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CW 3
CW 3 SERIES INTELLIGENT AIR CIRCUIT-BREAKERS
CV
CW
CM
CB CK CR CA
CJR CJD CD CH CE
2015
CHANGSHU SWITCHGEAR MFG. CO.,LTD.
FORMER CHANGSHU SWITCHGEAR PLANT
Certificate Of Conformity For
Measurement Management Systems
Quality Management System Certificate Environmental Management Occupational Health And Safety
System Certificate Management System Certificate
National Enterprise Technology Center Postdoctoral Technical Innovation Centre Postdoctoral Programme
Introduction
3001685
50
ERP
CMCW
Changshu Switchgear Mfg. Co., Ltd. (Former Changshu Switchgear Plant), an enterprise with state-
2
owned equity, covered an area of 200,000 m , with 1685 staffs, is a "National Key New High-tech
Enterprise" and mainly produces HV and LV electrical components, industry control products, solar
photovoltaic inverters and complete sets of equipment etc, all of which could provide trinity and
complete solutions for intelligent power distribution system.
Post - doctoral scientific research station, Province Enterprise Technique Center and Jiangsu
Province Electrical Apparatus Control Engineering Research Center have been established and a multi-
level professional technique team has been formed consisting of PHD candidates, postgraduates and
university graduates. Engineers and technicians have covered 50% of all staffs.
Advanced mould manufacturing equipments, automation producing equipments for spare parts, assembling
and inspecting lines for breakers and test equipments have been brought in. Meanwhile, information and
network management, taking ERP management as the focal point, has been applied and quality environmental
systems (ISO9001/ISO14001/OHSMS18001) have also been established and perfected to ensure reliability and
safety for customers.
CM Series Moulded Case Circuit Breaker and CW Series Intelligent Air Circuit Breaker are both China
Top Brand products.
CN 1D P-M P
CN 1DP-M D FDM3
CE1 CI1 CN 1DP-M C FWB1
I/O
C N1 EG
Riyear-PowerNet FCX3
400V690V7400A
CW3G1000VTH
CB
Icw=
Ics=Icu
Icu400V65kA150kA690V50kA100kA
Ics400V55kA150kA690V42kA100kA
Icw (1s)400V50kA135kA690V42kA100kA
A/AC
12
ERCW3
CW3 Q/GDW1972
Q/GDW1973
1
GENERAL
2
TYPE DESIGATION AND ITS MEANING
NORMAL SERVICE AND MOUNTING CONDITIONS 2
SYNOP OF STRUCTURE 3
6
MAIN TECHNICAL INDEX
11
INTELLIGENT CONTROLLER
41
ACCESSORIES
55
POWER LOSS AND DERATING COEFFICIENT OF BREAKER
ALTITUDE DERATING 56
56
REFERENCE TABLE OF MAIN CIRCUIT WIRING COOPER BAR FOR DRAW-OUT CIRCUIT BREAKERS
57
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS 64
CUTOUT DIMENSIONS OF THE DOORFRAME 82
MOUNTING SAFETY CLEARANCE 87
88
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
94
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF AUTOMATIC POWER SUPPLY SWITCH SYSTEM
WIRING DIAGRAM OF THE BREAKER SECONDARY CIRCUIT 96
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM 100
NETWORKING AND MONITORING 114
FWB1
TEMPERATURE ALARM MODULE 122
CW3-1600/CW3-2500
124
INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
ORDERING FORM OF BREAKER 132
147
ORDER FORM OF SELECTING COMMUNICATION COMPONENT AND TEMPERATURE ALARMING MODULE
CW3
163
CW 3 SERIESBREAKERS NOT FULFILLING THE REQUIREMENTS FOR OVERCURRENT PROTECTION
GENERAL
1
TYPE DESIGNATION AND ITS MEANING
C W 3
4
Changshu Switchgear Manufacturing Co., LTD Pole number (omitted for three poles or mark four poles)
(Former Changshu Switchgear Plant)
Air circuit breaker Breaking capacity in short-circuit
Design code Frame size rated Current
2
SYNOP OF STRUCTURE
7
8
9 5
4
10 3
11 2
12
1
1 1 Nameplate
2 2 Indications of charging and discharging
3 Closing button
3
4 Brand
4 5 Manual charging handle
5 6 Terminals of secondary circuit
6 7 opening lock mechanism
8 Trip indication and resetting button
7
9 Intelligent controller
8 10 Opening button
9 11 Indication of closing (I) and opening (O)
10 12 Indication of ready-for-close (OK)
13 Safety padlock mechanism as the draw-out circuit
11 IO
breaker indicates the position of separated
12 OK 14 "Unlock button" of the three positions ("separated",
13 "test" and "connected") for draw-out circuit breaker
15 Rocker operating hole of the draw-out circuit
14
breaker
16 Indications of the three positions ("separated",
15 "test" and "connected") of the draw-out circuit breaker
16 17 Rocker storage hole of the draw-out circuit breaker
17
3
SYNOP OF STRUCTURE
8
9 5
4
10
3
11
2
12
1
13 14 15 16 17
Note:
1 1 "Separated": indicates that main circuit and
secondary circuit are both in isolation.
"Test": indicates that main circuit is in isolation
and secondary circuit is in connection.
4
SYNOP OF STRUCTURE
Draw-out socket of draw-out circuit breaker
The draw-out socket has the hack plate for isolating the copper bar of the main circuit, which takes the role of safety
protection when the circuit breaker is draw out.
