A07 00 GB X

D O C U M E N TA Z I O N E
T E C N I C A
USERS MANUAL
146.38.A07_00
AUTOMATIC VERTICAL DRYERS
EVA 712 - EVA 792 - EVA 793

EVA 912 - EVA 992 - EVA 993
TECHNICAL DOCUMENTATION
DOCUMENTATION TECHNIQUE
TECHNISCHE DOKUMENTATION
DOCUMENTACION TECNICA
DOCUMENTAAO TCNICA
LISH
ENG
146.38.A07 Revision 00 Date 28.06.1999
TABLE OF CONTENTS
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Revision 00 Date 28.06.1999 146.38.A07
TABLE OF CONTENTS
USERS MANUAL
AUTOMATIC VERTICAL DRYERS
EVA 712 - EVA 792 - EVA 793

EVA 912 - EVA 992 - EVA 993
MANUFACTURER
SACMI IMOLA
Via Selice Provinciale, 17/A
40026 IMOLA (Bologna) - ITALIA
SERIAL NUMBER
YEAR OF MANUFACTURE
PUBLISHED ON
28.06.1999
REVISION
00
VERSIONS
EVA 712A - EVA 792A - EVA 793A

EVA 912A - EVA 992A - EVA 993A
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TABLE OF CONTENTS
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TABLE OF CONTENTS
Page
1 GENERAL INFORMATION ........................................................................................................................1 - 1
1.1 INTRODUCTION ........................................................................................................................ 1 - 1
1.2 WHERE TO KEEP THE MANUAL ............................................................................................. 1 - 1
1.3 HOW TO USE THE MANUAL .................................................................................................... 1 - 1
1.4 USERS OF THE MANUAL ......................................................................................................... 1 - 1
1.5 WARRANTY ............................................................................................................................... 1 - 2
1.6 SUPPLEMENTS ......................................................................................................................... 1 - 2
1.7 LEGEND OF THE SAFETY SYMBOLS USED ON THE MACHINE AND/OR IN THE MANUAL ..... 1 - 3
1.8 MACHINE IDENTIFICATION PLATE.......................................................................................... 1 - 4
2 MAIN FEATURES ......................................................................................................................................2 - 1

2.1 MACHINE DESCRIPTION ......................................................................................................... 2 - 1
2.1.1 MAIN DEVICES ........................................................................................................................... 2 - 2
2.1.1 INTENDED, PROHIBITED AND MISUSE OF THE MACHINE ................................................. 2 - 6
2.2 OVERALL DIMENSIONS ........................................................................................................... 2 - 7
2.3 SPECIFICATIONS ......................................................................................................................2 - 9
2.3.1 TECHNICAL DATA .................................................................................................................... 2 - 9
2.3.2 ENVIRONMENTAL CONDITIONS ........................................................................................... 2 - 10
2.3.3 CARRIER LOADING CHART AND DRYING TIMES ............................................................... 2 - 10
2.4 DESCRIPTION OF OPERATION ............................................................................................ 2 - 14
2.4.1 MATERIAL HANDLING ............................................................................................................ 2 - 14
2.4.2 DESCRIPTION OF THE HEAT CYCLE ................................................................................... 2 - 17
3 SAFETY EQUIPMENT AND PRECAUTIONS .......................................................................................... 3 - 1

3.1 SAFETY GUARDS AND DEVICES ........................................................................................... 3 - 1
3.2 GENERAL SAFETY RULES AND PRECAUTIONS ................................................................... 3 - 3
3.3 SAFETY RULES FOR INSTALLATION ......................................................................................3 - 4
3.4 SAFETY RULES FOR HANDLING .............................................................................................3 - 5
3.5 OPERATOR TRAINING ............................................................................................................. 3 - 6
3.6 SAFETY RULES TO BE FOLLOWED DURING OPERATION ................................................. 3 - 7
3.7 SAFETY RULES TO BE FOLLOWED WHEN CARRYING OUT MAINTENANCE ................... 3 - 8
3.8 SAFETY RULES AND PRECAUTIONS FOR THE BURNER ................................................... 3 - 9
3.9 WHAT TO DO WHEN THE MACHINE IS NO LONGER USED ................................................. 3 - 9
3.10 DISMANTLING ........................................................................................................................... 3 - 9
4 INSTALLATION ........................................................................................................................................ 4 - 1
4.1 ASSEMBLY PROCEDURE ........................................................................................................ 4 - 1
4.1.1 CHECKING THE FOUNDATIONS ............................................................................................. 4 - 1
4.1.2 INSTALLING THE FRAMEWORK ............................................................................................. 4 - 1
4.1.3 PLACING THE BASE FRAME ON THE FOUNDATION ............................................................ 4 - 2
4.1.4 INSTALLING THE GEARED MOTOR ON THE UPPER FRAME (for EVA 712 - 912 - 792 - 992) ... 4 - 3
4.1.5 INSTALLING THE GEARED MOTOR ON THE UPPER FRAME (for EVA 793 - 993) .............. 4 - 4
4.1.6 INSTALLING THE FRAMES ...................................................................................................... 4 - 5
4.1.7 LEVELING AND ANCHORING THE FRAMEWORK ................................................................. 4 - 7
4.1.8 INSTALLING THE CHAIN GUIDE IN THE 1ST STAGE ............................................................ 4 - 8
4.1.9 INSTALLING THE GUIDES IN THE 2ND STAGE ......................................................................4 - 9
4.2 INSTALLING THE CHAINS ..................................................................................................... 4 - 10
4.3 TENSIONING THE CHAIN TENSIONER CRADLE ................................................................. 4 - 12
4.4 INSTALLING THE CARRIER ARMS ....................................................................................... 4 - 13
4.5 INSTALLING THE FRAMES IN THE FOUNDATION (EVA 712 - 912 - 792 - 992) ................ 4 - 14
4.5.1 LAY-OUT OF THE LOWER FOUNDATION CHANNEL .......................................................... 4 - 14
4.5.2 MOUNTING THE CARRIER GUIDES AND LOWER SAFETY ROD ...................................... 4 - 15
4.5.3 INSTALLING THE GRIDS ........................................................................................................ 4 - 17
4.5.4 INSTALLING THE CLOSING WALL ........................................................................................ 4 - 18
4.5.5 ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE .................................. 4 - 20
4.6 INSTALLING THE FRAMES IN THE FOUNDATION (EVA 793 - 993) ................................... 4 - 21
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4.6.1 CLOSING THE LOWER CHANNEL OF THE FOUNDATION ................................................. 4 - 21
4.6.2 MOUNTING THE CARRIER GUIDES AND LOWER SAFETY ROD ...................................... 4 - 22
4.6.3 INSTALLING THE GRIDS ........................................................................................................ 4 - 24
4.6.4 INSTALLING THE CLOSING WALL ........................................................................................ 4 - 25
4.6.5 ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE .................................. 4 - 27
4.7 INSTALLING THE STABILIZATION SECTION ....................................................................... 4 - 28
4.7.1 STABILIZATION SECTION FOR EVA 712 - 912 .................................................................... 4 - 28
4.7.2 STABILIZATION SECTION FOR EVA 792 - 992 - 793 - 993 .................................................. 4 - 29
4.8 INSTALLING THE LOWER SERVICE FLOOR ....................................................................... 4 - 30
4.9 INSTALLING THE UPPER SERVICE FLOOR
(only for the EVA 912 - 992 - 993) ........................................................................................... 4 - 32
4.10 INSTALLING THE HOT AIR RECIRCULATION SYSTEM ...................................................... 4 - 34
4.10.1 RECIRCULATION SYSTEM WITH L.P.G./METHANE BURNER ........................................... 4 - 34
4.10.2 RECIRCULATION SYSTEM WITH LIQUID FUEL BURNER .................................................. 4 - 36
4.11 INSTALLING THE FLUE .......................................................................................................... 4 - 38
4.12 INSTALLING THE CARRIERS ................................................................................................ 4 - 39
4.13 INSTALLING THE CARRIER GUIDE IN THE 1ST STAGE .................................................... 4 - 42
4.14 INSTALLING THE ANTI-SIDESLIP INTERLOCKING DEVICES ............................................ 4 - 43
4.15 INSTALLING THE SAFETY LOCK .......................................................................................... 4 - 45
4.16 CHECKING THE CARRIER GUIDES ...................................................................................... 4 - 46
4.17 CHECKING THE POSITION OF THE UPPER CHAIN GUIDE ............................................... 4 - 51
4.18 ADJUSTING THE GUIDES IN THE TILE CARRIER LOADING AREA ................................... 4 - 52
4.19 INSTALLING THE SPINDLES ................................................................................................. 4 - 53
4.19.1 ADJUSTING THE SPINDLES .................................................................................................. 4 - 54
4.19.2 ADJUSTING THE PHOTOCELL FOR CARRIER MOVEMENT .............................................. 4 - 57
4.19.3 FINAL ADJUSTMENTS ............................................................................................................ 4 - 58
4.20 SETTING THE INTERNAL GRIDS .......................................................................................... 4 - 59
4.21 INSTALLING THE AUTOMATIC LUBRICATION SYSTEM .................................................... 4 - 60
4.22 INSTALLING THE DUCTS FOR THE ELECTRIC CABLES ................................................... 4 - 65
4.23 POSITIONING THE NUE AND AER ........................................................................................ 4 - 65
4.24 INSTALLING THE TRIP WIRE ................................................................................................ 4 - 65
4.25 INSTALLING THE POWERED BAFFLES ............................................................................... 4 - 67
4.26 SETTING THE BURNER MODUTROL VALVE (BAFFLE) ...................................................... 4 - 68
4.27 EARTH CONNECTION ............................................................................................................ 4 - 69
4.28 INSTALLING THE FLUE PRESSURE SWITCH ...................................................................... 4 - 70
4.29 INSTALLING THE PLATES ..................................................................................................... 4 - 71
4.30 INSTALLING THE ENCODER FOR POSITIONING THE CARRIERS .................................... 4 - 72
5 START-UP .................................................................................................................................................. 5 - 1
5.1 CHECKS TO BE MADE DURING INSTALLATION ................................................................... 5 - 1
5.2 CHECKING THE SELF-BRAKING MOTORS ............................................................................ 5 - 1
5.3 CHECKING THE ANTI-SIDESLIP INTERLOCKING DEVICES .................................................5 - 2
5.4 CHECKING THE SAFETY LOCK ...............................................................................................5 - 3
5.5 SETTING THE THERMAL RELAYS .......................................................................................... 5 - 3
5.6 FIRST-TIME LUBRICATION ...................................................................................................... 5 - 3
5.7 CHECKING THE TORQUE LIMITER OF THE SPINDLE REDUCTION UNITS ....................... 5 - 3
5.8 OPERATIONS IN MANUAL MODE ..........................................................................................5 - 3
5.9 CHECKING FOR OIL LEAKS .................................................................................................... 5 - 3
5.10 CHECKING THE ROLLERS FOR PROPER ALIGNMENT ........................................................5 - 3
5.11 CHECKING THE DIRECTION OF ROTATION OF THE MOTORS AND FANS ....................... 5 - 3
5.12 CHECKING FOR AIR LEAKS .................................................................................................... 5 - 3
5.13 CHECKING THE AUTOMATIC BAFFLES ................................................................................. 5 - 4
5.14 ADJUSTING AND STARTING THE BURNER .......................................................................... 5 - 4
5.15 ADJUSTING THE IN-LINE MACHINES ......................................................................................5 - 4
5.16 ADJUSTING THE ELECTRIC/ELECTRONIC COMPONENTS .................................................5 - 4
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6 OPERATING INSTRUCTIONS ................................................................................................................. 6 - 1
6.1 CONTROL DEVICES ................................................................................................................. 6 - 1
6.1.1 CONTROL KEYBOARD ............................................................................................................. 6 - 2
6.1.2 COMPUTER TERMINAL .............................................................................................................6 - 3
6.1.3 SYSTEM CARDS ........................................................................................................................6 - 4
6.2 ELECTRO-MECHANICAL CYCLE .............................................................................................6 - 5
6.2.1 RPR ELECTRO-MECHANICAL CYCLE .................................................................................... 6 - 6
6.2.2 RML ELECTRO-MECHANICAL CYCLE ................................................................................... 6 - 7
6.2.3 AER ELECTRO-MECHANICAL CYCLE ................................................................................... 6 - 9
6.2.4 EVA ELECTRO-MECHANICAL CYCLE .................................................................................. 6 - 10
6.2.5 NUE ELECTRO-MECHANICAL CYCLE ................................................................................. 6 - 15
6.3 HEAT SYSTEM ........................................................................................................................ 6 - 16
6.3.1 AUTOMATICALLY OPERATED BAFFLES ............................................................................. 6 - 17
6.3.2 MANUALLY OPERATED BAFFLES ........................................................................................ 6 - 17
6.3.3 START-UP ................................................................................................................................ 6 - 20
6.3.4 WORK-STAGE ......................................................................................................................... 6 - 20
6.3.5 PAUSE ..................................................................................................................................... 6 - 21
6.3.6 STOP CYCLE ........................................................................................................................... 6 - 22
6.4 START-UP 6 - 24
6.4.1 AUTOMATIC HEAT AND MECHANICAL CYCLE ................................................................... 6 - 24
6.4.2 MANUAL OPERATIONS .......................................................................................................... 6 - 25
6.5 WORK-CYCLE ........................................................................................................................ 6 - 26
6.6 SHUTTING OFF THE MACHINE ............................................................................................. 6 - 27
6.7 HOW TO SHUT OFF THE MACHINE IN AN EMERGENCY .................................................. 6 - 27
6.8 SAFETY LOCK ......................................................................................................................... 6 - 27
6.9 HEAT RECOVERY ................................................................................................................... 6 - 28
7 ADJUSTMENTS ........................................................................................................................................ 7 - 1
7.1 PRELIMINARY ADJUSTMENTS ............................................................................................... 7 - 1
7.2 RESIDUAL MOISTURE CONTENT OF TILES EXCESSIVE AFTER A DRYING CYCLE ....... 7 - 2
7.3 TILE CRACKING CAUSED BY IMPACT WITH HEAT ............................................................... 7 - 2
7.4 TILE TEMPERATURE TOO LOW ............................................................................................. 7 - 2
7.5 TILE TEMPERATURE TOO HIGH ............................................................................................. 7 - 2
7.6 DIFFERENCE IN TEMPERATURE BETWEEN ROWS OF TILES ON THE CARRIERS
TOO HIGH .................................................................................................................................. 7 - 2
7.7 TEMPERATURE MEASURED BY BT11 FAILS TO REACH BURNER 1 ................................. 7 - 2
7.8 TEMPERATURE MEASURED BY BT13 FAILS TO REACH BURNER 2 ................................. 7 - 3
7.9 TEMPERATURE MEASURED BY BT12 FAILS TO REACH STABILIZATION ........................ 7 - 3
7.10 EXCESSIVE GAS CONSUMPTION .......................................................................................... 7 - 3
8 MAINTENANCE ........................................................................................................................................ 8 - 1
8.1 LUBRICATION ........................................................................................................................... 8 - 1
8.1.1 LUBRICATION SCHEDULE ........................................................................................................8 - 1
8.1.2 LUBRICATION POINTS ............................................................................................................. 8 - 2
8.1.3 LUBRICANT CHART.................................................................................................................. 8 - 3
8.2 MECHANICAL OPERATIONS .................................................................................................... 8 - 5
8.3 SPECIAL MAINTENANCE ......................................................................................................... 8 - 6
9 DECOMMISSIONING THE MACHINE ......................................................................................................9 - 1
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TABLE OF CONTENTS
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GENERAL INFORMATION 1
1 GENERAL INFORMATION
1.1 INTRODUCTION
WARNING!
E0004P
Carefully read the entire Maintenance and Operations Manual before working on the machine and/or the packaging
of the various parts.
This manual contains important information for safeguarding the operators, the maintenance staff as well as the
machine itself.
SACMI reserves the right to make changes to the machine and in the manual without giving prior notice.
Copyright. Unauthorized reproduction can result in civil damages and criminal prosecution on the part of SACMI.
The contents of the manual and drawings are valuable trade secrets and must not be given to third parties, copied,
reproduced, disclosed or transferred.
Additional copies of this manual can be obtained by contacting SACMIs Customer Service Department.
1.2 WHERE TO KEEP THE MANUAL
WARNING!
E0004P
This manual is to be considered an essential part of the machine and must be kept along with it even if the machine
is sold. Always keep the manual near the machine where it can be easily consulted. The manual must always be at
hand so that the operator and maintenance staff are able to consult it rapidly at any time.
1.3 HOW TO USE THE MANUAL
The lay out of this manual allows it to be easily consulted as all the information and instructions provided are grouped
together and divided into chapters and paragraphs. The user has to simply refer to the table of contents.
The information provided with alert, warning or danger symbols must be carefully read. The notes pertinent to the
operators safety or health are given inside a block and are pointed out by alert, warning and/or danger symbols and
are written in italics, as shown below.
WARNING!
E0004P
Chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS must be carefully read in its entirety as it contains
important information and warnings regarding safety.
1.4 USERS OF THE MANUAL
In this manual the machine operators are categorized as follows:

- Operator: this is the person responsible for supervising and operating the machine.
- Routine maintenance men.
For a more detailed description, see the paragraph dealing with OPERATOR TRAINING in chapter 3 - SAFETY
EQUIPMENT AND PRECAUTIONS.
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1.5 WARRANTY
SACMI shall be held responsible only for the machine as it was configured at the time of delivery.
Any operations that alter the configuration of the machine or operating cycle must be carried out by SACMI personnel
or duly authorized by SACMIs Engineering Dept.
SACMI shall not be held responsible for damages deriving from the use of non-original spare parts.
E0004P
WARNING!
The machine operator or maintenance staff are not responsible for carrying out operations under warranty, special
maintenance and repairs. These operations are to be performed only by the manufacturers specially trained
technicians. For this reason, these types of operations are not dealt with in this manual.
1.6 SUPPLEMENTS
Information regarding the electric and electronic components of the machine are given in four handbooks provided
under separate cover and are entitled:
- EVA - INSTRUCTIONS B (USE OF THE CONTROL SYSTEM)

- EVA - INSTRUCTIONS B (LIST OF DEVICES)
- EVA - INSTRUCTIONS C (HARDWARE MANUAL FOR THE CONTROL SYSTEM)
- EVA - INSTRUCTIONS FOR SETTING THE ELECTRONIC DEVICES
Other documents:
- BURNER MAINTENANCE AND OPERATIONS MANUAL (located inside the electrical cabinet for the burners).
These handbooks are supplied with this manual.
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GENERAL INFORMATION 1
1.7 LEGEND OF THE SAFETY SYMBOLS USED ON THE MACHINE AND/OR IN THE
MANUAL
CAUTION SYMBOLS ALERT SYMBOLS
General hazard. Heavy duty work gloves must be worn.

E0004P E0005O
Danger of being burnt on hot surfaces. Safety belt must be worn.

E0002P
E0023
Danger of hands being crushed.

E0003P Indicated point must be earthed.
E0006
High tension, danger of electric shock.

E0007P WARNING SYMBOLS
Never lubricate or carry out maintenance on

Danger of being caught in moving parts. E0001
E0010P
moving parts.
Danger of entanglement.
E0011
Danger of fingers being crushed between rollers.

E0014
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1.8 MACHINE IDENTIFICATION PLATE
The machine identification plate is located in the position shown in the figure.
TIPO
MATRICOLA N C1533
MATRICOLA
ANNO
COSTRUZIONE
Combustibile
Pressione linea bar

combustibile:
Potenza termica kW
max:
Temperatura aria max: 250 C
Tipo trattamento Essiccamento

termico mat. ceramico
Numero minimo
ricambi lavaggio
E0022
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MAIN FEATURES 2
2 MAIN FEATURES
2.1 MACHINE DESCRIPTION
The EVA (Automatic Vertical Drier) basically consists of a vertical framework that carriers, driven by two chains, move
within. The carriers include several shelves formed by rollers that the tiles to be dried are placed on.
Normally the machine is installed in a production line that includes:

- a press for forming tiles according to the desired size, thickness and surface finish
- a roller conveyor used to scrape, brush, turn-over and form the group of tiles that will be discharged onto the various
shelves in the carriers.
A STANDARD production line is made up of the machines shown in the figure below.
The tiles are automatically loaded onto the shelves of the carriers, as the rollers that make up the shelf in question are
turned. The material on the shelf is loaded and unloaded simultaneously without banging the tiles against one another.
Hot air, generated by fans and burners, is used to dry the tiles.
This type of convection heating allows products to be obtained that have the characteristics necessary for the next
process stages (glazing, firing, etc.), i.e.:
- low moisture content;
- good mechanical strength;
- required temperature.
The diagrams that appear in this manual illustrate the EVA 912/992/993 dryers. However, the instructions and
information given herein also apply to the EVA 712/792/793 dryers. Any differences will be pointed out.
NOTE: This manual deals with the

EVA dryer exclusively. For further
information concerning the other
machines refer to the specific
documentation.

C1541
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NUE EVA
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Belt Automatic
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12345678901234567890123 Infeed roller Side booster Roller-type Hydraulic
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conveyor at vertical dryer.
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conveyor. conveyor. It is tile handler. press. It is
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the dryer It is designed
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12345678901234567890123 Feeds the used to form The tiles used to
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to dry the tiles
exit. The tiles 12345678901234567890123
12345678901234567890123 tiles to the rows that coming from compact the
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are drawn 12345678901234567890123
produced (see dryer carriers have more the press are powder and
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relevant
from the 12345678901234567890123
12345678901234567890123 tiles than the scraped, form it into
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dryer and 12345678901234567890123
description). rows coming brushed tiles.
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carried to the 12345678901234567890123 from the turned over
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glazing 12345678901234567890123
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press. and brushed
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machine. 12345678901234567890123 again.
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2 MAIN FEATURES
2.1.1 MAIN DEVICES
1 - FRAMEWORK
The framework is made up of strong steel sections and has a modular-type construction. Bolts are used to join the
various modules together.
Starting from the floor and moving up are the following components:
- base rigidly mounted onto concrete foundations. The chain tensioning unit is located here;
- first module which holds the spindles that turn the carrier rollers;
- second module that the service floor and recirculation unit are mounted on;
- third module (only with the EVA 912/992/993) which the top service floor is mounted on;
- top module which the chain drive unit is installed on.
2 - LAGGING
A number of double sheet metal panels lined with a layer of mineral wool insulate the dryer. The panels are bolted to
the frame. This set up allows the inside of the machine to be easily accessed by authorized personnel when it needs
to be inspected and special maintenance and adjustments are required. When carrying out these operations the
directions given in this manual must be carefully followed.
3 - CARRIER DRIVE CHAINS

These roller chains, which are fitted with high strength steel pins and bushes, are provided with special arms that hold
up the carriers. The chain rollers run in special steel guides which are located in the upward and downward sections
of the dryer.
4 - DRIVE UNIT
The drive unit is used to move the carrier chains. It includes a reduction unit, located on the upper frame that consists
of a worm-gear reducer coupled with an epicyclic gear train. The unit is rigidly keyed to the dryer shaft with a tab and
blocked by a double reaction member.
A self-braking motor fed by an inverter is used to ensure top precision and all around safety.
5 - CARRIERS
The carriers have a steel frame with two sheet metal sides provided with rows of holes. Rows of rollers, which rest
against the holes in the frame, form the surface on which the tiles to be dried are loaded. The ends of the rollers are
countersunk so that they do not come out of the holes in the plates as well as to make it easier for the tips of the
spindles that drive them to enter. The carriers hang from the arms attached to the chain. The latter is provided with
two hardened steel pins located on the side. A drive system ensures that the carriers properly move along their entire
path in the dryer.
6 - SPINDLES
The rollers used to load and unload the material are rotated thanks to the two groups of tips located on the sides of
the carriers. As they advance, they move into the countersunk ends of the rows of rollers placed on the loading surface.
As a result, the rollers that hold up the dried tiles are raised and blocked in place (by means of the force exerted by
the spring). They are then turned allowing the dried material to be carried out of the machine while others are brought
in.
7 - AUTOMATIC LUBRICATION SYSTEM

In order to reduce friction inside the chain rollers, two special lubrication nozzles inject oil able to withstand high
temperatures. The oil flows from the pneumatically-operated lubrication system.
8 - SERVICE FLOOR
It is rigidly mounted on the second stage. It supports the burners, fans, and external piping and comes with legs, a
ladder and all the required safety guards.
9 - TOP SERVICE FLOOR (provided only with the EVA 912, 992, 993)
It is used to gain access to the drive unit for maintenance and inspection as well as to support the flue fan. Stairs placed
on the lower floor and all the required safety guards are provided.
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MAIN FEATURES 2
10 - INTERNAL DUCTS
These consist of special grids with adjustable slots used to supply hot air to the various process zones of the dryer.
11 - AIR RECIRCULATION SYSTEM

Two high capacity centrifugal fans complete with insulating ducts (which have a layer of mineral wool) are provided.
They are used to deliver air to the two drying zones as well as to the burners where the air is warmed up.
12 - BURNERS
The air is heated up by two air-atomizing burners which run on either gaseous fuel or Liquid Propane Gas (LPG).
In addition, they are provided with all the safety devices and guards in accordance with current international safety
regulations. The flame is adjusted in the burners chamber through a system which regulates the amount of gas
supplied according to the temperature required in the two main drying zones. Liquid fuels (gasoline, kerosene, etc..)
Can be used by simply installing suitable burners, a generator and an air recirculation unit.
13 - FLUE
A fan draws in moisture-laden air and blows it into the atmosphere through a galvanized sheet-metal tube. The system
is equipped with a control valve and pressure switch for control and monitoring of the outflowing air.
14 - PNEUMATIC SYSTEM
The pneumatic control unit mounted on the AER comes compete with a filter, lubricator and pressure reducer. Its
function is to supply compressed air from the mains to the following components:
- pneumatic cylinder of the stabilization air recirculation baffle;
- pneumatic cylinder of the AER evening band (when provided);
- pneumatically operated pump of the chain lubrication system;
Each unit includes solenoid valves, silencers and speed regulators.
15 - ELECTRICAL SYSTEM
This system is made up of the cables for delivering electricity to the motors and receiving/transmitting electric signals
(limit switches, photocells, sensors, solenoid valves, etc)
All of the electrical cables have suitable sheaths and are found in metal conduits. The power lines to the motor are each
protected against over-temperature or short circuits by automatic switches, thermal cut-outs or fuses. The signal and
power leads are found in separate electrical conduits in order to prevent disturbances, which may cause improper
machine functioning, from occurring.
16 - ELECTRICAL CABINET
The electrical cabinet includes:
- a microprocessor based system which controls the whole automatic work-cycle of the dryer and roller conveyor;
- a number of electronic cards which control the inputs and outputs from/to the microprocessor based system;
- the electrical equipment needed to start and stop the motors, contactors, thermal cut-outs, fuses, etc..
17 - CONTROL KEYBOARD
The control keyboard is provided with membrane keys and a mode selector switch as well as a monitor for displaying
and setting the operating data for the dryer (timers, temperature in the various process zones, degree to which the
automatic baffles and those for the burners are opened, production data, etc.) along with messages to the operator
and fault messages.
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2 MAIN FEATURES
Figure 2.1.1 - OVERALL VIEW OF THE MACHINE
1 Framework 8 Service floor 13 Flue

