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Received 10 Aug 2013 | Accepted 18 Nov 2013 | Published 20 Dec 2013 DOI: 10.1038/ncomms3955
1 Institute of Applied Materials, Helmholtz-Zentrum Berlin, Hahn-Meitner-Platz 1, 14109 Berlin, Germany. 2 Institute of Materials Physics, University of
Munster, Wilhelm-Klemm-Str. 10, 48149 Munster, Germany. 3 Department of Materials Science and Technology, Technische Universitat Berlin, Hardenberg-
Str. 36, 10623 Berlin, Germany. Correspondence and requests for materials should be addressed to N.W. (email: wanderka@helmholtz-berlin.de).
P
hase-separation phenomena occur in a variety of alloys and matrix directions. Since the g0 precipitates were imaged by a (110)
their understanding is of essential importance for modern superlattice reection they appear bright, whereas dark regions
alloy design. In superalloy metallurgy, Ni-Al-Ti is one correspond to the disordered (A1) g matrix (gm). Subsequent
of the most important alloy systems1 showing a typical g/g0 ageing at 1,023 K leads to secondary phase separation during
two-phase microstructure. A particular phase-separation which disordered g particles (gp, dark) form inside the g0 pre-
phenomenon, namely, the formation of further particles inside cipitates (g0 ) thus building a hierarchical microstructure
g0 precipitates, has captured the attention of researchers. gm*g0 *gp (Fig. 1bf). After 6 h of ageing, g particles appear as
Although rst observed in the 1960s when a ne dispersion of spheres inside the g0 precipitates and are accompanied by a
unknown particles inside the g0 precipitates of a Ni-based alloy particle-free zone at the g0 periphery (Fig. 1b). When aged for
was reported2, it took another 10 years to suggest the particles (in 24 h, the g spheres coalesce and change their shape from spheres
Udimet 700) to be a carbide of perovskite type3. Shortly after, it to plates (Fig. 1c). After ageing for 96 h some of the g plates reach
was alternatively proposed that the particles (in IN-738) may be g the g0 interface and eventually split the g0 precipitates (indicated
phase4,5. Later, it was claimed that these g particles suppress the by arrows in Fig. 1d). In the course of further ageing for 192 and
coarsening of the g0 precipitates of a Ni-Al-Ti alloy on ageing and 384 h (Fig. 1e,f), the g plates grow and the smaller g0 precipitates
nally induce a split of the g0 precipitates and thus rene the no longer contain g plates since these have merged with the
microstructure6. This behaviour is not only fascinating from the surrounding g matrix after splitting the g0 precipitates.
scientic point of view but also technologically important because To compare size of g0 precipitates and g particles of different
of the associated potential to strengthen alloys. Other alloy shapes, their equivalent radius was considered, dened as R (A/
systems79 have also been reported to exhibit similar phase- p)0.5, where A a b is the area of a g0 precipitate or a g particle
separation phenomena. In so-called inverse alloys, g0 can serve determined by measuring the perpendicular sides a and b (with
as a matrix for g precipitates1013 that act in a similar way as g aZb). The average equivalent radius oR4 is given by the mean
particles inside g0 precipitates6. The three-dimensional (3D) of 100 g0 precipitates and up to 1,000 g particles for each state.
morphology and spatial distribution of g plates inside g0 Figure 2af illustrate the g0 particle size distribution (PSD) of all
precipitates of a Ni-Al-Ti alloy has been studied by the states displayed in Fig. 1af. The theoretical LifshitzSlyozov
transmission electron tomography14. Attempts have been made Wagner (LSW) distribution18,19 g(u), where the normalized
to identify such g particles and measure their chemical radius u is dened as u R/oR4, is superimposed in Fig. 2af.
composition using electron energy loss spectroscopy and energy Only for the sample homogenized at 1,548 K for 4 h and aged at
dispersive X-ray spectroscopy (EDS). Owing to the limited spatial 1,213 K for 0.75 h (Fig. 2a), the experimentally obtained PSD
and analytical resolution of these methods, only the ratio of Ti follows the theoretically predicted distribution, whereas for
contents between the g0 precipitates and the g particles has been further ageing (Fig. 2bf) there are large deviations.
