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ABSTRACT: Oil storage tanks built on weak and compressible foundations have
suffered catastrophic failures due to foundation instability. These experiences
are reviewed and used to establish simple procedures for evaluating factors of
safety against base shear failure and edge shear failure. Methods for averaging
foundation shear strength values for these two modes of failure are described,
which make it possible to apply simple bearing capacity formulas to conditions
where the shear strength of the foundation varies with depth, and where the
foundation contains or is overlain by layers of sand or gravel. Recommenda-
tions concerning minimum values of factor of safety against undrained foun-
dation failure are provided. In cases where the first loading of the foundation
is very slow, or where drainage is accelerated by sand drains, wick drains, or
natural sand lenses, appreciable drainage and strength gain occurs during water
load tests. Methods of rehabilitating tanks after failure of the foundation are
reviewed.
INTRODUCTION
Diam- tons
Height, eter, per
Roof in in square Tp, in
Tank Reference type meters meters meter meters
(1) (2) (3) (4) (5) (6) (7)
T-2 Bell & Iwakiri Unknown 17.5 32.0 12.5 0.0
(1980)
T-2 Bell & Iwakiri Unknown 17.5 32.0 16.5 0.0
(1980)
T-37 Carlson & Fricano Cone 14.6 45.7 14.2 0.7
(1961)
T-38 Carlson & Fricano Cone 14.6 45.7 14.0 0.7
(1961)
T-271 Bell & Iwakiri Dome 23.7 52.3 23.7 1.5
(1980)
T-19 Bell & Iwakiri Cone 17.1 45.7 16.0 1.5
(1980)
T-270 Bell & Iwakiri Dome 23.7 52.3 23.5 1.5
(1980)
T-322 Bell & Iwakiri Floating 14.6 47.5 14.6 2.0
(1980)
T-206 Bell & Iwakiri Cone 14.6 53.3 8.5 2.0
(1980)
1220
S, in
tons per
Tch, in square D e , in T, in
meters Description meter meters meters DJT Comment
(8) (9) (10) (11) (12) (13) (14)
6.0 Clayey silt, 1.5-3.5 38.0 15.0 2.53 Ringwall
peat
6.0 Clayey silt, 1.5-3.5 38.0 15.0 2.53 Ringwall
peat
0.0 Silty sandy 2.5-4.8 46.4 12.0 3.87
clay
0.0 Silty sandy 2.5-4.8 46.5 12.0 3.88
clay
2.0 Silty clay 4.0-8.0 55.8 10.0 5.58 Preload, sand
drains
2.5 Clayey silt 1.3 avg 49.7 8.5 5.85
1.5 Silty clay 1.5 avg 49.6 8.0 6.20 Sand drains
1221
land (1957)
T-39 Carlson & Fricano Cone 14.6 45.7 14.6 1.2
(1961)
T-1701 Bell & Iwakiri Cone 14.6 45.7 14.6 0.0
(1980)
T-GH Green and Hight Cone 12.8 17.1 12.8 1.0
(1975)
T-2402F Penman & Watson Unknown 14.6 13.7 14.6 1.3
(1967)
N-3002F Penman & Watson Unknown 9.1 14.6 9.1 1.3
(1967)
Santos Silva (1953) Unknown 9.1 36.6 7.5 1.5
T-40 Penman & Watson Floating 9.1 19.4 8.2 0.9
(1963)
N-3001F Penman & Watson Unknown 14.6 24.4 14.6 1.3
(1967)
T-KA Kalinovsky (1958) Cone 10.4 18.3 7.6 0.0
T-KB Kalinovsky (1958) Cone 10.4 18.3 7.6 0.0
T-2A Bell & Iwakiri Cone 9.1 76.2 8.2 1.5
(1980)
T-SA McClelland (1967) Cone 12.0 41.0 12.2 1.0
T-SB McClelland (1967) Cone 12.0 41.0 12.2 1.0
T-KC Kalinovsky (1958) Cone 11.6 24.4 7.3 0.0
T-KD Kalinovsky (1958) Floating 9.1 25.9 7.3 0.0
Isle of Grain Cooling and Cone 7.6 44.0 5.0 1.0
Gibson (1955)
Ravenna Belloni et al. (1975) Floating 14.7 67.0 13.3 2.0
The tank and foundation data for the tanks studied are summarized
in Table 1. Of these 40 tanks, six suffered foundation shear failure, and
two ruptured and spilled their contents as a result. One of the 40 tanks
(T-270) ruptured during service due to excessive settlement, even though
there was no shear failure within the foundation. The foundation and
loading conditions for the six foundation shear failures are shown in
Figs. 1-6.