2 Insulating panels 9 Top service floor (provided only 14 Pneumatic system
3 Carriers chain with the EVA 912, 992, 993 15 Electrical system
4 Drive unit dryers) 16 Electrical cabinet
5 Carriers 10 Internal ducting 17 Control keyboard
6 Spindles 11 Heat generator 18 Stabilization unit
7 Lubrication system 12 Burner
13
15
12 1
14
8
16
11
C1533
18 17
10
3
7
5
2-4
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
18 - STABILIZATION SECTION
The temperature of the tiles has to be stabilized to keep the temperature of the exiting tiles constant as required for
the glazing process. The stabilization unit does not have to be installed if the tiles exiting the dryer are not further
processed or when the temperature does not have to be kept constant.
This unit includes:
- a centrifugal fan placed in the drier foundation;
- tubes for connection to the machine;
- a hot/cold air metering valve that sees that air at controlled temperatures hits the tiles during the last part of the drying
stage;
- internal ducts for distributing the air coming from the stabilization fan.
When this unit is used:
- the temperature of the exiting tiles can be easily regulated;
- dryer efficiency is increased;
- the temperature of the outgoing tiles is kept constant;
- the differences in the temperature of the tiles, after the pausing stages, is decreased.
See the drawings given in the DESCRIPTION OF THE HEAT CYCLE paragraph.
OPTIONAL EQUIPMENT
19 - COOLING UNIT
This unit is used when the final temperature of the tiles needs to be less than 60-65 C. It consists of two helical fans
complete with a regulation baffle that let outside air into the end of the zone where the material moves down (glazing
machine side - before the stabilization section) and a baffle that allows the operator to decide whether or not the cooling
zone is employed. Depending on the working conditions, the temperature of the outgoing material can be about 40
- 50 C.
See the drawing in the DESCRIPTION OF THE HEAT CYCLE chapter.
20 - PREVENTILATION UNIT
This unit is employed when fragile material is treated. In fact, the temperature of the first drying zone is very low to
prevent the tiles from breaking caused by impact with hot air. It includes two helical fans complete with a regulation
baffle.
See the drawing in the DESCRIPTION OF THE HEAT CYCLE chapter.
21 - FLAME CONTROL WITH AUTOCHECK

This equipment checks the burner flame during when the machine is operated continuously. It is located in the electrical
cabinet for the burners in place of the normal equipment. Continuous autochecking of the flame is carried out during
operation (the normal equipment does this only when the burner is ignited).
22 - CARRIER POSITIONING ENCODER

During the change-over procedure (when the dryer is completely emptied and loaded from this condition), the weight
of unbalanced tiles on both sides of the machine may cause the carriers to be improperly positioned in relation to the
spindles.
The device in question detects when the carrier shelves are not properly positioned and makes the required
corrections, substituting the operator who does not have to carry out any manual operations>
This unit should be used when the change-over procedure is carried out frequently and/or to completely automate the
change-over procedure.
WARNING!
E0004P
For safety reasons, this equipment must be installed in all machines that are used for continuous shifts which last
more than 24 hours. In this case, if this equipment is not provided, the burners have to be turned off at least once
a day.
2-5
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
2.1.2 INTENDED, PROHIBITED AND MISUSE OF THE MACHINE
INTENDED USE OF THE MACHINE

The machine is designed and engineered to dry ceramic tiles formed in an automatic production line.
The operational limits of the machine are given in the SPECIFICATIONS chapter.
The machine can run exclusively in three modes: manual, automatic and set-up. Select the desired mode of operation
by using the selector switch found on the control panel.
WARNING!
E0004P
Set-up mode can be used solely by specialized personnel. Failure to follow this safety precaution may cause
personal injury and property damage.
UNINTENDED AND PROHIBITED OPERATIONS

The machine must be used only for the tasks it was expressly designed for. The Manufacturer will not be held
responsible for any injury to persons or damage to the machine caused by failure to heed this safety precaution.
MISUSE OF ERRONEOUS USE

The manufacturer shall not be held responsible for any injury to persons or damage to the machine deriving from
incorrect and erroneous use of the machine. Generally speaking, the most common causes of incorrect use are listed
below:
- work conditions do not fall within the limits stated in the machine specifications
- personnel not adequately trained to perform the required operations
- fatigue (above all during the night shift) or distraction
- negligence caused by superficiality or wrong habits
- removing or shutting off the safety devices.
WARNING!
E0004P
The machine must be controlled and run exclusively by expert well trained personnel who are able to correctly
operate the machine under normal conditions
and face any emergencies (fundamental !).
2-6
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
2.2 OVERALL DIMENSIONS
Figure 2.2/A - OVERALL DIMENSIONS EVA 912 - 992 - 993
A
B
C P
D
R
F
C1469
E
H N
G
A EVA 912 EVA 992 EVA993

A 8000 8000 8500
B B 5000 5000 5500
C 700 700 1000
D 9115 9115 9455
E 2750 2750 3100
F 3090 3090 3090
G 6800 6800 7400
M
H 1600 1600 1600

L
I
I 2060 2230 2230

L 5500 5750 5750
S
M 4750 4880 4880

N 2010 2180 2180
P 1745 1830 1830
Q 400 400 400
R 6815 6815 6815
S 2270 2350 2350
2-7
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
Figure 2.2/B - OVERALL DIMENSIONS EVA 712 - 792 - 793
C P
Q
D
C1439
E
H
N
G
A
B
EVA 712 EVA 792 EVA 793

M
L
I
A 8000 8000 8500

B 5000 5000 5500
C 700 700 1000
D 6865 6865 7205
E 2750 2750 3100
F 3090 3090 3090
G 6800 6800 7400
H 1600 1600 1600
I 2060 2230 2230
L 5500 5750 5750
M 4750 4880 4880
N 2010 2180 2180
P 1745 1830 1830
Q 400 400 400
2-8
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
2.3 SPECIFICATIONS
2.3.1 TECHNICAL DATA
PERFORMANCE EVA712 EVA912 EVA792 EVA992 EVA793 EVA993
Carrier Working width mm 1470 1470 1620 1620 1620 1620
Working depth mm 1200 1200 1200 1200 1350 1350
Number of carriers 20 26 20 26 21 27
Number shelves/carrier 13 13 13 13 13 13
Total number of shelves 260 338 260 338 273 351
Roller pitch, Horizontal plane mm 75 75 75 75 75 75
Roller diameter mm 20 20 20 20 20 20
Tile loading Max. weight per shelf (1)

kg 35-45 35-45 35-45 35-45 40-50 40-50
Max. thickness mm 17 17 17 17 17 17
Max. loading height mm 1200 1200 1200 1200 1200 1200
Min. loading height mm 1110 1110 1110 1110 1110 1110
Max. moisture content, Ingoing tiles % 7.5 7.5 7.5 7.5 7,5 7,5
Max. moisture content, Outgoing tiles % 1 1 1 1 1 1
Max. outlet temperature C 130 130 130 130 130 130
Min. outlet temperature C 65 65 65 65 65 65
Max. cycle, Shelf loading rip./1' 8.5 8.5 8.5 8.5 7,5 7,5
Noise level Operator zone (Leq) (2)

dB(A) 82 82 82 82 82 82
1)
The first value refers to the max. load weight the carrier shelf can sustain with STANDARD arms, the second value
refers to REINFORCED arms.
2)
With recirculation fans and burner that are not sound-proof.
HEAT SYSTEM
Burners Max. thermal output kW 2x465 2x465 2x581 2x581 2x581 2x581
Min. thermal output kW 2x46,5 2x46,5 2x58,1 2x58,1 2x58,1 2x58,1
Max. drying temperature C 250 250 250 250 250 250
Max. time for continuous operation h 24 24 24 24 24 24
Fuel Type Methane Methane Methane Methane Methane Methane
L.P.G. L.P.G. L.P.G. L.P.G. L.P.G. L.P.G.
Max. supply pressure Bar 4 4 4 4 4 4
Min. supply pressure Bar 0,5 0,5 0,5 0,5 0,5 0,5
3
Max. consumption, Methane Nm /h 98 98 122 122 122 122
3
Max. consumption, L.P.G. Nm /h 36 36 45 45 45 45
PNEUMATIC SYSTEM
Compressed air Max. supply pressure Bar 5 5 5 5 5 5
Min. supply pressure Bar 3 3 3 3 3 3
Max. consumption Nl/h 5 5 5 5 5 5
2-9
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
ELECTRIC SYSTEM* EVA712 EVA912 EVA792 EVA992 EVA793 EVA993
Voltage Auxiliary circuits VAC 110 110 110 110 110 110
Solenoid valves V 24 24 24 24 24 24
Power Total power requirements with stabilization kW 55 55 57 57 57 57
Total fan power requirements with stabilization kW 51.5 51.5 51.5 51.5 51.5 51.5
Carrier drive kW 1.8 1.8 1.8 1.8 2.2 2.2
* Based on voltage 380V/50 Hz 110V auxiliary circuits
WEIGHTS
Main weights Base frame kg 880 880 910 910 1000 1000
First frame kg 2700 2700 2850 2850 3150 3150
Second frame kg 2530 2530 2650 2650 2950 2950
Third frame kg 2250 2350 2600
Top frame kg 4000 4000 4160 4160 5500 5500
Carrier (no. 1 empty) kg 285 285 340 340 370 370
Chain (including arms) kg 1660 2160 2055 2670 2430 3130
Recirculation system (tubes, fan, burner) kg 2400 2400 2100 2100 2100 2100
Lower service floor kg 2700 2700 2700 2700 2800 2800
Top service floor kg 900 900 900
Total weights Net kg 22570 27930 24145 30026 27700 34120
Total with max. load kg 34270 43140 35845 45236 41350 51670
Values other than those given in the specifications must be indicated and arranged for when ordering the machine as
they may influence the kind of equipment required.
2.3.2 ENVIRONMENTAL CONDITIONS
Conditions normally present in a factory are required.

- The area must be well ventilated with openings that allow air to be changed.
- The foundations of the machine must be made on firm ground without water seepage.
- Some conditions such as the altitude above sea level, high relative humidity and temperatures may affect the type
of motors and fans required. Therefore they must be specified when ordering the machine.
- The fuel , pressure and flow rate used must be as indicated in the specifications.
- Dry compressed air is required. The supply pressure indicated in the specifications must be used.
- The process air and air for the burners must never be drawn from areas where fumes, inflammable gas and dust are
present. This is fundamental.
2.3.3 CARRIER LOADING CHART AND DRYING TIMES
The following diagrams illustrate the loading patterns for the most commonly used tile sizes. The other diagrams can
be used to quickly determine the actual drying times according to the speed of the press (cycles/1') and the number
of rows placed on the carrier for the various types of dryers.
2 - 10
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
Figure 2.3.3/A - CARRIER LOAD PATTERNS EVA 712 / EVA 912
1470
215x215 / 5 rows
file 269x269 / 4 rows
file 323x323 / 3 file
rows rows
355x355 / 3 file
1200
rows
430x430 / 2 file 480x480 / 2 rows
file rows
538x538 / 2 file row
645x645 / 1 fila
EVA 912/712
C1522
120
60x60 12 64min.
EVA 712
110
50x50 11 58min. 100
45x4510,5 56min. 90
80
40x40 10 53min.
70
33x33 9 49min.
60
66 ROWS
FILE
30x30 8 44min. 50
55 ROWS
FILE
40
25x25 8 41min. 44 ROWS
FILE
30 33 ROWS
FILE
20x20 7 35min.
20 22 ROWS
FILE
TEMPO DI ESSICAMENTO
DRYING TIME 11 ROW
FILA
4 6 8 10 12 14 16 18 20 22 24 26
PRESS
CICLICYCLES
/ 1' PRESSA/ 1'
C1515
120
EVA 912
60x60 12 64min. 110
100
50x50 11 58min.
90
45x4510,5 56min.
80
6 FILE
6 ROWS
40x40 10 53min.
70
5 FILE
5 ROWS
33x33 9 49min. 60
4 FILE
50 4 ROWS
30x30 8 44min.
40 3 FILE
3 ROWS
25x25 8 41min.
30
2 FILE
2 ROWS
20x20 7 35min. 20
TEMPO DI ESSICAMENTO 1 FILA

DRYING TIME 1 ROW
4 6 8 10 12 14 16 18 20 22 24 26
PRESS
CICLICYCLES
/ 1' PRESSA/ 1'
C1514
2 - 11
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
Figure 2.3.3/B - CARRIER LOAD PATTERNS EVA 792 / EVA 992
1620
215x215 / 5 Rows
file 269x269 / 4 Rows
file 355x355 / 3Rows
file
1200
430x430 / 2 Rows
file 480x480 /Rows
2 file 538x538 / 2 Rows
fila
EVA 992/792
C0905
120
60x60 12 64min. EVA792

110
50x50 11 58min. 100
45x4510,5 56min. 90
80
40x40 10 53min.
70
33x33 9 49min.
60 66 ROWS
FILE
30x30 8 44min. 50 55 ROWS

FILE
25x25 8 41min. 40 44 ROWS

FILE
30 33 ROWS
FILE
20x20 7 35min.
20 22 ROWS
FILE
TEMPO DI ESSICCAMENTO
DRYING TIME 11 ROW
FILA
4 6 8 10 12 14 16 18 20 22 24 26
PRESS
CICLICYCLES
/ 1' PRESSA/ 1'
C0911
120
EVA992
60x60 12 64min. 110
100
50x50 11 58min.
90
45x4510,5 56min.
80
66 FILE
ROWS
40x40 10 53min.
70
55 FILE
ROWS
33x33 9 49min. 60
44 FILE
ROWS
50
30x30 8 44min.
40 3 FILE
3 ROWS
25x25 8 41min.
30
2 FILE
2 ROWS
20x20 7 35min. 20
DRYING TIME 1 FILA

TEMPO DI ESSICCAMENTO 1 ROW
4 6 8 10 12 14 16 18 20 22 24 26
PRESS CYCLES / 1' C0887

CICLI / 1' PRESSA
2 - 12
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
Figure 2.3.3/C - CARRIER LOAD PATTERNS EVA 793 / EVA 993
Rows
215x215 / 5 file 269x269 / 4 file
Rows 323x323 / 4 file
Rows
1350
1620
430x430 / 3 file
Rows
EVA 793/993
C1320
120
EVA793
60x60 12 64min. 110
100
50x50 11 58min.
90
45x4510,5 56min.
80
40x40 10 53min.
70
6 FILE
33x33 9 49min. 60 6 ROWS
5 FILE
50 5 ROWS
30x30 8 44min.
4 FILE
40 4 ROWS
25x25 8 41min. 30 33 ROWS

FILE
20x20 7 35min.
20 22 ROWS
FILE
DRYING TIME
TEMPO DI ESSICAMENTO 11 ROW
FILA
4 6 8 10 12 14 16 18 20 22 24 26
CICLI / 1' PRESSA
120
EVA993
110
60x60 12 64min.
100
50x50 11 58min.
90
45x45 10,5 56min. 6 FILE

80 6 ROWS
70
40x40 10 53min. 5 FILE
5 ROWS
60
33x33 9 49min. 4 FILE
4 ROWS
50
30x30 8 44min.
40 33 ROWS
FILE
25x25 8 41min. 30
22 ROWS
FILE
20x20 7 35min. 20
DRYING TIME 11 ROW

FILA
TEMPO DI ESSICAMENTO
4 6 8 10 12 14 16 18 20 22 24 26
CICLI / 1' PRESSA
2 - 13
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
2.4 DESCRIPTION OF OPERATION
2.4.1 MATERIAL HANDLING
The tiles, arranged on the carrier shelves inside the dryer, perform a complete turn thanks to the two chain loops. They
are loaded onto the carriers at the beginning of the work-cycle and are unloaded when the work-cycle is over. The
tiles carry out a complete cycle
To perform the loading and unloading operations (which take place at the same time), the tile carriers and the chain
must not move; the number of stoppages should equal the number of shelves present.
A photocell causes the carriers to stop and be put into their proper position after they have travelled a pre-set distance.
Figure 2.4.1 - MATERIAL HANDLING
PH
C0004
2 - 14
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
Figure 2.4.1/A - CARRIER IN POSITION AND FORMATION OF GROUPS OF TILES
The machine, which feeds the dryer, receives the rows of tiles coming from the press. The tiles are first brought
side by side and arranged in parallel rows. As a result, groups are formed so that the tiles can be conveniently
loaded into the dryer (see carrier loading diagram).
- Chain : stopped
- EVA roller conveyor : stopped
- NUE roller conveyor : stopped
- AER roller conveyor : running
A pack of dried tiles ready to be unloaded is in the

EVA carrier on the roller conveyor.
A pack of tiles ready to be dried is being completed
on the AER infeed system.
NUE AER
EVA
C0888
Figure 2.4.1/B - LOADING AND UNLOADING
The tiles are loaded into the dryer when the carrier and AER rollers turn at the same time. The AER is loaded while
the dried tiles are unloaded. The dried material is passed from the carriers to the NUE unloading conveyor. The
tiles are then fed to the glazing machine one row at a time.
The loading and unloading operations take place at the same time, so there is no downtime between the two work-
stages.
- Chain : stopped
- EVA roller conveyor : running
- NUE roller conveyor : running
The dried material is let out of the machine.

The material to be dried enters the machine.
NUE AER
EVA
C0889
2 - 15
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
Figure 2.4.1/C - CHAIN OPERATION

Once the loading and unloading operations have been completed, the chain drive will start running. The
carriers move a step.
- Chain : running
- EVA roller conveyor : stopped
- NUE roller conveyor : running
The tile carrier moves a step (one step for each

shelf) and is brought into its correct position.
The NUE performs its cycle together with the side
conveyor.
The pack of tiles to be dried is completed on the
AER conveyor.
The cycle starts again as at point A.
NUE AER
EVA
The controller monitors all the work-stages. The process times can be set according to the size of the tiles. For the
required adjustment procedures, refer to chapter 6 - OPERATING INSTRUCTIONS.
2 - 16
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
2.4.2 DESCRIPTION OF THE HEAT CYCLE
2.4.2.1 Standard heat cycle

(references given in figure 2.4.2.1)
The heat cycle is designed to obtain tiles with:

- minimum amount of residual water;
- maximum mechanical strength before being fired in the kiln;
- uniform temperatures when exiting the EVA
Three independent ventilation units, that form three differentiated zones, control the temperature and volumes of the
air that flows against the tiles (see AIR CIRCULATION DIAGRAM).
FIRST ZONE
(upward section in relation to the point where the material enters)
- The hot air generated by fan V1 and burner B1 (in the required amount, temperature and humidity) hits the tiles,
flowing parallel to their surface.
- Adjustable grids for air inlet and intake see that the air is evenly distributed on the tiles.
- After flowing through the carriers, most of the air is recirculated thanks to fan V1 and then reheated by burner B1.
- Some air (the amount can be set) is let out of flue Vca by means of the fan provided after flowing through the carriers.
SECOND ZONE
(descending path in relation to the point where the tiles are loaded)
- the same operations as those previously described are carried out. However, these operations are independent from
those stated above as this zone is provided with a second fan V2, burner B2 and an adjustable baffle which lets the
air out through flue fan Vca.
STABILIZATION ZONE
(last descending section in underlying part of the drier)
- The function of this zone is to bring the temperature of the tiles leaving the drier to the desired value.
- Stabilization fan Vst draws in hot air from the second zone and mixes it with outside air by means of a modulating
valve.
- The air is distributed to the tiles undergoing the last drying stages through internal ducts and inlet and suction grids.
For more detailed information, refer to chapter 6 - OPERATING INSTRUCTIONS, paragraph 6.3 - HEAT SYSTEM.
The wide arrows illustrate the direction in which the tiles flow, the narrow ones show the direction in which air flows.
2.4.2.2 Heat cycle with cooling

(References given in figure 2.4.2.2)
This is identical to the standard heat cycle with the exception that two helical fans, which let in outside air, are installed
at the end section of the zone where the material moves down.
Thanks to this set-up, the temperature of the outgoing material ranges from approximately 40 - 50 C, depending on
the work conditions.
2.4.2.3 Heat cycle with preventilation unit

(References given in figure 2.4.2.3)
This is identical to the standard heat cycle with the exception that two helical fans, are installed in the initial section.
As a result, outside air is let in and the temperature in the initial drying zone is very low.
This cycle is used particularly with fragile material to prevent the tiles from cracking or breaking due to impact with hot
air.
2 - 17
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
Figure 2.4.2.1 - AIR CIRCULATION IN STANDARD DRYER
B1 Burner 1
B2 Burner 2
V1 Fan 1
V2 Fan 2
Vca Flue fan
Vst Stabilization fan
Vca
SECOND ZONE
FIRST ZONE
Vst
STABILIZATION
ZONE
L.H.
V1
B1
SR PH
B2
V2
C1516
R.H.
2 - 18
Revision 00 Date 28.06.1999 146.38.A07
MAIN FEATURES 2
Figure 2.4.2.2 - AIR CIRCULATION WITH COOLING UNIT
B1 Burner 1
B2 Burner 2
V1 Fan 1
V2 Fan 2
Vca Flue fan
Vraf Cooling fans
Vca
SECOND ZONE
FIRST ZONE
Vraf
COOLING ZONE
Vst
STABILIZATION
ZONE
L.H.
V1
B1
SR PH
B2
V2
C1517
R.H.
2 - 19
146.38.A07 Revision 00 Date 28.06.1999
2 MAIN FEATURES
Figure 2.4.2.3 - AIR CIRCULATION WITH PREVENTILATION UNIT
B1 Burner 1
B2 Burner 2
V1 Fan 1
V2 Fan 2
Vca Flue fan
Vpre Preventilation fans
Vca
SECOND ZONE
FIRST ZONE
Vpre
PREVENTILATION
ZONE
Vst
STABILIZATION
ZONE
L.H.
V1
B1
SR PH
B2
V2
C1518
R.H.
2 - 20
Revision 00 Date 28.06.1999 146.38.A07
SAFETY EQUIPMENT AND PRECAUTIONS 3
3 SAFETY EQUIPMENT AND PRECAUTIONS

3.1 SAFETY GUARDS AND DEVICES
E0004P
1 - Shut down buttons (red mushroom head on yellow background) with a dedicated circuit located on the control
keyboard and press-dryer line. They must be used whenever an emergency situation occurs. These buttons
immediately stop the entire machine. The electricity supply to all the mechanical devices, the loading machines
and fans and burners is cut-off.
2 - Trip wire that protects the material loading and unloading zone provided with a double contact interlock and reset
button. All the mechanical parts of the dryer, loading machine (AER) and unloading machine (NUE) immediately
stop when this rope is pulled.
3 - Fixed side barrier guards are found in the area where the spindles move and are also provided on the right and
left-hand sides of the machine.
4 - Fixed guards near the carriers drive chain in the loading zone located on the two guide rails of the first frame.
5 - Safety lock located under the main drive system on the upper stage. By inserting the pin as directed in chapter
6 - OPERATING INSTRUCTIONS the chain wheels stop turning. This device is to be used when carrying out
special maintenance in the carrier section inside the machine.
6 - Railings and toe-boards are placed around the perimeter of the service floors.
7 - Additional railings that safeguard personnel so that they do not accidentally fall in the area where the ladder is
accessed.
8 - Protective guards fully enclose the ladder used to gain access to the service floors.
9 - Stairs inside the dryer which help personnel secure the various frames and position the air inlet and intake grids
when the machine is installed. In addition, they are used to make the required checks before the machine is started
up as well as to make repairs and carry out special maintenance. Due to its size, the staircase found inside the
dryer is not enclosed with guards. For this reason, the ladder can be used only by expert personnel who must wear
a safety belt and devices to prevent falling.
10 - Pressure switch that controls discharge of air from the flue. The pressure switch is tested under no flow
conditions before start up. Failure to test the device under no flow conditions will prevent the machine from
starting.
The flue control valve is choked so that even when in the fully closed position enough air can flow to the outside.
11 - Indicator lights (listed in chapter 1 - GENERAL INFORMATION).
12 - The burners are equipped with the safety devices called for by current safety regulations. These devices are
described in the manual that deals with the burner; The main ones are listed below:
- Flame control equipment
- Two class A safety valves
- Tightness control device for valves (equipment + pressure switch)
- Gas minimum pressure switch
- Gas maximum pressure switch
- Pressure switch for controlling comburent air
- Pressure switch for controlling process air
- Device for controlling pressure after the reduction unit with shut down when min. or max. pressure is reached.
3-1
146.38.A07 Revision 00 Date 28.06.1999
Figure 3.1 SAFETY DEVICES INSTALLED IN THE MACHINE
1 Shut down buttons

2 Trip wire
3 Fixed side barrier guards
4 Fixed guards for chains
5 Safety lock
6 Railings and toe-boards
7 Additional railings
8 Protective guards that fully enclose the ladder
9 Stairs inside dryer
10 Pressure switch
11 Indicator lights
12 Burners - Gas ramp with safety devices
10
5
9
6
12
4 11
2
3 3
C1534
3-2
Revision 00 Date 28.06.1999 146.38.A07
3.2 GENERAL SAFETY RULES AND PRECAUTIONS
E0004P
INSTALLATION
Install the machine by following the instructions provided by the Manufacturer and observing the safety regulations
in force in your country.
It is extremely important that the machine is properly connected to adequate earth electrodes. SACMI shall not be held
responsible for any property damage or personal injury resulting from improper installation.
SAFETY DEVICES & GUARDS

The machine comes equipped with electrical and/or mechanical safety devices which safeguard the machine and the
operator. The safety devices and guards provided MUST NOT be removed or inactivated under any circumstances.
SACMI shall not be liable for any damage or injury if the machine operator fails to observe these precautions. The
machine can be started up only if all the safety devices are installed and functioning correctly. Periodically check the
efficiency of the safety devices (shut down buttons, interlocks, proximity switches or limit switches, barrier guards, etc)
installed.
CHECKS, REPAIRS & MAINTENANCE

