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7 LCD Monitor Panel

DX Excavator

Jul, 2009
Overseas Product Support Team
Document No. ELE0005
Table of Contents

I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

2
Overview of 7LCD Monitor

Economy mode added


Rear view camera mode added
Water in Fuel Sensor added
Trenching mode deleted

Machine Serial
DX140LCR 5001 ~
7 LCD Monitor
3.8 LCD Monitor DX140WE 8001~
DX170W 5005 ~
DX225LC 5434 ~
DX300LC 7448 ~
DX340LC 5975 ~
DX420LC 5327 ~
DX480LC 5221 ~
DX520LC 5218 ~

3
Overview of 7LCD Monitor

4
Overview of 7LCD Monitor

14 WIF

NOTE :
7 LCD panel must corresponds with new e-EPOS
When e-EPOS is replaced, make sure to pay attention to new part
number of e-EPOS and corresponding machine serial number which
use 7 LCD panel
(Part number is different from previous e-EPOS controller)

14 WIF sensor 5
I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

6
Multifunction Gauge Display

Sensor Specification
Function Display
Input Terminal Input Specification

ECU-CAN
Coolant
Communication
Temperature

1/10 LCD (Red Zone)


CN3-7
Fuel Level Blinking over 5K ohms
CN3-8
FULL under 525 ohms

40C (104F) 1,397 ohms


50C (122F) 1,139 ohms
60C (140F) 881 ohms
Hydraulic Oil CN3-9
94C (201F) 190 ohms
Temperature CN3-10
96C (205F) 177 ohms
(When reading increase)

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Multifunction Gauge Display

Sensor Specification
Function Display
Input Terminal Input Specification
48 l/min 610 mA
70 l/min 578 mA
90 l/min 545 mA
(Output 110 l/min 515 mA
Terminal) 130 l/min 484mA
Flow
CN1-19 150 l/min 455 mA
Adjusting
CN1-20 170 l/min 425 mA
190 l/min 395 mA
210 l/min 365 mA
EX) DX300LC 230 l/min 335 mA
244 l/min 300 mA

N = 146 f / 60
ECU-CAN N = Engine speed (rpm)
Tachometer
Communication f = Frequency of engine
speed sensor (Hz)

Voltmeter CN2-14 0 - 32 VDC

NOTE: Value varies depending on machine

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Multifunction Gauge Display

Sensor Specification
Function Display
Input Terminal Input Specification

Main pump
discharge CN3-1
pressure CN3-2
(front pump) V = 0.00816 x P + 1.0
V: Sensor output voltage
(V)
P: Displayed pressure
Main pump (Bar)
discharge CN3-3
pressure CN3-4
(rear pump)

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I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

10
Warning and Indicator Lights

Input
Description Symbol Operation Remarks
Terminal
This symbol appears
in case of no charge
Normally, it lights
[voltage of "R(I)"
when starting engine
terminal is below
Charge CN2 - 14 and is out after engine
12 1V] or
starts.
overcharge [voltage
of "R(I)" terminal is
above 33(V)].

After starting engine,


This symbol appears
if engine oil pressure
ECU-CAN when engine oil
Engine Oil is insufficient after 8
Communic pressure is below the
Pressure seconds, a warning
ation reference.
buzzer will sound.

ECU-CAN This symbol appears


Engine
Communic in case of failure in
Check
ation engine system.

11
Warning and Indicator Lights

Input
Description Symbol Operation Remarks
Terminal

This symbol appears


ECU-CAN when engine coolant
Coolant
Communic temperature sensor
Temperature
ation resistant is below
about 128 ohms.

Preheating period
This symbol appears depends on coolant
during preheating temperature.
("CN5-2" terminal No preheating at
CN5-2 voltage is below 2V) above 10C
Preheating
and disappears after 10 sec preheating at
completion of 5C
preheating. 20 sec preheating at
below 0C

This symbol appears


Work Light CN2 - 6 when work light turns
"ON" (24V applied).

