RENR8100-03

June 2011

LEFT TURBOCHARGER
RIGHT TURBOCHARGER COMPRESSOR INLET
COMPRESSOR INLET PRESSURE SENSOR
PRESSURE SENSOR

(Dimensions: 48 inches x 35 inches)

RENR8100-03
TURBOCHARGER 3500B Generator Sets with EMCP II+
COMPRESSOR OUTLET Electrical System
PRESSURE SENSOR
CPA1-UP GAR1-UP
BMB1-UP GZS1-UP
CNB1-UP PPS1-UP
CMC1-UP GZT1-UP
BLF1-UP BGX1-UP
PTF1-UP GZY1-UP

36 Page,
BPJ1-UP
PTJ1-UP
BRK1-UP
LEK1-UP
PTM1-UP
ATMOSPHERIC FDN1-UP
PRESSURE PTN1-UP
SENSOR

UNFILTERED
OIL PRESSURE
SENSOR
2011 Caterpillar, All Rights Reserved Printed in U.S.A.
ELECTRONIC
CONTROL
ENGINE MODULE (ECM)
SPEED
TIMING
Harness And Wire Electrical Schematic Symbols
SENSOR
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

REAR VIEW FRONT VIEW Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
LEFT
Harness and Wire Symbols
TURBOCHARGER Wire, Cable, or Harness Harness Identification Letter(s):

COMPRESSOR RIGHT TURBOCHARGER Assembly Identification: Includes

Harness Identification Letters and
Harness Connector Serialization
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the

FILTERED FUEL INLET PRESSURE COMPRESSOR INLET RIGHT AIR RIGHT EXHAUST CRANKCASE
Codes (see sample).

AG-C4 L-C12
number indicates which connector in the
harness (C1, C2, C3, ...).
UNFILTERED LEFT EXHAUST LEFT AIR SHUTOFF SENSOR PRESSURE SENSOR 111-7898 3E-5179
L-C12
PRESSURE SWITCH SHUTOFF SOLENOID TEMPERATURE SENSOR PRESSURE SENSOR 3E-5179

FUEL TEMPERATURE SENSOR SOLENOID

Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
PRESSURE FILTERED OIL Plug Receptacle

SWITCH PRESSURE SWITCH Deutsch connector: Typical representation

Pin or Socket Number
5A
1 Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

SYMBOLS
AIR START
RELAY MODULE TERMINAL POINT PRESSURE SWITCH
SOLENOID P

UTST CONNECTOR CONTACT TEMPERATURE SWITCH

ENGINE GENERATOR TERMINAL POINT TEMPERATURE SWITCH

CONTROL PANEL TERMINAL POINT MANUALLY OPERATED CONTROL

VOLTAGE REGULATOR TERMINAL POINT OPERATED BY TURNING

STANDARD WIRING SPEED SWITCH CONTACT

OPTIONAL WIRING
CUSTOMER WIRING SPEED SWITCH CONTACT
N
ALTERNATIVE WIRING
BREAKDOWN DIODE BIDIRECTIONAL
SHIELDED WIRE
BREAKDOWN DIODE BIDIRECTIONAL
ENGINE MOUNTED COMPONENT
DIODE
TIME CLOSED CONTACT
DIODE
TIMED OPENED CONTACT
FUSE
ENGINE SPEED/ TIMED CLOSED TIMED OPENED CONTACT
FUSE
TIMING SENSOR RELAY CONTACT (NORMALLY OPEN)
COOLANT RELAY CONTACT (NORMALLY OPEN)
EMERGENCY SWITCH
ALTERNATOR RELAY COIL
TEMPERATURE RELAY CONTACT (NORMALLY CLOSED)
RELAY COIL
SENSOR RELAY CONTACT (NORMALLY CLOSED)

STARTING PUMP PRE LUBE PUMP GENERATOR FRAME (CHASSIS) GROUND

CIRCUIT BREAKER

AFTER COOLER ETHER POWER MOTORS EARTH GROUND

CIRCUIT BREAKER
JUNCTION BOX
TEMPERATURE START AID DISTRIBUTION PRESSURE SWITCH

SENSOR BOX

LEFT SIDE VIEW RIGHT SIDE VIEW

 PRELUBE CONTROL
200-BK-10 (148-8026)
ETHER SOLENOIDS
MOTOR PRELUBE PRELUBE PPR-S PPR-M 9X-7137
MOTOR AS. PRESSURE 1 2 7 4 #1 #2
3T-7583 SWITCH
+ 3N-1400
RESISTORS ENGINE
NOTE A DIODE AS. DIODE AS.
ENGINE FAULT 3 4 B A 9X-9584 OIL
15-GY 1W-9070 1W-9070

RES1

RES2
RELAY (OPTIONAL) 1 2 TEMP.
TIM-A2-GY KILOWATT RELAY AUXILIARY RELAY ALT

BK

BK
BU

BU
35A SENSOR
1H-GY 158-6181 158-6181 158-6181 109-RD-6 + R 102-0050
L14 F718-BU-18
1A-GY (EMCP II+
998-BR-18

1
2

2
11 14 11 14 11 14 USE)

AIR SHUT-OFF

AIR SHUT-OFF
200-BK-10

SOLENOID RH

SOLENOID LH
KWLR7-GY PANEL LIGHTS ENGINE
177-0071

RD-16
RD-16

RD-16
RD-16
(Dimensions: 48 inches x 35 inches)

GSC + 6V-5049 COOLANT LH

12 12 12

8C-6099

8C-6099
C465-OR-10 9X3271 LEVEL MAGC
HARNESS RELAY MODULE A2 A2 A2 LIGHT AS.
A1 A1 A1 (SMARTLINK SENSOR PU
CONNECTOR TERMINAL STRIP 7G-9730 200-BK-6 200-BK-6

382-PK

382-PK
200-BK

200-BK
3E-6286 GENERATOR SET CONTROL PLUS(GSC+) 159-3601 USE) 165-6634 189-5746
104-RD-10 200-BK
L25 70-RD 1
MAG PU IN KWLR2-GY