The Quebec tank (4) was built at a site where the foundation consisted
1222
D=2l.3m
CMI5r
E rx-shear
> IO I failure
6
a e;L
J
rt
5 IO
Time, months
E 0
.c"
X -Cinders
'Silt(vsoft)
Sf IOL
o
Or
settlement between
original construction
c and first rupture
e 0.2
settlement between
1 0.3h first relevel and
second rupture
0.4L
D=6.7m
H = 9.7m surface
crust
Or-
I5r
w
I0-
*--failure
shear
1 *
0 _L_J L
2 4 6 8 10
Time, months
be E(, = 1.05, and the factor of safety against edge shear was found to
be Fe = 1.02. These values of Fb and Fe calculated using peak strength
values appear to provide a good assessment of foundation stability, and
it thus seems to be unnecessary to apply a reduction factor to account
for sensitivity, even for clays as highly sensitive as the Leda clay.
Tank T-1701 (1) was constructed at a site containing a layer of very
soft silt as shown in Fig. 2. It failed during water load testing, and was
releveled. Subsequently, when filled again with water, it failed a second
time; the measured settlements after the two failures are shown in Fig.
2. The factors of safety calculated for this case were Fb = 0.44 and Fe =
0.73. After the second failure the tank was reconstructed on a pile foun-
dation, and was then stable.
The Shellhaven Tank (11) was built on a chalk mat over a thick layer
of soft clay (see Fig. 3). It was filled over a five-day period, and failed
within a few hours after filling was completed. The calculated base shear
factor of safety was Fb = 0.86. The edge shear factor of safety could not
be evaluated accurately for this case because data was not available for
the dried crust on top of the clay. The properties of this dried crust have
a much smaller influence on the deeper-seated base shear slip surface.
Owing to the fact that the thickness of the soft clay was large compared
to the tank diameter, it would be expected that base shear would be
more critical.
Tank T-8 (3) was built on a very thin concrete mat and a gravel pad
over soft to stiff marine clays. In an effort to put the tank in service
quickly, it was filled with water in 35 hr, and it failed after two hours
of being fully loaded as indicated in Fig. 4. The failure occurred on the
side of the site where bedrock was shallower, and an investigation showed
D = 25.0 m
H
H=l2.2m h<l
0 4
_ Silt sick)* (soft to stift) V> //
e IO-
Cloy (soft to stiff) s 7;. 4 0 t/m 2
& 20-
o
30-
5 10
Time, months
1225
V'-8-9-3t/mz
5 10
Time, months
that the clay was weaker in this area. Interestingly, Bjerrum and Over-
land noted that it is commonly found that Norwegian clays are weakest
where bedrock is shallowest. The factors of safety calculated for this case
using the methods described in this paper were Fb = 1.80 and Fe = 1.10.
Bjerrum and Overland (3) calculated similar values using slightly differ-
ent procedures. The foundation of the tank was repaired after the fail-
ure, and the tank was refilled very slowly with water, over a period of
2 yr. This slow filling was successful in consolidating and strengthening
the clay, and the tank was subsequently used satisfactorily.
Tank T-39 (5) was built in eastern Venezuela at a site where the foun-
dation soils were very soft to stiff clays extending to a depth of about
20 m. The tank was filled nearly full in a period of 33 days, and the rate
of settlement decreased steadily after filling stopped, as indicated in Fig.