Do not perform any checks, repairs or maintenance operations on moving parts. Use clearly visible signs to warn all
personnel of possible danger. Before carrying out these operations, disconnect the electricity supply by using the main
switch. The main switch is to be padlocked in the power off position so that the machine cannot be started up
accidentally.
To ensure overall machine efficiency and trouble-free operation, it is essential that the directions supplied by SACMI
are followed and that the required maintenance is carried out. It is advisable to periodically check all of the safety
devices for proper functioning and the insulation of the electrical cables. The latter must be replaced if damaged.
The safety lock must be inserted, as directed in chapter 6 - OPERATING INSTRUCTIONS in order to work in the carrier
section inside the dryer.
LIVE ELECTRICAL PARTS

It is severely forbidden to work on or near live electrical parts.
The electrical cabinet doors must be kept locked and warning signs signalling potential danger must be placed on them
Before opening the electrical cabinets or switchboards, disconnect the electricity supply with the main switch.
Periodically check the machine for efficient grounding.
QUALIFIED PERSONNEL
The assembling, disassembling and servicing of the machine must be performed by qualified personnel. When
carrying out these operations, always use adequate equipment and follow the instructions provided.
MACHINE OPERATION
The machine must be used only to carry out the operations it was expressly designed for. Any other use is to be
considered erroneous and hazardous.
SACMI shall not be held responsible for improper use of the machine and any damages caused by irrational use, or
when unauthorized modifications are made.
Any changes to the work-cycle and/or machine structure must either be carried out or authorized expressly by SACMIs
After Sales Service Department.
The machine is to be run only by personnel who match the minimum requirements given in the OPERATOR TRAINING
paragraph.
MACHINE NOT IN USE

If the machine is not going to be used for a long period of time, it is to be made inoperative by disconnecting the power
lead and applying all the required safety devices.
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3.3 SAFETY RULES FOR INSTALLATION
E0004P
The machine must be installed on foundations that meet the specifications provided by SACMI. In particular, the
foundations must be able to withstand both the static and dynamic loads during operation.
- Only personnel sent by the manufacturer can install and start up the machine as they are specifically trained to carry
out these operations. This ensures that all the operations are performed as required, observing all the safety
precautions and using the safety gear required to carry out the operations (heavy-duty work gloves, boots, goggles,
safety helmet, safety belt, etc.).
- All the required safety gear and devices (for example safety belt with cable) must be employed when installing and
adjusting parts at dangerous heights in order not to accidentally fall.
- Only authorized personnel can access the area where the machine is to be installed.
- It is strictly forbidden to carry out any type of operation (tightening, settings, adjustments, etc.) on parts that are not
in a perfectly stable position (for example on fork lift trucks, cranes, etc.).
- In particular, along with the precautions given in this chapter, the safety rules for moving the machine as well as those
given in chapter 4 - INSTALLATION must be carefully followed.
E0004P
Improper installation may cause personal injury as well as property damage for which SACMI shall not be held
responsible.
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Revision 00 Date 28.06.1999 146.38.A07
3.4 SAFETY RULES FOR HANDLING
E0004P
SLINGING THE LOADS

To safely and correctly lift and handle the machine always:
- use equipment which best suits the characteristics and has an adequate lift capacity;
- cover all sharp edges;
- make sure the safety device for the lift hook works properly;
- do not move the load from its initial position
Before lifting:
- make sure all personnel is safely away and prevent access to the area by persons
- make sure the load is stable
- make sure there is no material which may fall when the parts are lifted
- work vertically in order to avoid banging the parts.
HOISTING
To facilitate the lifting and handling operations use bars, levers and ramps. Never use your hands. The person in charge
must:
- know the path to be followed and be able to clearly see it
- give information to the crane operator from a position where he/she can be clearly seen
- stop manoeuvring when hazardous situations occur
PLACEMENT
Before placing the machine make sure:
- the floor is perfectly level and is able to support the weight of the machine.
Do not place the loads near:
- factory exits,
- fire fighting equipment,
- passage areas,
- control panels
- power lines.
The machine must be placed so that it is stable and the slings can be easily removed. Do not place worn containers
or those with protruding material on top of it.
Do not stack material at a dangerous height.
NOTE
The data given in this manual (weights and dimensions of the crate and goods) is for reference purposes only and may
vary. The average values are provided. The actual data is given on the crate and in the documents shipped along with
the goods.
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3.5 OPERATOR TRAINING
E0004P
The factory supervisor must see that the machine operators:

- match the requirements listed below
- read and understand the manual in its entirety
- are adequately instructed and trained on how to safely carry out their tasks
- are specifically instructed and receive adequate training on how to operate the machine correctly.
The operators must at least:

- understand the technology employed and have specific experience in operating this type of machine
- be well educated and able to read and fully understand the contents of this manual, the handbooks listed in paragraph
1.6 as well as properly interpret the drawings provided.
- know how to use a microprocessor based control system, be able to understand how the set data affects production,
interpret fault messages and act accordingly (informing the supervisor of any malfunctions)
- have a good technological background (in the electric, mechanical, thermal, hydraulic and pneumatic fields) so that
they are able to safely carry out the operations they are responsible for as specified in the manual
- know all the safety rules and standards
- general (hygiene and on-the-job safety, accident prevention)
- specific (for the type of product handled by the machine)
in force in the country where the machine is installed.
The maintenance staff must be selected using the same criteria.

In addition, they must be trained in specific technological areas and be specialized (mechanical, electric, hydraulic and
pneumatic) so that they can carry out the operations they are responsible for (as specified in the manual) in complete
safety.
Tasks the operator and maintenance staff are and are not responsible for
The operations for running and maintaining the machine the personnel is responsible for (operation, routine
maintenance, special maintenance) are subdivided in the various parts of this manual.
It is fundamental that the members of the staff carry out only the tasks in the areas they are specifically responsible
for (mechanical, electric, thermal, hydraulic, pneumatic).
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Revision 00 Date 28.06.1999 146.38.A07
3.6 SAFETY RULES TO BE FOLLOWED DURING OPERATION
E0004P
The machine is equipped with electric and/or mechanical safety devices that safeguard both the operator and the
machine. In order for these devices to work efficiently the machine must always be used within the limits set by the
manufacturer which are given in the following chapters. In addition, the operator must never remove or tamper with
these devices. SACMI shall not be held responsible for any injuries or damage if these devices are tampered with or
inactivated.
The machine can operate in three different modes. The mode of operation is selected by using the mode selector
located on the control panel:
automatic, manual and set-up.
Automatic operation
The operator does not have to carry out any operations when the machine is running in automatic mode. The potentially
hazardous zones are protected by the SAFETY DEVICES listed in the relevant paragraph.
Manual operation
Manual mode allows the operator to carry out some operations with the dryer directly such as semiautomatic cycles,
trial runs, etc. All the safety guards employed during automatic operation must be activated.
Set-up mode
The following operations can be performed when the machine is in set-up
- The carriers can move up and down without being affected by the positioning photocell.
- The EVA shelves and compensator (CEV) can be reset.
- The powered baffles can be opened/closed in order to set them as required.
- The turn-over device of the press unloading roller conveyor (RPR) can be rotated.
These operations are rather delicate therefore this mode of operation should be used solely by the maintenance staff.
In addition to running the machine, the operator must:

- Know how all the safety devices (for the operator and the machine) operate so that they can be accurately checked
for efficiency. Any malfunctions must be reported immediately to the person in charge. When a fault that may be
dangerous is found, the machine must be stopped immediately and restarted only after it has been repaired.
- Inform the person in charge when the intervals at which maintenance is to be carried out are over, the following
message is displayed: SCHEDULED MAINTENANCE ______ HOURS.
- Prevent unauthorized persons from accessing the work areas and the service floors of the machine.
Manual operations (or with tools) must not be carried out on the carriers and/or the nearby rollers during operation in
order to move the tiles or remove fragments. If required, proceed as follows:
- STOP automatic operation of the dryer and roller conveyors.
- If required, set the machine to MANUAL by using the key selector to move the carrier to the best position for the
operation to be performed.
- Block the mechanical part by using the TRIP WIRE.
- Use all required personal SAFETY GEAR (heavy-duty work gloves, etc.).
- Once the operation has been completed, reset the interlock for the tripe rope. If required, turn the mode selector to
AUTOMATIC and start the machine with the cycle START buttons.
All personnel operating the machine must be thoroughly instructed regarding the use and location of the SHUT DOWN
BUTTONS (red mushroom head on yellow background). They are found on the control keyboard and press-dryer line
on the side opposite the cabinet so that they can be readily reached in the event of an emergency.
When these buttons are pressed the entire machine stops operating. The electricity supply to all the mechanical parts
of the dryer, the loading and unloading machines as well as the fans and burners is cut-off.
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146.38.A07 Revision 00 Date 28.06.1999

3.7 SAFETY RULES TO BE FOLLOWED WHEN CARRYING OUT MAINTENANCE
It is fundamental that the directions provided by SACMI are closely followed and the maintenance operations carried
out at the stated intervals (as indicated in chapter 8 - MAINTENANCE) in order to ensure top machine performance
and proper operation. In addition, the position and functioning of the safety and emergency stop devices as well as
the efficiency of ground should be periodically checked. The insulation of the electric cables also needs to be inspected
and replaced if damaged. The staff responsible for maintenance is defined in the OPERATOR TRAINING paragraph
in this chapter.
MOVING PARTS
It is strictly forbidden to perform repairs and maintenance of any type on moving parts. Personnel must be informed
of this by signs which are clearly visible.
Before carrying out any operation whatsoever disconnect the machine from the supply mains by using the main switch.
LIVE ELECTRIC PARTS

Never work on or near live parts. The doors of the electric cabinet must be locked with a key at all times. In addition,
they must be provided with signs signalling potential danger. Before opening cabinets or switchboards shut off the
electricity supply to the machine with the main switch.
HOT PARTS
When special repairs, maintenance, adjustments, cleaning, etc.. need to be carried out on hot parts wait until the
temperature of the parts in the area in question is below 55 C (this value is strictly related to the time required for the
job). Always wear the required personal safety gear (heavy-duty gloves, boots, eye protection, etc.).
OPERATIONS INSIDE THE DRYER

Perform the following operations whenever working inside the dryer:
- shut off the burners;
- use ambient air with all the fans on to lower the inside temperature and remove any gas present, open the air exhaust
baffle all the way if necessary;
- shut off the fans and wait until they come to a full stop;
- padlock the main switch in the power off position;
- open the doors and/or panels in the area in question and the upper frame to guarantee sufficient air circulation which
must be maintained the entire time the maintenance man is inside the dryer;
- a person on the outside of the dryer must always be present to aid the maintenance worker;
- while carrying out the job along with the operations that precede and follow it (for example removing panels) always
use adequate means that meet and exceed all current safety regulations to access the areas when working above
shoulder height in relation to the ground floor or service floors. The maintenance staff must always use adequate
safety gear to prevent accidental falls. In addition, take all the necessary precautions to prevent material from falling.
E0004P
Due to its size, the staircase found inside the dryer is not enclosed with guards. For this reason the ladder can be
used only by expert personnel who must wear a safety belt and devices to prevent falling.
It is strictly forbidden to open the panels used for lagging the dryer without first shutting off the ventilation,
combustion and drive system.
Only specially trained personnel can access the service floors. The required personal safety gear (heavy-duty work
gloves, eye protection, etc.) must always be worn.
It is severely forbidden to access zones that cannot be reached with the ladder or from the service floors without
using adequate safety devices and gear that prevent falling, as called for by current regulations.
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Revision 00 Date 28.06.1999 146.38.A07
3.8 SAFETY RULES AND PRECAUTIONS FOR THE BURNER
- Make sure the instruction manual for the burner, which is normally placed in the electric cabinet during shipment, is
read and understood in its entirety by personnel responsible for operating and maintaining the fuel system.
- Only competent specially trained personnel can install, run and carry out maintenance operations on the burner. The
directions given in the relative manual as well as all safety precautions must be closely followed.
- The precautions given in the manual are to be observed along with any other precaution or national and international
regulations regarding operation and maintenance of thermal systems in force where the machine is installed.
- The safety rules and precautions for installing, operating and maintaining the burner refer to the parts for treating the
fuel near the equipment (found after the manual fuel closing valve) and do not regard fuel storage, treatment and
supply systems which must be provided by the customer and conform to current regulations.
- It is extremely important that careful attention is paid not to accidentally draw the comburent air from zones that
contain fumes, inflammable gas or dust.
- The burner must be shut off at least every 24 hours so that the equipment can automatically check the efficiency of
the flame detector before it is turned on again. Continuous 24 hour operation is possible only if the burner is provided
with a flame detector with self-diagnosis (optional).
- All the maintenance operations given in the manual that deals with the burner must be carried out at the required
intervals. In particular, when some checks are made the data, results and person who made the check along with
the next inspection date must be logged in on a specific sheet. Data regarding the following checks needs to be
recorded:
- tightness of all piping
- tightness of all burner equipment
- flame detection
- indicators
- fume discharge and exhaust system functioning (baffle and flue fan)
3.9 WHAT TO DO WHEN THE MACHINE IS NO LONGER USED
Perform the following operations when the machine is no longer used:

1) remove all material from the carriers
2) move the tips of the spindles fully back
3) close the fuel and compressed air supplies
4) press the shut down button
5) disconnect the machine from the mains by unplugging the power cable
3.10 DISMANTLING
Follow the directions given in chapter 9 - DISMANTLING when the machine is to be dismantled.
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146.38.A07 Revision 00 Date 28.06.1999
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Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4 INSTALLATION
E0004
Only personnel authorized by SACMI can install and start up the machine.
All the precautions given in chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS in this manual must be
carefully followed. Special attention must be paid to the precautions regarding handling and installation.
4.1 ASSEMBLY PROCEDURE
4.1.1 CHECKING THE FOUNDATIONS

Before assembling the framework make sure the foundation is as specified on the FOUNDATION plan. Make sure the
dimensions are correct and that it is placed as shown in the DIVISION LAY OUT drawing.
4.1.2 INSTALLING THE FRAMEWORK

The dryer consists of five sections (four sections in the EVA 712 - 792 - 793 models), which are to be assembled and
positioned as shown on the following pages. The weight and overall dimensions for each part are given (when
required).
The various parts are to be hoisted with adequate slings and lift equipment using the hook up points provided and
following the precautions called for by current regulations.
WARNING!
E0004
While hoisting the load must always be kept perfectly horizontal and not sway in any way regardless of the type
of equipment used.
4-1
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.1.3 PLACING THE BASE FRAME ON THE FOUNDATION
When placing the base frame in position take into consideration the centerline of the Press-Dryer I indicated in the
division lay-out. Remember that the transversal axis of the dryer is at D on the Press side of the base frame (it
corresponds to the axis of the chain tensioner). The longitudinal axis corresponds to the center-line of the frame (i.e.
halfway between the right-hand and left-hand cradle).
Level the frame by turning the adjustment screws (1) (the ring nuts 2 do not need to be tightened now). Fully tighten
the four centering screws (3) in the holes shown in the figure.
WARNING!
E0004
Take all the required safety precautions to prevent personnel from falling inside the foundation pit.
Figure 4.1.3 - PLACING THE BASE FRAME ON THE FOUNDATION
1 - Adjustment screws
2 - Ring nuts
3 - Centering screws
X-X Transversal axis
Y-Y Longitudinal axis
Y 3
3
X
3
I
D
3
X
1 2
=
Y
C0893
BASE FRAME WEIGHT (kg) D (mm) I (mm)

EVA 712-912 880 2860 See DIVISION LAY-OUT
4-2
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.1.4 INSTALLING THE GEARED MOTOR ON THE UPPER FRAME
(FOR EVA 712 - 912 - 792 - 992)
Mount the geared motor, complete with reaction member on the shaft, on the upper frame before placing the frames
onto one another. To perform this operation, follow the directions below:
- disconnect the two half-rings (5) from the geared motor
- clean the dryer drive shaft (1) and the bore in the gearbox (2)
- place the two tabs (3) in the seats in the EVA drive shaft
- apply a light coat of oil on the contact surfaces, the EVA drive shaft and the bore in the gearbox.
- hoist the geared motor attaching the sling to the hole (4).
- couple the hollow shaft of the geared motor to the EVA drive shaft, fixing it axially with the two half-rings (5)
- fix the reaction member (6) by using the grub screws (7) without exerting excessive force (leave a 0 mm play).
- remove the three central panels to facilitate chain installation.
Figure 4.1.4 - INSTALLING THE GEARED MOTOR ON THE UPPER FRAME
1 - Shaft
2 - Gearbox
3 - Tabs 7 A
6
4 - Anchoring hole
5 - Half-rings
0
6 - Member
7 - Grub screw
3
1
5
4
2
7
A 6
C1535
GEARED MOTOR WEIGHT (kg)

EVA 712-792-912-992 200
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.1.5 INSTALLING THE GEARED MOTOR ON THE UPPER FRAME
(FOR EVA 793 - 993)
Mount the geared motor, complete with reaction member on the shaft, on the upper frame before placing the frames
onto one another. To perform this operation, follow the directions below:
- clean the dryer drive shaft (1) and the bore in the gearbox (2)
- place the two tabs (3) in the seats in the EVA drive shaft
- apply a light coat of oil on the contact surfaces, the EVA drive shaft and the bore in the gearbox.
- hoist the geared motor by using the eyebolts (4).
- couple the hollow shaft of the geared motor to the EVA drive shaft.
- fix the reaction member by using the grub screws (5) without exerting excessive force (leave a 0 mm play).
- fix the gearbox axially with the screw (6), bending the washer to prevent the screw from coming loose.
- remove the three central panels to facilitate chain installation.
Figure 4.1.5 - INSTALLING THE GEARED MOTOR ON THE UPPER FRAME
1 - Shaft
2 - Gearbox
3 - Tabs 5 A
6
4 - Eyebolt
5 - Grub screw
6 - Screw 0
3
1
4
5
A
6 C1657
GEARED MOTOR WEIGHT (kg)

EVA 793 - 993 1000
4-4
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.1.6 INSTALLING THE FRAMES
The frames are provided with four holes on the top for hoisting. The upper frame comes with eye bolts.
1 - Before placing the frames on top of one another make sure the inside plates do not protrude from the structure to
avoid damaging the next frame installed. Apply liquid silicone (5), as shown at E, to seal the entire perimeter. Allow
it to harden as directed on the package.
2 - Put the four centering screws (2) in the top part of each frame (except for the one for the drive unit).
WARNING!
E0004P
Always use all the holes or eyebolts provided.
3 - Place the frames on top of one another fixing them with the screws. Make sure the guides and the holes in the two
frames are aligned before installing the next frame.
WARNING!
E0004P
The carrier guide inside the frames must be on the right-hand side of the machine.
4 - Join the carrier guides of the various frames together with the screws.
5 - Make sure there are no little steps between:
- the chain guides
- the carrier guides of the various frames
UPPER FRAME TROCKNER WEIGHT (kg) Y (mm) H (mm) L (mm)

EVA 712-912 4000 2070 2300 4880
EVA 792-992 4160 2230 2300 5000
EVA 793-993 5500 2230 2640 5500
3RD FRAME EVA 912 2250 2070 2250 4880

EVA 992 2350 2230 2250 5000
EVA 993 2600 2230 2250 5500
2ND FRAME EVA 712-912 2530 2070 2250 4880

EVA 792-992 2650 2230 2250 5000
EVA 793-993 2950 2230 2250 5500
1ST FRAME EVA 712-912 2700 2070 2250 4600

EVA 792-992 2850 2230 2250 4650
EVA 793-993 3150 2230 2250 5200
WARNING!
E0004P
When fixing and checking the frames always use adequate means that meet and exceed all current safety
regulations to access the required areas when working above shoulder height. The maintenance staff must always
use adequate safety gear to prevent accidental falls. In addition, take all the necessary precautions to prevent
material from falling.
4-5
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.1.6 - INSTALLING THE FRAMES

1 Eyebolts
2 Centering screws
3 Fixing screws
4 Lifting holes
5 Liquid silicone
6 Fixing screws
7 Screws for joining the guides
L.H. SIDE
R.H. SIDE
4-6
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.1.7 LEVELING AND ANCHORING THE FRAMEWORK
Levelling allows the entire framework to be positioned so that the chain guides are vertical (use a lead wire) and the
drive shaft on the upper frame is horizontal. To level, work on the grub screws (1) located on the base frame. Fully
tighten the ring nuts (2).
The frames are anchored to the floor by welding the eight squares (3) to the metal angle bar (4) that is around the
foundation after screwing them to the base frame with the bolts (6) (thoroughly clean the welding surfaces).
Weld the closing plates (5) to the perimeter of the base frame to close any fissures between the frame and floor.
Figure 4.1.7 - LEVELING AND ANCHORING

THE FRAMEWORK
1 - Grub screws
2 - Ring nuts
3 - Plates
4 - Angle bar
5 - Closing plates
6 - Bolts
1 2
5 3
6
C1536
4 Z8
4-7
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.1.8 INSTALLING THE CHAIN GUIDE IN THE 1ST STAGE
- Four guides (1) for the chain arm need to be installed between the base and the 1st stage of the EVA as shown in
the figure. Use the screws and washers (2, 3, 4) and spacer (5). The longest lead of the guide has to face down.
- Check the position setting given in the table.
- Fully tighten all the screws.
Figure 4.1.8 - INSTALLING THE CHAIN GUIDE

1ST STAGE POSITION SETTING X+3 (mm)
0
1 - Guide EVA 712 - 912 1732

2 - Washer
3 - Washer EVA 792 - 992 - 793 - 993 1882
4 - Screw
5 - Spacer
+3
X0
1
4 3 2
5
C1537
4-8
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.1.9 INSTALLING THE GUIDES IN THE 2ND STAGE
In the 2nd stage the carrier guide (1) and the chain guide (2) are integral with but not secured to the dryer as they
protrude from the lower section of the frame causing problems in movement. Perform the following operations:
- Fix the guide (1) to the two mounts on the frame, as shown at A. Use the two washers (3).
- Join the guide to the corresponding one in the upper frame as shown at B.
- Fix the guide (2) to the two mounts on the frame, as shown at C.
Figure 4.1.9 - INSTALLING THE GUIDES IN THE 2ND STAGE
1 - Carrier guide
2 - Chain guide
3 - Washers
A 3
B C
C1403
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.2 INSTALLING THE CHAINS
WARNING!
E0004P
Before installing the chain and carriers make sure the brake for the chain motor works efficiently (see self-braking
motor check in chapter 5 - START UP).
WARNING!
E0004P
The operator responsible for lifting the chain in the upper frame must always use adequate safety devices (safety
belt with devices to prevent falling) and a scaffolding that is able to support him/her safely. The operators who insert
the chain from the lower part of the dryer must always wear the required personal safety gear (heavy-duty work
gloves and boots, safety helmet, etc.). In addition, they must never stand under the guide columns of the chain.
- Insert the chain from the lower part of the dryer (glazing machine side) placing it in the vertical guides.
- Put the lift plate (1) in the required position, as shown at A. Use the two spacers (2) and then secure it with the washer
(3) and countersunk screws (4) provided with the chain.
- Join the chain modules together, as shown in the figure. Lift them with the plates provided until the wheel of the main
drive unit is reached. Always used adequate lift equipment (hoist, etc) which has to be secured to the top of the
machine.
The protruding pins have to face the inside of the dryer. The pins on the right-hand and left-hand sides of the chain
must correspond to each other.
EVA912-EVA992 6 modules, 5 steps 2 modules, 7 steps 8 links 988 kg

EVA712-EVA792 4 modules, 5 steps 2 modules, 7 steps 6 links 760 kg
EVA993 9 modules, 5 steps 9 links 1026 kg
EVA793 7 modules, 5 steps 7 links 798 kg
- Make sure the snap rings (5) of the chain links are correctly mounted and the protruding pins are 2 steps from one
another (one step YES, one step NO).
- After lifting a few sections to reach the upper frame, mesh the chain with the drive wheel of the dryer (6).
- After carrying out the operations mentioned above on the right-hand side (or left-hand), perform them on the other
side.
- Finish joining and lifting the chain by using the geared motor after checking the self-braking motor (as directed in
chapter 5 - START-UP) and allowing the chain to mesh with the dryers gear wheel.
- After completely loosening the chain tensioner springs (7), unscrew the nuts (3-2, figure 4.3), raise the cradle and
close the chain (forming a loop), joining the last link.
4 - 10
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.2 - INSTALLING THE CHAINS
1 - Lifting plate
2 - Spacer
3 - Washer
4 - Screw
6
5 - Snap ring
6 - Gear wheel
7 - Chain tensioner spring
8 - Nut
5 4
3
1
2
Press side
Lato pressa
7
5
C0898
4 - 11
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.3 TENSIONING THE CHAIN TENSIONER CRADLE
- Compress the four springs (1) of the cradle to the degree indicated in the figure (measurement of a spring) by using
the nuts (2).
- Fully tighten the lock nuts (3).
- Make sure the fixing nuts of the rods (4) are tight, do not work on them.
- Place the stop screws (5) in relation to the upper surface of the cradle, as shown in the figure.
- Make sure the rollers move through the intermediate guides (6) as required. The rollers rest on the two sides in that
area.
- Make sure all the nuts and bolts are tight.
Figure 4.3 - TENSIONING THE CHAIN TENSIONER CRADLE
1 - Cradle
2 - Nut
3 - Lock nut
4 - Rod
5 - Stop screw
6 - Guide
6 6
5 4 4 5
3 3
2 2
5
1
205
C0899
4 - 12
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.4 INSTALLING THE CARRIER ARMS
Place the following parts on the protruding pins of the chain (1):
- the spacer (2)
- the external articulated arm (3) (without the rubber seal)
- the washer (4)
- the internal articulated arm (5) (right-hand side with shorter rubber seal) and (6) (left-hand side with longer rubber
seal).
Place the closing washer (7) on the top of the pin and fully tighten the screws (8). Make sure the screws are perfectly
tight and that the washer is secured in place.
Tie the left-hand and right-hand arms with an iron wire (9). Place the spacers (10) in the bushes.
WARNING!
E0004
Tie the R.H. and L.H. arms so that the ends run towards the inside of the dryer. It is important to make sure the
arms do not obstruct the machine while the chain is running.
Repeat the steps described above moving the chain until all the carrier arms have been installed.
Figure 4.4 - INSTALLING THE CARRIER ARMS