21
20
19
18
18 18 Installation hole
19 19 Safety back plat
20 20 Wiring terminals of secondary circuit
21 21 Side plate
5
MAIN TECHNICAL INDEX
6
MAIN TECHNICAL INDEX
Icw(kA)()/1s AC400V 65 85
Rated short-time withstand current(r.m.s value) AC690V 55 65
(ms) Full-breaking time (without additional delay) 25~30
ms Closing time 70
Max
In=630A~1250A12500
AC400V In=1600A~2000A 10000
times In=2500A8000
Electrical durability In=630A~1250A12500
AC690V In=1600A~2000A7000
In=2500A5000
12500
times Non-maintenance
Mechanical durability 25000
Maintenance
(mm) Widthheightdepth W H D
Outline dimensions
3P Back set 347 438 395
7
MAIN TECHNICAL INDEX
times In=4000A6000
Electrical durability In=1000A~2500A10000
AC690V In=2900A~3200A5000
In=4000A3000
10000
times Non-maintenance
Mechanical durability 20000
Maintenance
(mm) Widthheightdepth W H D
Outline dimensions
3P Back set 401 438 395
Horizontal 4P Back set 514 438 395
Draw-out 3P Back set 401 438 395
W
8
MAIN TECHNICAL INDEX
times In=6300A2000
Electrical durability
In=4000A3500
AC690V In=5000A2500
In=6300A1500
6500
times Non-maintenance
Mechanical durability 13000
Maintenance
(mm) Widthheightdepth W H D
Outline dimensions
3P Back set 754 475.5 395
9
MAIN TECHNICAL INDEX
times In=7400A1500
Electrical durability In=4000A~5000A2500
AC690V In=6300A1500
In=7400A1000
5000
times Non-maintenance
Mechanical durability 10000
Maintenance
(mm) Widthheightdepth W H D
Outline dimensions
3P Back set 980 475.5 395
10
INTELLIGENT CONTROLLER
+ +
+ ++
11
INTELLIGENT CONTROLLER
Overload long-time Overload long-time
Overload long-time delay delay & short-circuit Overload long-time delay delay & short-circuit
& short-circuit short- short-time delay & & short-circuit short- short-time delay &
t i m e d e l a y & instantaneous short- t i m e d e l a y & instantaneous short-
instantaneous short - circuit & earth-fault instantaneous short - circuit & earth-fault
circuit protection circuit protection
12
INTELLIGENT CONTROLLER
13
INTELLIGENT CONTROLLER
Intelligent controller
Characteristic project EQ
EN EA ER EP
10 Overload long-time delay protection (Thermal memory for 10min)
5Short-circuit short-time delay protection (thermal memory for 5min)
Instantaneous short-circuit protection
Vector and earth-fault protection
Earth-fault protection
(choose one of the two) Earth-fault protectionofthecenteroftransformer
Neutral protection
Overload pre-alarm
Current-unbalance protection
Open-phase protection
Demand current protection
Over-voltage protection
Under-voltage protection
Voltage-unbalance protection
/
Over-frequency protection
Protection/
alarm Under-frequency protection
Phase sequence protection
Inverse power protection
Directionality protection
2Current shedding (by two ways)
ZSI Zone selective interlocking
Directionality zone selective
Two group parameter set
MCR MCR function
Synchrocheck
Renite reset
Automatic reset
Current: three-phase current, neutral current, earth current
Voltage: line voltage, phase voltage, average voltage, voltage-unbalance
2
Harmonic
Waveform capture
Phase sequence
Demand value: demand current, demand power
14
INTELLIGENT CONTROLLER
Communication function
1EAEN12EN3EN
4EN
Note1: Release record for type EA intelligent controller is 1. Note2: Without voltage-unbalance for EN controller.
Note3: Without power factor for EN controller. Note4:Communicative output for EN controller.
15
INTELLIGENT CONTROLLER
EG
Functions of type EG intelligent controllers used in generator protection( represents fundamental functions; represents selective functions;
represents no such functions)
Intelligent controller
Characteristic project
EG
10 Overload long-time delay protection (Thermal memory for 10min)
5Short-circuit short-time delay protection (Thermal memory for 5min)
Instantaneous short-circuit protection
Earth-fault protection (Vector and earth-fault protection)
Neutral protection
Overload pre-alarm
Current-unbalance protection
Open-phase protection
/ Demand current protection
Protection/ Over-voltage protection
alarm Under-voltage protection
Voltage-unbalance protection
Over-frequency protection
Under-frequency protection
Phase sequence protection
Inverse power protection
2 Current shedding (by two ways)
ZSI Zone selective interlocking
MCR MCR function
Current: three-phase current, neutral current, earth current
Voltage: line voltage, phase voltage, average voltage, voltage-unbalance
Power: active power, reactive power, apparent power, power factor
Frequency
Energy: active energy, reactive energy, apparent energy
Measurement
Harmonic
Waveform capture
Phase sequence
Demand value: demand current, demand power
Contact wearing indication
Operation times of intelligent controller on electricity
Self-diagnosis function (memory fault or processor over-temperature)
Breaker Accessories monitoring (Shunt release, closing electromagnet,
maintenance under-voltage release and motor disconnected)
Maximum current (controller indication)
Maximum demand current value (controller indication)
10 Trip records (10) (controller indication)
Maintenance
function 10 Alarm records (10) (controller indication)
Maximum and minimum current (communication output)
Maximum and minimum voltage (communication output)
History
Demand power of peak (communication output)
Maximum and minimum power factor (communication output)
Maximum and minimum frequency (communication output)
12 Recording wave when error (communication output) (12 cycles)
Other Communication function
Note: Voltage input must be provided for voltage-related measurement or protection.
16
INTELLIGENT CONTROLLER
Meets IEC60255-3
Successive grade 10A Note:I2t overload long-time delay
Operating tolerance 10% characterictic for EN controller.
Ir2=(0.4~15)In 8Ir1(At 8Ir1), OFF
Short-circuit short- t2=(0.1-0.2-0.3-0.4)s May OFF
time delay
Successive grade
10A
Operating tolerance
10% 10%
I2t ONI8Ir1 Note: I2t ON, when I 8 Ir1, set time in inverse time
8Ir1I8Ir1 Corresponding 8 Ir1, when I >8 Ir1, set time in definite time.
I2t OFF I2t OFF, act in definite time.
Inm=1600AIr3=(1.6~35)kA OFF
Inm=2500AIr3=(2.5~50)kA
Instantaneous Inm=4000AIr3=(4~80)kA May OFF
Inm=6300AIr3=(6.3~100)kA
Inm=7400AIr3=(7.4~115)kA
Successive grade 50A
Operating tolerance 3In:10%
3In:15%
In1250AIr4=(0.4~0.8)In t4=(0.1-0.2-0.3-0.4)s
OFF
Earth-fault In1250AIr4=500A-1200A May OFF
Successive grade 10A
Operating tolerance 15% 15%
OFF Note: With earth-fault protection is OFF circuit breaker
alarms but not trips when earth-fault happened.