2
1

2
1
2

ANALOG RET
71-BK MAG PU GND AIR STARTER

+V ANALOG
3 +B 1A-GY 304-WH-18 1 SOLENOID
GSC-4-GY 4 200-BK-18 2 5N-8980 F705-PK

SIGNAL
852-TN-14

852-TN-14
200-BK-14

200-BK-14
IA IN

ALARM
+
RENR8100-03

TIMER GSC-5-GY 5 - RIGHT LEFT ENGINE FUEL FUEL ENGINE

IB IN

GND

WH-18
BK-18
187-3511 6 LIGHT AS. TURBO

VS
GSC-6-GY HARNESS AS. ENGINE AFTER TURBO TURBO OIL FILTER CRANK FILTER OIL
IC IN

2LA-GN/YL
7G-9730 304-WH-10 INLET INLET

PL2+-WH
15 16 7 RM01 119-8959 COOLANT COOLER ATMOS OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE
COOLANT TEMP SENSOR IN + BATTERY SWITCH 36-GY 314-PU-10 PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR SENSOR SENSOR
8 RM02 RM29 TEMP TEMP PRESSURE

OR-18
BK-18
WH-18

RD-18
BK-18
GN-18
OIL PRESS SENSOR IN + BATTERY UNFUSED SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD

382-PK-14
200-BK-14
B SV+-GY 9
+ V SENSOR OUT CRANK TERMINATE RELAY IN
RM03 RM30 POWER DISTRIBUTION BOX 102-2240 102-2240 161-9926 161-9926 161-9926 161-9929 161-9931 161-9931 161-9926 161-9931 161-9931

2
10 RM04 RM31

1
GSC-10-GY (147-3347/147-3346)

926-RD
A1 A2 L23 VA GEN IN FUEL CONTROL RELAY IN
GSC-11-GY 11 RM05 RM32
VB GEN IN AIR SHUTOFF/IGNITION SHUTOFF IN

TIM-16-GY

A
B
C

A
B
C
2J-GN/YL
GSC-12-GY 12 RM06 RM33

838-RD-18
838-BK-18
838-SHLD-18

DIGITAL RET
ECS-6-GY VC GEN IN STARTER MOTOR RELAY IN + - STARTER

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
L31 67-GY 13 RM07 RM34 EMCPCB

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
COOLANT LOSS SENSOR IN GENSET FAULT RELAY IN MAG SWITCH
64-GY 14 RM08 RM35 L18 L18 101-TN-14 2 1 SMMS1

PL+-WH
OIL TEMP SENSOR IN RUN RELAY 2 IN

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
15 RM09 RM36 101-TN-14 25A

A235-BK-18
G429-GN-18
1 2

844-TN-18
845-TN-18
846-TN-18
RUN RELAY 1 IN L13

A
C
B

709-OR-18
SWITCH AS. MAG
GSC-16-GY 16 RM10 RM37 RELAY
1 AC GND PROGRAMABLE SPARE RELAY 1 IN 8D-2676
2 10 17 RM11 RM38 ALTCB CIRCUIT BREAKER
ECS-2-GY VA BUSS IN PROGRAMABLE SPARE RELAY 2 IN 17-GY

ECS-7-GY
18 RM12 RM39 3 2 3 4
2 1 1 2

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

YL-18

GN-18
YL-18
OR-18
GN-18

OR-18

GN-18
YL-18
OR-18
3 9 + BATTERY FUSED OUT 39-GY
KWLR7-GY 19 RM13 109-RD-6 109-RD-6

382-PK-14
200-BK-14
ECS-3-GY ECS CAT DATA LINK + ELECTRONIC GOVERNOR CONTROL IN 33-GY GPHI 60A 40A
L24 L28
4 3N-5979 8 L27 KWLR7-GY 20 RM14 103-6197

926-RD
CAT DATA LINK - ELECTRONIC GOVERNOR CONTROL N/O OUT 34-GY
ECS-4-GY KWLR7-GY 21 RM15 L12 L5 L20
CAT DATA LINK + FUEL CONTROL N/O RELAY OUT 7-GY ECMCB
GPHI-1 2-GN/YL

B
A
C

C
B
A
KWLR7-GY 22 RM16

B
A
C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A
ECS-5-GY CAT DATA LINK - CRANK TERMINATE RELAY N/O OUT 38A-GY 1 2 STARTER
TO 5 7 SW1-GY 23 RM17 L16 150-RD-14 MAG SWITCH
6 SPARE FAULT SW1 IN CRANK TERMINATE RELAY N/C OUT 2C-GN/YL GPHI-2 150-RD-14 15A
SW2-GY 24 RM18 SMMS2
ATB+ SPARE FAULT SW2 IN STARTER MOTOR RELAY N/O OUT

993-BR
995-BU
993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

997-OR

997-OR

997-OR
997-OR

997-OR
994-GY
993-BR

993-BR

993-BR

993-BR

993-BR

993-BR
993-BR
997-OR

997-OR
997-OR

E796-GN
F714-OR

F713-PK

A746-PK
A747-GY
A751-YL

F737-YL

E795-YL

F725-WH
SW3-GY 25 RM19 GPHI-3 1 2
L26 SPARE FAULT SW3 IN AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT PRELUBECB
J1 26 RM20

L9
AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT GPHI-4 1 2
CONNECTOR 27 RM21 104-RD-10 L12
STARTER MOTOR RELAY N/C OUT 3-GY 30A
3E-3388 28 RM22 3 4
GENSET FAULT RELAY N/O OUT 13-GY
SW4-GY 29 RM23 2L-GN/YL L5
SPARE FAULT SW4 IN RUN RELAY 1 N/C OUT
RDM-GY 30 RM24 F701-BR
RDM DATA OUT RUN RELAY 2 N/O OUT 11-GY
SV- -GY 31 RM25 (+) (-)
SENSOR GND PROGRAMABLE SPARE RELAY 2 N/O OUT
GSC-10-GY
GSC-11-GY
GSC-12-GY
GSC-16-GY

