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(UNIST)
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STRESS
Stress
Fundamental concept related to the safety of a structure
Often used as criteria for mechanical design
Internal force created by deforming the shape against external
loads.
F K L
F
L L
T(n)
n
n T n (n )
n
(n ) 2
T n2 n2 n P
(n ) 2
n T n2
Comp. Description
xx Normal stress on the x face in the x dir.
yy Normal stress on the y face in the y dir. zz
Normal stress on the z face in the z dir.
x
zz
xy Shear stress on the x face in the y dir. zx zy
z
yx Shear stress on the y face in the x dir. xz yz
z F
yz Shear stress on the y face in the z dir.
Shear stress on the z face in the y dir. xx xy yx yy
zy
y
xz Shear stress on the x face in the z dir. y
x
zx Shear stress on the z face in the x dir.
CARTESIAN COMPONENTS cont.
Sign convention
Tx( n ) xx nx yx n y zx nz
STRESS TRANSFORMATION cont.
All three-directions
Tx( n ) xx nx yx n y zx nz
Ty( n ) xy nx yy n y zy nz
Tz( n ) xz nx yz n y zz nz
Matrix notation
T( n ) [ ] n xx yx zx
[ ] xy yy zy
[]: stress matrix xz yz zz
[ ] n n
Eigenvalue
problem
[ ] [I ] n 0
xx yx zx nx 0
What would be the
xy yy zy n y 0 solution?
xz yz zz nz 0
PRINCIPAL STRESSES cont
n = 0 satisfies the equation: trivial solution
Non-trivial solution when the determinant is zero.
xx yx zx
xy yy zy 0
xz yz zz
Expanding the determinant equation:
I1 xx yy zz
3 I1 2 I 2 I 3 0 I 2 xx yy yy zz zz xx xy2 yz2 zx2
I 3 xx yy zz 2 xy yz zx xx yz2 yy zx2 zz xy2
I1, I2, I3: invariants of the stress matrix [], which are
independent of coordinate systems.
Three roots: principal stresses, 1 2 3
PRINCIPAL DIRECTION
Calculate principal direction using principal stress.
Substitute each principal stress at a time.
xx 1 yx zx n1x 0
1
xy yy 1 zy n y 0
xz yz zz 1 n1z 0
n j [ ] ni i n j ni
ni [ ] n j j ni n j
Subtract two equations,
( i j )ni n j 0
n3
COORDINATE TRANSFORMATION
When []xyz is given, what would be the components in a
different coordinate system xyz (i.e., []xyz)?
Unit vectors in xyz-coordinates:
The first [N] transforms the plane, while the second transforms
the force.
MAXIMUM SHEAR STRESS
1 3
max max
2
3 2 1
What Stress Could Be Design Criteria?
uy
P x P
ux
u x u x
xx lim
x 0 x x
Textbook has different, but
u y u y
yy lim more rigorous derivations
y 0 y y
Strain is a dimensionless quantity. Positive for elongation and negative
for compression
SHEAR STRAIN
Shear strain is the tangent of the change in angle between two
originally perpendicular axes
ux
u y
1 tan 1
x 2
y
u x
2 tan 2 /2 12
y 1 uy
P x
Shear strain (change of angle)
u y u x u y u x
xy 1 2 lim lim
x 0 x y 0 y x y
1 1 u y u x
xy xy
2 2 x y
Positive when the angle between two positive (or two negative)
faces is reduced and negative when the angle is increased.
