance
Impact your
Enterprise at scale 27