ECS-5-GY 32 RM26
GSC-4-GY
GSC-5-GY
GSC-6-GY

L24 STOP SW IN PROGRAMABLE SPARE RELAY 1 N/C OUT ATTACHMENTS

ECS-4-GY 33 RM27 304-WH-10 L20
START/RUN SW IN FLYBACK GROUND 2H-GN/YL RD-6
KWLR7-GY 34 RM28 NOTES BLOCK L14
KW RELAY OUT - BATTERY 102-GN/YL L8 L8 993-BR
ALM-GY 35 L17
ALARM DATA OUT L23 ATB+ AC VOLTAGE J1 PIN G S 102-GN/YL-14 997-OR
GSC36-GY 36
SPARE DATA OUT L24 ENGINE CONTROL SWITCH 102-GN/YL-14
L23 37
L25 MAGNETIC PICK-UP MTR BAT RD-00
ES3-GY 38
EMERGENCY STOP SW IN L26 SPARE SWITCH INPUTS L17
ECS-2-GY 39 RD-00 L16
OFF/RESET SW IN -B 30-GN/YL DISCONNECT 995-BU
ECS-3-GY 40 L27 CAT DATA LINK
AUTO SW IN MOTOR SWITCH
L28 VOLTAGE SENSOR OUTPUT/SENSOR GROUND 1/2 MOTOR GP. POS NEG POS NEG A751-YL
TB-2 8N-3896 (3512/6) 7N-0718 F714-PK
36 Page,

L29 VOLTAGE SENSOR OUTPUT/SENSOR GROUND

229-BK-14
229-BK-14
7C-0527 (3508) L7 L7 F713-OR
L30 CAT DATA LINK

BK-6
TB2-SW1 SW1-GY A747-GY
SPEED SENSOR CHASSIS L31 SENSOR SIGNAL BK-00 BK-00
TB2-SW2 SW2-GY L26 A746-PK
9X-9591 F12 STUD BK-00
TB2-SW3 SW3-GY L32 CUSTOMER ALARM CONNECTION

F705-PK
994-GY
TB2-SW4 SW4-GY PWM-B+ GOV-15-GY
2.0A
GOV-15-GY CUSTOMER SUPPLIED F737-YL

RD-00
BK-00
TB2-SPA GSC36-GY GSC36-GY PWM-B- 30B-GN/YL 314-PU-10
G S E795-YL
31-RD TB2-PDA+ PDA+-RD PWM-S 37-GY L6 L6
F725-WH
L30 32-BK TB2-PDA- PDA- -BK L27 PWM-D 38-GY BK-6
MTR BAT E796-GN
46-RD TB2-SDA+ SDA+-RD PWM-1 RD-00
47-BK TB2-SDA- SDA- -BK PWM-2 ENGINE
TB2-RDM RDM-GY RDM-GY PWM-3 1/2 MOTOR GP. TIMING SPEED/ TURBO TURBO
18-GY F16 MOTOR TIMING CYL CYL CYL CYL CYL CYL CYL CYL
SP1-GY 8N-3896 (3512/6) CALIBRATION EXHAUST EXHAUST
18A-WH TB2-ALM ALM-GY ALM-GY F16-2-GY F16-1-GY SENSOR HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
SP2-GY 7C-0527 (3508) CONNECTOR TEMP LH TEMP RH
L29 SV+-GY TB2-SV+ SV+-GY L28 3A 189-5746 129-6628 SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15
SP3-GY 163-7882 163-7882
SV- -GY TB2-SV- SV- -GY ALARM MODULE
(OPTIONAL) BK-00
3 1 2 130-3349 TS-1 L18

DIGITAL RET

DIGITAL RET

DIGITAL RET
+V SPD/TIM

+V DIGITAL
+V DIGTAL
SP F701-BR

SIGNAL

SIGNAL

SIGNAL

YL
YL

YL
YL

YL
YL

YL
YL
YL
YL

YL
YL

YL
YL
YL
YL
1 B+ B- 7 30C-GN/YL

R19-GY
127-9069 11-GY TS1-11
18A-WH 2 DATA S1 8 20-GY 13-GY TS1-13

1
1

1
2

2
2

1
1

2
2
WH-18
BK-18

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18
L32 17-GY TS1-17
S3 10 19-GY
3-GY TS1-03
6
7-GY TS1-07
S4 11 21-GY

