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FOR GMG-GRS-DS-M-001
EMERGENCY DIESEL ENGINE GENERATOR Revision: A Status: IFIR
Document Type: DS System / Subsystem: 82 Discipline: M Rev. Date: 29-May-2013
Page 1 of 5
MECHANICAL DATASHEET
FOR
EMERGENCY DIESEL ENGINE GENERATOR
( GRS-50-PK-10 )
Approved COMPANY
Rev. Status Date Revision Memo Issued by Checked by
by Approval
A IFIR 29-May-13 Issued for Internal Review AP EGR VS
MECHANICAL DATASHEET Document Number
FOR GMG-GRS-DS-M-001
EMERGENCY DIESEL ENGINE GENERATOR Revision: A Status: IFIR
Document Type: DS System / Subsystem: 82 Discipline: M Rev. Date: 29-May-2013
Page 2 of 5
Repeat Contact
Low Low - UCP
3
Indicator - UCP
Repeat Signal
forPLC / DCS
Gauge - LGB
Gauge-Local
4
High - UCP
High - LCP
Low - UCP
Low - LCP
5 DESCRIPTON
Required
to DCS
6
Mount
7
9
10 LUBRICATION SYSTEM
11 Reservoir Oil Level X X
12 Reservoir Temp.
13 L/O Pump Disch. Press.
14 L/O Filter Diff. Press. X X X
15 L/O Supply Header Press. X X X X X
16 L/O Supply Header Temp. X X X X
17 Oil Cooler Oil Outlet Temp.
18 COOLING SYSTEM
19 Oil Cooler CW Outlet Temp.
20 CW Supply Header Flow
21 Sight Flow CW return each Cooler & Header
22 Local Mounted TSV on each isolatable circuit
23 Water level in Make Up Water Tank / Radiator X X X
24 Engine Jacket CW Supply (outlet of radiator) temp. X X X X
25 Engine Jacket CW Return (inlet of radiator) temp. X X X X
26 For Closed Circuit Cooling (as applicable):
27 Coolant Pump Disch. Press.
28 Coolant Supply Header Press.
29 Coolant Supply Header Temp.
30 Coolant Cooler Outlet Temp.
31 Coolant Reservoir Level.
32 STARTING SYSTEM
33 Battery Current X X
34 Battery Voltage X X X
35 FUEL SYSTEM
36 Fuel Oil Level in Fuel Tank X X X X X X X
37 Fuel Filter Differential Pressure X X
38 Fuel Pressure X X
39 INLET AIR SYSTEM
40 Inlet Air Filter - Differential Press. X X X
41 Air Press. (if required) X X
42 Air Temp. (if required) X X
43 MISCELLANEOUS
44 Engine Vibrations X X X X
45 Engine Speed (Governor) X X
46 Key Switch - Auto / Manual / Off / Reset / Stop X X X
47 Engine Overspeed X X X X
48 Engine Fails to start X X
49 Run-hour Meter X X
50 Voltage Regulator X X
51 Synchronizing X X
52 Emergency Stop Push Button X X X
53 Tachometer X X
54 Legend: LM: Local Mounted : By Vendor Others Interface to ESS System and indicated to DCS system
55 LGB: Local Gage Board By Vendor Others 1. Common alarm
56 LCP: Local Control Panel By Vendor Others 2. Unit Fault
57 UCP: Unit Control Panel By Vendor Others 3. Not in Auto
58 PLC: Programmable Logic Controller By Vendor Others 4. Unit Status
59 DCS: Distributed Control System By Vendor Others 5. Unit Running
60 Items under LGB to be housed in The Engine Mounted Gauge Board
61 Items under LCP to be housed in local engine control panel.
62 Items under UCP to be housed in remote control panel which is to be located at PQP switchgear room
63 Electric Switches for Alarm and Shutdowns to have Enclosures
64 Temp. gauges shall be Bimetallic Dial Type
65 All wiring between engine and local control panel in vendor's scope
66 All wiring between engine and remote control panel in other's scope. Vendor to provide cable termination inside junction box.