5. However, after the tank was filled completely, the tank failed, settling
rapidly and tilting. The factors of safety calculated for this case were Fb
= 1.04 and Fe = 0.96. After about two months, the tank had settled 1.75
m at one point on the edge, and it was taken out of service. An inves-
tigation of the tank bottom revealed that a shear failure had taken place
along the southwest edge of the tank. To repair the tank the site was
flooded and the tank was floated to a nearby location. The site was then
drained and the upper soft clay layer was removed and replaced with
a layer of compacted shale. The tank was then floated back into position,
and a surcharge berm was built around it. Subsequently the tank was
water load tested and put into service successfully.
1226
H = 92m -surface
I I crust
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10 .-shear failure
noticed
5-
5 10
Time, months
D= 35.4 m,
| 0.2
I -4
w 0.6 Edge shear
failure
+ 7 +y bT (2)
He = >
FJ ^r^' >'
in which qe = bearing pressure at top of clay; q = bearing pressure due
to liquid in tank and weight of tank; yp = pad unit weight; and yob =
overburden unit weight.
Base Shear Failure.The mechanism of base shear failure is very sim-
ilar to the mechanism for bearing failure of a shallow footing on clay,
as shown in Fig. 8. If the clay layer is thicker than 0.7 De, the slip sur-
face will probably not extend to the base of the layer, as shown in Fig.
8(c). If the clay layer is thinner, as shown in Fig. 8(a) and 8(b), the slip
surface will most likely extend to the base of the layer. When the layer
is very thin compared to the tank diameter, as in Fig. 8(a), the mode of
failure involves the clay being squeezed outward laterally from beneath
the tank.
77T^ 777?rr
^s^
For 1.4 < 0 e / T < 6
Nc= 6.1
S is overaged over entire
D/T = 3.6 depth of layer
I I Failure mechanism is influenced
hy f i r m hnse
0.7 D,
For any of these cases, the ultimate base shear bearing capacity can
be expressed as
limit = SUNC + yt,Tob (3)
in which qiuit = ultimate bearing capacity for base shear; S = average
undrained shear strength of clay; and Nc = dimensionless bearing ca-
pacity factor for base shear.
For a clay layer thicker than one-sixth of the tank diameter (for De/T
s 6), Meyerhof (lecture given at the Univ. of Calif., Berkeley, on the
Bearing Capacity of Shallow Foundations, in 1981) has shown that the
value of Nc is the same as for a circular footing on a deep clay layer:
For conditions where the clay layer beneath a tank contains embedded
layers of sand, their thicknesses are subtracted from the total thickness
to determine the value of T for use with Eqs. 4 and 5.
The factor of safety against base shear is defined as
Fb = ^ (6)
I i k-fi-
1231
Fe = ^ (14)
qapp
1232
VK^o'.is.'-.; - ^ .".";
ing capacity theory to these cases required adjustments for the effects
of granular layers overlying and interbedded within the clays and silts,
and for variations of the strengths of the cohesive soils with depth. The
procedures described in the previous sections were found to be reason-
ably simple to use and applicable to a wide variety of realistic conditions.
Judging from the results discussed in the next section, they appear to
provide quite reasonable evaluations of tank stability.
FACTORS OF SAFETY
FOUNDATION
Edge Shear
s
a V 8 ' i n <?, in <7pp, i n Sav8. i n
tons per tons per tons per tons per