determined but not their composition14. Recently, during the The number density Nv of g particles inside g0 precipitates was
early stages of decomposition of g0 precipitates of a Ni-Al-Ti estimated by counting the number (NPar) of such particles shown
alloy, the formation of Ni-rich clusters has been shown by in TEM images with a foil thickness of B70 nm. We represent the
statistical analysis of atom probe tomography (APT) data15. surface SP of the different particles either by spheres of radius R or
However, even these advanced analytical studies did not reveal by cuboids a c depending on their shape. Combining the
the chemical nature of the nanometre-scaled g particles. Laser- information on mean particle surface and number density, we
assisted wide-angle APT, which has been signicantly developed obtain the specic surface area of g particles per unit volume as
over the past decade16, allows for a 3D site-specic analysis of SV SP Nv. The data are listed in the rst two columns of
heterogeneities with sizes from a few atoms to 200 nm in volumes Table 1.
of up to 108 nm3 with near-atomic resolution at high detection Figure 3 demonstrates the course of Vickers hardness (HV),
rates17. representative of the strength of the alloy, during ageing
Here we elucidate microstructural and chemical features of corresponding to the states shown in Fig. 1af. We observe a
phase separation in g0 precipitates in a Ni-Al-Ti model alloy peak hardness for the samples aged at 1,023 K for 6 and 24 h, after
combining transmission electron microscopy (TEM) and laser- which in the course of further ageing at 1,023 K the hardness
assisted wide-angle APT. In this alloy, phase separation is decreases.
introduced by subsequent ageing during which g particles form
inside g0 precipitates. We nd that the coalescence of Ni-rich
clusters leads to the formation of g particles during ageing at Chemical evolution during phase separation. To investigate the
1,023 K. These g particles hinder the growth of g0 precipitates and chemical origin and the temporal evolution of phase separation in
limit their size. Furthermore, the presence of g particles inside g0 g0 precipitates, we performed APT analyses on samples repre-
precipitates increases the overall alloy hardness. By means of alloy senting three different states: before phase separation (Fig. 1a), an
design and thermal treatment, the amount of Ni-supersaturation early stage characterized by the presence of g spheres (Fig. 1b)
of g0 precipitates could be controlled to tailor the microstructure and a later stage with g plates (Fig. 1c). The analyses of the
and mechanical properties of Ni-based superalloys. samples shown in Fig. 1b,c will be visualized.
Figure 4a correlates an atom probe tomogram image and a
DF-TEM of the sample aged at 1,023 K for 6 h (same state as in
Results Fig. 1b). The DF-TEM image was tilted into the xy plane to
Phase-separated microstructure. Figure 1a shows a dark-eld match the APT presentation. The APT reconstruction shown in
(DF) TEM image and the corresponding selected area electron Fig. 4a corresponds to the region indicated by a rectangle in the
diffraction pattern of a Ni86.1Al8.5Ti5.4 alloy after homogenization DF-TEM image (with further magnication shown in Fig. 4b).
at 1,548 K for 4 h and ageing at 1,213 K for 0.75 h. We observe a For the sake of clarity, only one-third of the entire APT data set is
microstructure consisting of cuboid g0 precipitates embedded in shown, corresponding to a volume of 130 130 75 nm3. Both g
the g matrix. The [001] zone axis diffraction pattern in the inset matrix and the g spheres are visualized by an 80 at.% Ni iso-
of Fig. 1a clearly reveals superlattice reections of the L12 crystal concentration surface (purple). The g0 precipitates are repre-
structure (Cu3Au type), which derive from ordered g0 pre- sented using a 10 at.% Ti iso-concentration surface (green) since
cipitates. The g0 precipitates are aligned along the o0014g Ti is a g0 -forming element14. To reveal the g spheres inside the g0
[010]
[001] particle
Figure 1 | DF-TEM images before and after phase separation. (a) Ordered (L12) g0 precipitates in a disordered (A1) g matrix after homogenizing
Ni86.1Al8.5Ti5.4 at 1,548 K/4 h and ageing at 1,213 K for 0.75 h. The selected area electron diffraction pattern in the inset represents eld of view of a.
(b) g spheres form when subsequently aged at 1,023 K for 6 h. (c) The g spheres undergo a morphological transformation to plates after further ageing
for 24 h. (d) The g plates split the g0 precipitates (indicated by arrows) when further aged for 96 h. (e,f) After split of g0 precipitates, g plates merge
with the g matrix after ageing for 192 and 384 h, respectively.
