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FOR LNG
LNG|SOLUTIONS
SPECIALISTS
IN LIQUIFIED NATURAL GAS
With demand outstripping domestic supplies, more natural gas than ever before
is now being sourced by countries globally in the form of Liquified Natural Gas.
For LNG plant operators that brings a whole new series of logistical and
technical challenges, and increasingly you need a flow control partner you can
trust - apartner like Emerson.
24 hours a day, Emersons experts are working closely with commercial LNG
professionals across the globe, to help them increase safety and reliability,
reduce downtime and protect the environment.
2 | LNG
EMERSON
YOUR NATURAL FLOW CONTROL PARTNER
Natural gas is a vital source New requirements bring new Offering best-in-class
of energy, but many towns and demands solutions
cities that need the energy For LNG producers the process Emerson's products were first to
right now are simply located represents a huge challenge. provide:
too far from the gas fields Moreover as safety worries, climate
A triple offset valve (TOV) with true
concerns and a rising demand for
Its for this reason that the number zero leakage performance
natural gas globally create added
of countries producing and importing pressures, success can hinge on Pilot operated safety relief valves for
Liquified Natural Gas (LNG) has whether you have a dynamic partner use on LNG carrier's cargo tank
doubled in the past fifteen years. with the global resources, industry Attemperators that allow for shorter
LNG is future fuel, today. expertise and local knowledge to pipe distances, with a 50% reduction
In the LNG process, natural gas is support you. in evaporation rates reducing
cooled to -162C. This changes it into installation and operating costs
EMERSON - the LNG partner of
a clear, colourless, non-toxic liquid A truly modulating pilot operated
choice
that occupies up to 600 times less safety relief valve suitable for LNG
With proven valves expertise and
space and is easier to transport and cryogenic service
industry knowledge, Emerson has an
store. extensive track record of delivering
The LNG is then shipped to its solutions that meet and exceed the
destination, where it is returned to most stringent standards of the LNG
natural gas at regasification facilities industry.
and then piped to homes, businesses We understand the complex issues,
and industries. extreme conditions and stringent
Odourless, non-toxic and non- industry standards you face every
corrosive, the LNG is a safe, day. Whats more, we know what it
environmentally friendly fuel that, takes to deliver valves, actuators and
once converted to natural gas, also controls that enhance safety, improve
produces relatively low emissions. performance and advance productivity.
Even when it is exposed to the
environment it rapidly evaporates,
leaving no residue on the water or
soil- so a spill wont result in a slick.
Overview |3
4| LNG
ENHANCING
SAFETY, EFFICIENCY & PRODUCTIVITY
Emerson is continually developing These include high performance ball World-class support
flow technology for every part of valves, triple offset valves, gate valves, With comprehensive sales and service
the LNG chain - from gas source safety valves, check valves, pressure operations, an extensive stock,
and liquefaction through to storage, relief valves, instrument valves, tank dedicated product inventory and
transport and regasification. valves and electric or pneumatic experienced personnel in all major
actuators. market areas - and in every corner
By working closely with LNG
of the globe - you can rely on fast
producers right around the world we Customized solutions and efficient support from Emerson
have been able to create a range of In addition we can also supply a whenever you need it.
specialist products that are customer range of solutions that are tailored
led, solutions driven and ready suited to our customers highly specialist
to the toughest environments. needs. For example, because we have
more cryogenic test facilities than
We specialize in LNG products
anyone worldwide, we can deliver
Most significantly, our 50 plus years
valves that outperform even the most
serving the industry means we
stringent cryogenic tightness criteria
understand the specific demands of
requirements.
the most critical LNG applications,
and are dedicated to providing total Its all about ensuring our high
customer satisfaction with all the quality products have specifications
products we supply. that are ready suited to your unique
process needs. Features that come
This starts with our series of standard
as standard include: robustness,
and specialty valves, actuators
durability of construction, dependable
and controls, which are suitable
performance, minimum maintenance
for LNG applications and combine
requirements and, most importantly,
advanced technology with outstanding
safety.
engineering expertise.
Overview |5
THE LNG VALUE CHAIN
PRODUCTS FOR EVERY STAGE
Emerson can lay claim to one of the largest portfolios of specialized products and brands, designed specifically for use
across the whole LNG value chain - covering gas source, storage, transport and regasification.