5-6 A
1 - Chain 1
2 - Spacer EVA 712-912 7 mm
EVA 792-793-992-993 3 mm 4 8
7
3 - Arm R.H.
DX 2 3
4 - Washer 1 mm
5 - Arm SX
L.H.
6 - Arm
1
7 - Washer
1
8 - Screw
9 - Iron wire
10 - Spacer
DX- Right-hand chain
3
SX - Left-hand chain
3
6
3
5
10
A
5
9
6 3
10
C0900
4 - 13
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.5 INSTALLING THE FRAMES IN THE FOUNDATION

(FOR THE EVA 712 - 912 - 792 - 992)
The lower frame is to be assembled after all the frames have been mounted and joined together, levelled and anchored
to the foundation and before the carriers are installed.
4.5.1 LAY-OUT OF THE LOWER FOUNDATION CHANNEL
- Secure the two side support frames (4 and 5) in the position indicated in the figure. Use anchor bolts suitable for
concrete (7).
- Place the plates (1, 2 and 3) as shown in the figure temporarily.
- These plates are to be secured with the clamps (6) later on.
Figure 4.5.1 - LAY-OUT OF THE LOWER FOUNDATION CHANNEL
1 - Plate
2 - Plate
3 - Plate
4 - Side support
5 - Side support
6 - Clamp
7 - Anchor bolt
1550 1550 1550 540
1 2 3
PH side
SR side
4
5
6
7 C1523
4 - 14
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.5.2 MOUNTING THE CARRIER GUIDES AND LOWER SAFETY ROD
- Preassemble two sections (with the required nuts and bolts):

PH SIDE SR SIDE
1 R.H. SUPPORT 1 1 R.H. SUPPORT 1
1 L.H. SUPPORT 2 1 L.H. SUPPORT 2
2 CROSS BARS 3 2 CROSS BARS 3
1 L.H. GUIDE 4 1 L.H. GUIDE 4
PH R.H. GUIDE 5 SR R.H. GUIDE 6
These operations are usually carried out by the manufacturer.
- Secure the top of the sections to the base frame with the countersunk screws (9, see figure 4.5.2/B). After making
sure it is in the right position with the lead wire secure them to the side walls of the foundation with the anchor bolts
(10, see figure 4.5.2/B).
- Fully tighten all the nuts and bolts.
Figure 4.5.2/A - MOUNTING THE CARRIER GUIDES
1 - Support
2 - Support
3 - Cross bar
4 - Guide
5 - Guide
6 - Guide
1 2
6
4 3 5
SR SIDE PH SIDE
C01270
4 - 15
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
- Mount the guide (1) using the supports (2) (PH side) and (3) (SR side) and preload the spring (4) as indicated in the figure.
- Mount the eye bolt (5) and the sling (6) with the clamp (7) on the guide (1). Run the sling through the eye bolt (8) located
on the support on the SR side.
Figure 4.5.2/B - MOUNTING THE LOWER SAFETY ROD
1 - Guide 5
B 1
2 - Support
7
3 - Support
37.5
4 - Spring 6
5 - Eye bolt
6 - Sling
7 - Clamp
37.5
8 - Eye bolt
9 - Screw A 4 8
10- Anchor bolt
3 1 2
B
C
SR SIDE
PH SIDE
D
D A C
9 10
C1438
4 - 16
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.5.3 INSTALLING THE GRIDS
- Attach the upper grids (1) to the cross bars of the frames with the screws (2). Temporarily join the lower grids (3) to
the upper ones.
Figure 4.5.3 - INSTALLING THE GRIDS
1 - Upper grid
2 - Screw
3 - Lower grid
1
A 1
3
3
PH SIDE
SR SIDE
C1524
A
1
4 - 17
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.5.4 INSTALLING THE CLOSING WALL
- Pre-mount the two side supports (3) on the wall (1) fitted with doors (2).
Figure 4.5.4/A - INSTALLING THE CLOSING WALL
1 - Wall
2 - Door
3 - Support
4 - Adjustment screw
3
3
C0926
2 4 1 2 4
4 - 18
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
- Push the wall up using the adjustment screws found on the bottom (4) until it rests against the metallic cross bar on
the upper part of the foundation.
- Align the internal fitting (5) with the suction fitting (6), which is to be inserted from the SR side of the 1st stage, and
then fix it in place with the screws provided.
- Make sure the wall is in the correct vertical position.
- Move the lower plate (7) so that the opening matches the internal fitting (5) of the wall (1).
- Move the side angle bars (3) sideways until they coincide with the vertical walls of the foundation.
- After checking the position, drill the side walls of the foundation through the holes in the support angle bars. Secure
them definitively with anchor bolts suitable for concrete (8).
- Fully tighten all the screws and secure the bottom plates with the clamps (9).
- Close the side openings with the plates (10).
- Close the bottom with the band (11).
NOTE: During the steps previously described close any fissures with the sealant supplied with the machine.
- Install the lower limit switch as directed in the INSTALLING THE ANTI-SIDESLIP INTERLOCKING DEVICES.
- Fully tighten all the screws and make sure the lower safety device works properly.
Figure 4.5.4/B - INSTALLING THE CLOSING WALL
1 - Wall A
3 - Side support
5 - Internal fitting
6 - Suction fitting
7 - Plate 6
8 - Anchor bolt
9 - Clamp 1 5
10 - Plate
11 - Band
B 7
3 9
SR SIDE
PH SIDE
C1525
3
10
A B C
11
4 - 19
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.5.5 ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE
- Once the carriers have been mounted (see chapter 4.12 - INSTALLING THE CARRIERS) adjust the height of the
rod for the lower safety device (1), as illustrated in the figure.
- Install the lower grids (2) and the closure band (3) from the PH side.
Figure 4.5.5 - ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE
1 - Lower safety device

2 - Lower grid
3 - Closure band
1
20-30 mm
C1526
A
A
4 - 20
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.6 INSTALLING THE FRAMES IN THE FOUNDATION

(FOR THE EVA 793 - 993)
The lower frame is to be assembled after all the frames have been mounted and joined together, levelled and anchored
to the foundation and before the carriers are installed.
4.6.1 CLOSING THE LOWER CHANNEL OF THE FOUNDATION
- Place the plates (1, 2 and 3) as shown in the figure for the time being. Bring the plate (1) to the edge on the SR side
(glazing machine) of the foundations lower channel.
- These plates are to be secured with anchor bolts suitable for concrete (4) later on.
Figure 4.6.1 - LAY-OUT OF THE LOWER FOUNDATION CHANNEL
1 - Plate
2 - Plate
3 - Plate
4 - Anchor bolts
1755 1755 1755 535
1 2 3
4
PH SIDE
SR SIDE
C1470
4 - 21
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.6.2 MOUNTING THE CARRIER GUIDES AND LOWER SAFETY ROD
- Preassemble two sections (with the required nuts and bolts) (see figure 4.6.2/A):
PH SIDE SR SIDE
1 R.H. SUPPORT 1 1 R.H. SUPPORT 1
1 L.H. SUPPORT 2 1 L.H. SUPPORT 2
2 CROSS BARS 3 2 CROSS BARS 3
1 L.H. GUIDE 4 1 L.H. GUIDE 4
1 PH R.H. GUIDE 5 SR R.H. GUIDE 6
- Secure the top of the sections to the base frame with the countersunk screws (9, see figure 4.6.2/B). After making
sure it is in the right position with the lead wire secure them to the side walls of the foundation with the anchor bolts
(10, see figure 4.6.2/B).
Figure 4.6.2/A - MOUNTING THE CARRIER GUIDES
1 - Support
2 - Support
3 - Cross bar
4 - Guide
5 - Guide
6 - Guide
1 2 6
4 5
3
SR-SIDE PH SIDE
C01271
4 - 22
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
- Mount the guide (1) using the supports (2) (SR side) and (3) (PH side) and preload the spring (4) as indicated in the figure.
- Mount the eye bolt (5) and the sling (6) with the clamp (7) on the guide (1). Run the sling through the eye bolt (8)
located on the support on the SR side.
Figure 4.6.2/B - MOUNTING THE LOWER SAFETY ROD
1 - Guide
2 - Support
3 - Support 5
4 - Spring B 1
7
5 - Eye bolt
6 - Sling 6
7 - Clamp
8 - Eye bolt
9 - Screw
37.5
37.5
10 - Anchor
A 8
4
3 1 2
B
C1551
A C D
10
9
4 - 23
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.6.3 INSTALLING THE GRIDS
- Attach the upper grids (1) to the cross bars of the frames with the screws (2). Temporarily hook the lower grids (3)
up to the upper ones.
Figure 4.6.3 - INSTALLING THE GRIDS AND FITTINGS FOR THE STABILIZATION SECTION
1 - Upper grid
2 - Screw
3 - Lower grid
1
1
A
3
SR SIDE
PH SIDE
C1552
1
A
4 - 24
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.6.4 INSTALLING THE CLOSING WALL
- Pre-mount the two side supports (3) (this operation is usually performed by the manufacturer) on the wall (1) that is
fitted with doors (2).
Figure 4.6.4/A - INSTALLING THE CLOSING WALL
1 - Wall
2 - Doors
3 - Supports
4 - Adjustment screws
3
3
C0932
4 1 2 4
2
4 - 25
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
- Push the wall upward using the adjustment screws (4) found on the bottom until it rests against the metallic cross
bar on the upper part of the foundation.
- Align the internal fitting (5) with the suction fitting (6), to be inserted from the SR side of the 1st stage. Secure it with
the screws provided.
- Make sure the wall is in the correct vertical position.
- Move the lower plate (7) so that the opening coincides with the internal fitting (5) of the wall (1).
- Move the side angle bars (3) sideways until they coincide with the vertical walls of the foundation.
- After checking the position, drill the side walls of the foundation through the holes in the support angle bars. Secure
them definitively with anchor bolts suitable for concrete (8).
- Fully tighten all the screws and secure the bottom plates with anchor bolts suitable for concrete.
- Close the lower side with the band (9).
NOTE: During the steps previously described close any fissures with the sealant supplied with the machine.
- Install the lower limit switch as directed in the INSTALLING THE ANTI-SIDESLIP INTERLOCKING DEVICES.
- Fully tighten all the screws and make sure the lower safety device works properly.
Figure 4.6.4/B - INSTALLING THE CLOSING WALL
1 - Wall
3 - Side support
5 - Fitting
6 - Fitting
7 - Plate 6
8 - Anchor
9 - Band 1 5
3 3
9
8 C1553
4 - 26
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.6.5 ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE
- Once the carriers have been mounted (see chapter 4.12 - INSTALLING THE CARRIERS) adjust the height of the
rod for the lower safety device (1), as illustrated in the figure.
- Install the lower grids (2) and the closure band (3) from the PH side.
Figure 4.6.5 - ADJUSTING THE LOWER SAFETY DEVICE AND FINAL CLOSURE
1 - Lower safety device

2 - Lower grid
3 - Closure band
20-30 mm
2
3
C1554
4 - 27
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.7 INSTALLING THE STABILIZATION SECTION
4.7.1 STABILIZATION SECTION FOR EVA 712 - 912
- Secure the shock absorbers (2) and related mounts (3 and 4) to the fan (1), as shown in the figure.
- Place the fan inside the pit in the position shown in the figure using the lift holes provided.
- Secure the expansion joint (5) to the lower opening of the closing wall.
- Join the joint (5) to the fans delivery flange.
- After mounting the rest foot (8), attach the suction hose (7) to the fitting with baffles (6) and then place them in the
pit as shown in the figure.
- Secure the fitting with baffles to the upper opening of the wall with the screws provided.
- Join the hose to the suction flange of the fan with the silicone band (9) and the two clamps (10).
- Fully tighten all the screws and block the feet of the fan and rest foot with anchor bolts suitable for concrete (11).
Figure 4.7.1 - INSTALLING THE STABILIZATION SECTION

GP==180
180 Kg
kg
1 - Fan
2 - Shock absorber
3 - Support 6
4 - Support
5 - Joint
6 - Baffle
7 - Tube
8 - Foot
9 - Band
10 - Clamp
11 - Anchor bolts
16
17
7
G = 300 Kg
P = 300 kg
10
9
1
5
10
2
3
11
C1274 4
4 - 28
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.7.2 STABILIZATION SECTION FOR EVA 792 - 992 - 793 - 993
- Secure the shock absorbers (2) and related mounts (3 and 4) to the fan (1), as shown in the figure.
- Place the fan inside the pit in the position shown in the figure using the lift holes provided.
- Secure the expansion joint (5) to the lower opening of the closing wall.
- Join the joint (5) to the fans delivery flange.
- After mounting the rest foot (8), attach the suction hose (7) to the fitting with baffles (6) and then place them in the
pit as shown in the figure.
- Secure the fitting with baffles to the upper opening of the wall with the screws provided.
- Join the tube to the suction flange of the fan with the silicone band (9) and the two clamps (10).
- Fully tighten all the screws and block the feet of the fan and rest foot with anchor bolts suitable for concrete (11).
Figure 4.7.2 - INSTALLING THE STABILIZATION SECTION
1 - Fan
2 - Shock absorber P = 180 kg
G
3 - Support
4 - Support
5 - Joint 6
6 - Baffle
7 - Hose
8 - Foot
9 - Band
10 - Clamp
11 - Anchor bolts
16
17
7
G
P = 200 Kg
kg
10
9
1
5
10
2
4
11
C1401
4
4 - 29
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.8 INSTALLING THE LOWER SERVICE FLOOR
The directions given below are for installing a standard service floor. The concepts are however valid for multiple
service floors or in any case those which are not standard. Refer to the installation diagrams.
WARNING!
E0004
As the operators installing the service floor have to work above shoulder height they must always use adequate
means that meet and exceed all current safety regulations when accessing these areas as well as use all the
required anchoring devices (safety belt with devices to prevent falling) to prevent accidental falls. The staff must
always wear the required safety gear (heavy-duty work gloves and boots, helmet, etc.) and must not stand under
the floors before they are definitively secured in place. In addition, take all the necessary precautions to prevent
- Lift each of the four sections that form the floor by using the four eyebolts provided (11). With standard service floors
the heaviest section weighs approximately 550 kg.
- Secure each of the side sections (1 and 2) to the four plates on the side of the frame (item A).
- Secure each of the front sections (3 and 4) to the two front plates of the frame (item B) and bolt them to the side
sections through the holes provided (item C).
- Make sure all the bolts are tight.
- Weld the four legs (5) in the points illustrated in the figure (item D). Secure them to the ground with anchor bolts
suitable for concrete (6). Level as required by placing plates under the leg plates.
- Place the various sections of the railings (7) as illustrated in the drawing. Weld them to the floors (item E) and bolt
them together using the top part of the side posts (item F).
- Weld the ladder to the floor and cut the railing in the section where the passage is found.
- The ladder (8) has to be installed in a position that corresponds to value X indicated in the drawing to safeguard the
zone that provides access to the floor. Weld the guard (9) to the striated plate of the floor at about 500 mm in front
of the opening for the ladder. Weld the two cross bars (10) located between the railing and the guard to increase
stability, if required.
4 - 30
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.8 - INSTALLING THE LOWER SERVICE FLOOR
1 - Side section
2 - Side section
3 - Front section
4 - Front section
5 - Legs
6 - Anchor bolt
7 - Railing
8 - Stairs
9 - Safety guards
10 - Cross bars
11 - Eyebolt
10 9
A X = 1500 X = 1500 D
8
C Z6
G
P == 550
550 Kg
kg
2 7
X = 500
F
C
X = 500
X = 500 11
A
B
B D E
5 X = 500
3
C
X = 1500 X = 1500
E
C1189
4 - 31
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.9 INSTALLING THE UPPER SERVICE FLOOR

(ONLY FOR THE EVA 912 - 992 - 993)
WARNING!
E0004
always wear the required safety gear (heavy-duty work gloves and boots, helmet, etc.) and must not stand under
the floors before they are definitively secured in place. In addition, take all the necessary precautions to prevent
- Lift the side section (1) using the four eyebolts provided (2). With standard service floors the section weighs
approximately 400 kg.
- Secure the side section (1) to the four plates on the side of the frame (item A).
- Mount the two support struts (3) under the floor on the drive unit side. Level the floor by moving the mobile plate after
loosening the relevant bolts.
- Make sure all the bolts are tight.
- Place the various sections of the railings (4) as illustrated in the drawing. Weld them to the floors and bolt them
together using the top part of the side posts.
- Weld the ladder (5) to the floor and railing.
- The guard (6) has to be welded in the position indicated in the figure in front of the opening for the ladder to safeguard
the zone that provides access to the floor.
4 - 32
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.9 - INSTALLING THE UPPER SERVICE FLOOR
1 - Side section
2 - Eyebolt
3 - Support
4 - Railing
5 - Stairs
6 - Safety guard
G ==370
P 370Kg
kg 6
3 2
1
5
3
C1527
4 - 33
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.10 INSTALLING THE HOT AIR RECIRCULATION SYSTEM
WARNING!
E0004
always wear the required safety gear (heavy-duty work gloves and boots, helmet, etc.).
4.10.1 RECIRCULATION SYSTEM WITH L.P.G./METHANE BURNER
- Mount the burners (1) on the burner duct (2) using the stud bolts, nuts and washers (5, 6, 7). It is important that a gasket
(8) was previously formed around the entire perimeter of the plate with the silicone provided (item A).
- Glue the rubber seal (10) to the perimeter of the burner duct flanges (2) and the large flange of the fitting (3) with the
silicone supplied with the machine (item B).
- Mount the flanges (12) on the anti-vibration joints located on the delivery outlet of the fans (11) with the nuts and bolts
provided (item B).
- Mount the anti-vibration feet (13) under the base of the fans (4).
- Place the piping (2 and 3) on the service floor, hoisting it with the eyebolts (9) provided.
- Secure the piping (2 and 3) to the panels of the dryer and to each other with the anchoring sections (15) provided.
Insert them in the flanges using a hammer (use a wooden or plastic mallet in order not to ruin the sections) (item B).
- Place the fans on the service floor using the lifting points provided to hoist them.
- Join the anti-vibration joint of the fans to the burner ducts using the anchoring sections (15) provided (item B).
- Connect the suction outlet of the fans to the circular flanges found on the side panels of the EVA using the rubber
band (16). The latter is to be fixed with the metallic bands and clips (17) provided (item D).
- Mount the burner cabinet on the mount provided (18).
Figure 4.10.1 - RECIRCULATION SYSTEM WITH L.P.G./METHANE BURNER
1 - Burners 8 - Gasket 14 - Support

2 - Duct 9 - Eyebolt 15 - Sections
3 - Piping 10 - Seal 16 - Band
4 - Fans 11 - Joints 17 - Clip
5 - Screw 12 - Flange
6 - Nut 13 - Feet EVA 712-912 6 provided
7 - Washer EVA 792-992-793-993 4 provided
4 - 34
EVA712/912 EVA792/992
EVA793/993
P1 185 kg 200 kg
P1 P2 P3
A D 9 9
P2 600 kg 400 kg
9
9
P3 265 kg 280 kg
C
14
SERVICE FLOOR L.H. side R.H. side
5 A
6 C
7
8
L.H. side
4 11 1 2 13
SR side
Revision 00 Date 28.06.1999
15 12 D 17
B
10 11
16
Figure 4.10.1 - RECIRCULATION SYSTEM WITH L.P.G./METHANE BURNER
3
INSTALLATION
3 2 1 11 4 19
PH side
C1519
R.H. side
4
4 - 35
146.38.A07
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.10.2 RECIRCULATION SYSTEM WITH LIQUID FUEL BURNER
- Mount the burners (1) on the generators (3) with the screws provided.
It is important that a seal was previously formed around the entire perimeter of the burner flange with the silicone
provided.
- Glue the rubber seal (6) to the perimeter of the duct flanges with baffles (2) and the large flange of the generators
(3) with the silicone supplied with the machine (item A).
- Mount the flanges (8) on the anti-vibration joints located on the delivery outlet of the fans (7) with the nuts and bolts
provided (item B).
- Mount the anti-vibration feet (9) under the base of the fans (4).
- Place the ducts (2) and the generators (3) on the service floor, hoisting them with the eyebolts (5) provided.
- Secure the ducts and generators to the panels of the dryer and to each other with the anchoring sections (10)
provided. Insert them in the flanges using a hammer (use a wooden or plastic mallet in order not to ruin the sections)
(item A).
- Place the fans on the service floor using the lifting points provided to hoist them.
- Join the anti-vibration joint of the fans to the ducts with baffles using the anchoring sections (10) provided (item A).
- Connect the suction outlet of the fans to the circular flanges found on the side panels of the EVA using the rubber
band (11). The latter is to be fixed with the metallic bands and clips (12) provided (item C).
- Weld the metallic plates of the anti-vibration feet of the fans to the striated plate of the service floor.
- Install the burner cabinet on the mount provided (13).
Figure 4.10.2 - RECIRCULATION SYSTEM WITH LIQUID FUEL BURNER
1 - Burners 9 - Anti-vibration feet EVA 712-912 6 provided

2 - Ducts EVA 792-992-793-993 4 provided
3 - Generators 10 - Sections
4 - Fans 11 - Band
5 - Eyebolts 12 - Clips
6 - Seal 13 - Support
7 - Joints
8 - Flanges
4 - 36
EVA712/912 EVA792/992
EVA793/993
P1 650 kg 650 kg
P1 P2 600 kg 400 kg P3
P2 C
3 5 3
P3 650 kg 650 kg
5
B
13
SERVICE FLOOR
L.H. side R.H. side
L.H. side B
4 2 1
9
SR side
Revision 00 Date 28.06.1999
3 A C 12
10 8
Figure 4.10.2 - RECIRCULATION SYSTEM WITH LIQUID FUEL BURNER
7 11
6
A
3
INSTALLATION
2 4
1
PH side
R.H. side C1520

4
4 - 37
146.38.A07
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.11 INSTALLING THE FLUE
WARNING!
E0004
- Mount the anti-vibration feet (2) under the flue fan (1).
- Mount the fitting (3) on the delivery outlet.
For EVA 712 - 792 - 793:

- Mount the support (6) on the plate of the drive unit on the R.H. side. Use the fixing screws provided and the spacers
(7).
- Mount the square (8) on the support (6) and weld it to the angle bar of the upper frame.
- Place the fan on the support (6). Use the lifting points provided to hoist it. Bolt the anti-vibration feet.
For EVA 912 - 992 - 993:

- Lift the fan up and place it on the upper service floor. Use the lift points provided.
- Mount the support (4) on the column on the right-hand side of the glazing machine.
- Put the band (5) on the support (4).
- Run the first tube (12) through the clamp (5) and fully tighten the screws.
- Join the first tube (12) to the fitting (3) with the rubber band (9). Secure it in place with the two clamps (10).
- Connect the fitting with baffle (11) to the suction outlet of the fan (1) and to the fitting on the panel found on the L.H.
side. Use the rubber band (9) and the two clamps (10).
- Install the remaining flue tubes and the last tube with related cover.
Figure 4.11 - FLUE 12

1 - Fan
2 - Feet
3 - Fitting
11 5
4 - Support
5 - Clamp 4
10
6 - Support
7 - Spacer 9 10
8 - Square
9 - Band 9
10 - Clamp 3
11 - Fitting P
12 - Tube
9 1
EVA 712/912 W = 79 kg
EVA 792/992/793/993 W = 94 kg
10
2
7
6 C0938
C0938
8
4 - 38
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.12 INSTALLING THE CARRIERS
WARNING!
E0004
It is strictly forbidden to stay in the foundation pit or inside the framework under the carriers while the latter are being
installed.
PREPARATION
- Open the door (1) and remove the panels with seals (2 and 3).
- Take off the plates (4, 5, 6).
Figure 4.12/A
L.H. R.H.
1 - Door
2 - Panel
3 - Panel
4 - Plate
5 - Plate
6 - Plate
INSTALLING THE CARRIAGE

- Install the carrier tracks (7) securing them to the frame (8) as illustrated in the figure. Mount the three spacers (13).
- Place the carriage on the tracks.
Figure 4.12/B
7 - Tracks
8 - Frame
13 - Spacer
13
8
7
4 - 39
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
PLACING THE CARRIERS
- Lift the carrier using the pins (10).