2.5
1,023 K/96 h 1,023 K/192 h 1,023 K/384 h
LSW LSW LSW
2.0
1.5
g (u)
1.0
0.5
0
0 0.5 1.0 1.5 2.0
u
Figure 2 | PSDs for c0 precipitates. The scaled PSDs for g0 are compared with the prediction of the LSW coarsening theory by Lifshitz and Slyozov18 and
Wagner19 (dashed line). The probability density is g(u) and u R/oR4 is the scaled particle radius, where R is the equivalent radius of a g0 precipitate and
oR4 is the average equivalent radius of 100 g0 precipitates. This is shown after ageing at (a) 1,548 K/4 h 1,213 K/0.75 h and subsequently at 1,023 K for
(b) 6 h, (c) 24 h, (d) 96 h, (e) 192 h and (f) 384 h.
c particles c0 precipitates
TEM TEM APT APT
T/t NPar SV 104(m2 m 3) Em 10 2 (J mol 1) /c (%)
0 Vm 10 6(m3 mol 1) Gmix (kJ mol 1)
1,213 K/0.75 h 70* 1,736.790.05 233.626.64 26.174.40 7.470.02 26.480.88
1,013 K/6 h 1,009 43.272.18 5.580.31 24.101.19 7.510.02 28.560.69
1,013 K/24 h 196 124.679.29 16.951.34 30.843.64 7.550.04 30.150.96
1,013 K/96 h 56 65.986.66 8.970.95 30.843.64 7.550.04 30.150.96
1,013 K/192 h 42 64.5117.29 8.772.39 30.843.64 7.550.04 30.150.96
1,013 K/384 h 10 18.367.26 2.501.00 30.843.64 7.550.04 30.150.96
APT, atom probe tomography; TEM, transmission electron microscopy.
For g particles: total number of g particles NPar counted in 100 g0 precipitates, the specic surface area SV and the molar surface energy Em. For g0 precipitates: the volume fraction fg0 , the molar volume
Vm and the calculated Gibbs free energy Gmix. The errors are s.d. s and calculated based on counting statistics and s.e. propagation methods31.
*Total number of Ni-rich clusters determined from APT analysis.
Hardness (HV)
1021 380 On the basis of quantities derived from TEM and APT
N V (m3)
precipitate matrix
particle
z x
precipitate y0 y1
z z
x y
y
100 50
CNi (at.%) 90 40
CTi (at.%)
80 30
particle
70 20
Ni atoms or Ni-isosurface (80%) 60 10
AI atoms
Ti atoms or Ti-isosurface (10%) 50 0
0 5 10 15
Distance (nm)
Figure 4 | Correlation between an APT analysis and DF-TEM image. The image shows a sample after homogenizing Ni86.1Al8.5Ti5.4 at 1,548 h/4 h, ageing
at 1,213 K/0.75 h and subsequently at 1,023 K/6 h. (a) The APT volume where g spheres (purple) can be seen inside the g0 precipitates, represented
by 80 at.% Ni or 10 at.% Ti iso-concentration surfaces, respectively, corresponds to the yellow box in the DF-TEM image. (b) A further magnied region is
shown, which corresponds to the yellow box in the APT volume of a. (c,d) Detailed analysis of the individual g sphere marked by a yellow box in b.
(d) Different projections and a concentration prole for Ni and Ti (at.%) are shown. The errors are s.d., 2s. Scale bar, 100 nm (a); 10 nm (b); and 2 nm
(c) (widths).
Ni-based superalloys that are hardened by precipitates. However, of g0 precipitates25, it is more desirable to retain g particles inside
after splitting of g0 precipitates, we nd that the PSDs (Fig. 2af) the g0 precipitates rather than to provoke their split. An enhanced
reveal a broadening and signicant deviations from the LSW fraction of g particles can be achieved by increasing the g0 volume
theory18,19. In addition, the peak hardness in Fig. 3b is correlated fraction fg0 and their size. Thus, we expect the hardening effect to
with the presence of g spheres and g plates at ageing times of 6 be stronger at higher fg0 .
and 24 h, respectively, and not with the later stages. Moreover, the In previous studies, only microstructural (two-dimensional)
number density NV of g particles (Fig. 3b) decreases on further and morphological (3D) features of g particles in g0 precipitates
ageing during which splitting of g0 precipitates takes place. have been reported6,14 but no entire chemical quantities. Here we
Appreciable hardening of ordered g0 phase was attributed to nd that the amount of Ni in g0 precipitates in the sample after
precipitation of g in an inverse alloy (g0 matrix)24, since g in g0 homogenization at 1,548 K for 4 h and ageing at 1,213 K for 0.75 h
increases shearing resistance of g0 and therefore increases the is higher (42 at.%) than the stoichiometric composition of g0
overall hardness of the alloy. Thus, accounting for the hardening precipitates. Hence, Ni-supersaturation is the initial driving force
matrix
100
90
80 Ni
70
Concentration (at.%)
20
y 10 Al
x
z 0
20
particle
precipitate 10 Ti
z0 z1
x
z
Figure 5 | APT analysis revealing g plates in a g0 precipitate. Here the analysis of a sample of Ni86.1Al8.5Ti5.4 after homogenization at 1,548 K/4 h,
ageing at 1,213 K/0.75 h and subsequently at 1,023 K/24 h is shown. (a) The iso-concentration surface exhibits four truncated g0 precipitates (green). The
top front one contains two g plates. (b) These are extracted for a detailed view. (c) Concentration proles for Ni, Al and Ti, clearly revealing the
alternating phases. Scale bar, 10 nm (widths).