Instrument Valves
Anderson Greenwood
* Note: some brands have been rebranded - Hindle and Richards rebranded as KTM. Winn rebranded as Keystone.
6| LNG
RECEIVING STORAGE REGASIFICATION POWER NATURAL GAS
TERMINAL STATION END USE
Cryogenic Butterfly Valves Triple Offset and Cryogenic Triple Ball Valves
Keystone Offset Valves FCT
Vanessa
LNG Receiving Terminal
Ball Valves Cryogenic Gate Valves
KTM* Fasani
* Note: some brands have been rebranded - Hindle and Richards rebranded as KTM. Winn rebranded as Keystone.
Overview |7
PRODUCTS
TO HELP YOU MEET THE LNG CHALLENGE
Triple Offset Valves TOP ENTRY TRIPLE OFFSET VALVES Ball Valves
Metal seated rotary process Designed to allow inline maintenance, A complete range of ball valves with
valves provide bi-directional, zero the top entry TOV can be fully both full and reduced bore suitable
leakage shut-off, suitable for a wide accessed without removing the forservices and utilities through
range extremes of pressure and valve body from the line. With the to pipeline applications. Available
temperature. same metal to metal torque seat certified and tested for cryogenic
design, maintenance of the Vanessa service.
Features
valve remains largely unnecessary
Torque-generated resilient Features
throughout the product lifecycle.
metal seal provides zero leakage Reduced and full bore models
performance (API 598 - Resilient Features ISO 5211 top mounting plate
Seated) Quarter turn, triple offset geometry available on selected models
Hardfaced, integral metal seating achieves non-rubbing design Seat material options available
Blow-out proof stem, retained both Hard faced, integral metal seating Fire safe models available
externally and internally Suitable for cryogenic service TA-Luft approved
Quarter turn, triple offset geometry All metal construction Jacketed valves
achieves non-rubbing design
Vanessa Cryogenic valves
Cryogenic valves
Tank bottom valves
All-metal construction gives
inherent fire safety FCT, KTM*
Vanessa
* Note: some brands have been rebranded - Hindle and Richards rebranded as KTM. Winn rebranded as Keystone.
8| LNG
CRYOGENIC BALL VALVES Gate Valves Cryogenic Process Injectors
Floating and trunnion mounted ball Our bolted bonnet type valves are Desuperheaters are used on critical
valve designs suitable for cryogenic manufactured to guarantee the temperature control applications
service down to -196C. highest performance in the widest when LNG tankers unload (vapour
spectrum service applications return to ship) and also for
Features compressor station inlet temperature
Reduced and full bore models Features cooling.
Seat material options available Self-cleaning action between disc
Features
Choice of valve body materials and seat
Fabricated or forged construction
Blow-out proof stem Low pressure drop
Wide range of Kv capacities
High integrity shaft seals Excellent reliability
Pneumatic or electric actuator
Low maintenance
FCT, KTM* available
Low operating torque
Multiple atomizer technology
Designed to ASME B16.34, API 600,
Variable nozzle type with integrated
BS1414 and other international
control valve
standards
Yarway
Fasani
* Note: some brands have been rebranded - Hindle and Richards rebranded as KTM. Winn rebranded as Keystone.
Overview | 9
Pressure Relief Valves Low Pressure Safety Valves Tank Valves
Direct spring and pilot operated safety A very wide range of both pressure The Internal Tank Valve (ITV) is a
valves suitable for a wide range of and vacuum relief valves, primarily stainless steel fail-safe isolation valve
pressures and temperatures including designed for protecting low pressure for bottom and side withdrawal from
deep cryogenics on gas, vapour storage vessels and tanks including LNG tanks. The Reserve Capacity
and liquids with specific designs cryogenic applications. Also suitable Relief Valve (RCRV) provides large
for cryogenic liquid thermal relief for low pressure piping systems. capacity overpressure protection on
applications. low pressure, low temperature LNG
Features storage tanks.