A701-GY
F726-YL

A711-PU
F730-GY
GENERATOR

A713-GN
G769-PU

A715-GY
G769-PU
A703-BR
F726-YL

A705-YL
F728-BR
GENERATOR

A709-OR
F730-GY
A707-PU
F728-BR
12 27-GY TS1-27
TEST RECEPTACLE AS. CONNECTOR

C
B

B
C
B
A

A
28-GY TS1-28

2
1
13 9x-1339 8T9834
L32 SILENCE 29-GY TS1-29
6-GY 6-GY TS1-06 852B-GY 23 RIGHT AIR SHUTOFF 23 852-TN-14 L13 L13

996-GN
999-WH
998-BR

998-BR

998-BR
A700-OR
F703-GY

A700-OR

F704-OR
F724-PU
F723-PK
14
L32 HORN TS1-06 852D-GY 28 LEFT AIR SHUTOFF 28 852-TN-14 A701-GY
44-GY TS1-44 382B-GY 31 ETHER SOLENOIDS 31 382-PK-14 L9 L9 F726-YL
45-GY TS1-45 926B-GY 32 ETHER SOLENOIDS 32 926-RD A703-BR
4-GY 4-GY TS1-04 F701B-GY 24 STARTER MOTOR MAGC SW. 24 F701-BR A705-YL
30E-GN/YL TS1-SV+ 709B-RD 06 ENGINE OIL TEMP. SENSOR (VS) 06 709-OR-18 F728-BR
E-STOP ENGINE OIL TEMP. SENSOR (SIG) L12 L12 A707-PU
64-GY TS1-64 G429B-WH 07 07 G429-GN-18
111-1323
TS1-SV- A235B-BK 08 ENGINE OIL TEMP. SENSOR (GND) 08 A235-BK-18 F720-GN A709-OR
3 4 41-GY TS1-41 09 ETHER AUTO/MANUAL 09 F730-GY
ES3-GY 30A-GN/YL L31 L29 F720B-GY F720-GN 998-BR 998-BR
TS1-SV+ 844B-RD 10 COOLANT LEVEL SENSOR (A) 10 844-TN-18 A711-PU
SWITCH AS. CIRCUIT BREAKER L5 L5
TS1-SV- 845B-BK 11 COOLANT LEVEL SENSOR (B) 11 845-TN-18 F724-PU A713-GN
81-GY 212-0922 197-5868 L19
E-STOP 67-GY TS1-67 846B-WH 12 COOLANT LEVEL SENSOR (C) 12 846-TN-18 F723-PK G769-PU
111-1324 1A-GY TS1-01 101B-GY 04 POWER (+) 04 101-TN-14 L18 L1 A715-GY
1 2 2 1
1 2 CB3-GY 1B-GY TS1-01 101D-GY 05 POWER (+) 05 101-TN-14 A716-PU
16A 30-GN/YL TS1-30 102F-GN/YL 37 POWER (-)/LO 37 102-GN/YL L3 999-WH G770-WH
L3
2-GN/YL TS1-02 102B-GN/YL 39 POWER (-) 39 102-GN/YL-14 L17 L17 A714-PK
33A-GY 996-GN
E-STOP 3 4 TS1-02 102D-GN/YL 40 POWER (-) 40 102-GN/YL-14 998-BR A712-BR
L2
111-1324 TS1-SH 838B-CU 01 LG MAGC PU (SHLD) 01 838-SHLD-18 F731-OR
72-CU A700-OR
1A 2A L25 LH MAGC PU (2) L20 L20 A710-GY
71-BK TS1-71 838B-BK 02 02 838-RD-18 F703-GY
35-GY
70-RD TS1-70 838B-RD O3 LG MAGC PU (1) O3 838-BK-18 F704-OR A708-BR
AIR SHUT-OFF 31-RD TS1-31 893C-RD 13 PRIMARY CAT DATA LINK (+) 13 893-GN F729-GN
35A-GY 35B
L30 32-BK TS1-32 892C-BK 14 PRIMARY CAT DATA LINK (-) 14 892-BR L11 L11 A706-GY
START AID TS1-46 J982-GY 33 SECONDARY CAT DATA LINK (-) 33 J982-OR A704-GN
8D-2676 46-RD L14
47-BK TS1-47 J981-GY 34 SECONDARY CAT DATA LINK (+) 34 J981-WH F727-GN
18A-WH 2 1
33-GY TS1-33 998E-GY 15 DIGITAL SENSOR RETURN 15 998-BR 998-BR A702-PU
41-GY
1G-GY 27 CRANK SIGNAL 27 F701-BR F701-BR
86 85 86 85 34-GY TS1-34 F716B-GY 16 START/STOP/RUN 1 16 F716-WH-18 L10 L10

A708-BR
F729-GN

A710-GY
F731-OR
A706-GY
F729-GN
A702-PU
F727-GN

A704-GN
F727-GN

A712-BR
F731-OR

A714-PK
G770-WH

A716-PU
G770-WH
1H-GY 36-GY TS1-36 113B-GY 18 ECM PWR. SWITCHED (ON/OFF) 18 113-OR-18 L2
35-GY TS1-35 F715B-GY 19 ENGINE SHUTDOWN SIGNAL 19 F715-PU-18 F715-PU-18
87 87 37-GY TS1-37 F702B-RD 21 RATED SPEED 21 F702-GN-18 L21 L21
30 30 41-GY 38 TS1-38 F722B-BK 22 DROOP SPEED 22 F722-OR-18
87 87 44-GY 25 SHUTDOWN NOTIFY PWR. 25 E798-PK-18 L4 L4

1
2

1
2
1
2
RECEPT AS. (16)

1
2

1
2

1
2

1
2

1
2
26 SHUTDOWN NOTIFY RET. 26 E797-WH-18 9X-0352
42-GY 42-GY TS1-42 F710B-GY 29 ETHER PULL-IN 29 F710-BR-18 L15 L15
43-GY 43-GY TS1-43 F707B-GY 30 ETHER HOLD-IN 30 F707-WH-18

YL
YL

YL
YL
YL
YL
YL
YL
YL

YL

YL
YL

YL
YL

YL
YL
START AID START AID
EHC EPC 45-GY TS1-34 F717B-GY 17 DEVICENET V+ 17 M754-RD-16
160-3603 160-3603 20 DEVICENET V- 20 M753-BK-18
TS1-14 35 DEVICENET CAN_H 35 L22
14-GY M756-YL-19 INJECTOR GP (16)
18-GY 18-GY TS1-18 36 DEVICENET CAN_L 36 M755-GN-19
L32 19-GY TS1-19 38 DEVICENET DRAIN 38 M757-CU-19
20-GY TS1-20 CYL CYL CYL CYL CYL CYL CYL CYL
L25 L25 21-GY TS1-21 CONNECTORS HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD

L16

L21
L29 SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16
22-GY TS1-22 134-2540 RESISTOR RECEPTACLE
GENERATOR ENGINE
L30 23-GY TS1-23 169-8670 PLUG ASSEMBLY
155-2276 WEDGE ASSEMBLY
L31
SMARTLINK
A A M756-YL-19 F722-OR
L11 L11
B B M755-GN-19
C C M757-CU-19

L10

L11
TO THERMOCOUPLE
SMARTLINK ADAPTER L22 893-GN
AND HARNESS 155-2269 PLUG ASSEMBLY

L7
892-BR

L4
CONTROL PANEL 155-2261 WEDGE ASSEMBLY L1 L1
J982-OR
1 M754-RD-16 J981-WH
2 M753-BK-16

L19

L15
L14

L2

L8

L3

L6

995-BU
994-GY

A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
G769-PU

A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN
F701-BR

G770-WH
F702-GN

A751-YL
F703-GY
F704-OR
A747-GY
A746-PK
F713-OR

F714-PK
F737-YL

E798-PK
E797-WH
150-RD-14
150-RD-14
229-BK-14
229-BK-14

113-OR
998-BR

997-OR
993-BR

999-WH
996-GN
892-BR
893-GN
F718-BU

F715-PU
F719-BR
F716-WH

F717-YL
F724-PU
F723-PK
F710-BR
F707-WH

F705-PK
A700-OR

F722-OR

F720-GN

J982-OR
J981-WH
E795-YL
E796-GN
F725-WH
NOTES BLOCK
SERVICE
L1 CYLINDER INJECTORS D-KEY D-KEY
CONNECTOR

16
24
20
23
14
08
02
03
09
15
25
01
19
13
07
29
35
16
40
26
34
32
28
38
22
37
18
31
12
30
06
36
10
05
11
17
21

33
39
04

26
32
38
37
31
30
36
05
17
27
39
27
L2 DIGITAL SENSOR POWER 8C-6354 PLUG AS. PLUG AS.
L3 ENGINE SPEED TIMING COVER 8T-8736 101-0205 101-0205
L4 SHUTDOWN NOTIFY C-KEY

TURBO INLET RH PRESSURE SNSR

SHUTDOWN NOTIFY RET.