- Place the carrier (9) on the mobile part (11) of the carriage keeping the guide pins (12) on the right-hand side of the
EVA.
WARNING!
E0004
Make sure all the rollers of the carriers are correctly placed inside the carriers themselves and that the guide pins
are tight.
Figure 4.12/C
9 - Carrier
10 - Pins
11 - Mobile part
12 - Pins
L.H.
R.H.
CARRIER NET B (mm) H (mm) L (mm)

WEIGHT (kg)
EVA 712/912 285 1220 748 1544
EVA 792/992 310 1220 748 1694
EVA 793/993 345 1370 748 1694
4 - 40
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
SECURING THE CARRIERS
- Run the chain to bring the arms to the carrier installation zone.
- Take off the iron wire and the spacers that were used to tie the R.H. and L.H. arms.
- Place the carrier in the dryer pushing the carriage.
- Secure the carrier on the arms. Install the following parts on the pin (1, see figure 4.12/D):
- the washer (2);
- the internal articulated arm (3);
- the washer (2);
- the external articulated arm (4).
- (for EVA 792/992 and 793/993) 14 mm spacer with 4 holes (9).
- Mount the half-rings (5). Fully tighten the screws (6) of the external articulated arm.
- Run the chain so that the carriers move up from the SR side. Make sure the lower guide pin (7) on the SR side correctly
moves into the guide section (8).
- Check the carrier guide as directed in the CHECKING THE CARRIER GUIDES paragraph.
WARNING!
E0004
The carrier guide pin (7) must be inserted in the guide section (8) along the entire path (except in the lower zone).
Make sure the carriers do not jam against the structure of the dryer while they are moving (see figure 4.12/E).
- Proceed as previously directed until all but one of the carriers has been installed.
WARNING!
E0004
Make sure the carriers move correctly along the guides in the loading zone.
Figure 4.12/D Figure 4.12/E
C1584
8
27,5
2 1
3
2
4
9 C0566
6 5
INSTALLING THE LAST CARRIER
Move the carriage tracks back so that they do not interfere with the carriers that have already been installed.
Push the carriage inside the dryer with the last carrier on top of it.
Push the carrier allowing it to rub against the one beneath it which was previously installed.
Fix the carrier to the arms in the usual way, raising it a bit.
4 - 41
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.13 INSTALLING THE CARRIER GUIDE IN THE 1ST STAGE
- Join the lower guide (1) to the upper one (2) as shown by A in the figure.
- Fix the guide (1) to the frame in the lower support as shown by B in the figure. Use the two washers (3).
Figure 4.13 - INSTALLING THE CARRIER GUIDE IN THE 1ST STAGE
1 - Guide
2 - Guide
3 - Washer 4 mm
4 - 42
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.14 INSTALLING THE ANTI-SIDESLIP INTERLOCKING DEVICES

(References given in figure 4.14)
- Install the limit switches (2) on the mounts (1). Do not fully tighten the bolts.
- Attach the mounts (1) to the threaded holes in the upper stage panels (right-hand side) and bottom wall in the
foundation.
- Fix the loose ends of the metal cables (3) to the limit switches using the clamps (4).
- Tighten the limit switches as required with the screws (5). Block with the lock nut and tighten the bolts used to secure
the limit switch (use the values given as a reference).
- Pull the RESET button on the limit switches so that it stays armed (tighten or loosen the limit switch as required).
- Push the external (6), upper (7), internal (8) and lower (9) safety rods in the directions shown in the drawing.
- Make sure the rods translate as required without jamming and that they go back to its start position through the force
applied by the spring.
- Make sure limit switches SQ20, SQ21, SQ22 and SQ23 trip during operation after the rods have moved the distance
indicated in the figure and, in any case, before they reach the end of their stroke.
- Make sure the nuts and bolts are tight.
4 - 43
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.14 - INSTALLING THE ANTI-SIDESLIP INTERLOCKING DEVICES
1 Mounts
2 Limit switches
3 Metal cables 2 5 4 3
4 Clamps
5 Screws ~ 10
A
6 External safety rod
7 Upper safety rod
8 Internal safety rod 1
9 Lower safety rod
10 mm 10 mm
7
3 3
SQ22B SQ22A
10 mm 10 mm
A A
6 6
A 8 8 A
10 mm 10 mm
A
SQ23A SQ23B SQ21A
LATO SR
SR SIDE LATO PH
PH SIDE
10 mm 20 30 mm
SQ20 37,5 mm
C1529
6
4 - 44
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.15 INSTALLING THE SAFETY LOCK

- Mount the safety lock on the upper stage beneath the chain geared motor after making sure it is not present. The
safety lock consists of:
1 - a body
2 - fixing screws for the body
3 - spring
4 - handle
5 - pin
6 - interlocking device
7 - interlocking device screws
- Make sure the pin moves properly by turning the handle 90.
- Make sure the interlocking device is activated when the pin enters the wheel compartment.
Figure 4.15 - INSTALLING THE SAFETY LOCK
1 Body
2 Body fixing screws
3 Spring
4 Handle
5 Pin
6 Interlocking device
7 Interlocking device screws 7
2
1
C1528
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.16 CHECKING THE CARRIER GUIDES
The carrier guides are constructed and positioned by the manufacturer using suitable fixtures. However, proper
operation needs to be checked after the carriers have been installed.
- Follow the directions provided in figures 4.16/A, 4.16/B, 4.16/C and 4.16/D in the order given. These figures are shown
on the following pages. Refer to the carrier highlighted and the details provided.
Checks A, B and C which have to be carried out on the press side (PH) also need to be made on the glazing machine
(SR) side in the order C, B, A following the carrier path.
- Make an initial check using one carrier and then check with all the other ones.
The carriers must not run the risk of jamming or the pins coming out of the guides.
- Make sure all the nuts and bolts used to secure the guides are tight.
- Make sure all the guide pins of the carriers have been tightened to the correct torque.
guide pins = 13 kg
fixing screws = 1 kg
- Lubricate the carrier guide pins with a synthetic fluid lubricant. Use one of the lubricants indicated in the chart given
in chapter 8 - MAINTENANCE.
WARNING!
E0004
DO NOT CUT, MODIFY OR TAMPER WITH THE GUIDES UNDER ANY CIRCUMSTANCES.
Figure 4.16 - CHECKING THE CARRIER GUIDES
B UPWARD B
MOVEMENT
A A
SR SIDE PH SIDE
C0559
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Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.16/A - CHECKING THE POSITION OF THE GUIDES
Make sure the guides in the vertical section (2) keep the
carriers horizontal.
The pins must enter the guides as indicated in figure 4.16/D. C0560
Make sure the carrier guide pins run correctly between the
vertical guide (2) and the curve (1) in zone A.
4 - 47
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.16/B - CHECKING THE POSITION OF THE GUIDES

C0561
B1
B2
B1
Check the position of the upper and lower guides in

relation to the guide pins in the points where the carrier
passes from one guide to the other.
The guide pins (1) must always have a clearance G (see
figure) in relation to these guides (they must never push
against the sides 2 of the guides).
In addition, make sure the guide pins pass a safe distance
away from the leads (3) in the first section of the guides to
prevent jamming. Make sure the pins enter the guides as
indicated in figure 4.16/D.
B2
C0562
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Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.16/C - CHECKING THE POSITION OF THE GUIDES
C0563
C1 C1
Check the position of the upper guides in relation to the

guide pins in the points where the carrier passes from C1
3
one guide to the other.
The guide pins (1) must always have a clearance G (see 1
2
figure) in relation to these guides (they must never push
against the sides (2) of the guides).
In addition, make sure the guide pins pass a safe
distance away from the leads (3) in the first section of the
guides to prevent jamming. Make sure the pins enter the
guides as indicated in figure 4.16/D.
G = 1mm
C0564 3
4 - 49
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.16/D - POSITION OF THE CARRIER GUIDE PINS
C0565
3 3
D1
3 3
The carrier guide pins (1) must enter the guide (2) approximately D1
27.5 mm. In addition, when the carrier is pushed towards the
left-hand side of the dryer (bringing the l.h. side chain arm
against the pad 3) the guide pin has to enter the guide by at
least 20 mm.
1
2
27.5
4 - 50
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.17 CHECKING THE POSITION OF THE

UPPER CHAIN GUIDE
- After installing at least three carriers, make sure the chain

guides (1) are correctly mounted on the columns of the
upper frame. 3
- Make sure distance X between the strips (2) of the mobile

1
guide and the external guide plate (3) is as shown in the
figure.
- Fully tighten the nuts and bolts.
- Make sure the guide maintains a certain play (G) in X

direction B so that it can adapt itself to the wheel.
2
Figure 4.17 - CHECKING THE POSITION OF THE UPPER

CHAIN GUIDE
2
X
1
1
B X= 90- 91 mm
C0567
C0637
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4 INSTALLATION
4.18 ADJUSTING THE GUIDES IN THE Figure 4.18 - ADJUSTING THE GUIDES IN THE TILE
TILE CARRIER LOADING AREA CARRIER LOADING AREA
Adjust the guides for positioning the carriers in the 1

loading area with the carriers empty and the dryer
mm 1
properly balanced.
1 - Bring upper bearing S1 of the guides on the PH side S2 S1

into its correct position. Referring to the top of the
carrier, work on the adjusters so that the maximum
play for the carrier indicated in the figure is obtained
(this adjustment is to be made on both the right and
left-hand sides).
- Position upper bearing S2 so that the carrier is

pushed against bearing S1 without compressing the
springs (this adjustment is to be made on both the
right and left-hand sides).
2 - Move the top of the carrier to the area where the 2

lower bearings (I1 - I2) are located. Adjust bearing
I1 of the guides on the PH side so that the maximum
play for the carrier indicated in the figure is obtained
PH
(this adjustment is to be made on both the right and
left-hand sides).
I2 I1
- Position lower bearing I2 so that the carrier is
pushed against bearing I1 without compressing the
springs (this adjustment is to be made on both the
right and left-hand sides).
3- Check and make any required adjustments at points

mm 1
1 and 2 with the carrier perfectly level in the position
shown in figure 1.
- Adjust the side bearings leaving play G (which

equals the value given in the figure) on each side.
Check and adjust all of the carriers.

3 2
90
1
G
90
G = 1-1.5 mm 2 C0570
4 - 52
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.19 INSTALLING THE SPINDLES
- Mount the right -hand (1) and left-hand (2) drive units on the side plates in the loading area of the 1st frame. Lift them
as shown in the figure.
Figure - 4.19 INSTALLING THE SPINDLES
250 kg
250 kg
C1405
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.19.1 ADJUSTING THE SPINDLES
- Properly center the R.H. and L.H. units with the screws (1) provided.
- Level the axis of the tips with that of the carrier rollers by turning the screws (1).
- Adjust horizontally by loosening the screws (2) (check the 1st shelf of the carrier).
- After determining the height of the PH-EVA table set the tips in the required vertical position by turning the screws
(3).
Figure 4.19.1/A - ADJUSTING THE SPINDLES
A
A
2
LATO PH
PH SIDE
4
3
C1192
Adjust the unit only after the EVA has been completely installed (including wiring, electrical cabinet and trip wire).
WARNING!
E0004
Only specially trained expert personnel can make any adjustments. Never work on any parts without first activating
the trip rope. When checking the unit with the guards removed:
- set the machine to MANUAL mode;
- operate the spindles and carrier from the control panel after making sure no one is working on the parts that are
going to be activated either voluntarily or involuntarily;
- be ready to activate the trip roper or press the shutdown button.
4 - 54
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
POSITIONING THE SPINDLE TIPS
The operations given below are to be carried out in the order given on the right-hand and left-hand units after hooking
the machine up to the power mains and turning on the electrical cabinet.
- Take off the top (3) and rear (4) safety guards (figure 4.19.1/A).
- Loosen the clutch of the geared motor the drives the tips.
- Put the spindle tips into the counter sunk part of the rollers of a carrier shelf by hand. Raise them approximately 5-
7 mm, as indicated in figure 4.19.1/D.
- Turn the connecting rod - crank forward (the longitudinal axis of the crank should match that of the connecting rod),
see figure 4.19.1/B.
NOTE: There are three holes for fixing the connecting rod (4) on the crank (3) so that the speed of the tips can be
varied. The right-hand and left-hand connecting rods must be fixed in the same spot on the corresponding cranks,
see figure 4.19.1/E.
Figure 4.19.1/B - FORWARD POSITION
SQ1(Right) 3
SQ3 (Right)
C1276
SQ2 (Left) SQ4 (Right)
SQ5 (Left) SQ6 (Left)
Figure 4.19.1/C - ADJUSTMENTS

5
0 mm
BACK
POSITION
2 - 3 mm
FORWARD
G
G
POSITION
4 - 55
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.19.1/D - ADJUSTMENTS
5 - 7 mm
7 7
Figure 4.19.1/E - BACK POSITION
4
X
W (mm)
EVA 712/912 23
EVA 792/992 23
EVA 793/993 23
3
Tip A B C A B C C1200
insertion Standard Intermediate Minimum Y

time X Y X Y X Y
EVA912 300 125 270 155 240 185
EVA712 SQ1(Right) SQ4 (Right)
EVA792/992 311.5 125 281.5 155 251.5 185 SQ3 (Right) SQ6 (Left)
EVA793/993 SQ2 (Left)
SQ5 (Left)
- Work on the connecting rod (4) so that the tips placed in the rollers compress the springs (5) approximately 3 mm
in relation to the initial value (see figure 4.19.1/C).
- Set limit sensors SQ4 (right) and SQ6 (left) so that they detect when the crank (3) is in its forward position.
- Turn the crank to bring the tip box back. The distance W between the tips and the chain arm should be as indicated
in the chart (see figure 4.19.1/E).
- Set limit sensors SQ1-SQ3 (right) and SQ2-SQ5 (left) so that they detect when the bracket (6) is in its back position.
4 - 56
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.19.2 ADJUSTING THE PHOTOCELL FOR CARRIER MOVEMENT
Move the carrier up by running the chain in SET UP Figure 4.19.2/A

mode (see the Instructions B Manual). The spindles will
thereby move the rollers up to the value indicated in
figure 4.19.2/D.
Remove the photocells from their adjustable mounts

(1D and 1S).
B
To initially position the photocell, align the holes of the
adjustable mounts (1D and 1S) with the two slots in the
carrier (2D and 2S). Position mount 1S (left) by looking
through the carrier slots from the right-hand side (D) and
vice versa (see figure 4.19.2/B). A
2
1
C1317
Figure 4.19.2/B
1D 2S 1S
D 2D
C0576
Adjust in directions A and B by working on the mount Figure 4.19.2/C 1D

(1) and turning the screw (2).
(References given in figure 4.19.2/A). 2D
After checking alignment from both the right-hand and

left-hand sides, install the photocells. 2S
Adjust the receiver and the emitter. They are properly

1S
adjusted when the Led mounted on the photocell comes
on when required.
C0643
Make sure the carrier is properly positioned vertically in
relation to the spindles. To do this, move the chain in
MANUAL mode (see the Instructions B Manual). Figure 4.19.2/D
Adjust the carrier by turning the adjustment screws (2)

if required.
5 - 7 mm
To further raise the rollers in relation to the carrier, move

the photocell down (emitter and receiver) and vice
versa.
C1543
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.19.3 FINAL ADJUSTMENTS
(References given in figures 4.19.1/B and 4.19.1/E)
- Fully tighten the lower ring nut of the torque limiter of the geared motor that drives the tips.
- Turn the crank unit it reaches its forward position by using the control keyboard (keys 29 and 10, figure 6.1.1).
- Check the extent to which the spring is compressed compared to the initial position.
- Turn the crank unit it reaches its back position by using the control keyboard (keys 28 and 10, figure 6.1.1).
- Adjust the position of sensor SQ4 (right) and SQ6 (left).
- Repeat the four steps mentioned above until the springs are compressed to the desired degree.
- Turn the crank unit it reaches its back position by using the control keyboard.
- Check distance W between the tips and the chain arm by carefully moving the carriers.
- Turn the crank unit it reaches its forward position by using the control keyboard.
- Adjust the position of sensors SQ1-SQ3 (right) and SQ2-SQ5 (left).
IMPORTANT
When activated, sensors SQ1 and SQ2 stop the tip drive motor which will stop running after a short time due to
inertia.
Sensors SQ3 and SQ5 are to be activated only after the tip box has already reached its back position and is
stopped. For this reason, these sensors are used only to control and monitor and have to be set to their detection
limit, placing them slightly behind sensors SQ1 and SQ2.
- Repeat the four steps mentioned above until distance W is obtained between the tips and arm.
- Check the position of the spindles in relation to all the carriers.
- Adjust the limit sensors, photocell, and loading zone guide as required.
- Put the top and rear guards back in.
4 - 58
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.20 SETTING THE INTERNAL GRIDS
WARNING!
E0004
After determining the dryers loading surface, set opening X of the grids near the blank spaces between the tiles (4)
and the carrier rollers (5).
Move the grids (1) vertically until the position illustrated in the diagram is reached. Fix them with the nuts (3).
Figure 4.20/A
1
5
1
3
Figure 4.20/B
4 - 59
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
4.21 INSTALLING THE AUTOMATIC LUBRICATION SYSTEM

(References given in figure 4.21/A)
- Install the reservoir complete with lubrication system (item C) on the right-hand side panel found underneath the
spindles.
- Mount the nozzles on the right and left-hand columns (press side) and connect them to the delivery fittings (4),
installed on the power unit, with a 6 copper piper (1).
- Use a Rilsan hose to connect the flow control (7), mounted on the pump, to the compressed air line (3 - 5 bar).
4 - 60
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.21/A - INSTALLING THE AUTOMATIC LUBRICATION

SYSTEM
1 Oil reservoir cap

2 Screw, Manual operation
3 Oil pressure gauge
4 Oil fitting
5 Adjustable fitting
6 Dispenser
7 Flow regulator, incoming air
YV4 Solenoid valve, Pump drive
SP1 Sensor, Oil passage
SQ24 Lubrication micro-switch
C1539
B
A
B
SQ24
A
7 2
YV4
4
6
3
SP1
C1538
4 - 61
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
ADJUSTMENTS
- Put oil into the reservoir of the system through the filler (1).
Use only the oils shown in the LUBRICANT CHART given in chapter 8 - MAINTENANCE.
- Connect the compressed air supply at point 7.

- Turn the screw (2) for solenoid valve YV4 so that it works manually. Allow the hydraulic system cylinder to perform
a number of strokes until all of the oil lines are full. Loosen the adjustable fitting (5) to bleed the air from the cylinder.
- Make sure sensor SP1 detects the oil flow each time the cylinder performs a stroke. Make sure the Led 23 (on the
PLC electronic card), which signals oil has passed through the dispenser (6), has come on. Approximately 13-14
pulses should be detected.
- The oil flows out of the dispenser (6) through the two fittings (4) and then reaches the lubrication nozzles (8). Fill the
two ducts the oil flows through to reach the lubrication nozzles by hand.
- The amount of oil required for each stroke can be adjusted. To do this, enter a number between 5 and 12 for No.
PULSES = X given on the DATA PAGE. This setting is proportional with the amount of oil that is supplied from the
dispenser. It therefore may vary from 2 cc to approximately 6 cc. The oil is equally distributed between the two outlets
the oil flows through to reach the lubrication heads (recommended setting = 12).
Adjust the position of lubrication limit switch SQ24. It should be activated by a chain roller only when a chain roller
(two links further down) is near the lubrication nozzle.
- Make sure the limit switch (both in front and back) is deactivated after the tile carrier has travelled a certain distance.
To set up the automatic lubrication cycle, refer to chapter 6 - OPERATING INSTRUCTIONS
4 - 62
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
Figure 4.21/B - LUBRICATION SYSTEM DIAGRAM
- LIMIT SWITCH SQ24 ENERGIZED

- CHAIN STILL
ARIA
AIR
SQ 24
YV 4 2
T T
88//R.H.
DX
SP 1
6 9
5
1 6 4
OIL
OLIO
OLIO
OIL
C1521
8 8/SX
/ L.H.
4 - 63
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.21/C - LUBRICATION SYSTEM DIAGRAM
- LIMIT SWITCH SQ24 INACTIVATED

- CHAIN STILL
ARIA
AIR
7
SQ 24
2
YV 4 T T
8 // DX
8 R.H.
SP 1
6
9
5
1 6 4
OIL
OLIO
88 // SX
L.H.
C1530
4 - 64
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.22 INSTALLING THE DUCTS FOR THE ELECTRIC CABLES
WARNING!
E0004
Install the ducts and related accessories as directed in the diagrams provided.
WIRING DIAGRAM, MECHANICAL PARTS, R.H. VERSION

WIRING DIAGRAM, MECHANICAL PARTS, L.H. VERSION
WIRING DIAGRAM, MECHANICAL PARTS, 1ST STAGE
4.23 POSITIONING THE NUE AND AER
Once the spindles, carriers and photocells have been properly adjusted, position the NUE and AER so that they are
perfectly aligned with the various rollers. The tiles must flow evenly without jerking. Crooked rollers must be
straightened or replaced.
For further information regarding the machines that make up the PH-EVA line (AER, RPR, RML, NUE, etc.), consult
the relevant manuals.
4.24 INSTALLING THE TRIP WIRE

- Mount the limit switch (2) on the plate (1). Secure it to the threaded holes found on the right-hand side of the dryer.
- Secure the plate (5) to the threaded holes found on the left-hand side of the dryer. Install the tie-rod with the eye-bolt
(7).
- Install the two supports (6) complete with the roller (8) on the right-hand and left-hand sides of the AER.
- Install the wire (4). Join it to the limit switch and the tie-rod with the clamps (3) provided.
- Tighten the wire using the tie-rod provided to re-arm the limit switch.
- Press the RESET button found on the limit switch.
- Make sure the trip wire works properly.
Figure 4.24 - INSTALLING THE TRIP WIRE
1 - Plate
2 - Limit switch
3 - Clamps
4 - Wire
5 - Plate
6 - Supports
7 - Tie-rod with eye-bolt
8 - Roller
4 - 65
146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
Figure 4.24 - INSTALLING THE TRIP WIRE
3
5 4
3 B
2
4 8
A 6
8 B 6
A B
3
2
4
C 6
4
5
C0918
4 - 66
Revision 00 Date 28.06.1999 146.38.A07
INSTALLATION 4
4.25 SETTING THE POWERED BAFFLES
(The references regarding the keyboard are given in the OPERATING INSTRUCTIONS chapter, CONTROL
KEYBOARD paragraph)
SYMBOL NAME BAFFLE No.
OKM7C - OKM7A STABILIZATION - 2

BAFFLE
The baffles are factory set however they should be checked for proper functioning when the machine is started up
for the first time. If adjustments are required follow the directions given below.
Carry out the operations in the order given below:
BAFFLE SETTING PROCEDURE

- Turn on the electricity to the switchboard by using the main switch
- Turn the key selector (19 - 23) to SET UP.
- Enter BAFFLE SETTING (No.) = 2
NOTE: When the Mot. baffle setting function is active, the production line cannot run.
CHECKING THE DIRECTION OF ROTATION OF THE MOTOR

- Quickly press push-button 25 to open the contact or push-button 30 to close it and check the direction of rotation.
The shaft must turn counter-clockwise when the contact is open, clockwise when the contact is closed (see the figure
4.25).
CHECKING THE POSITION OF THE LIMIT SWITCH

The two limit switches FULLY OPEN (m...A) and FULLY CLOSED (m...C), found inside the guard along with the
potentiometer on the side opposite the geared motor, must be triggered by the respective cams when the baffle is
in the FULLY OPEN or FULLY CLOSED positions. If adjustments need to be carried out, set the cams to their
correct positions and secure them by using the grub screws provided.
Figure 4.25 - ADJUSTING THE LIMIT SWITCH CAM
1 Limit switch, Fully open 1 2

2 Limit switch, Fully closed
3 Limit switch cam, Fully closed 3
4 Limit switch cam, Fully open
5 Potentiometer
6 Fixing screws
5 A
A To open
C To close
4
C
6
C0066
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146.38.A07 Revision 00 Date 28.06.1999
4 INSTALLATION
POSITIONING THE POTENTIOMETER
- After the Baffle Setting function has been activated (as directed above), FULLY CLOSE the baffle by pressing
push-button 30.
- Connect the tester (Ohmmeter) to the pins (2 and 3) on the potentiometer.
- Turn the potentiometers spindle clockwise by hand until 0 Ohm is read.
- Turn the spindle counter-clockwise until 930 Ohm is read.
- Secure the potentiometer spindle with the fixing screws (6).
SETTING THE POTENTIOMETER

This procedure is carried out in order to set the FULLY OPEN and FULLY CLOSED positions of the baffle recorded
by the potentiometer to 100 and 0 respectively.
- Activate the Baffle setting function (if not already done).
- Display the potentiometer settings given on the DATA page for the baffle being set.
- The modules for the various potentiometers are placed inside the cabinet under the keyboard. Find the module
marked with the number of the baffle and set the value read out to 1% by turning the screw stamped with .
- Press push-button 25 to open the baffle completely, then set the potentiometer to 99% by turning the screw marked
with G.
- Repeat the two operations described above until the FULLY OPEN position (100%) no longer affects the FULLY
CLOSED position (0%), previously performed and vice-versa.
- Once the operations have been completed, enter BAFFLE SETTING (No.) =0.
4.26 SETTING THE BURNER MODUTROL VALVE (BAFFLE)
CONTACTOR NAME BAFFLE No

SYMBOLS
KA 402-KA 403 MODUTROL 1

BURNER 1
KA 406-KA 407 MODUTROL 3

BURNER 2
PROCEDURE FOR SETTING THE MODUTROL VALVE (BAFFLE)

- Turn the key selector (19 - 23) to SET UP.
- Press push-buttons 28 and 20 (automatic mode) and wait for the burner to be ignited.
- Enter BAFFLE SETTING (No.) = 1 or 3 to activate the baffle setting function.
- FULLY CLOSE the baffle by pressing push-button 30.
POSITIONING THE POTENTIOMETER

The potentiometer for the burner is set when the machine is tested at SACMI, therefore no special adjustments are
required. However, if adjustments are required work on the cams in the Modutrol valve by carefully following the
directions given in the manual which deals with the burner.
SETTING THE POTENTIOMETER

- Set the potentiometer as directed in paragraph 4.25.
4 - 68
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INSTALLATION 4
4.27 EARTH CONNECTION
Earth the machine using the screw (1) to fix the frame of the first stage to the base frame.
Use cables to connect the following:
- the frame of the recirculation fan to the lower service floor;
- the frame of the flue fan to the upper service floor or support seat;
- the structure of the stabilization fan to the metal foundation frame;
- the service floor to the framework;
- the upper service floor to the framework.
Fix the cables with the self-threading screws supplied with the machine.
Remove any paint in the spots that come into contact with the earth cables before tightening the screws to ensure
perfect electrical continuity.
WARNING!
E0004P
Failure to earth the indicated parts may cause serious property damage and severe personal injury.
Figure 4.27 - EARTH CONNECTION
E0006
C1285
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4 INSTALLATION
4.28 INSTALLING THE FLUE PRESSURE SWITCH
Install the pressure switch on the flu panel suction fitting on the upper stage. Connect it to the nipple through the rear
1/8 Gas hole. Open the pressure switchs rear 1/4 Gas hole for proper operation. The pressure switch reads the vacuum
created by the flue fan. If the flue fan stops running due to a malfunction, the pressure switch, detecting no vacuum,
should be triggered shutting down the dryer burners.
Figure 4.28 - INSTALLING THE FLUE PRESSURE SWITCH
PRESSURE SWITCH
C1662
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INSTALLATION 4
4.29 INSTALLING THE PLATES
Attach the plates to the dryer panels by using rivets or silicon. The plates should be put into the positions shown in figure
4.29 STANDARD LOCATION OF THE PLATES. They may be put in places different from the indicated ones so that
they can be more clearly seen depending on the factory and plant layout.
The warning, caution and alert signs must be installed in the indicated placed, from the side of the control keyboard.
Figure 4.29 - INSTALLING THE PLATES
PER UTILIZZARE LE SCALE INTERNE E' OBBLIGATORIO

L' USO DI CINTURE DI SICUREZZA CON DISPOSITIVO ANTICADUTA
TO UTILIZE THE INNER LADDERS THE EMPLOYEMENT OF SECURITY

BELTS FIT WITH ANTI-FALL DEVICE IS REQUIRED
POUR EMPOYER LES ECHELLES INTERIEURES IL EST OBLIGATOIRE DE FAIRE
USAGE DES CEINTURES DE SECURITE AVEC DISPOSITIF ANTI-TOMBEE
BEI BENUTZUNG DER INNEREN LEITERN IST DER GEBRAUCH VON