IN=0.5N,N,2NCW3-630074002N OFF
Neutral protection Three-pole circuit breaker Without 2N neutral protection for CW3-63007400 May OFF
Note: External neutral current transformer is required.
Four-pole circuit breaker.
IN=0.5N,NCW3-7400N
(Without N neutral protection for CW3-7400)
Iro=(0.75-1.05)Ir1 tp=1/2t1
Overload pre-alarm
Successive grade 0.05Ir1
Operating tolerance 10%
MCR In1000A15In
1000AIn2000A12In
In2000A10In
Operating tolerance 15%
17
INTELLIGENT CONTROLLER
ZSI
Can off Thermal
Protection Operating value Operating delay or not memory
OFF
Ir 5 =(0.4-10) In t 5 F=(0.1-0.2-0.3-0.4)s May OFF
Directionality protection
t 5 B=(0.1-0.2-0.3-0.4)s
10A 0.1s
Successive grade
10% 20%
Operating tolerance
Uw =(0.050.2)Un td=0.1s3s
Automatic synchrocheck Uy=(0.51.1)Un
U=(0.020.12)Un ts=0.1s30s
=5 20
f=0.1 Hz1Hz
Uw :0.01 Un 0.1s
Successive grade Uy: 0.01 Un
U: 0.01 Un
:1
f:0.1 Hz
10%
Operating tolerance
18
INTELLIGENT CONTROLLER
Protection Operating threshold Return threshold Operating delay Return delay Can off or not
20%~80% 20%~ 1s~40s 10s~360s
Current unbalance protection 20%~operating threshold
1% 1% 1s 1s
Successive grade
10% 10% 10% 10%
Operating tolerance
90%~99% 20%~ 0.1s~3s 10s~360s
Open-phase protection 20%~operating threshold
1% 1% 0.1s 1s
Successive grade
10% 10% 10% 10%
Operating tolerance
0.4In~1In 0.4In~ 15s~1500s 15s~3000s
Demand current protection 0.4In~operating threshold
1A 1A 1s 1s
Successive grade
10% 10% 10% 10%
Operating tolerance
19
INTELLIGENT CONTROLLER
Protection Operating threshold Return threshold Operating delay Return delay Can off or not
1,2,31,3,2 0.3s
Phase sequence protection
10%
Operating tolerance
20
INTELLIGENT CONTROLLER
ENEAEREPEQ I2t/CW3-1600/CW3-2500/CW3-4000/CW3-6300/CW3-7400
T/I (time/current) curve of I2t of type EN,EA,ER, EP and EQ intelligent controllers
10000
Illustrational curve
Ir1=(0.41)In
Long-time delay t1=15s480s6 all 6 steps
t(s)
10
Ir2
2
I T ON
1
t4 2 t2
I T OFF
0.4
0.3
Ir4
0.2
0.1
Ir3
0.02
0.01
0.4 1 1.6 10 15 100 115
Ir1
Ir0 kA
ILC1,2
21
INTELLIGENT CONTROLLER
EAEREP EQ It/CW3-1600/CW3-2500/CW3-4000/
CW3-6300/CW3-7400
T/I (time/current) curve of uncommon inverse time It of type EA,ER, EP and EQ intelligent controllers
10000
Illustrational curve
ILC1 ILC2 Ir1=(0.41)In
Ir0 Ir1
Long-time delay t1=10s120s6 all 6 steps
Ir2=(0.415)In+OFF
Short-time delay t2=0.1s0.4s4 all 4 steps
Ir3=1.6kA~35kA+OFF CW3-1600
tp 2.5kA~50kA+OFF CW3-2500
t LC1 Instantaneous 4.0kA~80kA+OFF CW3-4000
1000 t LC2 6.3kA~100kA+OFF CW3-6300
7.4kA~115kA+OFF CW3-7400
Ir4=0.40.8InIn1250A
Earth fault Ir4=500A1200AIn1250A
t1 t4=0.1s0.4s4 all 4 steps
Ir0=0.751.05Ir1
Overload pre-alarm tp= 1 t 1
2
ILC1ILC2 =(0.21)In
100 tLC1tLC2=20%~80% t1
Current shedding
t(s)
10
I2T ON
Ir2
1
t4 t2
I2 T OFF
0.4
0.3
0.2
Ir4
0.1
Ir3
0.02
0.01
0.4 1 1.6 10 15 100 115
Ir1 kA
Ir0
ILC1,2
22
INTELLIGENT CONTROLLER
EA ER EP EQ I4t/CW3-1600/CW3-2500/CW3-4000/
CW3-6300/CW3-7400
T/I (time/current) curve of high-voltage fuse I4t of type EA,ER, EP and EQ intelligent controllers
1000000
Illustrational curve
Ir 1=(0.41)In
Long-time delay t1=60s1440s6 all 6 steps
ILC1I LC2=(0.21)In
Current shedding tLC1tLC2=20%~80% t1
1000
100
t(s)
10
Ir2
2
I T ON
1 t2
t4
I2T OFF
0.4
0.3
0.2
Ir4
0.1
0.01
Ir3
0.001
0.4 1 1.6 10 15 100115
Ir1 kA
Ir0
ILC1,2
23
INTELLIGENT CONTROLLER
EG
Protection and settings of type EG intelligent controller
ZSI
Protection Operating value Operating delay Can off Thermal
or not memory
Ir1=(0.4~1.15)In 1.3Ir1 (At 1.3Ir1)
Overload long-time delay 2
I t: t1=(15-20-30-40-50-60)s
Successive grade 10A
Operating tolerance 10%
IN=0.5N,N OFF
Neutral protection Three-pole circuit breaker. May OFF
Note: External neutral current transformer is required.
Four-pole circuit breaker.