12
I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

13
Abnormal State Warning Symbols

No. Description

Hydraulic Oil Overheating


1
Warning

2 Pilot Filter Clogged Warning

3 Fuel Shortage Warning

4 Return Filter Clogged Warning

5 Air Cleaner Clogged Warning

6 Overload Warning (Optional)

7 Water in Fuel Warning

2 Warnings 4 Warnings 7 Warnings

14
Abnormal State Warning Symbols

Input
Description Symbol Operation Remarks
Terminal

When hydraulic oil


Hydraulic Oil CN3-9 temperature is above
Temperature CN3-10 about 96C.

Fuel CN3-7 When fuel is almost


Exhausted CN3-8 exhausted.

When air cleaner is


Air Cleaner CN2-17
clogged.

15
Abnormal State Warning Symbols

Input
Description Symbol Operation Remarks
Terminal
When return filter
CN5-3 pressure is above
Return Filter
about 1.50 kg/cm
(21 psi)

When pilot filter


CN2-18 pressure is above
Pilot Filter
about 1 kg/cm (14
psi)

Warning buzzer also It flickers in case of


starts when boom 2.71V and above
CN3-5 pressure sensor and
Overload
CN3-6 output voltage is lights continuously in
Warning
about 2.7V while case of 2.8V and
overload warning above (and warning
switch is "ON." buzzer also starts).

This symbol appears


when the water
CN3-19 seperator is full.
Water
CN3-20 This symbol appears
Seperator
when water seperator
sensor output voltage
is about 1.5V below.

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I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

17
Operation Mode Selection

Standard /
Power Mode
Auto Idle

Economy Mode
18
Operation Mode Selection

* In Initial Operation (When Engine started), Standard mode is ON, Auto Idle is ON

e-EPOS Output

Output Electromagnetic Swing


Operation Mode Proportional Pressure Priority 7-Segment
Check
Reducing Valve (E.P.P.R Solenoid Display
Valve) Current (mA) Valve

No-load: 150 20mA


Power Mode ON Load: Variable output - 9x
(Max. current: 400 20mA)

No-load: 300 20mA


Power Standard
OFF Load: Variable output - 7x
Mode Mode
(Max. current: 600 60mA)

No-load: 400 20mA


Economy
Load: Variable output - 5x
Mode
(Max. current: 600 60mA)

Note: When the engine speed is below 1,000 rpm, the output current of E.P.P.R valve is fixed to be 600 60mA.

Output Check
Operation Mode Initial Operation
(Operation mode display LED)
Activation ON Automatically ON
Auto Idle
Cancellation OFF OFF after button pushed

19
Operation Mode Selection - Economy Mode

Economy mode is used for light loading work.

When this mode is selected, it will reduce noise and fuel consumption
in comparison with standard mode.

Engine torque curve is changed by ECU.

The e-EPOS controller compares the target engine speed with the actual engine speed and controls the
signal to the E.P.P.R. valve which in turn varies the pump output quantity and it is the same method with
power volume.

P/S mode
Engine
Power
[Ps] Standard mode
Engine
Torque
[kgf.m]
E mode

Engine Speed N[rpm]

20
Operation Mode Selection - Economy Mode

E/G High Idle


Model Mode Current (mA) E/G power Pump power
(rpm)
Power 1700 270 100% 100%
DX140WE
STD. 1660 300 96% 88%
(SN 8001~)
ECO. 1460 320 92% 81%
Power 2000 150 100% 100%
DX300LC
STD. 1900 400 100% 71%
(SN 7448~)
ECO. 1820 400 82% 70%
Power 2040 200 100% 100%
DX350LC
STD. 1900 300 96% 89%
(SN 5995~)
ECO. 1750 350 85% 81%
Power 1900 200 100% 100%
DX340LC
STD. 1750 300 96% 88%
(SN 5975~)
ECO. 1730 400 88% 82%
Power 1880 200 100% 100%
DX420LC
STD. 1870 300 96% 87%
(SN 5327~)
ECO. 1710 360 81% 76%
DX480LC Power 1890 300 100% 100%
(SN 5221~)
STD. 1820 350 100% 96%
DX520LC
(SN 5218~) ECO. 1750 380 90% 90%

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Operation Mode Selection Boost up / Breaker / Shear

Boost Up

Breaker Mode

Shear Mode

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Operation Mode Selection - Flow Control