RATED SPEED (TERM S)
ATMOS PRES SNSR
TURBO OUTLET PRESSURE SNSR
TURBO INLET LH PRESSURE SNSR
OIL PRESSURE SNSR - FILTERED

FUEL PRESSURE SNSR - UNFILTERED

AFTERCOOLER TEMPERATURE SNSR

POUT 1 & 2 RETURN (UNUSED)

TURBO IN EXH LH TEMP SNSR
TURBO IN EXH RH TEMP SNSR
POUT 1 (UNUSED)

SHUTDOWN NOTIFY PWR.

COOLANT TEMP SNSR

CRANK SIGNAL

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN

SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
04
06
05
11
12
18
40
22
20
21
35
29
13
36
30
02
24
08
23
14
25
38
32
03
09
01
07
31
37
17
10
15
16
19
26
27
28
33
34
39
A 150-RD PLUG AS.
L5 COOLANT LEVEL SENSOR
101-0204
L6 SENSOR INPUTS B 229-BK

DIG SNSR RETURN

ENGINE SHUTDOWN SIGNAL 'D' SW6

ETHER AUTO/MANUAL SW8

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
ETHER PULL-IN
ETHER HOLD-IN
PRELUBE PRESSURE SWITCH
PRELUBE PUMP

CAT DATA LINK (-)

CAT DATA LINK (+)
DIG SNSR PWR (8V)

DROOP SPD SIG (TERM D) SW10

ENGINE SHUTDOWN SIGNAL 'C' SW2

START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4

ENG SPEED/TIMING SIG

+V SPEED/TIMING

SECONDARY CAT DATA LINK (-)

SPD PWM 1B- (UNUSED)

SECONDARY CAT DATA LINK (+)
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED

SW9 (UNUSED)

D-OUT 5 - LOW SIDE (UNUSED)

CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)

D-OUT 3 - HIGH SIDE (UNUSED)

D-OUT 2 - HIGH SIDE (UNUSED)

SPD PWM 1B+ (UNUSED)
ANA SNSR RETURN

SW7 (UNUSED)
ANA SNSR PWR (5V)
L7 SENSOR INPUTS C
L8 ANALOG SENSOR POWER D 893-GN
L9 ETHER SOLENOIDS E 892-BR
L10 ECM ON/OFF \ START/STOP F L11
L11 CAT DATALINK G
L12 OIL TEMPERATURE SENSOR H J982-GR
L13 AIR SHUTOFFS J J981-WH
L14 PRELUBE PRESSURE SWITCH
L15 ETHER PULL-IN / HOLD-IN
L16 ECM POWER
L17 BATTERY POWER (-)
L18 EMCP POWER (+)
L19 TIMING CALIBRATION
L20 LH MAG PICK UP
L21 DROOP/RATED SPEED
L22 SMARTLINK
ADEM II - J2 FOR 3512B/3516B ONLY FOR 3508B ONLY

ADEM II - J1

ENGINE

TO EMCPII+
VOLTAGE SENSING
GENERATOR TERMINAL STRIP MAIN STATOR
MAIN STATOR
T1 T1
T1 T1

T4 T4
N T4
T6 T6 T6
T5 T5
T5

T2 T3 T3
T2 T2
T2

T3
GREY UTILITY A
YELLOW
YELLOW
YELLOW

T3 L3 L3
BLACK
BLACK

BLACK

GREY UTILITY B
BLUE

1
BLUE
BLUE

BLACK

BROWN
BROWN

BLACK
RED

RED

RED

L1 L1
GREY UTILITY A WHITE GREY IC
L3 L3 53 53
GREY UTILITY B WHITE GREY IB TO EMCPII+
L1 L1
TRANSFORMER
DETAIL A

TRANSFORMER
- - - WHITE GREY IC 52 52
PM STATOR BLACK

DETAIL A
GREY IA

SHELF
SHELF

- - - 53 53 PM STATOR
WHITE GREY IB TO EMCPII+ 51 51
11 GREEN/YELLOW GREY ICOM
52 52 TX1 11 50 50
WHITE GREY IA TX2
51 51 WHITE
50 50
BLACK/WHITE