for phase separation of g0 precipitates. Although large surface, University of Bayreuth. The orientation of the SX bar was determined by Laue back
and therefore molar surface energy Em, are created, Ni- reection to be within 5 of a o0014 direction. Discs of 1.5 mm thickness were
homogenized at 1,548 K for 4 h to remove dendritic segregation and uniformly
supersaturation promotes the formation of Ni-rich clusters15 disperse the g0 precipitates in the g matrix29. The homogenized samples were rst
since this locally decreases the molar Gibbs free energy (Table 1). aged at 1,213 K for 0.75 h and subsequently at 1,023 K for 6, 24, 96, 192 and 384 h.
Subsequently, the large surface energy will be reduced by All samples were heat treated in a quenching furnace under owing argon. Each
coalescence of clusters, which results in the formation of g heat treatment was followed by quenching in iced water. For TEM investigations,
spheres when aged at 1,023 K for 6 h. These g spheres lie within discs of 3 mm diameter were punched out of the aged samples. Thin foils suitable
for TEM were prepared by electrolytic jet polishing15. For APT analyses, square
the g g0 two-phase region of the ternary phase diagram of Ni- rods of 0.25 0.25 15 mm3 were cut out of the samples. The axis of the rods was
Al-Ti at 1,023 K26 and are thermodynamically metastable, which parallel to the [001] zone axis. Needle-shaped tips with a radius o50 nm were
still provides a driving force for further phase separation. After a prepared by electropolishing15,17.
morphological change from initially spheres to plates, the g plates
inside g0 achieve the equilibrium composition of the g phase Dark-eld transmission electron microscopy. For DF-TEM, a Philips CM30
(Table 2). Selective elemental mapping using electron energy loss microscope operating at 300 kV and equipped with a LaB6 cathode was used. The
spectroscopy (Ti-L2,3 ionization edges) with a spatial resolution (110) superlattice reection was used for DF-TEM imaging. The orientation of the
foils was tilted to an angle of about 2 relative to the [001] zone axis to ensure best
below 100 nm recently revealed that contents of Ti in the g0 imaging conditions.
precipitates and in the g particles show a ratio of 2:13:1 for a
sample aged at 1,023 K for 48 h (ref. 14). Contrary to these
HV measurements. Hardness was measured using a HV indenter with 1.96 N
ndings, we observe a ratio of 2:1 for the 6 h and 4:1 for the 24 h force and 20 s loading time.
aged samples. The composition of the g matrix was determined as
Ni91Al6Ti3 by EDS, which is in excellent agreement with our
3D laser-assisted wide angle APT. APT analyses were performed in a local
results for the sample aged for 24 h. However, owing to the electrode APT built at the University of Munster30. Thermally induced eld
presence of both g0 precipitates and g particles in a typical volume evaporation was performed with fs pulses from a ultraviolet laser (l 343 nm,
probed by EDS, the measured composition values represent both 200 kHz, 30 nJ pulse 1). The experimental parameters were set to maintain a
phases unlike our APT analyses that precisely give the detection rate of 0.020.04 ions per pulse. For all the measurements, the
temperature of the tip was kept at 46 K, the ambient pressure to o10 8 Pa. Iso-
composition of each individual phase. concentration surfaces representing the g matrix and the g particles were visualized
The importance of modern APT for the metallurgist as an using a threshold of 80 at.% for Ni. The g0 precipitates are represented by a 10 at.%
analytical technique for the design of advanced materials is Ti iso-concentration surface. The threshold values for iso-concentration surfaces
apparent. Whether the g particles will have a benecial effect on were empirically determined. In all the reconstructions, only 2% of the measured
the thermo-mechanical properties and in particular on the atoms are displayed for the sake of clarity.
morphological change of g0 precipitates during creep deformation
and how to adapt this concept to the more complex commercial References
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Acknowledgements
We gratefully thank the DFG for nancial support by Grants Wa 1378/24-1 and Ba 1170/
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acknowledged.
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