Breaker Mode

48 l/min 610 mA
70 l/min 578 mA
90 l/min 545 mA Shear Mode
110 l/min 515 mA
130 l/min 484mA
150 l/min 455 mA
170 l/min 425 mA
190 l/min 395 mA
210 l/min 365 mA
230 l/min 335 mA
244 l/min 300 mA

Example of DX300LC

23
Operation Mode Selection - Rear View Camera

Camera Selector Button


Press once: Camera is ON
Press twice: Camera is ON mirror picture
Press three times: Camera is OFF

Rear view is displayed in the screen of LCD panel

CCD rear view camera located at the top of Counterweight

24
Rear View Camera - Installation

- Rear view CCD Camera is option


- CCD Camera harness can be connected to main harness which is
located near engine room
Ex) DX140LCR

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I. Overview

II. Multifunction Gauge Display

III.Warning and Indicator Lights

IV. Abnormal State Warning Symbols

V. Operation Mode Selection

VI. Main Menu / Special Menu

VII. Appendix

26
Overview of Main Menu / Special Menu

1 Up Arrow Button
2 Down Arrow Button
3 Enter Button
4 Escape Button
5 Home Button

How to operate Display Information

Language setting
Time setting
Press
Main Menu button for Filter/Oil information
more than
3 seconds Brightness adjustment
Password

Information of machine
status
Press both
buttons for Failure information
Special Menu
more than 3 Information of machine
seconds
operation.

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Main Menu

1. Language

2. Set Clock

3. Filter / Oil Info

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Main Menu

4. Adjust Display

5. Set Password

Operators should NOT input 0 for Password. Use digit 1 to 8


Using 0 may cause error

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Special Menu Machine Information

1. Machine Information - Analog Input State

Analog Input Items Display Remark


1. Pump P/V mA Current in pump proportional valve.
2. Cooling Fan P/V mV N.A.
3. Flow Control P/V mV Current in flow control proportional valve.
4. Dial mV Indicating dial voltage
5. TPS mV N.A.
6. E/G Control Motor mV N.A.
7. Boom Pressure BAR Boom cylinder head pressure.

8. Pilot Gear Pump Press BAR N.A.


9. Boost Pressure BAR Pump pressure for boost.
10. Intake Manifold Temperature C Temperature of air incoming to intake manifold.
11. E/G Oil Pressure BAR Engine oil pressure.
12. Fuel Temperature C Fuel temperature.
13. E/G Oil Temperature C Engine oil temperature.
14. Load At Current Speed % Current load ratio of equipment.

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Special Menu Machine Information

1. Machine Information - 1. Digital Input State

Digital Input Items Mark Remark


1. Alternator Lights up when output at alternator "R(I)" terminal is above 12 1V.
2. Travel Select SW N.A. (only for wheel type equipment)
3. High Speed Sel. SW (M) Lights up when the travel speed selector switch is set to the "I position.
4. High Speed Sel. SW (A) Lights up when the travel speed selector switch is set to the "II position.
5. Pressure SW (Py) Lights up when the pressure switch (Py) is "ON."
6. Pressure SW (Px) Lights up when the pressure switch (Px) is "ON."
ON / OFF
7. E/G Oil Press. SW N.A. (only for mechanical engine)

8. Air Cleaner Clogged Lights up when the air cleaner indicator contact is "ON."
* Continued in next slide
9. Return Filter Clogged Lights up when the return filter pressure switch is "ON."
10. Pilot Filter Clogged Lights up when the pilot filter pressure switch is "ON."
11. OWD Warning SW Lights up when the overload warning selector switch is "ON."
12. Brake Oil Press. SW N.A. (only for wheel type equipment)

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Special Menu Machine Information

1. Machine Information - 2. Digital Input State

Digital Input Items Mark Remark


13. Pedal Press. SW Lights up when the pedal pressure switch is ON.
14. One Way Sel. SW Lights up when the selector switch is turned to breaker.
15. Two-way Sel. SW Lights up when the Selector Switch is turned to "SHEAR."
16. Power Max. SW Lights up when the boost button is "ON" with the Select switch turned to "BOOST."
17. Breaker SW Lights up when the boost button is "ON" with the selector switch turned to "BREAKER.
18. Preheat Select ON / N.A.
OFF
19. Quick Coupler Lights up when the Quick Coupler switch is "ON."