67 1 (one) Permissive start / trip from F&G to EDG
GAS METERING AT GRISSIK
PROJECT
EMERGENCY DIESEL ENGINE JOB NO. : 2F1301 PAGE : 8 of 14
GENERATOR DOC. NO. : GMG-GRS-DS-M-001 REV. : A
PROJECT TITLE : EPC GAS METERING AT GRISSIK PROJECT SERVICE : Emergency Diesel Generator
NO. WORKING : 1 NO OF UNIT : 1 TAG NO. : GRS-50-PK-10
1 MATERIAL (*)
2 Charge Air Cooler Shell: (*) Tubes: (*)
3 Water Cooler Shell: (*) Tubes: (*)
4 Air Cooler Shell: (*) Tubes: (*)
5 Air Receiver (N/A)
6 Fuel Tank (Note 6.4)
7 INSPECTION AND TESTING (Note 8.1)
8 Witness Observe
9 Stage Inspection dueing manufacture
10 Hydrostatic Test
11 Battery Charge and Discharge Test
12 Electric Starting Test (min. 6 consecutive start cycles)
13 Engine/Generator Alignment Procedure
14 Control and Protection Test to verify manual and automatic controls, and propection devices
15 Enclosure Fire Detection and Suppression System Test
16 Transient load test
17 Coupled Engine/Generator Run to verify steady state voltage and frequency control
18 Engine/Generator Overspeed Test
19 Full Load Test at Engine Manufacturer's Shop
20 Fuel Consumption & Governing Test at Engine Manufacturer's Shop
21 Control Panel Functional Test at LP Vendor's Shop
22 Full Load Test for 4 hours of Engine-Generator set with all auxiliaries & 1 hour @ 100 % load at site
23 No load Mechanical Run Test (Min. 2 hours) at Packager's/Driven Equipment Manufacturer shop
24 Over load test for 30 minutes @ 110 % load
25 Dimension check
26 Checking of cable termination facility, orientation, type, terminals.
27 High voltage dielectric test (generator winding & exciter).
28 Insulation resistance test (generator winding, exciter & bearing insulation)
29 Polarization Index for Generator winding
30 Primary injection test of protection relay & insulation
31 Checkingof all busbar connection for tighness & insulation
32 Check CT for phase/polarity, ratio / VA / label & saturation knee point
33 Check VT ratio & burden VA
34 Inspection/Testing witnessed by: Others Purchaser/Representative
35 WEIGHT & DIMENSION (*)
36 Net Weight of Engine with Mounted Ancilaries (lbs): (*) Length : (*) ft
37 Heaviest part to be handled during erection and its weight (lbs): (*) Width : (*) ft
38 Heaviest part to be handled during normal maintenance and its weight (lbs): (*) Height : (*) ft
39 Recommended Crane capacity (lbs): Crane hook height (ft):
40 MAINTENANCE DATA
41 Expected Period of Running Between Top Overhauls: (*) hours
42 Expected Period of Running Between Main Overhauls: (*) hours
43 The Type and Grade of Lubricating Oil Recommended: (*)
44 Lube Oil Consumption (lb/hr) / (gal/hr) (*)
45 Change of Lubricating Oil After: (*) hours
46 ACCESSORIES
47 Flywheel with Barring Device CO2 fire protection equipment
48 Guards for Moving Parts CO2 bottles
49 Coupling for Engine - Driven Equipment Gas detectors inside enclosure (2 nos)
50 Common base plate for engine - driven equipment (Note 8.3) Fire detectors inside enclosure (2 nos)
51 Foundation / Anchor Bolts FM200 Fire Protection Equipment
52 Anti Vibration Pads Levelling Shim
53 First Fill of lubricating oil and Fuel
54 Drip Tray (Note 8.3)
55 REMARKS
56 8,1 All test to be carried out with job generator and control panel as applicable as per PH2-03-PLG-GRS-SP-M-001 Specification for
57 Emergency Diesel Engine Generator
58 8,2 (*) = Vendor to Advise / Vendor to Confirm
59 8,3 All equipment supplied for Generator Package shall be mounted on a single, common, structural steel skid. The skid shall be
60 completed with lifting lugs, earthing lugs, etc. as per PH2-03-PLG-GRS-SP-M-001, Specification for Diesel Engine Generator
GAS METERING AT GRISSIK
PROJECT
EMERGENCY DIESEL ENGINE GENERATOR JOB NO. : 2F1301 PAGE : 9 of 14
MECHANICAL DATA SHEET DOC. NO. : GMG-GRS-DS-M-001 REV. : A
PROJECT TITLE : EPC GAS METERING AT GRISSIK PROJECT SERVICE : Emergency Diesel Generator
NO. WORKING : 1 NO OF UNIT : 1 TAG NO. : GRS-50-PK-10
LINE DESCRIPTION UNITS PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
1 ENVIRONMENTAL CONDITION
2 LOCATION: Outdoor
3 DESIGN TEMPERATURE 90 F
4 HUMIDITY 100%
5 ALTITUDE, ABOVE SEA LEVEL Mtrs < 100
6 ATMOSPHERE -
7 TROPICALIZATION Yes / No Yes
8 HAZARDOUS AREA CLASSIFICATION Non-Hazardous
9
10 DESIGN / UTILITY DATA
11 DESIGN LIFE 20 Years
12 IEC 60034, IEC 60072, IEC 60079, IEC
APPLICABLE CODES & STANDARDS -
13 60529, NEMA MG-1