IN=0.5N,NCW3-7400N
(Without N neatral protection for CW3-7400)
Iro=(0.75-1.05)Ir1 tp=1/2t1
overload pre-alarm
Successive grade 0.05Ir1
Operating tolerance 10%
MCR In1000A15In
1000AIn2000A12In
In2000A10In
Operating tolerance 15%
24
INTELLIGENT CONTROLLER
Protection Operating threshold Return threshold Operating delay Return delay Can off or not
25
INTELLIGENT CONTROLLER
Protection Operating threshold Return threshold Operating delay Return delay Can off or not
1,2,31,3,2( 1, 2, 3 or 1, 3, 2) 0.3s
Phase sequence protection
10%
Operating tolerance
26
INTELLIGENT CONTROLLER
EG I2t/CW3-1600/CW3-2500/CW3-4000/CW3-6300/CW3-7400
T/I (time/current) curve of I2t of type EG intelligent controller
1000
Illustrational curve
Ir 1=(0.41.15)In
ILC1 ILC2 Ir0 Ir1 Long-time delay t1=15s60s6 all 6 steps
Ir 2=(0.45)In+OFF
t LC1 Short-time delay t2=0.1s0.4s4 all 4 steps
t LC2
Ir3=1.6kA~35kA+OFF CW3-1600
2.5kA~50kA+OFF CW3-2500
Instantaneous 4.0kA~80kA+OFF CW3-4000
6.3kA~100kA+OFF CW3-6300
7.4kA~115kA+OFF CW3-7400
tp
Ir4=0.40.8InIn1250A
Earth fault Ir4=500A1200AIn1250A
100 t4=0.1s0.4s4 all 4 steps
Ir0=0.751.05Ir1
Overload pre-alarm tp= 1 t1
2
ILC1I LC2=(0.21)In
t1 Current shedding tLC1tLC2=20%~80% t1
10
t(s)
Ir2
t4
t2
0.4
0.3
0.2 Ir4
0.1
Ir3
0.01
0.4 1 1.6 5 10 100115
Ir1 kA
Ir0
ILC1,2
27
INTELLIGENT CONTROLLER
Accuracy
Item
Measurement range of accuraey EN EA EP EQ EG ER
(U12U23U 31)
Line voltage And phase voltage U1NU2N 30V~690V 1% 0.5% 0.5% 0.5% 0.5%
Voltage measurement
U3N UavgUunbal
-9999kW~+9999kW
P -9999kvar~+9999kvar
-9999kVA~+9999kVA 2.5%
Q
Power measurement -120MW~+120MW
-120Mvar~+120Mvar 2.5% 2.5% 2.5% 2%
S -120MVA~+120MVA
P
-120MW~+120MW
Demand power Q -120Mvar~+120Mvar 2.5% 2.5% 2.5% 2%
measurement -120MVA~+120MVA
S
PF -1~1 2.5% 2.5% 2.5% 2%
Power factor measurement
-9999MWh~+9999MWh
-9999Mvarh~+9999Mvarh 2.5%
E.P -9999MVAh~+9999MVAh
Energy measurement E.Q
E.S -1010GWh~+1010GWh
-1010Gvarh~+1010Gvarh 2.5% 2.5% 2.5% 2%
-1010GVAh~+1010GVAh
28
INTELLIGENT CONTROLLER
Maintenance function
The contact wearing can indicate the percentage
of the equivalent to wearing times of main contact to
power operation cycles of the circuit breaker.
Peration times of intelligent controller on
electricity
When intelligent controller is on electricity the
total operation times of circuit breaker is recorded.
Self-diagnosis function (against memory error,
and microprocessor over-temperature)
Intelligent controller alarms when memory fails to
work as normal.
When microprocessor breaks down or the local
ambient temperature rises over 80 (tolerance is
5 ) the intelligent controller sends out alarm signals
immediately.
805 Accessories monitoring (disconnecting of shunt
release, closing electromagnet, under-voltage release
or charging energy motor )
Intelligent controller online monitors if the
disconnecting of shunt release, closing electromagnet,
under-voltage release and charging motor and residual
current transformer is disconnected. When error
occurs it can be inquired by the intelligent controller
Fault-memory function
Type ER EP, EQ, and EG intelligent
controllers display last 10alarm records and release
EREPEQEG records, alarm reason, release reason, alarm threshold,
release threshold and failure time. Type EN,EA
1010 intelligent controller displays last 1 release record.
EN Fault-recorder function
EA1 12 cycles of waveform are recorded when the
circuit breaker trips as a result of faults.
12
29
INTELLIGENT CONTROLLER
30
INTELLIGENT CONTROLLER
TN-SCW3
N
TN-S
For example TN-S 67
CW3
Three poles circuit breaker
2
Transformer
N
Current transformer
L1
L2
L3
N
CW3 circuit breakers with three poles are used in the
power distribution system of TN-S.
Controller N line current transformer connected externally, which is
installed 2meters at maximum from the circuit breaker, takes the
hole of earth-fault protection (in connection with No.6 and No.7
wiring terminals of secondary circuit)
PE
The signal of earth-fault protection from the vectorial
N summation of three poles of current and N phase current
External N line current transformer
Characteristic of definite protection
TN-S
For example TN-S
31
INTELLIGENT CONTROLLER
2
Earth type of transformer center
CW3
Four poles circuit breaker
Transformer
Current transformer
L1
L2
L3
N
Controller
Earth transformer
of transformer center
PE
Earth module of transformer center external
TN-S
For example TN-S
Note:current transformer in diagrams is r.m.s. responsive.
32
INTELLIGENT CONTROLLER
33
INTELLIGENT CONTROLLER
Over-frequency protection
It is used to protect the generator. The circuit
breaker trips or sends alarm signals when circuit
frequency reaches the setting value of action threshold
and rises over the action delay (definite operation). The
circuit breaker lifts the alarm signals if the subsequent
circuit power is less than the setting value of return
threshold and rises over the return delay (definite
operation).
34
INTELLIGENT CONTROLLER
35
INTELLIGENT CONTROLLER
Bus-bar
1 21
Zone 22
23
24
t 2
Circuit breaker at higher level
Tripping delay
Control line
Control line
Bus-bar
21
22
23 t 2
2
24
Zone Tripping delay
Fault
Control line
Control line
Bus-bar
Subordinate circuit breaker
21 21
22 22
3 23 23
Zone 24 24
21,22,23,24
Note: 21, 22, 23, 24serve as the wiring terminals of secondary circuit.
36
INTELLIGENT CONTROLLER
37
INTELLIGENT CONTROLLER
connections
23 26 Secondary terminal 23 is forward input 26 is
backward inputbreaker can receive lock signal from
other breakers.
Secondary terminal 21 is forward output 25 is
21 25 backward output breaker can send lock signal to
other breakers.
Secondary terminal22 is public output terminal
24 is public input terminal.
