A B C D E F G H I J K L M N

1 PUMP CALCULATION BASIC PUMP DATA

2 CLIENT Huntsman India Pvt Ltd PUMP ITEM NOs. Slurry pump Rev Date Description By Chk'd
3 LOCATION Panoli NO. OF PUMPS 2 A Issued for Approval RK AJT
4 UNIT MOTOR
5 UNIT NO. TURBINE
6 SERVICE Slurry Transfer
7 Prjct Name:
8 Prjct No.
9 BASIC PUMP DATA: Min Flow Normal Flow Rated Flow
10 LIQUID PHOSPHORIC ACID PUMP FLOW: 248 15,100 689 BPD @ STP
11 Pumping Temp, F NORMAL 68 MAXIMUM 104 PUMP FLOW: 7 18 20 Gpm @ PT
12 S.G. @ STP 1.200 PUMP FLOW, % OF RATED FLOW 36% 90% 100%
13 S.G. @ PT 1.200 LOOP SAFETY: A psi
14 VISCOSITY @ PT 150.0 cP LOOP SAFETY: B psi
15 VAP PRESS. @ PT 0.001 Psia LOOP SAFETY: C psi
16 BAROMETRIC PRESSURE 14.7 Psia LOOP SAFETY: D psi
17 SPECIFIC HEAT 1.00 btu/lb-F LOOP SAFETY: E psi
18 PSIG @ PSIG @ PSIG @ LOOP SAFETY: F psi
19 Destination / Source Equipment No. Min Flow Norm Flow Rated Flow SUCT. STRAINER S psi
20 R-20X Destination A 0.0 0.0 0.0 SUCT. SAFETY S psi
21 T-801 Destination B SUCT. STRAINER W psi
22 Destination C SUCT. SAFETY W psi
23 Destination D
24 Destination E
25 Destination F
26 T-811 SOURCE S 0.0 0.0 0.0
27 SOURCE W
28
29 CONTROL VALVE DP @ NORM. FLOW TO BE LARGER OF
30 Psi, OR % OF VARIABLE LOSSES
31 Baker Flow Regime boundardy multiplier 1.2 EXCLUDING CONTROL VALVE. AND CONTROL VALVE DP @ RATED FLOW =
32 Aziz Flow Regime boundary multiplier 1.2 Psi.
33 G&W X>=1 mulitplier 1.2 FITTING EQUIVALENT FEET CALCULATION OPTION: 1
34 Fair <12" boundary multiplier 1.2 (1 - Use complete turbulent friction factor, 2 - Use "rated flow" friction factor)
35 Fair >6" boundary mulitplier 1.2 Reducer angle overide, degree (blank for calculated)
36
37
38
39
40 % FLOW IN CALC. 0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%
41 % HEAD IN CALC. 130.0% 129.9% 129.0% 127.1% 124.6% 122.1% 119.2% 115.2% 110.8% 105.4% 100.0%
42 (column offset) 1 2 3 4 5 6 7 8 9 10
43 ACTUAL % FLOW
44 ACTUAL % HEAD
45 ACTUAL FLOW,GPM
46 ACTUAL HEAD, FT
47 PUMP EFFICIENCY (FRACTION) @ RATED FLOW (Leave blank for default value) ACTUAL MOTOR HP
48
49 Current Pump Curve Data IN ORDER TO USE AS A NEW PUMP, THIS CELL MUST BE BLANK
50 <== Impeller size for entered curve, in. Impeller size used in this calc, in.
51 GPM
52 FT
53 PARAMETERS FOR ESTIMATING REQUIRED NPSH: DEFAULT USER INPUT USED IN
54 1,800 IF TDH < 220 ft CALCULATION
55 PUMP SPEED, RPM 3,600 IF TDH >= 220 ft 1,800 1,800
56 DESIGN SUCTION SPECIFIC SPEED 12,000 12,000 12,000
57 1-SINGLE SUCTION, 2-DOUBLE SUCTION 1 1 1
58 The default number will be used if the corresponding user input field is blank.
59 The NPSH required is estimated using the following equation:
60 NPSHR = ( N * Q ^0.5 / Nss) ^ 1.33333 Where N - PUMP SPEED IN RPM
61 Q - (PUMP FLOW IN GPM) / (1 OR 2 FOR SINGLE OR DOUBLE SUCTION)
62 Nss - PUMP SUCTION SPECIFIC SPEED
63
64 DEFAULT % FLOW 0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%
65 DEFAULT % HEAD 125.00% 124.90% 124.20% 122.60% 120.50% 118.40% 116.00% 112.70% 109.00% 104.50% 100.00%
66 SET 1 % HEAD 130.00% 129.88% 129.04% 127.12% 124.60% 122.08% 119.20% 115.24% 110.80% 105.40% 100.00%
67 SET 1 HEAD (FT) 378 378 375 370 362 355 346 335 322 306 291
68
69 Pump Curve
400
70
71 350
72
73 300
74 250
75
Head