GREY ICOM
BLACK/WHITE

GRN/YEL
BLACK/WHITE

50 50 BLACK
VIOLET

BLACK/WHITE
BLACK/WHITE
ORANGE

ORANGE
VIOLET

VIOLET

ORANGE

12 13 BLACK 50 50

ORANGE

ORANGE
50 50 BLACK
BLACK 50 50
50 50 12 13
BLACK
50 50
GENERATOR TERMINAL STRIP
(170-5397)
(170-5397)
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP GREY GREY
5 5
GREY GREY GREY WHITE
5 5 6 6
GREY WHITE GREY ABC BLACK
6 6 26 11
GREY ABC BLACK GREY ABC
10A
BLACK GROUNDED ON
26 10A 11 13 GENSET
GREY ABC BLACK GROUNDED ON 30 10A
BLACK
30 13 GENSET GREY
GREY
10A
BLACK 28 12
28 12 GREY PM FUSING ORANGE
PM FUSING VIOLET 20
GREY
DK GREY 20 GENERATOR TERMINAL STRIP
20 20 GENERATOR TERMINAL STRIP
DK GREY TO LOAD SHARE MODULE 20 20 GREY BATTERY POST (+/-)
TO LOAD SHARE MODULE 20 20 GREY BATTERY POST (+/-) GREY ORANGE 1 1 GENERATOR TERMINAL STRIP
GREY VIOLET 1 1 GENERATOR TERMINAL STRIP 22 GREY
GREY
DK GREY 22 PRIMARY DATA LINK PRIMARY DATA LINK +
22 22 1 1
DK GREY 1 1 PRIMARY DATA LINK PRIMARY DATA LINK + TO LOAD SHARE MODULE 22 22 GREY 13 31 31
TO LOAD SHARE MODULE 22 22 GREY 13 31 31 GREY BLACK/WHITE PRIMARY DATA LINK -
VIOLET 1 1 PRIMARY DATA LINK - 1 1
PRIMARY DATA LINK 24 24 PRIMARY DATA LINK 32 32
24 24 14 32 32 DK GREY BLACK/WHITE 2 14
DK GREY 2 2 TO LOAD SHARE MODULE 2
TO LOAD SHARE MODULE 24 24 GREEN/YELLOW 33 33 DIGITAL SENSOR RETURN 24 24 GREEN/YELLOW DIGITAL SENSOR RETURN 33 33 DIGITAL SENSOR RETURN
2 2 DIGITAL SENSOR RETURN 2 2 15
24 15 24 24 33 33
DK GREY 24 33 33 ADEM START/RUN/STOP BLACK ADEM START/RUN/STOP
BLACK BATTERY (+) 2 2 ADEM START/RUN/STOP BATTERY (+) 2 2 ADEM START/RUN/STOP
H1 H1 4 34 34 H1 H1 4 16 34 34

{
DK GREY 16 BLACK TO
BLACK 2 2 TO 2 2
TO EMCPII+ H2 H2 ADEM SHUTDOWN 34 34 H2 H2 EMCPII+ ADEM SHUTDOWN 34 34
DK GREY BLACK TO GENERATOR 2 2 EMCPII+ 19 BLACK TO GENERATOR 2 2 19
VOLTAGE SENSING BATTERY (+) BATTERY (+)
DK GREY
H3 H3
BLACK 5 2 2 ADEM ECS ON/OFF
35 35
ADEM SHUTDOWN H3 H3
BLACK 5 2 ADEM ECS ON/OFF
35 35
ADEM SHUTDOWN
H4 H4 GREY SMR RELAY (N/C) 18 35 35 2
3 3 ADEM ECM ON/OFF H4 H4 GREY SMR RELAY (N/C) 18 35 35
BATTERY (-) GREY SMR RELAY (N/O) 3 3 ADEM ECM ON/OFF
T0 T0 ADEM RATED SPEED 36 36
ORANGE 39 4 4 21 ADEM RATED SPEED T0 T0
39 BATTERY (-)
4
GREY SMR RELAY (N/O)
21
ADEM RATED SPEED 36 36
ADEM RATED SPEED
T0 T0 GREY SMMS 37 37 4
BLACK/WHITE 5 5 ADEM DROOP T0 T0 GREY SMMS 37 37
WIRE0158 T1 T1 GREY AIR SHUTOFF RELAY (N/O) 22 37 37 TO 5 5 ADEM DROOP
BATTERY (-) ADEM DROOP T1 22
40 6 6 EMCPII+ WIRE0158 T1 BATTERY (-) GREY AIR SHUTOFF RELAY (N/O) 37 37 ADEM DROOP TO
T1 T1
BLACK/WHITE 6 6 9
ADEM ETHER AUTO/MAN 38 38
PPRM T1 T1 40 6 6
ADEM ETHER AUTO/MAN 38 38 EMCPII+
T3 T3 GREY FUEL SHUTOFF RELAY (N/O) 39 39 6 6 9 PPRM
TO STATER SOLENOID 7 7 ADEM ETHER PULL-IN PPRS T3
T3 T3 24 29 40 40
T3
TO STATER SOLENOID 7 7
GREY FUEL SHUTOFF RELAY (N/O) ADEM ETHER PULL-IN 39 39
PPRS
T2 T2
BLACK/WHITE 8 8 ADEM ETHER HOLD-IN ADEM ETHER AUTO/MAN T3 T3 24 29 40 40
30 41 41 8 8 ADEM ETHER AUTO/MAN
AIR SHUTOFF (OPTION) 9 9 ADEM ETHER PULL-IN T2 ADEM ETHER HOLD-IN
T2 T2 28 10 10
GREY TO SAS ON PANEL ETHER SOLENOID A 42 42
ADEM ETHER HOLD-IN
T2
AIR SHUTOFF (OPTION) 9 9
30 41 41
ADEM ETHER PULL-IN
P6 GREY RUN RELAY (N/O)
31
43 43 T2 T2 28 10
GREY TO SAS ON PANEL ETHER SOLENOID A 42 42
ADEM ETHER HOLD-IN
3 2 1 11 11 ETHER SOLENOID A 10 31
23 32
ETHER SOLENOID B
44 44 3 2 1
P6 GREY RUN RELAY (N/O) 43 43
PURPLE 12 12 ETHER SOLENOID B 11 11 ETHER SOLENOID B ETHER SOLENOID A
6 5 4 BGR1 TO CB SHUNT TRIP 44 44
BGR1 GREY
GREY GENSET FAULT RELAY (N/O) SEC. DATA LINK + 45 45 23 32
13 13 33 SEC. DATA LINK + 6 5 4 PURPLE 12 12 ETHER SOLENOID B
BGR1 BGR1 GREY REMOTE INITIATE INPUT 46 46 BGR1 BGR1 GREY GENSET FAULT RELAY (N/O) SEC. DATA LINK + 45 45
BGR1 BGR1
ORANGE TO GENERATOR 17 14 14 START/RUN SW IN SEC. DATA LINK - SEC. DATA LINK - GREY 13 13 33 SEC. DATA LINK +
GREY 34 47 47 BGR1 BGR1 TO GENERATOR GREY REMOTE INITIATE INPUT 46 46
BGR1 BGR1 15 15
BGR1 BGR1
ORANGE 17 14 14
START/RUN SW IN 34
SEC. DATA LINK - SEC. DATA LINK -
47 47
P12 F1 F1
28
BLACK
F1
20 16 16
GREY FUSED POWER OUT 40-PIN BGR1 BGR1
GREY
15 15
3 2 1 F3 F3 17 17 (170-5394)
BLACK 18 18
GREY SERIAL DATA LINK P12 F1 F1
28
BLACK
F1 20 16 16
GREY FUSED POWER OUT
40-PIN
6 5 4 F2 F2
F2 F2 25 GREY SPARE INPUT 1 3 2 1 F3 F3 17 17 (170-5394)
9 8 7 F4 F4 19 19 GREY SERIAL DATA LINK
GREY SPARE INPUT 2 6 5 4 F2 BLACK 18
GND GND GROUNDED ON 20 20 F2
F2 F2 25 18
GREY SPARE INPUT 1
12 11 10
73 73
GENSET 26 GREY SPARE INPUT 3
9 8 7 F4 F4 19 19 TX1
EXCITER 21 21 GREY REMOTE HORN SILENCE INPUT GREY SPARE INPUT 2
GND GROUNDED ON 20 600V
74 74 22 22 12 11 10 GND 20
STATOR
27 GREY REMOTE HORN OUTPUT 73 73
GENSET 26 21
GREY SPARE INPUT 3
RED
75 75 23 23 EXCITER 21 GREY REMOTE HORN SILENCE INPUT VOLTAGE
76 76 74 74 STATOR 22 22 REGULATOR 480V
24 24
35 75 27 GREY REMOTE HORN OUTPUT TERMINAL ORANGE BROWN T1
2