Breaker which haven t receive the lock signal
2224 will disconnect the circuit according to the current
direction within time of forward or backward
If short-circuit value exceed the setting value
Ir3 breaker will disconnect the circuit immediately
regardless of input signal or direction limitation
20auto synchronism function
auto synchronism function will check the voltage
value voltage difference frequency difference and
Ir3 phase angle difference in both sides of breaker no-
voltage closing check synchronism function ready
to synchronism condition can be operated in parallel
when meet the setting conditions. Secondary circuit
terminal 15 16 will be input the ready-to-parallel
system voltage.
no-voltage closing condition
--Electrified system voltage value above the
setting value Uy
1516 --un-electrified system voltage value under the
setting value UW
--voltage keeps stable in setting value time ts
Check synchronism function
Uy --voltage value in both sides above the setting
value Uy
Uw
--voltage difference in two sides under setting
ts value U
-- phase angle difference in two sides under
setting value
Uy -- Voltage in both sides keep stable in setting
U value time ts
Ready to synchronism condition
--voltage value in both sides above the setting
ts value Uy
--voltage difference in two sides under setting
value U
Uy -- phase angle difference in two sides under
setting value
U
--frequency difference in two sides under setting
value f
f -- Voltage in both sides keep stable in setting
value time ts
ts --closing window time setting value
38
INTELLIGENT CONTROLLER
Ih A h
hHRUh
Uh
HRU h= U 12-1100%
39
INTELLIGENT CONTROLLER
THD i= 100%
2
THD u= 100%
2
thd i= 100%
2
I1
thd i= 100%
I1
2
thd u= 100%
2
U 12
thd u= 100%
U 12
Ih A h
Note: Ih is harmonic current of hth of phase A
Uh A-B h (RMS);
Uh is harmonic line voltage of hth between
phase A and phase B (RMS).
40
ACCESSORIES
CW3-2500
Note: The manufacture provides shunt release of long-term work type according to users needs. CW3-2500 and over
Closing electromagnet
After the circuit breaker ends up its energy storage the closing electromagnet will make the energy
storing spring to release its energy instantly so that the circuit breaker is closed quickly.
Characteristics
41
ACCESSORIES
Auxiliary switch
Rated value
Type FFC/W3164Z FFC/W3254Z FFC/W31644 FFC/W32544 FFC/W3166Z FFC/W3256Z FFC/W31666 FFC/W32566
CW3-1600
Specification
4 44
4 groups of changeover
4 pieces of normally-opened contacts
(NO) and 4 pieces of normally-closed
6 66
6 pieces of normally-opened CW3-1600
6 groups of changeover contacts contacts(NO) and 6 pieces of
contacts contacts(NC) normally-closed contacts(NC)
CW3-2500 CW3-2500 CW3-2500 CW3-2500
Fitting breaker CW3-1600 /4000/6300 CW3-1600 /4000/6300 CW3-1600 /4000/6300 CW3-1600 /4000/6300
/7400 /7400 /7400 /7400
(V)
Rated operational voltage AC400 AC230 DC 220 DC110
(VA/W) Rated 300 300 60 60
capacity
Ith (A) 6
Conventional thermal current
CW3-2500
CW3-2500 and over
4mm~ 8mm
42
ACCESSORIES
Characteristics
Type FDY/W316
Fitting breaker CW3-1600
(V) Input voltage AC400 / 230 15%DC2415%
(V) Output voltage DC24 0.5
(A) Output current 0.2
under-voltage release
CW3-1600
AC230V400V0.5s1s 2 s3s
3s 9 s
0.5s30%10% CW3-2500
CW3-2500 and over
AC220V380VFQTPV/W
Q/GDW1972 Q/GDW1973
0 10s
( 3s 1s 0s 0.2s
+20%
CW3-1600 35mm
31 32
CW3-1600
Time delay module of
under-voltage time
delay release
43
ACCESSORIES
Under-voltage release
The under-voltage release consists of release coil and control unit,and is devided to action or time delay action for action time.
There are four specifications of time delay for AC230V400V the under-voltage time delay release: 0.5s, 1s, 2s and 3s. Users
should consult with the manufacturer in the light of their order about special time-delay specifications as from 3s and above up to 9s.
The time delay accurary is 30% for 0.5s,other time delay accurary is 10%.
The specical AC220V380V under-voltage releases of grid-connected PV system is complied with the state Grid corporation
standards Q/GDW1972 specification for low-voltage circuit-breaker for distributed grid-connected PV system and Q GDW
1973test code for low-voltage circuit-breaker for distributed grid-connected PV system.the delay time of release is 0~10s for
user adjusting and step is 1s. the action time is less than 0.2s when delay time is 0s,and the other delay time accuracy is 20%.
The Under-voltage release of CW3-1600 must be combined with the time-delay module which is installed by getting stuck into
the standard slideway with 35mm in width.The module input terminals connect with main circuit,the output terminals connect with
terminal 31,32 of the breaker.
Characteristics
FQT/W316 FQT/W316 FQT/W325 FQT/W325
Type FQT/W316 FQT/W325
+FQY/W2163 +FQY/W2169 +FQY/W3253 +FQY/W3259
Fitting breaker CW3-1600 CW3-2500 / 4000 / 6300 / 7400
0.5 / 1 / 2 / 3 0.5 / 4 / 5 / 9
(s) Delay time Instantaneous Instantaneous 0.5 / 1 / 2 / 3 0.5 / 4 / 5 / 9
Ue(V) AC400 / AC230
Rated work voltage
(V) (0.35~0.7)Ue
Operating voltage
(V) Reliable (0.85~1.1)Ue
closing voltage
(V) Reliable
FQTPV/W
impossible voltage 0.35Ue
FQTPV/W316+ FQTPV/W325+
Type FQTPV/W316 FQTPV/W325
FQYPV/W31610 FQYPV/W32510
Fitting breaker CW3-1600 CW3-2500 / 4000 / 6300/7400
0.5s1s2s3s
Note: In the electrified networks where thunder and rain often happens or whose power
supply is not stable, under-voltage release with time delay is highly recommended to
protect the circuit breaker from releasing due to transient voltage-lowering. Generally,
the delay time which is selected by users is 0.5s, 1s, 2s or 3s.