SICHERHETISGURTEN MIT ANTISTURZ-VORRICHTUNG OBLIGATORISCH
PARA UTILIZAR LAS ESCALERAS INTERNAS ES OBLIGATORIO
UTILIZAR CINTURONES DE SEGURIDAD CON SISTEMA ANTI-CAIDA
PER UTILIZZARE LE SCALE INTERNE E' OBBLIGATORIO

L' USO DI CINTURE DI SICUREZZA CON DISPOSITIVO ANTICADUTA
TO UTILIZE THE INNER LADDERS THE EMPLOYEMENT OF SECURITY

BELTS FIT WITH ANTI-FALL DEVICE IS REQUIRED
POUR EMPOYER LES ECHELLES INTERIEURES IL EST OBLIGATOIRE DE FAIRE
USAGE DES CEINTURES DE SECURITE AVEC DISPOSITIF ANTI-TOMBEE
BEI BENUTZUNG DER INNEREN LEITERN IST DER GEBRAUCH VON

SICHERHETISGURTEN MIT ANTISTURZ-VORRICHTUNG OBLIGATORISCH
PARA UTILIZAR LAS ESCALERAS INTERNAS ES OBLIGATORIO
UTILIZAR CINTURONES DE SEGURIDAD CON SISTEMA ANTI-CAIDA
XXX
C1665
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4 INSTALLATION
4.30 INSTALLING THE ENCODER FOR POSITIONING THE CARRIERS

(optional unit)
- Place the support (2) on the guide in the loading zone (3), L.H. side, so that the friction wheels (1) axis is approximately
17-22 mm from the tile loading table.
Secure the unit in place by fully tightening the screws (5).
Make sure the friction wheel (1), pressed against the side of the carriers by the spring (6) turns when the carriers move
vertically.
- Hook up the encoder (4) with the cable provided.
- Once the heat system has been turned on, make sure the temperature of the encoder (4) is below 90 C. If it is higher,
fix the pneumatic cooling unit (7) to the dryer frame. Connect it to the compressed air line and regulate the air flow
to cool down the encoder (4).
Figure 4.30 - INSTALLING THE ENCODER FOR POSITIONING THE CARRIERS
5
6
4
2
5
3
1
C1663
1 - Friction wheel
8
2 - Support 7
3 - Loading zone guide
4 - Encoder
5 - Screws
6 - Spring
7 - Pneumatic cooling unit
8 - Compressed air inlet
9 - Flow regulator
10 - Blower nozzle
9
C1664
10
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Revision 00 Date 28.06.1999 146.38.A07
START-UP 5
5 START-UP
WARTUNG!
E0004P
Only personnel authorized by SACMI can carry out the operations for installing and starting up the machine.
All the rules and precautions given in chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS in this manual must
be carefully followed.
5.1 CHECKS TO BE MADE DURING INSTALLATION
Make sure all the operations required to install the machine are properly carried out following the instructions given
in chapter 4 - INSTALLATION in this manual.
Make any corrections (improper adjustments, nuts and bolts not tight, etc..) by referring to chapter 4 - INSTALLATION.
5.2 CHECKING THE SELF-BRAKING MOTORS
BRAKE FOR CHAIN MOTOR

Before loading the tiles in the dryer make sure the brake for the motors that drive the chain is efficient. This is
fundamental to safeguard personnel and prevent damaging the machine.
WARTUNG!
E0004P
It is absolutely forbidden to adjust the brake or disassemble the motor when one of the following conditions is
present:
- machine running
- load unbalanced in machine
- spindle tips placed in the carriers rollers
- maintenance operations being carried out on other parts of the machine.
ADJUSTMENT PROCEDURES
- Check the brake systems for the motors that drive the chain and the spindles for proper functioning (as soon as the
electricity is shut off the brake must immediately come into action).
The braking torque can be increased by increasing the compression of the springs (1). To do this, turn the three nuts
(2) to the same degree.
- See whether the electromagnet (5) is able to attract the mobile core (6) immediately and hold it without causing any
vibrations when the brake is applied,
- Check the value of setting T (distance between the magnetic fields of electromagnet 5 and mobile core 6). It must
be as indicated in the figure.
- Adjust by bringing the setting to the correct value. To do this, turn the 2 pairs of nuts (3 and 4) that secure the
electromagnet.
When the brake is turned off by using the wrench (7) the motor can be turned without electricity being supplied by
inserting an Allen wrench (8) in the shaft,
Never inactivate the brake system of the motor that drives the chain.
If absolutely necessary, observe the warnings given in this paragraph.
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146.38.A07 Revision 00 Date 28.06.1999
5 START-UP
Figure 5.2 - CHECKING THE SELF-BRAKING MOTORS
1 - Spring
2 - Nut
3 - Nut
4 - Nut
5 - Electromagnet
6 - Mobile core
7 - Wrench
8 - Allen wrench
T = 0.2 - 0.4 mm
8
T

6
1 6 mm
7 C0244
2 3 4 5
5.3 CHECKING THE ANTI-SIDESLIP INTERLOCKING DEVICES
- The interlocking devices (internal - external - upper) see that the carriers follow their path correctly throughout the
upper frame and signal when they go off track.
- The lower interlocking device makes sure the carriers are not overloaded and unbalanced which will cause them to
jam on the bottom of the dryer.
- See whether the safety devices work properly as directed in chapter 4 - INSTALLATION.
- Make sure the various limit switches are properly hooked up.
- The limit switches are series connected in pairs according to the following scheme:
SQ21A External limit switch, Press side
SQ22A Upper limit switch, Press side
SQ22B Upper limit switch, Glazing machine side
SQ23A External limit switch, Glazing machine side
SQ23B Internal limit switch
SQ20 Lower limit switch
WARTUNG!
E0004P
If alarms are indicated, caused by the limit switches during machine operation, carry out the operations indicated
in the CARRIER ANTI-SIDESLIP INTERLOCKING DEVICES paragraph in chapter 6 - OPERATING
INSTRUCTIONS.
5-2
Revision 00 Date 28.06.1999 146.38.A07
START-UP 5
5.4 CHECKING THE SAFETY LOCK
- The safety lock must be used when performing special maintenance inside the drive in the area where the carriers
operate. This device prevents the chain from running.
- Make sure the device works properly as directed in chapters 4 - INSTALLATION and 6 - OPERATING INSTRUCTIONS.
- Make sure interlocking device SQ21S is properly connected
5.5 SETTING THE THERMAL RELAYS
- Check the settings of the thermal relays. They have to correspond to the data shown on the motor rating plate.
5.6 FIRST-TIME LUBRICATION
- Lubricate the parts listed in chapter 8 - MAINTENANCE.
5.7 CHECKING THE TORQUE LIMITER OF THE SPINDLE REDUCTION UNITS
- Make sure the torque limiter for the spindle geared motors are properly tensioned. Make any required adjustments
as directed in chapter 4 - INSTALLATION.
5.8 OPERATIONS IN MANUAL MODE
- Try to carry out some operations in manual mode. See chapter 6 - OPERATING INSTRUCTIONS.
5.9 CHECKING FOR OIL LEAKS
- Make sure there are no oil leaks in the dryers reduction units.
- Make the required repairs.
5.10 CHECKING THE ROLLERS FOR PROPER ALIGNMENT
- Make sure the carrier rollers are properly aligned with the loading and unloading machines while the carrier is
stationary. The tiles have to flow evenly without jerking.
- Crooked or damaged rollers must be replaced or repaired.
5.11 CHECKING THE DIRECTION OF ROTATION OF THE MOTORS AND FANS
- Check the direction of rotation of the motors. Figure 5.11

The fans have to turn in the direction indicated on the plate (the
impeller as well as the external cooling fan should always rotate
towards the air vent).
C0242
5.12 CHECKING FOR AIR LEAKS
- Make sure no air flows under the panels (in the various process zones of the dryer) and at the points where the frames
and duct flanges are joined together. Apply silicone to prevent air from flowing out, if required.
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146.38.A07 Revision 00 Date 28.06.1999
5 START-UP
5.13 CHECKING THE AUTOMATIC BAFFLES
- Check the actual settings of the automatic baffles in relation to the messages given on the display.
Check baffle setting: BURNER 1

BURNER 2
STABILIZATION
If the values shown do not correspond to the actual setting of the baffle, make sure no faults are present. If none are
found, it means there are electrical or electronic problems. Perform the baffle setting operations or call SACMIs After
Sales Service Dept.
5.14 ADJUSTING AND STARTING THE BURNER
- The operations required to start-up and adjust the burner are given in the Users Manual for the burner.
5.15 ADJUSTING THE IN-LINE MACHINES
Install, adjust and check the other machines that make up the processing line, PH (hydraulic press), RPR (roller-type
tile handler), RML (booster conveyor, if installed), AER (EVA infeed system) and NUE (exit roller conveyor from EVA)
as directed in the specific manuals and catalogues.
5.16 ADJUSTING THE ELECTRIC/ELECTRONIC COMPONENTS
Check the electric/electronic components as directed in the enclosed manuals indicated in paragraph 1.6.
5-4
Revision 00 Date 28.06.1999 146.38.A07
OPERATING INSTRUCTIONS 6
6 OPERATING INSTRUCTIONS
The controls for the entire processing line for carrying out manual operations, programming the work-cycle and
starting/stopping the machine are described in this chapter.
Information regarding programming, the work-cycle and machine operation is given in the USE OF THE MICRO-
PROCESSOR BASED CONTROL SYSTEM handbook.
IMPORTANT
- CYCLE PROGRAMMING refers to entering all the data required to carry out an automatic cycle.
- The programming function can be accessed only by inserting the key in the selector found on the controllers
push-button panel.
- Only authorized personnel can access the programming function as tampering with the stored data can seriously
damage the machine.
- A written library of the programs installed should be kept. Use the sheets supplied with the machine (if provided).
6.1 CONTROL DEVICES
The parts that control and monitor the dryer are listed below:
CONTROL KEYBOARD
All the controls for operating the dryer are found here.
COMPUTER TERMINAL
All the controls required to program the work-cycle are located here.
ELECTRIC CABINET
All the switches for turning on the various parts of the machine are housed in the cabinet.
Figure 6.1 - CONTROL PARTS

1
0
D
A
A - MAIN SWITCH
B - COMPUTER TERMINAL
C - CONTROL KEYBOARD E
D - CARDS
E - EMERGENCY STOP BUTTON C B C1542
F - EXTERNAL EMERGENCY STOP BUTTON
6-1
146.38.A07 Revision 00 Date 28.06.1999
6.1.1 CONTROL KEYBOARD
THE KEYBOARD IS DIVIDED INTO SEVERAL PARTS

A - Start/Stop, Automatic cycles C - Controls, Heat system E - Function keys
B - Controls, Manual operations D - Controls, Automatic baffles
Figure 6.1.1 - CONTROL KEYBOARD
A B E
1 2
25 25 26
R +5
R SET UP
MAN
AUT
0 1 2 3 8 9 10 11 16 17 18 ZD
SL 19 OUT IN
C 1 2
SC
B
23 27 28 29
SMC 058-11-426
A1
R A2
24 4 5 6 7 12 13 14 15 20 21 22 30 30 31
D
C0580
OPERATION 1ST KEY 2ND KEY * SELECTOR SWITCHES 19-23

Reset, Alarms/Safety module 0
Start, Heat cycle 28 1 AUT
Start, Mechanical cycle 28 2 AUT
Start, Production line 28 3 AUT
Reset, Lubrication cycle 4
Stop, Heat cycle 5
Stop, Mechanical cycle 6
Stop, Production line 7
Tile carrier up (timed-stop) 25 9 MAN
Tile carrier down (timed-stop) 30 9 MAN
Pack infeed 29 9 MAN
Removal from carrier/NUE 27 9 MAN
Tile carrier up with immediate stoppage 25 9 SET-UP
Tile carrier down with immediate stoppage 30 9 SET-UP
Reset, No. of shelves in EVA 26 - 31 9 SET-UP
Repositioning during pause 25 9 AUT
Spindles forward 29 10 MAN
Spindles backward 27 10 MAN
AER band open 25 11 MAN
AER band closed 30 11 MAN
Start/Stop, Flue fan 13 MAN
Start/Stop, Burner and recirculation fan 14 MAN
Start/Stop, Stabilization fan 15 MAN
CEV Up 25 16 MAN
CEV Down 30 16 MAN
CEV unloading 27 16 AUT
Reset, CEV shelf 26-31 16 SET-UP
Opening during baffle setting 25 SET-UP
Closing during baffle setting 30 SET-UP
Turnover device RPR1 28 17 SET-UP
Turnover device RPR2 28 18 SET-UP
Start/Stop, Burner 20 MAN
Open/Close, Recirculation baffles 21
Open/Close, Stabilization baffles 22
* Two keys have to be used for almost all of these operations. However, some can be performed by pressing only one
key. In this case, the number of the key to be pressed is given in the 2ND KEY column.
6-2
Revision 00 Date 28.06.1999 146.38.A07
6.1.2 COMPUTER TERMINAL
A Electroluminescent display
B Function keys
C Numeric keypad
D Key selector, Write enable
E Not used
F Deletes the last character typed in
G Deletes the last line typed in
H Cursor keys
The dryer is provided with an electroluminescent display on which information regarding machine operation is shown:
- fault messages
- machine configuration data
- production data
- actual values
- list of programs
- display and modification of set-points.
NOTE: To display the data see the INSTRUCTIONS B MANUAL.
Figure 6.1.2 - COMPUTER TERMINAL
4 +5
R WRITE
WD OFF ON
SL
SC D
B
A1
7 8 9 A2
A
4 5 6 + E SCREEN HOME PAG
E DEL
1 2 3 N
F CHAR QUIT
T
E DEL
0 R G LINE END PAG
C H
F1 F2 F3 F4 F5 F6 F7 F8
B
C0943
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146.38.A07 Revision 00 Date 28.06.1999
6.1.3 SYSTEM CARDS
Card location
AL POWER SUPPLY (rectified supply voltages)

CPU Central processing unit
VA MISCELLANEOUS
ID DIGITAL INPUTS, read 24 Vdc external signals
IDT TIMER DIGITAL INPUTS
IA ANALOG INPUTS, read transducers analog variables
OD DIGITAL OUTPUTS, activate the 24 Vdc outputs
OR OUTPUT RELAY
The location of the POWER SUPPLY and PROCESSING UNIT is not subject to change.
The location of the INPUTS and OUTPUTS can be changed.
Figure 6.1.3 - SYSTEM CARDS
C1286
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
AL CPU
VA IA IDT ID ID ID OD OR OR OR
ALIMENTAZIONE
POWER SUPPLY ELABORAZIONE
PROCESSING INPUTS
INGRESSI USCITE
OUTPUTS
The configuration shown above is for reference purposes only. For a more detailed description, refer to the manual
entitled LIST OF DEVICES.
6-4
Revision 00 Date 28.06.1999 146.38.A07
6.2 ELECTRO-MECHANICAL CYCLE
Figure 6.2 - LOCATION OF THE SENSORS AND

PHOTOCELLS IN THE PROCESSING LINE
SA1 Selector switch, RPR roller conveyor operation

SQ1 Switch, Right-hand spindles backwards
SQ2 Switch, Left-hand spindles forwards
SQ3 Proximity switch, R.H. spindle backwards SQ46 SQ45A SQ45B
SQ4 Proximity switch, R.H. spindle forwards NUE

SQ44
SQ5 Proximity switch, L.H. spindle backwards
SQ6 Proximity switch, L.H. spindle forwards
SQ7 Photocell, Carrier shelf in position
SQ1 SQ3 SQ4 SQ6 SQ5 SQ2
SQ8 Proximity switch, End of RPR turn-over system EVA
cycle SQ7
SQ11 Proximity switch, Booster conveyor down

SQ12 Proximity switch, Booster conveyor up SQ56 AER
SQ41 Photocell, RPR turn-over device
SQ43
SQ42A 1st photocell, AER jogging
SQ42B 2nd photocell, AER jogging SQ42A SQ42B SQ42C
SQ42C 3rd photocell, AER jogging

SQ55
SQ43 Photocell, Tiles ready for infeed
SQ44 Photocell, Tiles on the 1st NUE conveyor
SQ45 Photocell, Tiles on the 2nd NUE conveyor CEV
SQ46 Photocell, Tiles on the glazing machine curve
SQ47A Photocell, End of tile feed from the booster conveyor
storage unit
SQ49A Photocell, Positioning of tiles leaving booster
SQ12
SQ52 SQ53A SQ51 SQ47A SQ49A
conveyor
SQ50 Photocell, Start of booster conveyor cycle SQ11 RML

SQ51 Photocell, Positioning of the tiles approaching SQ50
booster conveyor storage unit
SQ52 Photocell, Number of tiles in the booster conveyor
storage unit equals the amount of tiles increased RPR
SQ53A Photocell, Positioning of tiles in the booster conveyor

storage unit SQ41 SQ8 SA1
SQ55 Photocell, AER band
SQ56 Photocell, Infeed ENCODER starts counting
PH
C1185
6-5
146.38.A07 Revision 00 Date 28.06.1999
6.2.1 RPR ELECTRO-MECHANICAL CYCLE
Roller-type tile handler
- The incoming row of tiles activates SQ41. Rollers M13 start running (tiles enter the turn-over device)
- As soon as the tiles free SQ41, the time set for DELAY TURNOVER CONV. STOP starts elapsing.
- Once the delay time has elapsed, rollers M13 of the turn-over device stop rotating and the variable speed drive unit
M14 starts running, thereby allowing the tiles to be turned over.
- The tiles leave the turn-over device when rollers M13 start rotating during the next cycle.
NOTE: While the cycle described above is being performed, rollers M13 turn only while the tiles are moving into
and out of (at the same time) the turn-over device, TURNOVER CONV. STOP = YES.
In some cases, it is a good idea to allow the rollers of the turn-over device to run constantly, stopping them only
once the tiles have been turned over. To do this enter TURNOVER CONV. STOP = NO.
- The turn-over device is stopped (after turning 180) by using the neutral zone of an intermittent motion device.
Starting of the turn-over device, in relation to motor M14 which drives it, can be advanced or delayed. This is done
by stopping the motor and using the neutral zone of the intermittent motion device and by moving the cam which
acts on sensor SQ8 located on the shaft of variable speed drive unit M14 (see relevant figure).
- The roller conveyor can be stopped in manual mode by using selector switch SA1, which is found on the operators
side of the RPR.
Figure 6.2.1/A

SQ46 SQ45A SQ45B
NUE
SQ44

EVA
SQ7

SQ56 AER

SQ43
Figure 6.2.1/B
SQ42A SQ42B SQ42C

1 Sensor SQ8 SQ55
2 Cam
3 Shaft, Geared motor M14 CEV
+ To delay 1
- To advance
SQ12

_ SQ11 RML

SQ50
2
RPR

SQ41 SQ8 SA1
+
3
PH
C1185
C0248
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Revision 00 Date 28.06.1999 146.38.A07
6.2.2 RML ELECTRO-MECHANICAL

IMPORTANT!
CYCLE
IF TILES ARE REMOVED BEFORE RE-
(Side Booster Conveyor)
STARTING, THE BOOSTER CONVEYOR HAS
TO BE STOPPED AND RESTARTED IN ORDER
6.2.2.1 Cycle with the main line
FOR THE MACHINE TO BE PROPERLY RESET.
The work-cycle should start with the belts down.
- The row of tiles reaches SQ50.
- As soon as the tiles free SQ50, the time set for DELAY Figure 6.2.2.1
CONV. STOP starts elapsing. Once the time has elapsed,
belts 1 (M30) are moved up while the roller conveyor is
stopped.
- Belts 1 (M29) begin to run.
- If photocell SQ52 has not been triggered, belts 1 continue
running and belts 2 (M35A) start.
- The time set for DELAY CONV. BELTS 2 STOP starts
elapsing once photocell SQ52 has been triggered.
SQ46 SQ45A SQ45B
- Once all the tiles have passed photocell SQ51, belts 1 stop NUE
SQ44
running and are moved down.
- After the time set for DELAY CONV. BELTS 2 STOP has

elapsed, belts 2 stop running (set the timer so that the last SQ1 SQ3 SQ4 SQ6 SQ5 SQ2
tile stops after passing SQ53A). EVA

SQ7
- Belts 2 reverse.
- As soon as the tiles activate SQ53A, belts 2 stop running.
SQ56 AER
- The next row of tiles reaches SQ50.
SQ43
- As soon as the tiles free SQ50, the time set for DELAY
SQ42A SQ42B SQ42C
CONV. STOP starts elapsing. Once the time set has
elapsed, belts 1 (M30) move up with the roller conveyor SQ55
stopped.
- If SQ52 has been activated, only belts 1 start running, CEV
stopping when SQ51 has been triggered (distance between
two tiles). SQ52 indicates that there are enough tiles in the
storage unit so that they can be increased.
SQ12

If SQ52 has not been triggered, see the operations SQ11 RML

described above. SQ50
- Belts 1 reverse and belts 2 start operating. RPR

- SQ47A is triggered, allowing belts 2 to stop running after
SQ53A has been inactivated by the new row. The latter is
SQ41 SQ8 SA1
activated again once the tiles are in the storage unit.
- The tiles on belts 1 activate SQ49A. The belts stop
operating and move down as soon as the rollers have
stopped. PH
- The rollers start running again.
- Adjust the speed of belts 2 so that there is enough space C1185
for the photocell to scan the tiles entering and leaving the
storage area.
6-7
146.38.A07 Revision 00 Date 28.06.1999
6.2.2.2 Cycle with the additional line
Figure 6.2.2.2
Two cases may be encountered:
RML ENABLE = YES

(when the RML is used as a booster conveyor).
The cycle starts with the belts (2) running and the belts
(1) raised.
- The tile arrives activating SQ53A. Belts 1 start running.

- Once SQ53A is no longer triggered, the time set for SQ46 SQ45A SQ45B
POS. TIME CONV. BELT 1 starts elapsing. After this NUE

SQ44
time has elapsed, belts 1 stop running.
- The two phases described above are repeated until
photocell SQ47A is triggered. SQ1 SQ3 SQ4 SQ6 SQ5 SQ2
- Once SQ47A has been activated, the pack formed EVA

SQ7
on belts 1 move on until SQ49A is triggered.

- Belts 1 stop and move down. SQ56 AER
- The conveyor starts running and the tiles continue
SQ43
moving along the PH - EVA line.
SQ42A SQ42B SQ42C

SQ55
RML ENABLE = NO
(when the RML is used as a side conveyor without a
booster)
CEV
The cycle starts with belts 2 running and belts 1 raised.
- The tiles reach belts 1 and continue moving until
SQ49A is triggered.
SQ12
- Belts 1 stop and move down. SQ52 SQ53A SQ51

SQ47A SQ49A
- The conveyor starts operating and the tiles continue SQ11 RML

SQ50
moving along the PH - EVA line.
RPR

SQ41 SQ8 SA1
PH
C1185
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Revision 00 Date 28.06.1999 146.38.A07
6.2.3 AER ELECTRO-MECHANICAL Figure 6.2.3

CYCLE
Dryer infeed roller conveyor
- The row of tiles reaches standby conveyor M18,

activating photocells SQ55.
- The time set for DELAY TIME M18 STOP (time after
which the row of tiles stops so that it can be evened)
SQ46 SQ45A SQ45B
starts elapsing. This cycle is not to be carried out if NUE
SQ44
BAND ENABLE = NO has been entered.
- The tiles on the band are evened. Once this has been
done the band moves up, allowing the tiles to advance. EVA
SQ7
- Once the tiles reach photocells SQ42A/B/C, installed

SQ56 AER
between conveyors M18 and M19, jog-motion conveyor
SQ43
M19 and infeed conveyor M20 start running. Conveyors
SQ42A SQ42B SQ42C
M19 and M20 stop running as soon as SQ42A/B/C are

no longer activated (photocells SQ42A/B/C must be SQ55
triggered almost simultaneously otherwise the

processing line will stop and the message TILE CEV
LACKING SQ42 will be displayed).
- If photocell SQ43 is not triggered, the next tiles will

SQ12
undergo the same cycle (described above) moving SQ52 SQ53A SQ51 SQ47A SQ49A

next to the tiles previously positioned. The tiles advance SQ11 RML

together, stopping after photocells SQ42A/B/C have SQ50
been inactivated.
RPR
- Conveyors M19 and M20 start running as soon as
photocell SQ43 has been triggered. The tiles are fed
SQ41 SQ8 SA1
into the dryer (set SQ43 so that it detects the first row
of tiles while the last row is triggering photocells
SQ42A/B/C).
PH
NOTE: During this stage, an additional row of tiles
can be jogged without interfering with infeed provided C1185
that conveyor M19 can hold it. This operation is

automatically controlled by the microprocessor
system.
- When the first row of tiles triggers photocell SQ56, No.