Valid for small deformation
STRAIN MATRIX
Strain matrix and strain vector
xx
xx xy xz yy
zz
[e] yx yy yz { }
zx zy zz yz
zx
xy
Normal component: nn n [e ] n
Reduction of cross-section
xx yy zz
Yield stress
Proportional
limit
Strain Necking
hardening
Terms Explanations
Proportional limit The greatest stress for which stress is still proportional to strain
Elastic limit The greatest stress without resulting in any permanent strain
Yield stress The stress required to produce 0.2% plastic strain
Strain hardening A region where more stress is required to deform the material
Ultimate stress The maximum stress the material can resist
Necking Cross section of the specimen reduces during deformation
Fracture Material failure
LINEAR ELASTICITY (HOOKES LAW)
When the material is in the Proportional Limit (or Elastic
Limit)
In General 3-D Relationship
{ } [C] { }
zz 0, xz 0, yz 0
xx 1 0 xx
E
{} yy 1 0 yy
(1 )(1 2 ) 0
0 2 xy
1
xy
G xy 0 0 1
2 (1 ) xy
yz zx 0
EQUILIBRIUM EQUATIONS
Equilibrium Relation (2D)
xx xy yy dy
x y 0
y
2
yx
y
dy
xy yy 0
2
y xy
x y x
dx
2
xx x
dx xx x
dx
Equilibrium Relation (3D) 2 x 2
xy x
dx
2
xx xy xz yx dy
x y z 0
y
2
yy dy
xy yy yz y
2
0
x y z
yz zz
xz
0
x y z
BOUNDARY-VALUE PROBLEM
When boundary conditions are given, how can we calculate the
displacement, stress, and strain of the structure?
Solve for displacement
Applied
loads
{} = [C] {}
Boundary
condition
Equilibrium equation
Constitutive equation (Stress-strain relation)
Strain definition
Load and boundary conditions
Compatibility conditions
FAILURE THEORIES
Materials fail because the stress exceed the strength
Need to specify the exact stress type to determine
failure
Design Criteria
Material failure
Ductile material: yield stress
Brittle material: ultimate stress
Materials dont fail by changing volume (inter-atomic distance)
Shear stress (distortion of shape) is related to material failure.
1
U 12 22 32 2 ( 1 2 2 3 1 3 )
2E
in terms of principal stresses
DECOMPOSITION OF ENERGY
Hydrostatic Stress (Volumetric stress)
Hydrostatic pressure does not contribute to failure
Thus, subtract the volumetric strain energy from total strain
energy.
Hydrostatic pressure: same for all directions
1 2 3 xx yy zz
h
3 3
Strain energy density caused by h:
1 3 (1 2 ) 2
Uh h2 h2 h2 2 ( h h h h h h ) h
2E 2 E
2
3 (1 2 ) 1 2 3
Uh
2 E 3
1 2
12 22 32 2( 1 2 2 3 1 3 )
6E
DECOMPOSITION OF ENERGY cont.
Distortion Energy Density
Ud U Uh
1
12 22 32 1 2 2 3 1 3
3E
1 2
VM
3E
Von Mises Stress
1 2 2 3 3 1
2 2 2
VM
2
3D stress status
( xx yy ) 2 ( yy zz ) 2 ( zz xx ) 2 6( xy2 yz2 zx2 )
VM
2
VM 12 22 32 1 2 2 3 1 3
2D (when 2 = 0)
VM 12 1 3 32
Y2 12 1 1 12 3 12 3 2
Y
1 0.577 Y
3
3 Y 12 1 3 32
1 3
A Safe region
1
B Material failure
MAX SHEAR STRESS THEORY
Tresca (1864)
Material fails when the max. shear stress exceeds the shear
stress in a tensile specimen at yield.
In tensile test, 1 = Y, 2 = 3 = 0:
Y
1 3
Y
Y max Y
2 2 2
Tresca theory is more conservative than the distortion energy
theory
Safe region
3
Failure in max. shear stress theory
Safe in distortion energy theory
Y
1 1 3
D 2
MAX PRINCIPAL STRESS THEORY
Rankine
Material fails when the principal stress reaches some limit on
normal stress such as tensile yield stress or ultimate tensile
stress.
This theory frequently used for brittle materials.
1 Y
Distortion energy theory
2
Y Y / 2
N
max max
Note:
Y
Y
VM max
!