44
ACCESSORIES
105
Specification 2 6
2 lines programmable output module 6 lines programmable output expansion module
45
ACCESSORIES
Items of programmable output module
No Function Remarks
A Ir 0 Overload pre-alarm
B I LC1 1 Current shedding 1
Overload pre-alarm and
C I LC2 2 Current shedding 2 current shedding
Interlocking contact It keeps operation until it is reset (reset menu).
Time delay contact It is kept in adjustable time delay or it is reset (reset menu).
Setting time of time delay contact
1-360s 1s 10%
Delay time of time delay contact
46
ACCESSORIES
Electrical parameters of relay with programmable output module
When the main body of the draw-out circuit breaker and the draw-out socket are at the position of
"separated","tested" and "connected" respectively, three electrical mechanisms for the indication of draw-out
socket" location can output the electrical signals corresponding with three positions above respectively. These
mechanisms are installed inside the draw-out socket.
Characteristics
Electrical module for indication of ready-for-close
The electrical module indicates that the circuit breaker is ready for close.
Characteristics
47
ACCESSORIES
N
Current tramsformer with neutral line N connected externally
TN-S
N2m
It is used together with circuit breaker with three poles in the
power distribution system of TN-S and installed in the
neutral line N with 2m at maximum far from the installation point.
Type Fitting breaker
FDH-60 CW3-1600
FDH-80 CW3-2500
FDH-120
CW3-4000 / 6300 / 7400
FDH-260
Externally connected
ear th tran sfor mer with tran sformer 's c ente r
TN-S
ENEA
EPEQ
48
ACCESSORIES
With accessories detection unit installed the circuit breaker can online monitor that if the coil of shunt release,
closing electromagnet, under-voltage release or charging motor is disconnected to ensure the normal
work of the circuit breaker.
Type Fitting breaker
FFJ/W3 CW3-1600 / 2500 / 4000 / 6300 / 7400
Remote reset
The function can reset the reset button and remove the instructions of tripping for fault after circuit breaker trips.
Characteristics
Type FYF/W3
Fitting breaker CW3-1600 / 2500 / 4000 / 6300 / 7400
Us(V)Rated
voltage of control power supply AC 230
FCS/W
U
U
49
ACCESSORIES
Two sets of circuit breakers put horizontally and interlocked with steel cable or stacked and interlocked with
connecting rods
CW3-25007400
(the style of interlock between two sets of circuit breakers with connecting rods and aperture dimensions of their
bases see the counterpart of three sets of circuit breakers)
2m max
Wiring diagram Possible operation pattern
1QF 2QF
1QF 2QF 0 0
0 1
1 0
1 2
breaker 1 breaker 2
2.5m1.5m
NoteNormally 2.5m steel cable of interlock is provided, either 1.5m is but an indication is needed when marking order.
Three sets of circuit breakers stacked and interlocked with connecting rods or three sets of circuit breakers put
horizontally and interlocked with steel cable
Wiring diagram Possible operation pattern
CW3-2500~7400 Stacked and interlocked
Pattern one: three sets of power supply can only
close one set of circuit breaker
1QF 2QF 3QF
0 0 0
1QF 2QF 3QF
1 0 0
1 0 1 0
Breaker 1 0 0 1
+
180 Pattern two: three sets of common power apply plus
one set of alternate power supply
1QF 2QF 3QF
~700 0 0 0
1QF 2QF 3QF 1 0 0
2
0 1 0
Breaker 2
1 0 1
0 0 1
180
Pattern three: three sets of power supply plus
one piece of coupling bus-bar
1QF 2QF 3QF
~700
0 0 0
3 1QF 2QF 3QF
Breaker 3 1 0 0
Base
0 1 0
0 0 1
1 1 0
Breaker below 0 1 1
1 0 1
50
ACCESSORIES
CW3-2500~7400
15 180 11 50
CW3-1600 CW3-1600
CW3-2500~7400 CW3-2500~7400
Stacked and interlocked of draw-out Stacked and interlocked of draw-out
distamce from up to down,please seeing CW3-2500~7400 draw-out distamce from up to down,please seeing
CW3-2500~7400 draw-out
15 130
40 160 10 50
62 50
CW3-25007400 2m
The style of interlock between three sets of circuit breakers see the interlock between two sets of circuit breakers. The
maximum distance of two circuit breakers is 2m.
1QF 2QF 3QF
0 0 0
0 1 0
Pattern three: three sets of power supply plus
one piece of coupling bus-bar 0 0 1
1 1 0
0 1 1
1 0 1
51
ACCESSORIES
Counter
T he coun ter can coun t mechanical operation times
accumulatively and an exact number is presented.
Type Fitting breaker
FJS/W316 CW3-1600
FJS/W325 CW3-2500 / 4000 / 6300 / 7400
52
ACCESSORIES
Interphase barriers
Interphase barriers
Type Fitting breaker The method of installation amount
FXG/W2163 CW3-1600 three poles
53
ACCESSORIES
35mm
54
ACCESSORIES
Derating coefficient
GB14048.2
The following table shows continual current-loading capacity of circuit breakers at different ambient environment temperature
and under the conditions of the satisfaction of conventional heating in GB14048.2.
Ambient environment temperature +40 +45 +50 +55 +60
Inm=1600A 1Inm 0.99Inm 0.96Inm 0.90Inm 0.87Inm
Inm=2500A 1Inm 0.96Inm 0.90Inm 0.86Inm 0.80Inm
Continual current- Inm=4000A 1Inm 0.95Inm 0.89Inm 0.85Inm 0.78Inm
loading capacity
Inm=6300A 1Inm 0.93Inm 0.87Inm 0.82Inm 0.75Inm
Inm=7400A 1Inm 0.92Inm 0.86Inm 0.80Inm 0.74Inm
+60
Notecapacity derating coefficient of breaker when temperature over +6 0 please call us.
55
ALTITUDE DERATING
2000m
If altitude exceeds work environment for 2000m the electric property of circuit breaker can be corrected according
to the following table.