SPINDLE REV. starts, allowing the pack of tiles to be
placed on the carrier of the dryer.
- Jog-motion conveyor M19 stops automatically once it

is free of tiles (the micro-processor system calculates
the time according to the length of the tiles). Infeed
conveyor M20 stops as soon as No. SPINDLE REV.
has been completed.
Position the rollers so that the jog-motion conveyor is
long enough to hold the number of tiles entered in
counter No. ROWS ON M19.
6-9
146.38.A07 Revision 00 Date 28.06.1999
6.2.4 EVA ELECTRO-MECHANICAL CYCLE
Automatic vertical dryer
A general description of the electro-mechanical cycle is given in chapter 2 - MAIN FEATURES.
DRIVE
A reduction unit driven by motor M11 operates the carriers. The motor is controlled by an inverter.
The speed can be varied by setting LOW SPEED = YES/NO.
If YES is entered, the carriers are moved more slowly.
Enter a value for MAX. POWER REQUIREMENTS (while motor M11 is running) slight greater than that of POWER
REQUIREMENTS so that operation stops if the carriers jam.
Attention! The power requirements for the motor vary according to the amount of material on the carriers and the
number of shelves.
CARRIERS POSITIONED without using an encoder (optional)

Enter AUTOMATIC POSITIONING = NO on the page used to set-up the EVA.
The carriers are positioned in the dryer loading zone by photocells SQ7 that detect the slots found on the sides of the
carriers near the surface of the rollers. Motor M11 stops
running after the time set for DELAY TIME CARRIER STOP
has elapsed. Figure 6.2.4
Set the timer for DELAY TIME CARRIER STOP so that the
carrier stops in the same position (in relation to the spindles
tips) both when MOVING UP and DOWN. The timer can be
set under the two conditions LOW SPEED = YES/NO.
CARRIERS POSITIONED using an encoder (optional)

Enter AUTOMATIC POSITIONING = YES on the page used

to set-up EVA. SQ46 SQ45A SQ45B
The carriers are positioned in the dryer loading zone by NUE

SQ44
photocells SQ7 that detect the slots found on the sides of the
carriers near the surface of the rollers.
As soon as the photocell reads, the position of the carrier
EVA
recorded by the encoder is stored and the inverter for motor SQ7
M11 decelerates at the LOW speed. The carrier continues

operating at the low speed until the ideal position (settable) SQ56 AER

in relation to the starting point (photocell detection) is reached. SQ43
The set space for advancing is subtracted from the latter. The
SQ42A SQ42B SQ42C
inverter now starts decelerating after which motor M11 (and
SQ55
the carrier) stops running. The program sees that the position
in which the carrier stops, recorded by the encoder,
CEV
corresponds to the required one and falls within the allowable
range. If this is not the case, the carriers are operated at
inverter LOW speed to correct the position error. The position
recorded by the encoder is zero set at EVA shelf number 1.
SQ12

SQ11 RML

SQ50
RPR

SQ41 SQ8 SA1
PH
C1185
6 - 10
Revision 00 Date 28.06.1999 146.38.A07
Data regarding carrier positioning using an encoder GIVEN on the DATA page:
encoder setting at the moment in which the photocell reads (PHOTO)
ideal calculated position for stopping the encoder (SET)
actual encoder setting (VAL)
Data regarding carrier positioning using an encoder that CAN BE SET on the DATA page:
distance to be travelled after the photocell reads to calculate the ideal position (SPACE)
space for stopping in advance (start of final deceleration ramp) (ADV)
max. allowable error in relation to ideal position (TOL)
SPINDLES IN/OUT
The tips of the spindles move in and out of the carrier rollers on the right-hand and left-hand sides of the dryer at the
same time. The position of the spindle tips in relation to the carrier rollers is signalled by sensors SQ4 and SQ6 (R.H.
and L.H. spindles FORWARD) and SQ3-SQ1 and SQ5-SQ2 (R.H. and L.H. spindles BACK).
SPINDLE ROTATION
Rotation of the carrier rollers allows the tiles present on the same shelf are to be loaded and unloaded simultaneously.
The rollers are rotated by the action of the spindles.
Rotation of the tips can be set by using the No. SPINDLE REV. 1-2 data item that allows the pack of tiles to be placed
on the roller surface.
Proper centering of the tiles on the carrier is fundamental for correct machine operation. Properly set No. SPINDLE
REV. 1-2 and place photocell SQ56 of the AER as close as possible to the carrier.
NOTE: No. SPINDLE REV. 1 and No. SPINDLE REV. 2 are usually the same (or No. SPINDLE REV. 2 = 0 so that
the tiles are always positioned with No. SPINDLE REV. 1). They should be set to different values when the single tiles
of the pack need to be placed on the rollers as gently as possible in order not to unbalance the carrier.
Four different types of electro-mechanical cycles monitored by the automatic control system for EVA can be set. For
further information regarding the controls and settings, see chapter 5 - START-UP.
6 - 11
146.38.A07 Revision 00 Date 28.06.1999
6.2.4.1 Automatic cycle
The tiles, leaving the press, enter the EVA where they undergo the drying process. The dried tiles are discharged and
sent to the glazing line.
WARNING!
E0004
If EVA is to be loaded with the carriers empty, proceed as directed in the Automatic cycle without loading
paragraph.
6.2.4.2 SEMI-AUTOMATIC CYCLE WITH AUTOMATIC DISCHARGE
The tiles can be unloaded from the dryer and loaded into the glazing machine without feeding the tiles coming from
the press at the same time (PH, RPR and AER line stationary).
This allows the carriers to be emptied.
WARNING!
E0004
To remove the tiles in a trouble-free manner, unload the material from the carriers one shelf out of every three
(skipping two shelves).
This should be done to keep the load on the drive unit as balanced as possible (unbalancing is caused by the
difference in weight between the empty carriers and the full ones). If an encoder is not used to position the carriers
(optional), set the carriers to LOW speed.
6.2.4.3 Semi-automatic cycle without discharge

- The operator has to set when the EVA is to be loaded with no tiles in the carriers.
- The empty carrier shelves are loaded with tiles being fed from the press.
WARNING!
E0004
Load one shelf of the carrier out of every three (skipping two shelves) to keep the load on the drive unit as balanced
as possible (unbalancing is caused by the difference in weight between the empty carriers and the full ones). If
an encoder is not used to position the carriers (optional), set the carriers to LOW speed.
6 - 12
Revision 00 Date 28.06.1999 146.38.A07
6.2.4.4 Automatic cycle without loading
- The tiles on the carrier shelf are sent directly to the glazing machine without being subject to drying (the carrier never
moves vertically).
- During this cycle, the dryers heat system can be shut off.
6.2.4.5 Automatic lubrication cycle

- Set the following data items:
No. CYCLES BTW. 2 LUB. This indicates the interval, between two lubrication cycles, expressed in the number of
complete carrier runs;
No. CYCLES WITH LUB. This indicates the length of a lubrication cycle, expressed in the number of complete carrier
runs;
PULSE NUMBER This is proportional to the amount of oil injected in the chain pins.
- The lubrication cycle automatically starts and stops.

- Press the LUBRICATION RESET key (4) to restart the lubrication cycle.
- The operator cannot stop the lubrication cycle once it has been started. The system will shut off automatically.
6.2.4.6 Carrier anti-sideslip interlocking devices
If, while the carriers are moving either in manual or automatic mode, they come off the tracks on the upper frame
or loose their balance in the lower area, the interlocking devices come into action and the following fault message
appears:
- CARRIER BLOCKED SQ20, SQ21, SQ22, SQ23
- Pull the RESET button for the switch that tripped. If it cannot be reset it means that a carrier has gone off track. Proceed
as directed below:
- The operations described below must be carried out by specially trained personnel. If manual operations are required
or tools have to be used all the safety precautions indicated in the SAFETY EQUIPMENT AND PRECAUTIONS
chapter must be carefully followed.
- Shut off the burner and fans as directed in the SHUTTING OFF THE HEAT SYSTEM paragraph.
- Wait until the parts to be inspected have cooled down.
- Open the access doors in the area where the problem arose to find out what caused the interlocking device to come
into action.
- Check the position and condition of the carrier guide pins as well as the tracks in the area where the trouble occurred.
- Put the parts into their correct position and replace any worn or broken parts. Perform all the operations and
adjustments described in the CHECKING THE CARRIERS GUIDES paragraph.
6 - 13
146.38.A07 Revision 00 Date 28.06.1999
Figure 6.2.4.6 - CHECKING THE ANTI-SIDESLIP INTERLOCKING DEVICES
1 Mount 2 5 4 3
2 Interlocking device
3 Metal cables ~ 10
4 Clamp A
5 Screw
6 External safety rod
7 Upper safety rod 1
8 Internal safety rod
9 Lower safety rod
10 mm 10 mm
3
SQ22B 3 SQ22A
10 mm 10 mm
A A
6 6
A 8 A
10 mm 8 10 mm
A
SQ23A SQ23B SQ21A
LATO SR
SR SIDE LATO PH
PH SIDE
10 mm 20 30 mm
SQ20 37,5 mm
6
C1529
6 - 14
Revision 00 Date 28.06.1999 146.38.A07
6.2.5 NUE ELECTRO-MECHANICAL CYCLE
Dryer exit conveyor
- The tiles unloaded from the dryer are carried by two roller
conveyors.
Figure 6.2.5
- As soon as photocells SQ45A and SQ45B are activated by
the first row of tiles the times set for the following timers starts
elapsing:
DELAY TIME 1 CONV. STOP
DELAY TIME 2 CONV. STOP
- Once the time set for DELAY TIME 1 CONV. STOP has
elapsed, roller conveyor M25 stops running (this time allows

the tiles to be stored on the 1st conveyor while the previous SQ46 SQ45A SQ45B
row has already been placed on the 2nd conveyor). NUE

SQ44
- Once the time set for DELAY TIME 2 CONV. STOP has
elapsed, roller conveyor M26 stops running. This time allows SQ3 SQ4 SQ6 SQ5
the tiles to be aligned with the limit stop before being carried EVA
SQ7
to the glazing machine.

SQ56 AER
- Conveyor belts M27 stop, move upwards and then start again
SQ43
carrying the tiles to the glazing machine.
SQ42A SQ42B SQ42C

- Meanwhile, as soon as conveyor belts M27 start running, the SQ55
time set for the TIME CONV. BELTS RAISED timer starts
elapsing. Once the time has elapsed, the belts stop and move CEV
downwards (after tile unloading).
- If photocell SQ44 has been triggered (it has to be positioned

SQ12
so that one or more rows of tiles stationary on the 1st roller SQ52 SQ53A SQ51 SQ47A SQ49A

conveyor are detected), the 1st and 2nd roller conveyors SQ11 RML
(M25 and M26) start running and the previous work-cycle is
SQ50
repeated.
- If, at the start of the belt conveyor system, photocell SQ44

RPR
has not been triggered along with the time set for the TIME
SQ41 SQ8 SA1
CONV. BELTS RAISED timer, the time set for the DELAY
TIME UNLOAD ENABLED timer starts elapsing. As soon as
the time set has elapsed, the tiles are unloaded from the
carriers even with the belts raised. PH
DELAY TIME UNLOAD ENABLED TIME CONV. BELTS
RAISED C0946
- Photocell SQ46 monitors the tiles leaving the NUE. This

enables the automatic controller to count the tiles and to
locate any malfunctioning in the curve which links the NUE
and the glazing machine.
- Attention! To select the NUT exit side set the EXIT END data
item as follows:
0 = Bilateral exit (one row to the right and one to the left)
1 = Exit to the right
2 = Exit to the left
If bilateral exit is set, DISCHARGE RATE HALVED = YES/NO

can be selected to decrease the speed of the press if just one
glazing line stops. The number of rows to be unloaded on side
1 (standard right-hand side) can also be set.
6 - 15
146.38.A07 Revision 00 Date 28.06.1999
6.3 HEAT SYSTEM
(References given in figures 6.3/A and 6.3/B)
A general description of the heat cycle is given in chapter 2 - MAIN FEATURES, DESCRIPTION OF THE HEAT CYCLE
paragraph.
To check the baffle and thermocouple settings see figures 6.3/A and 6.3/B.
Temperatures are taken by the electronic control through thermocouples and are given on the terminal display:
Thermocouple Description
BT11 Temperature of air that hits the tiles in the first drying zone
BT15 Temperature of air drawn in from the first drying zone, after passing over the tiles, mixed
with outside air
BT13 Temperature of air that hits the tiles in the second drying zone
BT16 Temperature of air drawn in from the second drying zone, after passing over the tiles, mixed
with outside air
BT12 Temperature of air that hits the tiles in the stabilization zone
BT17 Temperature of air recycled by the stabilization fan, after passing over the tiles
BT14 Temperature of air vented through the flue
The electronic control allows the temperatures in the three drying zones to be adequately regulated. This is
accomplished by setting the data for three distinct operating stages of the drier.
Temperature Operating stage
BURNER 1 START-UP OPERATION PAUSE
BURNER 2 START-UP OPERATION PAUSE
STABILIZATION START-UP OPERATION PAUSE
The setting of the modulating gas valves for the burners recorded by potentiometers BP1 and BP2 is shown on the
display for the BAFFLE SETTING - BURNER 1 or 2 data items:
- 0% minimum opening for gas burner B1 or B2
- 100% maximum opening for gas burner B1 or B2
IMPORTANT!
Stabilization fan Vst draws in hot air from the second drying zone and mixes it with a certain amount of outside
air.
In order to obtain the correct temperature in the stabilization zone, the temperature set for BURNER 2 must be
higher than the STABILIZATION temperature, usually at least 15 - 30 C.
6 - 16
Revision 00 Date 28.06.1999 146.38.A07
6.3.1 AUTOMATICALLY OPERATED BAFFLES
S11 - Recirculation baffle in stabilization zone

- it is located at the bottom of the fitting that joins the suction port of stabilization fan Vst to the wall in the EVA foundation;
- it allows the amount of air that is drawn in and recycled by stabilization fan Vst to be regulated after passing over
the tiles in the stabilization zone;
- a pneumatic cylinder controlled by solenoid valve YV2 determines two baffle settings:
- open - fan Vst provides the maximum air flow;
- closed - fan Vst provides the minimum air flow;
- the electronic control can vary the baffle setting based on the operating stage START-UP - OPERATION or PAUSE;
- a limit switch, mounted o n the pneumatic cylinder rod, allows the stroke to be adjusted and therefore the degree to
which the baffle is opened or closed;
- the marks obtained with cuts on the ends of the baffle pins indicate the position of the deflectors:
Baffle setting Cylinder Marks Led Solenoid valve YV2

rod key 22
Open Retracted Horizontal - max. opening Off De-energized
Closed Extended Vertical - max. closure On Energized
S12 - Stabilization baffle

- it is located on top of the fitting that joins the suction port of stabilization fan Vst to the wall in the EVA foundation;
- it allows the temperature of the air that hits the tiles in the stabilization zone to be adequately regulated;
- a geared motor sees that the two baffles that regulate the flow of the outside air drawn in as well as the air sent from
burner B2 are synchronized;
- the baffle setting is automatically regulated so that the air temperature measured by thermocouple BT12 is the same
as that set for the STABILIZATION data item;
- the marks obtained with cuts on the ends of the baffle pins indicate the following positions:
- horizontal mark - baffle fully open
- vertical mark - baffle fully closed
- the setting of baffle S12 recorded by potentiometer BP2 is shown on the terminal display for the BAFFLE SETTINGS
- STABILIZATION data item:
- 0% maximum amount of hot air drawn in by burner B2 - minimum amount of outside air taken in
- 100% minimum amount of hot air drawn in by burner B2 - maximum amount of outside air taken in
6.3.2 MANUALLY OPERATED BAFFLES
S7 - Baffle for outside air in first zone

- it is located over the drier discharge conveyor belt (NUE) towards the press;
- it allows the flow of reintegrated air drawn in by fan V1 to be adequately regulated;
- the baffle can be opened from 0 to 130 mm;
- the baffle is initially opened 60 mm.
DEGREE TO WHICH S7 IS OPEN

Less More
less air flows to V1 more air flows to V1
more air humidity in first zone less air humidity in first zone
less air in first zone vented to flue more air in first zone vented to flue
6 - 17
146.38.A07 Revision 00 Date 28.06.1999
S8 - Baffle for outside air in second zone
- it is located over the drier discharge conveyor belt (NUE) towards the glazing machine;
- it allows the flow of reintegrated air drawn in by fan V2 to be adequately regulated;
- the baffle is initially opened 40 mm.

Less More
less air flows to V2 more air flows to V2
more air humidity in second zone less air humidity in second zone
less air in second zone vented to flue more air in second zone vented to flue
S13 - Outside air baffle (stabilization)

- it is located in back of the fitting that joins the suction port of fan Vst to the EVA wall in the foundation;
- it allows the flow of outside air drawn in by fan Vst to be adequately regulated;
- the baffle is initially opened 260 mm;
- the baffle should be closed if a high temperature is required for the tiles exiting EVA.

Less More
less outside air flows to Vst more outside air flows to Vst
S14 - Flue baffle

- the handle for operation is located on the bend between EVA and the suction port of fan Vca;
- it allows the total amount of air vented by the flue fan to be adequately regulated;
- the position of the baffle is indicated by 7 holes positioned as an arc of a circle;
- hole 7 - baffle fully open
- hole 1 - baffle fully closed
- the initial position is in hole 3;
- to reduce fuel consumption, the baffle should be kept as closed as possible in relation to the drying requirements.
S14 SETTING
Hole 1 Hole 7
less air is vented to the flue more air is vented to the flue
more humid drying air less humid drying air
less fuel consumption more fuel consumed
S15 - Hot air baffle in first zone

- the handle for operation is located on the R.H. side panel of the second stage, press side (behind the burners
electrical cabinet);
- it allows the amount of hot air flowing into the lower section of the first drying zone from burner B1 to be adequately
regulated;
- the mark obtained with a cut on the end of the baffle pin indicates the position:
- vertical mark - hole 7 - baffle fully open
- horizontal mark - hole 1 - baffle fully closed
- the initial position is in hole 7;
- when fragile material is being handled, the baffle can be closed to prevent the tiles from cracking when hot air flows
in from burner B1.
S15 SETTING
Hole 1 Hole 7
less hot air, initial section of first zone more hot air, initial section of first zone
6 - 18
Revision 00 Date 28.06.1999 146.38.A07
S16 - Stabilization air baffle in cooling zone
- the handle for operation is located on the R.H. side panel (bottom) of the first stage, glazing machine side;
- it allows the amount of hot air flowing into the cooling zone from the stabilization zone to be adequately regulated;
- the mark obtained with a cut on the end of the baffle pin indicates the position:
- vertical mark - hole 19 - baffle fully open
- horizontal mark - hole 1 - baffle fully closed
- generally speaking the baffle setting is:
- vertical (hole 19) - fully open when the cooling fans are not running
- horizontal (hole 1) - fully closed when the cooling fans are running
S16 SETTING
Hole 1 Hole 19
less air flowing from stabilization zone to cooling zone more air flowing from stabilization zone to cooling zone
6 - 19
146.38.A07 Revision 00 Date 28.06.1999
6.3.3 START-UP
- The air and tiles are heated up after EVAs heat system has been stopped.
- Generally speaking, the tiles cannot exit the drier during this stage because the required temperature has not been
reached yet.
- The electronic control regulates the degree to which the modulating gas valves for the burners along with baffle S12
are opened in order to obtain the following:
Thermocouple temperature Set Temperature Operating stage

BT11 Burner 1 Start-up
BT13 Burner 2 Start-up
BT12 Stabilization Start-up
- Automatic baffle S11 is closed so that the stabilization fan takes in hot air. As a result, the stabilization zone is quickly
heated up.
- HEATING WITH STEPS = YES should be set; the air that flows over the carriers moving inside the drier allows even
drying of the tiles while notably reducing the initial drying time.
- OUTPUT TEMP. CONTROL = YES should be set; the electronic control allows the tiles to exit only if thermocouple
BT12 measures an air temperature equal to the value set for the STABILIZATION data item. The tiles have reached
a temperature suitable for the next work-stages.
- Generally, baffle S11 is regulated with the vertical mark when in the closed position to close (maximum) intake of
recirculation air for stabilization, thereby increasing intake of hot air from burner B2 to reduce the initial drying time.
6.3.4 WORK-STAGE
- The tiles flow out of the drier which can now be loaded with tiles coming from the press.
- The temperatures are kept constant so that the tiles inside the drier can be dried.
- The electronic control regulates the degree to which the modulating gas valves for the burners, along with baffle S12,
are opened in order to obtain the following:
Thermocouple temperature Set temperature Operating stage

BT11 Burner 1 Operation
BT13 Burner 2 Operation
BT12 Stabilization Operation
- Automatic baffle S11 opens:
- OUTPUT TEMP. CONTROL = YES should be set; the electronic control allows the tiles to exit only if thermocouple
BT12 measures an air temperature equal to the value set for the STABILIZATION data item - 30 C. The tiles have
reached a temperature suitable for the next work-stages.
- Generally, baffle S11 is regulated with the horizontal mark when in the open position to open (maximum) intake of
recirculation air for stabilization, thereby obtaining the maximum air flow in the stabilization zone.
6 - 20
Revision 00 Date 28.06.1999 146.38.A07
6.3.5 PAUSE
- After the press, glazing machine or EVA automatic cycle have stopped, the machine starts the pause stage after a
certain set time has elapsed. No tiles are loaded or unloaded from the carriers.
- Once the time set for DELAY TIME, HEAT SYSTEM has elapsed, the electronic control regulates the degree to which
the modulating gas valves for the burners, along with baffle S12, are opened in order to obtain the following:
Thermocouple temperature Set temperature Operating stage

BT11 Burner 1 Pause
BT13 Burner 2 Pause
BT12 Stabilization Pause
- Automatic baffle S11 opens:
- Once the time set for DELAY TIME, MECH. SYSTEM has elapsed, three different kinds of pauses can be set:
- with steps;
- standard;
- carriers back.
Pause with steps
- Carrier movement within the drier is not interrupted.

- The carriers do not run if the EVA automatic cycle has been stopped.
- Usually the PAUSE and WORK temperatures are set to the same values so that the drying cycle can be continued..
- Some shelves with tiles can perform two or more drying cycles and then overheat. Generally speaking, pause with
steps is used only with tiles that do not have to have a very precise temperature when exiting.
Standard pause
- Carrier movement within the drier is interrupted.

- Usually the PAUSE temperatures set for BURNER 1 and BURNER 2 should be lower than the WORK temperatures
so that the tiles do not overheat.
- With prolonged pauses, the tiles in the carrier in the unloading zone cool down.
Pause with carriers back
- Carrier movement within the drier is interrupted.

- The carriers stationary in the unloading zone are automatically backed up into the stabilization zone to keep the tiles
that are about to be discharged at the right temperature.
- The carriers do not move back if the EVA automatic system has been stopped.
- Usually the PAUSE temperatures set for BURNER 1 and BURNER 2 should be lower than the WORK temperatures
so that the tiles do not overheat.
- If the pause was triggered due to glazing machine shutdown, the carriers are automatically repositioned when
restarted.
- If the pause was triggered due to press shutdown, automatic repositioning of the carriers has to be activated by
pressing keys 25 + 9 on the EVA control keyboard.
- If possible, avoid setting the machine to manual during a pause as the count for the number of shelves back will
be lost and the carriers will not be automatically repositioned. In this case, be careful not to send material that has
just entered EVA to the glazing machine.
6 - 21
146.38.A07 Revision 00 Date 28.06.1999
6.3.6 STOP CYCLE
- The burners are shut off during this stage.

- The fans are shut off once thermocouple BT11 measures a temperature less than the value set for FAN STOP
(generally 80-90 C).
- The stop cycle is important to prevent condensate from forming as the hot air inside the drier is cooled down.
Figures 6.3/A and 6.3/B DRAWING OF BAFFLES AND THERMOCOUPLES
KEY
B1 - Burner 1
B2 - Burner 2
V1 - Fan 1
V2 - Fan 2
Vca - Flue fan
Vst - Stabilization fan
Vpre - Preventilation fan 1
Vraf - Cooling fan 2
S7 - Outside air baffle, First zone
S8 - Outside air baffle, Second zone
S11 - Recirculation baffle, Stabilization
S12 - Stabilization baffle
S13 - Cold air baffle, Stabilization
S14 - Flue baffle
S15 - Hot air baffle, First zone
S16 - Baffle, Stabilization shut-off in cooling zone 2
BT11 - Temperature, Burner 1

BT12 - Temperature, Stabilization section
BT13 - Temperature, Burner 2
BT14 - Temperature, Flue
BT15 - Temperature, Recirculated air, Burner 1
BT16 - Temperature, Recirculated air, Burner 2
BT17 - Temperature, Suction for stabilization
1)
Only in machines with preventilation unit
2)
Only in machines with cooling unit
6 - 22
Revision 00 Date 28.06.1999 146.38.A07
Figure 6.3/A DRAWING OF BAFFLES AND THERMOCOUPLES EVA 912-992-993
S14 BT14
Vca
S15
2
Vraf 1
Vpre
SR S8 S7
PH
BT17
S12 S16 2
S13 S11
Vst
BT12
L.H.SX BT15
V1 B1
BT13
SR PH
BT11
B2 V2
BT16
DX
R.H.
C1531
1
) Only in machines with preventilation unit
2
) Only in machines with cooling unit
6 - 23
146.38.A07 Revision 00 Date 28.06.1999
6.4 START-UP
WARNING!
E0004P
Before starting-up the machine make sure all the operations given in the following chapters:
- START-UP;
- LUBRICATION;
have been performed and that the burner has been set up as directed in the BURNER Users Manual.
For information about the keyboard see the CONTROL DEVICES paragraph
- Make sure no one is adjusting or carrying out maintenance in areas of the machine that cannot be seen from the
keyboard.
- Open the gas cock.
- Open the compressed air cock.
- Make sure no emergency stop buttons have been pressed.
- Turn on the electricity to the electrical cabinet by turning the MAIN SWITCH to position 1.
- Make sure the operating data has been set as required.
- Turn the following units on and off, if required: booster conveyor (RML), side conveyor (NAS), compensator (CEV).
- Remove any tiles from the loading and unloading section of the dryer (EVA).
6.4.1 AUTOMATIC HEAT AND MECHANICAL CYCLE
The settings given below are for general use and can be modified to meet particular working requirements.
- Standard settings
AUTOMATIC BAFFLE = YES
HEATING WITH STEPS = YES
OUTPUT TEMP. CONTROL = YES
- Set one of the pauses indicated in the HEAT SYSTEM paragraph:
To set: Enter:
Pause with steps PAUSE WITH STEPS = YES
Standard pause PAUSE WITH STEPS = NO
PAUSE W/ BASKET BACK = NO
Pause with carriers back PAUSE W/ BASKET BACK = YES
LEVELS, PAUSE WHEN BACK = 20
- Turn the key of the selector on the control keyboard to AUT.