77 77 25 25 75 23 23
3 2 1 P9 76
78 78 26 26 76 24 24 22 380V
6 5 4 GENERATOR TERMINAL STRIP GREY AUX RELAY (N/O)
79 79 36 27 27
GREY AUX RELAY (N/C) 3 2 1 P9
77 77 35 25 25 GREEN
9 8 7 RTB PRIMARY PHASE A
80 80 R1 R1 28 28 78 78 26 26 BLACK/WHITE 240V
J4 81 81
RTB PRIMARY PHASE A
29 29
GREY AUX RELAY COM 6 5 4 GENERATOR TERMINAL STRIP GREY AUX RELAY (N/O)
W1 W1 38 79 79 36 27 27 WHITE
T1

T3
T2

RTB PRIMARY PHASE A GREEN/YELLOW BATTERY POST RTB PRIMARY PHASE A GREY AUX RELAY (N/C)
30 30 9 8 7 R1 R1 VOLTAGE
2400V, 60 Hz

80
2400V, 60 Hz

C1 C1
2400V, 60 Hz

80
3300V, 60Hz

28
3300V, 60Hz

DIGITAL VOLTAGE REGULATOR 28 BLACK

3300V, 60Hz

RTB PRIMARY PHASE B GREEN/YELLOW

4160V, 60Hz/
4160V, 60Hz/
4160V, 60Hz/

(170-5400) RTB PRIMARY PHASE A REGULATOR

3300V, 50Hz
3300V, 50Hz
3300V, 50Hz

R2 R2 BATTERY (-) 30 30 J4 W1 W1 GREY AUX RELAY COM

37
YELLOW

YELLOW
YELLOW

81 81 29 TERMINAL
RTB PRIMARY PHASE B ENGINE OIL TEMP 38 29
BLACK

BLACK
BLACK

RTB PRIMARY PHASE A

BLUE

BLUE
BLUE

W2 W2 64 64 C1 C1 GREEN/YELLOW BATTERY POST

30
RED
RED

RED

F WHITE RTB PRIMARY PHASE B ENGINE JW TEMP DIGITAL VOLTAGE REGULATOR 30 24

C2 C2 ENG OIL TEMP "C" 65 65 RTB PRIMARY PHASE B GREEN/YELLOW T2
TC1+ TC1+ (170-5400) R2 R2
G RED
R3 R3
RTB PRIMARY PHASE C 7 66 66
ENGINE OIL PRESS
RTB PRIMARY PHASE B 37 BATTERY (-) 30 30
ENGINE OIL TEMP BLACK
C TC1- TC1- WHITE RTB PRIMARY PHASE C ENGINE JW LEVEL W2 W2 64
W3 67 67 RTB PRIMARY PHASE B 64
TC2+ TC2+ W3 ENG JW LEVEL "C" F WHITE ENGINE JW TEMP 240V
A RED RTB PRIMARY PHASE C 12 BLACK GSC MPU C2 C2 65 65
TC2- TC2- C3 C3 70 70 G TC1+ TC1+ RED RTB PRIMARY PHASE C
7 ENG OIL TEMP "C"
ENGINE OIL PRESS BLACK/WHITE WHITE
BLACK/WHITE
BLACK/WHITE
BLACK/WHITE

B WHITE RTB SECONDARY PHASE A TO RED GSC MPU R3 R3 66 VOLTAGE

TC3+ TC3+ RED R4 R4 GENERATOR 71 71 C TC1- TC1- WHITE RTB PRIMARY PHASE C 66
ENGINE JW LEVEL REGULATOR 380V
D RTB SECONDARY PHASE A TO GSC MPU (BK) SHIELD GSC MPU W3 W3
ORANGE

VIOLET

ORANGE

VIOLET
ORANGE

VIOLET

E
TC3- TC3- WHITE TO GENERATOR W4 W4 3 72 72 A TC2+ TC2+ RED RTB PRIMARY PHASE C ENG JW LEVEL "C" 67 67
BLACK GSC MPU
TERMINAL
GREEN
TC4+ TC4+ RED C4 C4
RTB SECONDARY PHASE A
SV+ SV+ TC2- TC2- C3 C3
TO GENERATOR
12 70 70
J RTB SECONDARY PHASE B B WHITE RTB SECONDARY PHASE A RED GSC MPU 20 ORANGE 480V T3
TC4- TC4- TO GSC MPU (RD) SV+ SV+ TC3+ TC3+ R4 R4
WHITE R5 R5 2 71 71
TX1

TX3

RED
TX2

H TC5+ TC5+ RTB SECONDARY PHASE B D RTB SECONDARY PHASE A SHIELD GSC MPU BROWN
T1

T1
T1

TO GSC MPU (BK)

