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Generator Set Preventive Maintenance Work Instruction

Procedure Technician Illustration

Genset Prestart-Up Procedures

Check Fuel level of Base tank, It must be


1
in full level

Check Lube oil level of the genset, it must


2
be on high level of the dip stick.

Drain Water/sediment from fuel tanks and


3
genset fuel filters.

Check radiator coolant level, it must be in


4
full level.

Visually check radiator fan belt for any


5
loose, mis-alignment/damage.

Visually check leaks for oil and radiator


6
coolant hose connections.

Check battery terminals for any loose


7
connection.

Check battery charger voltage at control


8 panel. Battery meter should be 25.5 - 27.8
Vdc.

Procedure Technician Illustration

Genset Start-Up Procedures

1 Pull down / Turn off Genset Breaker

Run genset by pressing Run Button


2
(Allow the genset to run for 10 min)

Stop the genset by pressing Stop Button


3
(Allow the genset to cooldown)

Back to standby mode by pressing Auto


4
Button

5 Pull up / Turn on Genset Breaker


Generator Set Power Interruption Work Instruction
Procedure Technician Illustration
Genset Scheduled Power Interruption
Proceed to genset area 10 minutes before
1 power interruption and ensure that the
genset will run at Auto mode

If Genset failed to run at Auto Mode, verify


2 and reset alarm. ( Press Stop button then
press Auto button)

Verify if Elevator,CPS,ATS,Fire Pump &


3
Jockey Pump is operational

Monitor Genset parameters (verify active


4
power load of genset)

In case of underload ,(Turn-on all


5
Airconditioning units at common areas)

Turn on lights at Southwing Area (Full


6
Illumination)

7 Monitor Genset parameters hourly

Procedure Technician Illustration

Genset Emergency to Normal Procedures

1 Allow the Engine to cooldown

Verify if Elevator,CPS,ATS,Fire Pump &


2
Jockey Pump is operational

Turn off Airconditiong unit at common


3
areas (Back to normal operation)

Turn off lights at Southwing Area (Back to


4
normal operation)

Proceed to genset area,pull down/turn


5 off Genset Breaker and refill fuel at the
base tank

Pull up/ Turn on genset breaker and


6
verify genset at Auto mode