56
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
AC400VAC400V
/
1.8 m /1.8 m , 2 m /1.8m
Automatic power supply switch system guarantees reliable power supply for users by providing AC400V two lines or two incoming
one bus conple of power supply alternatively.It consists automatic transfer controller,switching unit and cables (already prepared by the
,
manufacture).The system may be used together with the mechanical interlock.But mechanical interlock can t be used when manual in
parallel transfer is used.the switching unit is mounted on the mounting plate of switchboard while the controller is mounted on the panel
door of the switchboard.the cable standard length of controller to switching unit and switching unit to breaker is 1.8m/1.8m for tow supply
transfer or 2m/1.8m for two incoming one bus conple(user should make special order when they require for the length mor than standard).
FZZ FZZ two supply transfer
function summary
RSF ZRZSZF intelligent
Automatic transfer controller type Electronic ZTRZTSZTF
intelligent communicative
Automatic transfer controller indication
Adapter indication
A
Monitor Check the phase voltage of normal power supply and standby (or generator) power supply
RZRZTR
Automatic charge and automatic recovery between normal power supply and standby power supply
SZSZTS
Automatic transfer Automatic charge and not automatic recovery between normal power supply and standby power supply (alterater each other)
FZFZTF
Automatic charge and automatic recovery between normal power supply and generator
Forced transfer Forced to normalforced to standbyforced to disconnected
Reset button
Reset operation
Implemented by forced transfer function
Test function
Manual to normal manual to standby manual disconnect
Manual transfer
FZFZTF Only for F ZFZTF type
Generating control
F Only for F type
Load uninstall
LED 1LCD
LCD indication:condition of normal/standby
LED indicator: condition of normal/standby
Display mode power supply ,closeopen and tripped condition
power supply,close, open or tripped condition
parameter setting, history of normal/standby
and operationg mode of normal/standby 2LED
LED indication:close open condition,operating
mode of normal/standby breaker
Set the working mode delay time and others by knob All chinese menu guideset the working modeundervoltage operation
Setting mode valuedelay time communication parameter and others by keyboard
75% Us 115%Us 30%Us 75%~85%Us 115%Us
Under voltage75% Us Overvoltage115%Us Voltage loss30%Us 30%Us
Under voltage75%~85%User adjustable Overvoltage115%Us
Voltage loss30%Us
sDelaytimeController type RZRZTRSZSZTS FZFZTF
t1 0.5~64 0.5~64
Transfer disconnection
t2
Parameter setting Transfer c olsing
0.5 0.5~64
t3 0.5~64 0.5~240
R eturn disc onnection
t4 0.5 0.5~64
R eturn clos ing
t5 1~180
G enerating indication
t6 32~600
G enerating stop indication
RS485 Modbus-RTU
Tele-control,tele-communication,tele-adjustment,tele-detection,
Communication
RS485 communication interface,Modbus-RTU protocol
57
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
RZRZTR--- SZSZTS---
Automatic charge and automatic recovery between Automatic charge and not automatic recover between
normal and standby supply normal and standby supply
UN UR UN UR
Normal operation of the Normal operation of the
normal power supply normal power supply
t1 t1
The normal power supply is cut off because of The normal power supply is cut off because of
its malfunction its malfunction
UN UR UN UR
Cutoff of the normal power Cutoff of the normal power
supply supply
t2 t2
The standby power supply starts operating The standby power supply starts operating
UN UR UN UR
The standby power supply The standby power supply
starts operating starts operating
t3 The normal power supply restores operation
The normal power supply restores operating and the
standby power supply is cutoff
UN UR
The standby power supply
UN UR
goes on operating
Cutoff of the standby power
supply
t3
The standy power supply abnormally and the
standby power supply is cutoff
t4
The normal power supply starts operating.
UN UR
Cutoff of standby power
UN UR
supply
The normal power supply
starts operating
t 4
The normal power supply starts operating
UN UR
The normal power supply
starts operating
58
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
FZFZTF---
Automatic charge and automatic recovery between normal and generator supply
UN UR
Normal operation of the
normal power supply
The normal power supply Generator starts operating
isn't cut off.
The normal power supply will be cut off if the current
generated by the generator reaches the setting value.
t1
Unloading signals for the minor loads are given out.
UN UR
The normal power supply
is cut off.
The power supply for power generation starts operating.
t2
UN UR
The power supply for power
generation starts operating.
The normal power supply restores operating,the power supply
for power generation is cut off.
t3 The generator stop operating,signals are given out.
t6
UN UR
The power supply for power
generation is cut off. Generator stop
UN UR
The normal power supply
starts operating.
- For the switch system used for normal power supply to power
F generation supply system,the controller should be supplied with a
reliable and consecutive power supply of D.C. 12V (F type) or
DC12VZFZTFDC24V
D.C.24V (ZFZTF type) and power capacity no less than 6W.If
6WR
the D.C. supply is cut off,the switch system will has the function of
automatic switch and restoration type R.
59
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
FLZ FLZ two incoming line one bus conple supply transfer
Function summary
WTT3 WTB3
Automatic transfer controller type Intelligent Intelligent with parallel
Adapter indication
Check the each phase voltage of
normal,standby power supply.if there is
overvoltage undervoltage voltageloss in Check the each phase voltage of
Monitor normal,standby power supply.if there is
the checker phasetransfer will operation
overvoltage undervoltage voltageloss in
the che cker phas e transfe r will
operation.this type can check
f r e q u e n c y,vo l t a g e d i f fe r e n c e , f r e q ue n cy
difference and phase difference of mormal
standby supply.