22

22
22

SV+ SV+
T0

T0
T0

TC3- TC3- W4 W4 3
REGULATOR
REGULATOR
REGULATOR

RED W5 W5 72 72
TERMINAL
TERMINAL
TERMINAL

TC5- TC5- E WHITE TO GENERATOR RTB SECONDARY PHASE A

VOLTAGE
VOLTAGE
VOLTAGE

WHITE
RTB SECONDARY PHASE B
TO GSC MPU (CU)
SV+ SV+ TC4+ TC4+ 600V
C4 C4
(8T-8735) TC6+ TC6+ RED
C5 C5
RTB SECONDARY PHASE C 1 SV- SV- J TC4- TC4-
RED RTB SECONDARY PHASE B SV+ SV+
RED
R6 R6 R5 R5 TO GSC MPU (RD) SV+ SV+
TC6- TC6- RTB SECONDARY PHASE C SV- SV- H TC5+ TC5+
WHITE
RTB SECONDARY PHASE B 2 SV+ TX2
VdcA VdcA W6 W6 ENG OIL TEMP "A" SV- SV- DETAIL A RED W5 W5 SV+
RTB SECONDARY PHASE C 6 TC5- TC5- RTB SECONDARY PHASE B SV+ DETAIL A
ALM ALM C6 C6 SV- SV- WHITE C5 C5 TO GSC MPU (CU)
SV+
(8T-8735)
FSD FSD P12-3 VdcA VdcA ENG JW LEVEL "A"
SHD SHD TC6+ TC6+ RED R6 R6
RTB SECONDARY PHASE C 1 SV- SV-
VdcB VdcB P12-4 ALM ALM 10 SHD SHD TC6- TC6- RTB SECONDARY PHASE C SV- SV-
P12-5 SHD SHD VdcA VdcA W6 W6
ENG OIL TEMP "A" SV-
SYMBOL DESCRIPTION ABBREV COLOR
DS50 DS50 FSD FSD RTB SECONDARY PHASE C 6 SV-
COM1 COM1 P12-6 ENG OIL TEMP "B" ALM ALM C6 C6 SV-
CUSTOMER
VdcB VdcB 8 (170-5399)
SV-
CIRCUIT CONNECTED RD RED
COM2 COM2 CONNECTIONS P12-9 DS50 DS50 FSD FSD P12-3 VdcA VdcA SHD SHD
ENG JW LEVEL "A"
COM3 COM3 P9-6 COM1 COM1 ENG JW LEVEL "B" CONNECTION WIRE COLOR FOR CONNECTION TO VdcB VdcB P12-4 ALM ALM 10 SHD SHD DETAIL A WH WHITE
LWR LWR COM2 COM2 CUSTOMER 11 P12-5 FSD FSD SHD CIRCUIT NOT CONNECTED
H1- PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS, BUS BAR MARKED T1 DS50 DS50 SHD CONNECTION WIRE COLOR FOR CONNECTION TO
RSE RSE COM3 COM3 CONNECTIONS VdcB
P9-4 LWR LWR 50Hz GENS USE RED COM1 COM1 CUSTOMER
P12-6 VdcB
DS50 8 ENG OIL TEMP "B"
H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T1 ELECTRICAL CONNECTION TO OR ORANGE
EDIS EDIS FOR 3300 VOLTS, 60Hz GENS USE YELLOW P12-9 DS50 (170-5399)
P9-5 RSE RSE 40-PIN COM2 COM2 CONNECTIONS FOR 480 VOLT GENSET USE BROWN MACHINE STRUCTURE
FRES FRES
P9-7 EDIS EDIS
FOR 2400 VOLTS, 60Hz GENS USE BLUE
COM3 COM3 P9-6 COM1 COM1
ENG JW LEVEL "B" FOR 380 VOLT GENSET USE GREEN
INTERNAL ELECTRICAL CONNECTION
YL YELLOW
V/Pf V/Pf
P9-8 FRES FRES
H2 -PRIMARY BLACK (COMMON) BUS BAR MARKED T2 LWR LWR COM2 COM2 CUSTOMER 11 FOR 240 VOLT GENSET USE WHITE
P9-9 V/Pf V/Pf
(FROM BOTH TRANSFORMERS)
RSE RSE
COM3 COM3 CONNECTIONS
H -PRIMARY BLACK (COMMON) BUS BAR MARKED T2
TO SURFACE OF COMPONENT PK PINK
GENERATOR TERMINAL STRIP LWR LWR
H3 -PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS, BUS BAR MARKED T3 P9-4 (FROM BOTH TOROIDAL TRANSFORMERS)
(170-5395)
(170-5396) 50Hz GENS USE RED EDIS EDIS
P9-5 RSE RSE 40-PIN H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T3
CONNECTOR BK BLACK
FOR 3300 VOLTS, 60Hz GENS USE YELLOW FRES FRES P9-7 EDIS
EDIS FOR 480 VOLT GENSET USE BROWN
FOR 2400 VOLTS, 60Hz GENS USE BLUE V/Pf V/Pf P9-8 FRES FRES FOR 380 VOLT GENSET USE GREEN
H# CIRCUIT GROUPING DESIGNATION GY GRAY
X1 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLET VOLTAGE REGULATOR FOR 240 VOLT GENSET USE WHITE
FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT TERMINAL MARKED 20 GENERATOR TERMINAL STRIP P9-9 V/Pf V/Pf
ATCH WIRE, CABLE, COMPONENT
PU PURPLE
(170-5395) X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATOR
X2 -SECONDARY USE ORANGE VOLTAGE REGULATOR
(FROM BOTH TRANSFORMERS) TERMINAL MARKED 24
(170-5396) TERMINAL MARKED 20 BR BROWN
X -SECONDARY USE BLACK AND WHITE VOLTAGE REGULATOR SPLICE
X3 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLET VOLTAGE REGULATOR (OF BOTH TRANSFORMERS) TERMINAL MARKED 24 GN GREEN
FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT TERMINAL MARKED 22 BLADE, SPADE, RING OR SCREW
X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATOR
TERMINAL MARKED 22 TERMINAL BU BLUE

MEDIUM VOLTAGE LOW VOLTAGE

THIS SCHEMATIC IS FOR THE 3500B GENERATOR SETS WITH EMCP II+
ELECTRICAL SYSTEM
MEDIA NUMBER: RENR8100-03
GENERATOR PANEL GROUP : 187-6307
GENERATOR WIRING DIAGRAM : 188-0647
ENGINE WIRING DIAGRAM : 190-3042
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.