square Bjerrum square square Undrained square
Tank meter Nc meter meter F, meter
(D (2) (3) (4) (5) (6) (7)
T-2 3.2 5.9 18.88 12.50 1.51 2.8
T-2 3.4 5.9 20.06 16.50 1.22 2.0
T-37 3.3 5.5 18.15 15.46 1.17 3.0
T-38 3.3 5.5 18.15 15.44 1.18 3.0
T-271 6.2 5.5 34.10 26.70 1.28 5.6
T-19 2.0 5.5 11.00 19.00 0.58 1.3
T-270 6.4 5,5 35.20 26.50 1.33 5.6
T-322 4.0 5.5 11.00 18.60 1.18 2.5
T-206 2.9 5.4 15.60 8.50 1.84 2.1
T-401 3.8 5.4 20.52 16.80 1.22 2.5
T-402 3.8 5.4 20.52 16.80 1.22 2.5
T-404 3.8 5.4 20.52 16.80 1.22 2.5
T-212 4.1 5.5 22.55 18.20 1.24 2.5
T-4352 2.1 5.4 11.34 17.50 0.65 1.1
1234
STABILITY
Base Shear
quit, in q,, In
Meyer- tons per tons per Un- - Un-
hof square square drained drained
meter meter F . Comment
Ft x
mm
(8) 0) (10) (11) (12) (13)
6.1 17.1 8.90 1.90 1.51 Tank releveled
6.1 17.1 11.7 1.46 1.22 After relevel and 2nd test
6.1 18.30 15.03 1.22 1.17
6.1 18.30 14.96 1.22 1.18
6.1 33.90 23.60 1.44 1.28 Rapid drainage
6.1 7.90 16.30 0.48 0.48 Tank releveled
6.1 33.90 23.40 1.45 1.33 Tank ruptured in service
7.1 17.70 14.70 1.21 1.18
7.3 18.33 11.10 1.65 1.65
7.3 18.30 14.50 1.26 1.22
7.3 18.30 14.50 1.26 1.22
7.3 18.30 14.50 1.26 1.22
7.4 18.30 14.10 1.30 1.24
6.2 6.82 15.60 0.44 0.44 Rapid drainage, slow
loading
6.2 6.82 15.60 0.44 0.44 Rapid drainage
6.5 34.50 21.30 1.62 1.55 Tank edge releveled
7.4 9.18 16.92 0.54 0.54 Rapid drainage
7.6 9.42 17.93 0.53 0.53 Rapid drainage
8.5 21.30 15.10 1.41 0.84 Drainage beneath edge
6.1 6.71 7.81 0.86 0.86 Shear failure
6.1 16.47 15.73 1.05 1.02 Shear failure, tank
rupture
6.1 7.90 9.76 0.81 0.72 Shear failure
6.1 19.50 10.40 1.88 1.10 Shear failure
6.1 13.30 12.70 1.04 0.96 Shear failure
9.5 5.70 12.90 0.44 0.44 Shear failure, tank
rupture
6.1 18.8 8.3 2.26 1.62
6.1 7.6 14.8 0.51 0.51 Rapid drainage
6.1 7.6 10.3 0.73 0.73 Rapid drainage
6.1 20.4 8.4 2.44 2.13 Rapid drainage
6.1 18.9 9.2 2.05 1.78
6.1 7.6 15.8 0.48 0.48 Rapid drainage
6.1 6.1 5.8 1.06 1.02
6.1 6.1 5.8 1.06 1.02
6.4 15.1 9.5 1.59 1.56
6.5 18.7 12.4 1.50 1.50
6.5 18.7 12.4 1.50 1.50
6.5 6.5 5.9 1.10 1.03
6.7 6.7 6.0 1.11 1.03
7.1 15.6 4.8 3.30 1.67
9.0 22.6 14.4 1.57 1.46
1235
These results indicate that the methods described in the previous sec-
tion provide a reasonable procedure for evaluating the undrained stability
of steel tanks on weak clays and silts. It is also clear that if slow loading
is possible, or if rapid drainage can be achieved, foundation stability can
be improved very significantly by consolidation of the foundation during
the first loading.
ACKNOWLEDGMENT
APPENDIX.REFERENCES
1. Bell, Roy A., and Iwakiri, Jun, "Settlement Comparison used in Tank Failure
Study," ASCE JGED, Feb., 1980, pp. 153-169.
2. Belloni, L., Barassino, A., and Jamiolkowski, M , "Differential Settlements
of Petroleum Steel Tanks," Proceedings British Geotechnical Society Conference
on Settlement of Structures, Pentech Press, London, England, 1975, pp. 323-
328.
3. Bjerrum, L., and Overland, A., "Foundation Failure of an Oil Tank in Fred-
rikstad, Norway," 4th International Conference on Soil Mechanics and Foundation
Engineering, Vol. I, 1957, pp. 287-290.
4. Brown, J. D., and Paterson, W. G., "Failures of an Oil Storage Tank on a
Sensitive Marine Clay," Canadian Geotechnical Journal, Vol. I, No. 4, Nov.,
1964, pp. 205-214.
5. Carlson, Emery D., and Fricano, Stephen P., "Tank Foundations in Eastern
1237
1238