20. F and R Lever N.A. (only for wheel type equipment)


21. Preheat Select Lights up during preheating (CN5-2) terminal voltage is below 2V.
22. Reverse Fan SW N.A.
23. Pilot Cutoff SW N.A.

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Special Menu Machine Information

1. Machine Information - 3. Digital Output State

Digital Output Items Mark Remark


1. Relief Press. Up S/V Lights up when the relief press up solenoid valve is "ON."
2. High Speed S/V Lights up when the high speed solenoid valve is "ON."
3. Reverse Fan S/V ON/OFF N.A.
4. Starter Relay When the starter relay is "ON."
5. After Heat Relay N.A.

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Special Menu Failure Information

2. Failure Information

1/2 CODE : V204 05


2/2 CODE : E011 - 04

FMI (Failure Mode Identifier) number.


* Refer to Appendix for FMI Code

unique code
- V: Machine related failure code
- E: Engine related failure code

A serial number of current failure/


total quantity of failure.

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Special Menu Operating Hours

3. Operating Hours

35
Special Menu Operating Hours

3. Operating Hours
Item Information Contents Detection Method
Operation hours used power mode Power mode switch (Instrument panel) - "ON" status and
Power Mode Alternator signal (CN2-14) is "HI"
are displayed.

Operation hours used economy Economy mode switch (Instrument panel) - "ON" status and
Economy Mode Alternator signal (CN2-14) is "HI"
mode are displayed.

Operation hours used auto idle Auto idle switch (Instrument panel) - "ON" status and
Auto Idle Alternator signal (CN2-14) is "HI"
status are displayed.

Travel Speed: Operation hours used low speed 1st: High speed s/v "OFF" status
-1st and high speed are displayed. 2nd: High speed s/v and travel pressure
- 2nd switch "Py" (control valve) - "ON" status.

Temperature of hydraulic oil is The resistance delivered from


classified 6 steps. And operation temperature sensor of hydraulic oil is
hours of each step are displayed classified 6 steps. And operation hours
Hydraulic Oil
Under 30C (87F) of each step are displayed. (Alternator
Temperature
31 - 50C (88 - 123F) output HI status)
Distribution
51 - 75C (124 - 168F)
(C (F))
76 - 85C (169 - 186F)
86 - 95C (187 - 203F)
Over 96C (204F)
Temperature of coolant is classified The resistance delivered from coolant
6 steps. And operation hours of sensor is classified 6 steps. And
each step are displayed. operation hours of each step are
Coolant Temperature Under 40C (105F) displayed. (Alternator output HI status)
Distribution 41 - 60C (106 - 141F)
(C (F)) 61 - 85C (142 - 186F)
86 - 95C (187 - 204F)
96 - 105C (205 - 222F)
Over 106C (223F)

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APPENDIX

37
Failure Information Code at Machine Side (1/3)

38
Failure Information Code at Machine Side (2/3)

NOTE : 1. Active value: Starter switch has to be turned "ON Measuring points between component and wire harness have to be connected.
2. Passive value: Starter switch has to be turned "OFF Measuring points between component and wire harness have to be disconnected.
3. Measuring points are engine controller's points and passive value is each component's value.
4. V_batt: Source power of equipment.

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Failure Information Code at Machine Side (3/3)

40
Failure Information Code at Engine Side (1/6)

41
Failure Information Code at Engine Side (2/6)

42
Failure Information Code at Engine Side (3/6)

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Failure Information Code at Engine Side (4/6)

44
Failure Information Code at Engine Side (5/6)

45
Failure Information Code at Engine Side (6/6)

NOTE : 1. Active value: Starter switch has to be turned "ON Measuring points between component and wire harness have to be connected.
2. Passive value: Starter switch has to be turned "OFF Measuring points between component and wire harness have to be disconnected.
3. Measuring points are engine controller's points and passive value is each component's value.
4. V_batt: Source power of equipment.

46
FMIs (Failure Mode Identifier)

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End of Document

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