- Press the RESET key (0).
- Start the automatic heat cycle (press keys 28 + 1).
- The following are started up in the order given:
- flue fan (led built into key 13 on)
- main recirculation fan and burner fans (led built into key 14 on)
- stabilization fan (led built into key 15 on)
- The burner ignition cycle starts. If the burner is not ignited after the control time (360 sec.) has elapsed, a fault
message will be shown on the display.
- Once the burner has been ignited, the BURNER IGNITION CYCLE message on the display will be cancelled and
the light built into key 20 will come on.
- The heat system automatically adjusts itself according to the data set for the various work-stages, see the HEAT
SYSTEM paragraph.
6 - 24
Revision 00 Date 28.06.1999 146.38.A07
- Select one of the automatic mechanical cycles and related settings, as shown in the chart:
Cycle selection - Function key F8 Enter:

Automatic cycle LOW SPEED = NO - YES
LEVELS SKIPPED = 0
Semi-automatic cycle (automatic unloading) LOW SPEED = YES
LEVELS SKIPPED = 2
Semi-automatic cycle (no unloading) LOW SPEED = YES
LEVELS SKIPPED = 2
Automatic cycle (no loading)
- Start the automatic mechanical cycle (press keys 28 + 2)

- Start the automatic cycle for the PH - EVA line (press keys 28 + 3)
NOTE: With the AUTOMATIC UNLOADING and NO UNLOADING cycles, after the carriers have completed a full
turn, the following operations need to be carried out as LEVELS SKIPPED = 2 has been entered:
- stop the automatic mechanical cycle (key 6);
- turn the key of the selector on the control keyboard to MAN;
- move the carriers up (keys 25 + 9) or down (keys 30 + 9) bringing them near the corresponding spindles with
a full or empty shelf;
- start the automatic mechanical cycle;
- repeat the steps above until all the carriers have been either unloaded or loaded.
6.4.2 MANUAL OPERATIONS
- Turn the key of the selector on the control keyboard to MAN;

- Press the RESET key (0).
Operation Key
Carriers up 25+9
Carriers down 30+9
Pack of tiles feed 29+9
Pack of tiles discharge 27+9
Spindle tips insert 29+10
Spindle tips removal 27+10
AER evener opening 25+11
AER evener closing 30+11
Flue fan start-stop 13
Burners and recirculation fans start-stop 14
Stabilization fan start-stop 15
CEV carrier up 25+16
CEV carrier down 30+16
Burners start-stop 20
6 - 25
146.38.A07 Revision 00 Date 28.06.1999
6.5 WORK-CYCLE
The work-cycle is monitored by a micro-processor system as described in the ELECTRO-MECHANICAL CYCLE and
HEAT CYCLE chapters.
OPERATORS TASKS
- Closely monitor machine operation at all times so that faults can be readily located and corrected.
- Remove any tile fragments from the mechanical parts of the various feed and discharge roller conveyors as well as
from the dryer carriers after shutting off the plant.
- Perform the cleaning operations with the machine turned off and follow the safety precautions given in chapter 3 -
SAFETY EQUIPMENT AND PRECAUTIONS.
- Periodically check that the tiles are in their correct position in the main process zones in the press-dryer line: the
brushing zone, turn-over device, booster conveyor, evener, jog motion roller conveyor, carrier, roller conveyors and
exit belt conveyors.
The tiles may be improperly positioned because of:

- mechanical problems (the rollers on the feed conveyors and on the carriers have trouble turning);
- the photocells in the critical areas are in the wrong position (e.g. immediately above a roller or a belt or on the
border of the area where the tiles pass or are placed in position);
- timers are improperly set (e.g. the tiles are at the extreme front or extreme rear ends of the adjacent roller
conveyors;
The timer settings can be changed while the machine is running. Any adjustments to the mechanical parts and
photocells should be made as directed in chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS.
- Periodically check that the temperatures measured by thermocouples BT11, BT12 & BT13 correspond to the set data
(BURNER 1, STABILIZATION, BURNER 2).
Any considerable differences detected with the machine set for continuous operation may be due to:
- incorrect settings for the data;
- incorrect burner settings (e.g. slow running, pressure levels, flow rate);
- improper adjustment of the automatic or manually operated baffles on the dryer;
- faults in the thermocouples or in the related electronic modules (in the electric cabinet).
- Periodically check the area of the display where messages to the operator are given.
Refer to the Instructions B Manual for a detailed explanation of the fault messages.
- Always clear any messages which have remained on the display after the trouble has been located by pressing the
RESET button (0).
6 - 26
Revision 00 Date 28.06.1999 146.38.A07
6.6 SHUTTING OFF THE MACHINE
- Stop the automatic cycle of the PH-EVA line by pressing key 7.

- Stop the automatic cycle of the dryer by pressing key 6.
- Stop the automatic heat cycle of the PH - EVA line with key 5.
- Shut off the burners (the led built into key 20 goes out).
- Once the temperature measured by thermocouple BT11 is lower than the value set for the FAN STOP data item, the
following parts stop in the order given:
- stabilization fan (the led built into key 15 goes out).
- the burner fans and main recirculation fans (the led built into key 14 goes out).
- flue fan (the led built into key 13 goes out).
- Shut off electricity to the cabinet by turning the MAIN SWITCH IG to 0.
6.7 HOW TO SHUT OFF THE MACHINE IN AN EMERGENCY
Two emergency stop buttons are provided with the machine. One is located on the control keyboard while the other
is found on the roller-type tile handler (RPR).
When these red mushroom head buttons are pressed, the machine along with all the equipment placed before it are
immediately stopped.
When the buttons are pressed the following takes place:
- the hardware for all the electric motors of the dryer and the machines that make up the PH-EVA line is disabled;
- the hardware for the burner solenoid valves (gas) is disabled;
As a result, the machine, except for the fans, immediately stops. The fans stop once the rotors come to a stop. Once
shut down, the machine can be restarted by carrying out the following operations:
- bring the emergency stop button back to its original position;
- reset the machine.
Use the shut down buttons only in the event of an emergency.
In fact, when these buttons are pressed the fans and burner stop running without allowing the dryer to cool down.
The machine is also provided with a trip wire. This is located in the tile loading-unloading zone of the dryer.
When this rope is used, the following occurs:
- the hardware for the electric motors that drive the chain, the spindles and the machines that make up the PH-
EVA line is disabled.
Once the rope has been pulled, the machine can be restarted by carrying out the following operations:
- bring the reset button of the ropes limit switch back to its original position;
- reset the machine.
6.8 SAFETY LOCK
A safety lock that must be used when performing maintenance in the area where the carriers operate is provided on
the upper stage beneath the geared motor. This device prevents the chain wheel from running.
When carrying out special maintenance inside the dryer in the area where the carriers operate, activate the safety lock
as instructed below:
grasp the handle and pull the pin back to release it;
turn the handle 90 and insert it in the front position of the slot (long slot) so that the pin moves towards the inside
of the dryer when pushed by the spring;
if the pin is inserted inside the chain compartment where the chain roller is engaged, the interlocking device will be
pressed down and operation in AUTOMATIC and MANUAL mode will be inhibited even from an electrical point of
view.
6 - 27
146.38.A07 Revision 00 Date 28.06.1999
if the pin is not inserted inside the chain wheel compartment where the chain roller is engaged, move the carriers in
MANUAL mode until the pin is inserted and presses the interlocking device that inhibits operation in AUTOMATIC
and MANUAL mode even from an electrical point of view.
if the pin is inserted the carriers can move small steps only when the key is turned to SET-UP. This operation should
be avoided and should be done only if the wheel needs to be turned slightly (the PLC constantly monitors the current
absorbed by the chain motor) to release the pin once the maintenance operation inside the dryer has been completed
6.9 HEAT RECOVERY
When supplying the vertical dryer with recovered hot air, the amount of air let in has to correspond to that exhausted
through the flue in order to take full advantage of this function. This value usually ranges from 5000 Nm3/h to 7000
Nm3/h depending on the working conditions of the machine.
To obtain the best operating conditions the inlet line must include the following:
- double inlet pipe-line for supplying the two drying zones. The two lines (inside diameter approximately 350 mm,
outside diameter 450 mm max.) have to be installed in the side central panel under the lower service floor, on the
right-hand or left-hand side.
- two manual baffles for adjusting the flow rate of each inlet line.
- an air-operated baffle for drawing in outside air if the recovered air system shuts down.
- an air-operated baffle for stopping the recovered air in the event of dryer shut-down.
- pressure of recovered air: greater than 0 (max. 40 mm H2O).
- temperature of recovered air: 80 - 200C (depending on the operating conditions of the dryer).
The recovered air should be stopped when the dryer pauses, when the fans stop, or when it is off.
A 24 V relay has to be mounted parallel to recirculation solenoid valve YV1 using a N.O. contact of the relay series
connected with a N.O. contact of contactor KM2 (recirculation fan); see the enclosed wiring diagrams.
Figure 6.9/A - HEAT RECOVERY
301
KM2
KA1
KA1
HC4 24V
2 2 C0947
6 - 28
Revision 00 Date 28.06.1999 146.38.A07
Figure 6.9/B - HEAT RECOVERY
ENTRATA REC.
RECOVERED HEATCALORE
INLET
350 N. 2
No. 2 PIPE-LINES TUBI
350
MAX. SPESS. MAXTHICKNESS
INSULATION ISOLAM. == 50
50 mm
mm 500
ENTRATA
TILE ENTRYPIASTRELLE
= =
2550
C1186
6 - 29
146.38.A07 Revision 00 Date 28.06.1999
6 - 30
Revision 00 Date 28.06.1999 146.38.A07
ADJUSTMENTS 7
7 ADJUSTMENTS
For more detailed information regarding the temperatures and thermocouple and baffle settings, see chapter 6 -
OPERATING INSTRUCTIONS, HEAT SYSTEM paragraph, figures 6.3/A and 6.3/B.
The settings for the dryers heat system are extremely important. In fact, the temperature of the outgoing tiles needs
to be precisely set and has to be kept constant during both the work-stage and any pauses. The temperature of the
outgoing tiles is not only based on the temperature set for the STABILIZATION zone but also the temperature set
for the first (BURNER 1) and above all second drying zone (BURNER 2).
The suggestions given in these chapters are deducted from theory. When actually applied with dryers, good results
were obtained as far as precision of the carrier temperature and maintaining the temperature after pauses are
concerned.
Any modifications to the temperatures must be gradually made and checked by retrieving data concerning the moisture
content and temperature of tiles that have undergone a complete drying cycle with the relative modifications
implemented.
7.1 PRELIMINARY ADJUSTMENTS
Temperature Operating stage

START-UP OPERATION PAUSE
BURNER 1 130-200C 130-200C 80-100C
BURNER 2 80-170C 80-180C 80-170C
STABILIZATION 10 C greater than the almost equal to the almost equal to the
desired temperature of desired temperature of desired temperature of
the outgoing tiles the outgoing tiles the outgoing tiles
Generally speaking:
- BURNER 1 and BURNER 2 are 10-20 C higher than the respective OPERATING temperatures at START-UP
- BURNER 2 is 20-40 C lower than BURNER 1 during operation
- BURNER 2 is approximately 15-30 C higher than STABILIZATION so that the temperature of BT12 is as set for
STABILIZATION
- BURNER 2 affects the temperature of the first row of outgoing tiles (row on glazing machine side) to a greater extent.
AUTOMATIC BAFFLES
Baffle Operating stage

START-UP OPERATION PAUSE
S11 Closed (90 mark) Open (0 mark) Open (0 mark)
S12 according to according to according to
STABILIZATION STABILIZATION STABILIZATION
temperature temperature temperature
MANUAL BAFFLES
Baffle Setting
S7 Open 60 mm
S8 Open 40 mm
S13 Open 260 mm
S14 Hole 3
S15 Hole 7
S161 Hole 1 - with cooling fans running
Hole 19 - when cooling fans are not running
1
) Only for machines with stabilization and cooling unit.
7-1
146.38.A07 Revision 00 Date 28.06.1999
7 ADJUSTMENTS
7.2 EXCESSIVE MOISTURE CONTENT OF TILES AFTER A DRYING CYCLE
- Increase BURNER 1 and BURNER 2 , if required.
7.3 TILE CRACKING CAUSED BY IMPACT WITH HEAT
- Gradually close baffle S15 until cracking no longer occurs. Decrease the temperature of BURNER 1 if required.
- When fragile material is being handled, the optional preventilation unit should be used (see paragraph 2.4.2 -
DESCRIPTION OF THE HEAT CYCLE).
7.4 TILE TEMPERATURE TOO LOW
- Increase the STABILIZATION temperature and that of BURNER 2 and BURNER 1, if required, corresponding to the
operating stage of the heat cycle where the trouble arose (after START-UP, during OPERATION or after a PAUSE).
7.5 TILE TEMPERATURE TOO HIGH
- Decrease the STABILIZATION temperature and that of BURNER 2 and BURNER 1, if required, corresponding to
the operating stage of the heat cycle where the trouble arose (after START-UP, during OPERATION or after a
PAUSE).
7.6 DIFFERENCE IN TEMPERATURE BETWEEN ROWS OF TILES ON THE CARRIERS

TOO HIGH
- If the first row of tiles (row on glazing machine side) is colder than the last row that exits (row on press side), decrease
BURNER 1 or increase BURNER 2 according to the temperature to be obtained when exiting.
- If the first row of tiles (row on glazing machine side) is hotter than the last row that exits (row on press side), decrease
BURNER 2 or increase BURNER 1 according to the temperature to be obtained when exiting.
7.7 TEMPERATURE MEASURED BY BT11 FAILS TO REACH BURNER 1
- Make sure thermocouple BT11 works properly by taking the air temperature with another instrument.
- If BAFFLE SETTINGS - BURNER 1 = 0% and the temperature of BT11 is higher than that set for BURNER 1, set
to minimum as directed in the enclosed BURNER USERS MANUAL.
- If BAFFLE SETTINGS - BURNER 1 = 100% and the temperature of BT11 is lower than that set for BURNER 1,
increase the gas pressure with the pressure stabilizer, as directed in the enclosed BURNER USERS MANUAL.
Close the outside air suction baffle in the first zone S7 (never completely) and make sure the drying conditions for
the tiles are correct. If, after making the checks stated above the temperature of BT11 is lower than that set for
BURNER 1, it means burner 1 has already reached the maximum allowable temperature in relation to the press
production run.
7-2
Revision 00 Date 28.06.1999 146.38.A07
ADJUSTMENTS 7
7.8 TEMPERATURE MEASURED BY BT13 FAILS TO REACH BURNER 2
- Make sure thermocouple BT13 works properly by taking the air temperature with another instrument.
- If BAFFLE SETTINGS - BURNER 2 = 0% and the temperature of BT13 is higher than that set for BURNER 2,
decrease the gas pressure with the pressure stabilizer, as directed in the enclosed BURNER USERS MANUAL.
- If BAFFLE SETTINGS - BURNER 2 = 100% and the temperature of BT13 is lower than that set for BURNER 2,
increase the gas pressure with the pressure stabilizer, as directed in the enclosed BURNER USERS MANUAL.
Close the outside air suction baffle in the first zone S8 (never completely) and make sure the drying conditions for
the tiles are correct. If, after making the checks stated above the temperature of BT13 is lower than that set for
BURNER 2, it means burner 2 has already reached the maximum allowable temperature in relation to the press
production run.
7.9 TEMPERATURE MEASURED BY BT12 FAILS TO REACH STABILIZATION
- If BAFFLE SETTINGS - STABILIZATION = 0% and the temperature of BT12 is lower than that set for STABILIZATION,
increase the temperature of BURNER 2. Generally it has to be at least 15-30 C higher than STABILIZATION.
- If BAFFLE SETTINGS - STABILIZATION = 0% and the temperature of BT12 is lower than that set for STABILIZATION,
open recirculation baffle S2, in closed position, to a greater extent, as allowed for by production requirements. This
can be done only during the PAUSE stage.
- Make sure thermocouple BT12 works properly by measuring the air temperature with another instrument.
- Make sure stabilization baffle S12 works properly.
7.10 EXCESSIVE GAS CONSUMPTION
Perform the following steps if allowed for by the drying requirements and tile temperature:
- close flue fan S14;
- decrease the temperatures of BURNER 1 and BURNER 2.
7-3
146.38.A07 Revision 00 Date 28.06.1999
7 ADJUSTMENTS
7-4
Revision 00 Date 28.06.1999 146.38.A07
MAINTENANCE 8
8 MAINTENANCE
The required periodic maintenance operations are shown in the chart below. Performing these operations will help
keep the dryer in top working condition so that any faults can be located before they damage the machine. The intervals
at which the maintenance operations given in the chart are to be performed are shown on the display by means of the
following message: SCHEDULED MAINTENANCE (___H) See the Instructions B Manual.
WARNING!
E0004P
Carefully read the safety precautions given in chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS before
carrying out any type of maintenance operation.
8.1 LUBRICATION
8.1.1 LUBRICATION SCHEDULE
FREQUENCY
LUBRICATION POINT OPERATION first operation every (hours): Thereafter
50 100 200 400 800 1000 every:
1 CHAIN GEARED MOTOR (*) Check for oil leaks 100
2 CHAIN GEARED MOTOR Check oil level 1000
(epicyclic gear train) Change oil 4000
3 AUTOMATIC LUBRICATION SYSTEM Check oil level 100
4 CARRIER PINS Lubricate 200
5 DRIVE SHAFT JOURNAL BOXES (**) Check for grease leaks 400
6 SPINDLE DRIVE REDUCTION UNITS . (*) Check for oil leaks 100
7 SPINDLE GEARBOXES Add grease 1000
Change grease 4000
8 VARIABLE SPEED DRIVE MOTORS: Check oil level 1000
NUE-AER-RML-RPR Change oil 1000
9 VAR. SPEED UNITS W/RED. GEAR UNIT Check for leaks 100
10 FAN BEARINGS Add grease 1000
11 COMPRESSED AIRE LUBRICATOR Check oil level 400
12 SPINDLE DRIVE REDUCTION GEAR UNIT Check for oil leaks 100
13 PROCESSING LINE REDUCTION UNIT (*) Check for oil leaks 100
14 BAFFLE GEARED MOTORS (*) Check for oil leaks 100
15 FAN MOTOR BEARINGS Add grease 1000
(*) Worm-gear type (life long lubricated)

(**) Life long lubricated
8-1
146.38.A07 Revision 00 Date 28.06.1999
8 MAINTENANCE
8.1.2 LUBRICATION POINTS
WARNING!
E0004P
When the dryer is started up for the first time, lubricate (or check to see whether the parts have already been
lubricated) the points indicated in the figure.
.
Figure 8.1.2 - LUBRICATION POINTS
EVA 793 - 993

EVA 712 - 912
EVA 792 - 992
B
A
A J
N C
O K
H-I
M
C1540
L
G
F
8-2
Revision 00 Date 28.06.1999 146.38.A07
MAINTENANCE 8
8.1.3 LUBRICANT CHART
The specifications of the lubricants along with the various points of use, given in paragraph 8.1.2 LUBRICATION
POINTS, are provided in the chart below.
When selecting lubricants, see the LUBRICATION HANDBOOK FOR MACHINES IN THE CERAMIC INDUSTRY
supplied under separate cover.
LUBRICATION POINT LUBRICANT REFERENCE IN

LUBRICATION HANDBOOK
TYPE SPECIFICATIONS QUANTITY
A) Conveyor chain geared motor
(worm-gear type) OIL SYNTHETIC (*) 16
B) Conveyor chain geared motor

(epicyclic gear train) OIL EP ISO VG220 5l 14
Chains and carriers

C) Automatic lubrication system OIL SYNTHETIC 10 l 4
D) Carrier pins for high temperatures -
(200C) 1l
F) Spindle drive reduction gear with

torque limiter OIL SYNTHETIC (*) 15
G) Spindle gear drive boxes GREASE 3kg 33
H) Variable speed drive motors OIL DEXRON ATF 0,12 l 9A

NUE, AER, RML, RPR each
I) Variable speed units with reduction OIL EP ISO VG320 0,16 l 13

gear unit each
NUE, AER, RML, RPR
J) Chains with reduction gear unit OIL EP ISO VG220 10 l 14

(only for EVA 793-993)
K) Compressed air lubricator OIL 10 cST 40C 12
L) Spindle drive reduction OIL SYNTHETIC (*) 16

gear unit
8-3
146.38.A07 Revision 00 Date 28.06.1999
8 MAINTENANCE
LUBRICATION POINT LUBRICANT REFERENCE IN

LUBRICATION HANDBOOK
TYPE SPECIFICATIONS QUANTITY
M) Reduction gear units, Worm-gear OIL ISO VG220 (*) 2-16

type NUE, AER, RML, RPR or
SYNTHETIC
N) Baffle geared motor, Worm-gear OIL SYNTHETIC (*) 16

type
O) Fan motor bearings GREASE NLGI 3 10 g 35

Penetration 220/250 dmm
(*) Life long lubricated by the Manufacturer

(**) Lubrication points outside the dryer.
8-4
Revision 00 Date 28.06.1999 146.38.A07
MAINTENANCE 8
8.2 MECHANICAL OPERATIONS
FREQUENCY
ITEM OPERATION first operation every (hours): Thereafter
50 100 200 400 1000 2500 every:
1 NUTS & BOLTS: chain gearboxes, Check for secure
spindles, carrier guides. mounting 1000
2 CARRIER: rollers, external guides, Check for correct position

guide pins. and secure mounting 1000
3 MECHANICAL PARTS: spindels, Remove any tile

carrier shelves, NUE roller conveyor, fragments 100
frames, etc.
5 ELECTRIC DETECTOS: photocells, Check, clean, secure,
proximity switches, miniature switches, position 100
etc.
6 BURNER and control equipment.
Check and clean 400
7 CHAIN TENSIONERS & CRADLE Check and tension as

SPRINGS required 1000
8 CARRIER GUIDES, UPPER FRAME Check for correct positioning

Check the screws for tightness 400
9 GRIDS & INTERNAL BAFFLES: Check and tighten screws

1000
10 CHAIN SELF-BRAKING MOTORS: Check the brake for

brake efficiency 1000
11 SPINDLES Make sure the rollers are

correctly positioned, check the 1000
torque limiter for efficiency
12 ELECTRICAL CABINETS Clean them inside by
vacuuming, DO NOT 400
blow air in them
13 AUTOMATIC BAFFLES Check the operating 1000
positions
14 POINTS TO BE LUBRICATED Make sure there are no 1000

leaks
15 ELECTRICAL CABLES, fittings, Check for proper insulation,
conduits, other related items, etc. wear and condition 2500
16 UPPER AND LOWER FRAME LIMIT Make sure they are correctly
SWITCHES positioned and secured in place. 1000
Check for proper functioning
IMPORTANT!
E0004P
For further information regarding operation, refer to chapter 4 - INSTALLATION.
8-5
146.38.A07 Revision 00 Date 28.06.1999
8 MAINTENANCE
8.3 SPECIAL MAINTENANCE
ELECTRONIC CARDS
- To replace the microprocessor system cards

See the INSTRUCTIONS C MANUAL.
EPROMs
- To replace the EPROMs which store the program used to run the machine.
See the INSTRUCTIONS C MANUAL.
AUTOMATIC BAFFLES
- Check the baffle settings (see the INSTRUCTIONS B MANUAL) according to the instructions shown on the display.
If the setting displayed does not correspond to the actual operating position of the baffle, make sure the baffle is free
of mechanical faults. If none are found, the problem is due to an electronic or electrical problem. Contact SACMIs After
Sales Service Department.
BURNER
- Maintenance operations for the burner: refer to the USERS MANUAL for the BURNER.
8-6
Revision 00 Date 28.06.1999 146.38.A07
DECOMMISSIONING THE MACHINE 9
9 DECOMMISSIONING THE MACHINE
WARNING!
E0004P
Carefully read the safety precautions given in chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS before
carrying out any type of maintenance operation.
WARNING!
E0004P
Proceed as follows when decommissioning the machine:

- remove all the tiles from the dryer carriers;
- remove all the carriers and chains;
- disconnect all the lines used for the electric, pneumatic and gas connections;
- disassemble the remaining units that make up the machine.
See chapter 4 - INSTALLATION for directions on how to disassemble and handle the parts.
9-1
146.38.A07 Revision 00 Date 28.06.1999
9 DECOMMISSIONING THE MACHINE
9-2

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D O C U M E N TA Z I O N E

EVA 712 - EVA 792 - EVA 793

AUTOMATIC VERTICAL DRYERS

EVA 712 - EVA 792 - EVA 793

EVA 712A - EVA 792A - EVA 793A

2 MAIN FEATURES ......................................................................................................................................2 - 1

3 SAFETY EQUIPMENT AND PRECAUTIONS .......................................................................................... 3 - 1

9 DECOMMISSIONING THE MACHINE ......................................................................................................9 - 1

1.2 WHERE TO KEEP THE MANUAL

1.3 HOW TO USE THE MANUAL

1.4 USERS OF THE MANUAL

In this manual the machine operators are categorized as follows:

- EVA - INSTRUCTIONS B (USE OF THE CONTROL SYSTEM)

These handbooks are supplied with this manual.

CAUTION SYMBOLS ALERT SYMBOLS

General hazard. Heavy duty work gloves must be worn.

Danger of being burnt on hot surfaces. Safety belt must be worn.

Danger of hands being crushed.

High tension, danger of electric shock.

Never lubricate or carry out maintenance on

Danger of fingers being crushed between rollers.

Pressione linea bar

Temperatura aria max: 250 C

Tipo trattamento Essiccamento

Normally the machine is installed in a production line that includes:

NOTE: This manual deals with the

3 - CARRIER DRIVE CHAINS

7 - AUTOMATIC LUBRICATION SYSTEM

11 - AIR RECIRCULATION SYSTEM

Figure 2.1.1 - OVERALL VIEW OF THE MACHINE

1 Framework 8 Service floor 13 Flue

21 - FLAME CONTROL WITH AUTOCHECK

22 - CARRIER POSITIONING ENCODER

INTENDED USE OF THE MACHINE

UNINTENDED AND PROHIBITED OPERATIONS

MISUSE OF ERRONEOUS USE

2.2 OVERALL DIMENSIONS

Figure 2.2/A - OVERALL DIMENSIONS EVA 912 - 992 - 993

A EVA 912 EVA 992 EVA993

H 1600 1600 1600

I 2060 2230 2230

M 4750 4880 4880

Figure 2.2/B - OVERALL DIMENSIONS EVA 712 - 792 - 793

EVA 712 EVA 792 EVA 793

A 8000 8000 8500

2.3.1 TECHNICAL DATA

PERFORMANCE EVA712 EVA912 EVA792 EVA992 EVA793 EVA993

Carrier Working width mm 1470 1470 1620 1620 1620 1620

Working depth mm 1200 1200 1200 1200 1350 1350

Total number of shelves 260 338 260 338 273 351

Roller pitch, Horizontal plane mm 75 75 75 75 75 75

Tile loading Max. weight per shelf (1)

Max. loading height mm 1200 1200 1200 1200 1200 1200

Min. loading height mm 1110 1110 1110 1110 1110 1110

Max. moisture content, Outgoing tiles % 1 1 1 1 1 1

Max. outlet temperature C 130 130 130 130 130 130

Min. outlet temperature C 65 65 65 65 65 65

Noise level Operator zone (Leq) (2)

Min. thermal output kW 2x46,5 2x46,5 2x58,1 2x58,1 2x58,1 2x58,1

Max. drying temperature C 250 250 250 250 250 250

Max. time for continuous operation h 24 24 24 24 24 24

Fuel Type Methane Methane Methane Methane Methane Methane

L.P.G. L.P.G. L.P.G. L.P.G. L.P.G. L.P.G.