76 200
77 150
78
79 100
80 50
81
82 0
83 0 5 10 15 20 25
84
85 GPM
86
 O P Q R S T U V W X Y Z
1 PUMP CALCULATION SHEET
2 CLIENT Huntsman India Pvt Ltd PUMP ITEM NOs. Slurry pump Rev Date Description By Appv
3 LOCATION Panoli NO. OF PUMPS 2 A Issued for Approval RK AJT
4 UNIT MOTOR
5 UNIT NO. TURBINE
6 SERVICE Slurry Transfer
7 Prjct Name:
8 Prjct No.
9 OPERATING CONDITIONS, EACH PUMP NUMBER OF PUMPS REQ'D = 2
10 LIQUID PHOSPHORIC ACID U.S. GPM @ PT, MIN 7 NOR. 18 RATED 20
11 PT, Deg F NORM. 68 MAX. 104 DISCH PRESS @ RATED FLOW, PSIG 144
12 SP.GR. @ PT 1.20 SUCTION PRESS., PSIG MAX 16 RATED -7
13 VAP PRESS @ PT, PSIA 0.001 DIFF. PRESS @ RATED FLOW, PSI 151 Impeller Size in this calc
14 VISCOSITY @ PT, cP 150.00 DIFF. HEAD @ RATED FLOW, FT 291 inches
15 CORR/EROS NPSH AVAIL. @ RATED FLOW, FT 15
16 HYD. HP 1.8 Brake HP 7.7 EST'D MTR HP 10.0
17 EST EFF. 23.0% ACT EFF. ACT. MOTOR HP
18
19 LOOP A B C
20 MIN NORM RATED MIN NORM RATED MIN NORM RATED
21 DISCHARGE - DESTINATION FLOW FLOW FLOW FLOW FLOW FLOW FLOW FLOW FLOW
22 LINE LOSS PSI 27.8 83.4 92.7
23 METER LOSS PSI
24 EXCHANGER LOSS PSI
25 MISC 1 PSI
26 MISC 2 PSI
27
28 SUB-TOTAL VAR. LOSSES PSI 27.8 83.4 92.7
29 CONTROL VALVE PSI 108.1 18.1 0.0
30 STATIC HEAD PSI 51.1 51.1 51.1
31 DESTINATION PRESS PSIG 0.0 0.0 0.0
32 SAFETY PSI
33 TOTAL DISCHARGE PSIG 187.0 152.6 143.8
34
35 LOOP D E F
36 LINE LOSS PSI
37 METER LOSS PSI
38 EXCHANGER LOSS PSI
39 MISC 1 LOSS PSI
40 MISC 2 LOSS PSI
41
42 SUB-TOTAL VAR. LOSSES PSI
43 CONTROL VALVE PSI
44 STATIC HEAD PSI
45 DESTINATION PRESS PSIG
46 SAFETY PSI
47 TOTAL DISCHARGE PSIG
48 TDH CALCULATED USING SUCTION LOOP: S
49 SUCTION S - SOURCE S NPSH AVAILABLE S
50 SOURCE PRESSURE PSIG 0.0 0.0 0.0 SUCTION PRESSURE PSIG -1.9 -6.0 -6.7
51 STATIC HEAD OR LIFT PSI 2.1 2.1 2.1 BAROMETRIC PRESS. PSIA 14.7 14.7 14.7
52 LINE LOSS PSI 2.0 6.1 6.7 SUCTION PRESSURE PSIA 12.8 8.7 8.0
53 SUCTION STRAINER PSI VAPOR PRESSURE PSIA 0.0 0.0 0.0
54 MISCELLANEOUS PSI 2.0 2.0 2.0 NPSHA PSI 12.8 8.7 8.0
55 SAFETY PSI NPSHA FT 24.6 16.8 15.5
56 TOTAL SUCTION PSIG -1.9 -6.0 -6.7 NPSH REQ'D (EST'D) FT 0.3 0.5 0.6
57 SUCTION W - SOURCE W NPSH AVAILABLE W
58 SOURCE PRESSURE PSIG SUCTION PRESSURE PSIG
59 STATIC HEAD OR LIFT PSI BAROMETRIC PRESSUREPSIA
60 LINE LOSS PSI SUCTION PRESSURE PSIA
61 SUCTION STRAINER PSI VAPOR PRESSURE PSIA
62 MISCELLANEOUS PSI NPSHA PSI
63 SAFETY PSI NPSHA FT
64 TOTAL SUCTION PSIG NPSH REQ'D (EST'D) FT
65 MAXIMUM PUMP PRESSURES New Alt w/Norm Alt w/Max For reference only
66 Design Suction Pr Suction Pr MIN. FLANGE RATINGS (CS): FLANGE FLG LIMIT
67 FLOW RATE GPM 20 44 44 F Psig CLASS Psig
68 SOURCE PRESSURE PSIG 0.0 0.0 0.0 SUCT. 104 16 150# 284
69 DP OF SUCT VESSEL INTERNALS PSI 0.0 0.0 0.0 DISCH. 104 397 300# 738
70 SUCT VESSEL HLL FROM PUMP FT 20.0 20.0 20.0
71 STATIC HEAD @ HIGH LIQUID LEVEL PSI 16.1 16.1 16.1
72 Sp.Gr. FOR SUCT. STATIC HD CALC. 1.9 1.9 1.9
73 BOOSTER PUMP SHUT-OFF DP PSI 0.0 0.0 0.0
74 PUMP SUCTION PRESSURE PSIG 16.1 16.1 16.1
75 PUMP HEAD FT 378 378
76 API 610 shut-off head tolerance ** 1.25 1.25 1.25
77 PUMP DP x API 610 shutoff head tolerance PSI 381 381
78 PUMP DISCHARGE PRESSURE PSIG 397 397 16
79 **(If test curve: 1.00 ; If proposal or catalog curves: 1.10 for 0' to 500', 1.08 for 501' to 1000', 1.05 for > 1000')
80 Notes:
81 1. Used 130% head rise in the calculation.
82
83
84
85
86