Features Pop or modulating action
Pop or modulating action (POSRV) Features
Designed for cryogenic service
Low-cost maintenance Suitable for cryogenic, low
Externally adjustable blowdown
temperature and other tanks
Wide range of materials and Not sensitive to back pressure
temperature ratings Bottom or side mounted
In-situ testing
High capacity/high pressure Pivot or plug style for high capacities
Perfect tightness
Capacity certified Anderson Greenwood
Large capacities
Anderson Greenwood, Crosby
Anderson Greenwood
10 | LNG
Electric Actuators Pneumatic and Hydraulic Instrument Valves
Compact and heavy duty intelligent Actuators Hand and gauge valves for instrument
electric actuators ideal for quarter- A complete range of pneumatic and isolation including primary isolation
turn applications. Advanced variables hydraulic actuators ideal for heavy double block and bleed valves.
provide effective control of quarter- duty applications. Rack and pinion and A range of 2, 3 and 5 valve manifolds
turn and linear valve operation scotch yoke designs provide efficient suitable for pressure, differential
including heavy duty applications. on-off or modulating control of quarter pressure and level applications.
turn and linear valves.
Features Features
Supply voltage for AC/DC single Features Single isolation valves for venting
phase or AC 3-phase Scotch yoke design Ideal for larger or isolating service
Configurable stroking time valves with high break-out torques 2, 3, 4 or 5 valve versions
Adjustable torque output External travel stops for precise Close coupling or remote mounted
stroke adjustment
Manual override facility as standard Gas, liquid or steam service
Double acting or spring return
Network communication available Adjustable gland packing for longer
according to Lonworks, Profibus, ISO, DIN, Namur and Keystone valve life
Modbus and Hart protocols mounting standards
Flanged or threaded connections
Suitable for use in SIL applications
Biffi, Keystone Anderson Greenwood
Biffi, Keystone
Biffi Biffi
Overview |11
Service and Support
Solutions You demand:
Total peace of mind - with the highest
As a leading global manufacturer Emerson service portfolio product availability and reliability.
of valves, controls and actuators, includes:
Emerson combines over 100 years Installation & Commissioning Emerson provides:
of service expertise with a deep support Local service centers manned by
understanding of LNG applications. Valve Automation OEM-trained technicians
We know how critical it is for LNG The backing and resources of
Service & Application Training
operators to run equipment in a safe, Emersons global service network
efficient and cost effective way. Parts & Replacements Management
Rapid 24/7 response, 365 days a year
Inspection, Testing & Certification
Our dedicated LNG capabilities Compliance with regulatory
Maintenance & Repair
include: requirements
Global LNG Expert Network Turnarounds, Revisions & Shutdowns
Shutdown management
Offshore certified teams Product Upgrades & Modifications
Predictable maintenance costs
Full vessel overhauls, tests and End of Life Support
certifications Asset Integrity Management You demand:
Cryogenic testing A proven service partner - committed
Oxygen cleaning to enhancing efficiency, performance
and safety.
12 | LNG
Asset
Tracking
Business Compliance
Intelligence Management
IV E AN D P R E V
I CT EN
T
ED
IV
PR
E
eDge
ASSE
ES
Root Cause Inventory
EGI
Failure Analysis Management
TI
(RCFA)
AT
N
TR
GR
TE
S
IT C E
Y M
AINTENAN
eDGE
ASSET INTEGRITY MANAGEMENT SOLUTIONS
Companies are looking to increase Asset Management allows Emersons asset management
their bottom line by boosting their youto: solutions include:
operating efficiency and reducing Have full visibility of all assets in a Asset Tracking
fixed cost. One strategy is to fully single, global eDge solution with Compliance Management
integrate assets and processes into 24/7 access
Inventory Management (parts and
a single management system. eDge, Optimize outage scheduling spares storage, management and
Emersons leading asset management
Reduce your maintenance downtime monitoring)
platform, provides asset tracking
and improve reliability. Users have Shutdown Planning
capabilities that help you make viable
shown 18% fewer repairs per year*
decisions on the balance of safety and Risk Based Inspection (RBI)
reliability vs costs. Mitigate risks and diagnose failures,
Root Cause Failure Analysis (RCFA)
take corrective actions and ensure
Business Intelligence
your plant operates more efficiently
Save time and reduce costs: (*) eDge case study
22%reduction in cost per repair;
35% overall reduction in repair
costs*
Overview |13
LNG references
14 | LNG
OVERVIEW |15
| 15
VCIBR-02378-EN 17/05