power
Automatic transfer Automatic charge and automatic rerovery or automatic charge and not automatic recovery
Forced transfer Any one load can be forced to close,any two loads can be forced to close,forced to disconnected
Manual parallel transfer
Reset operation Reset button
Test function Implemented by forced transfer function
Manual transfer Any one load can be closed manually,any two loads can be colsed manually,disconnect manually
1LCD 1LCD
LCD indication:condition of normal/standby LCD indication:condition of normal/standby
power supply ,close open and tripped power supply ,close open and tripped
condition, parameter setting history of condition, parameter setting history of
Display mode 2LED 2LED
LED indicator: condition of normal/standby
LED indication:close,open condition,operating
power supply,close open or tripped condition mode of normal/standby breaker.condition
and operationg mode of normal/standby breaker voltage difference, frequencydifference, phase
difference of normal/standby power supply
Setting mode All chinese menu guideset the working modeundervoltage operation valuedelay time communication parameter and others by keyboard
70~90Us 105~120Us 30Us 5
under voltage70~90 Us user adjustable over voltage105~120 Us user adjustable voltage loss30Us step5
UV (0.020.12)Ue1V
Voltage difference
fHz 0.110.1Hz
Frequency difference
Parallel transfer condition
t1
Disconnection of power supply 0.1~100 Phase difference
5201
Parameter setting t1 0.1~ 100
t2 0.1s Disconnection of power supply
Closing of bus couple breaker
0.1~100
s Time step t2 0.1~ 100 0.1s
s Closing of bus couple breaker
Delay time t3 0.1~100 10s Time step
Disconnection of bus couple breaker Delay time t3 0.1~ 100 10s
1s10s Disconnection of bus couple breaker
t4 t4 1s10s
Closing of power supply
0.1~100 0.1~ 100
Closing of power supply
RS485 Modbus-RTU
Communication Tele-control,tele-communication,tele-adjustment,tele-detection, RS485 communication interface,Modbus-RTU protocol
60
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
WTT3 WTB3---
Automatic charge and automatic recovery between normal and standby supply
UN UR
Normal operation of the
normal power supply
Normal operation of the
standby power supply
t1
t1 Delay time for cutoff of standby power supply because
The normal power supply is cut off because of of its malfuction
its malfunction
UN UR
UN UR
Cutoff of the normal power Cutoff of the standby power supply
supply Normal operation of the
normal power supply
Normal operation of the
standby power supply
t2
t2 Delay time for bus couple breaker starts operating
Delay time for bus couple breaker starts operating
UN UR UN UR
Bus couple breaker starts operating Bus couple breaker starts operating
Normal operation of the Normal operation of the
standby power supply normal power supply
t3 t3
The normal power supply restores
operating and delay time for the bus couple breaker cut off
UN UR
UN UR
Bus couple breaker starts operating
Normal operation of the
Cutoff of the bus couple breaker
Normal operation of the normal power supply
standby power supply
t4
t4 The standby power supply starts operating.
The normal power supply starts operating.
UN UR UN UR
The normal power supply
starts operating Normal operation of the
Normal operation of the normal power supply
standby power supply The standby power supply
starts operating
61
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
WTT3 WTB3---
Automatic charge and not automatic recover between normal and standby supply
UN UR
Normal operation of the
normal power supply
Normal operation of the
standby power supply
t1
t 1 Delay time for cutoff of standby power supply because
The normal power supply is cut off because of of its malfuction
its malfunction
UN UR UN UR
Cutoff of the normal power Cutoff of the standby power supply
supply Normal operation of the
Normal operation of the normal power supply
standby power supply
t2
t 2 Delay time for bus couple breaker starts operating
Delay time for bus couple breaker starts operating
UN UR UN UR
Bus couple breaker starts operating Bus couple breaker starts operating
Normal operation of the Normal operation of the
standby power supply normal power supply
The normal power supply restores The standby power supply restores
operating and delay time for the bus couple breaker keep on operation operating and delay time for the bus couple breaker keep on operation
UN UR UN UR
Bus couple breaker keep on operation Bus couple breaker keep on operation
Normal operation of the Normal operation of the
standby power supply normal power supply
t1
t 1 The normal power supply is cut off because of
Delay time for cutoff of standby power supply because
its malfunction
of its malfuction
UN UR UN UR
Cutoff of the standby power supply Cutoff of the normal power supply
t 4 t4
The normal power supply starts operating.
The standby power supply starts operating.
UN UR UN UR
UN UR
UN UR
Normal operation of the The normal power supply
normal power supply starts operating
The standby power supply Normal operation of the
starts operating standby power supply
62
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
Characteristics
Type Automatic controller type Fitting breaker
RZRZTR
WTT3
FLZ CW3-1600/2500/4000/6300/7400
Two incoming one bus conple CW
WTB3
63
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-1600
CW3-1600 Intelligent Air Circuit Breaker with three poles (draw-out type)
A Direction A
70 70
Current specifications Lmm
50
25
800A1000A1250A1600A 15 12-11
200A400A630A 10
Door frame center
Outside of the cabinet A
51
Reset
Base point
Base point
72.5 102.5 86
D
77.5 38 150 60
46 297
"Separated" position
Horizontal (back set)
C
D Direction D
Outside of the cabinet
2-6.5 51
15
12-11
2-6.58.5
Base point
72.5 102.5
77.5
46 297
"Separated" position
Vertical (back set)
C Direction C
70 70
64
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-1600
CW3-1600 Intelligent Air Circuit Breaker with four poles (draw-out type) A Direction A
70 70 70
Current specifications Lmm
50
25
800A1000A1250A1600A 15 16-11
200A400A630A 10
N pole
Door frame center
Outside of
the cabinet A
51
Reset
C
D Direction D outside of
the cabinet
51
2-6.5 15
16-11
2-6.58.5
Base point
72.5 102.5
77.5
46 297
"Separated" position
Vertical (back set)
C Direction C
70 70 70
L
N pole
65
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-1600
CW3-1600 Intelligent Air Circuit Breaker with three poles (fixed type) A Direction A
70 70
Current specifications Lmm
50
800A1000A1250A1600A 15 25
12-11
200A400A630A 10
Door frame center
Outside of the
cabinet A
32
Reset
4-6.5
Base point
100 36.5 51.6
190 12.5 234 Base point 12.5
195
Horizontal(back set)
Outside of the cabinet
C
32
15
4-6.5
Base point
100 36.5 51.6
190
195
Vertical (back set)
C Direction C
70 70
L
66
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-1600 A Direction A
CW3-1600 Intelligent Air Circuit Breaker with four poles (fixed type)
70 70 70
Current specifications Lmm 50
25
800A1000A1250A1600A 15
16-11
200A400A630A 10
N pole
Door frame center
Outside of the
cabinet A
32
Reset
4-6.5
Base point
100 36.5 51.6
12.5 304 Base point 12.5
190
195
Horizontal(back set)
Outside of the cabinet
C
32
15
4-6.5
Base point
100 36.5 51.6
190
195
Vertical (back set)
C Direction C
70 70 70
L
N pole
67
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-2500
CW3-2500 Intelligent Air Circuit Breaker with three poles (draw-out type)
A Direction A
95 95 24-11
Door frame center
A
Outside of the cabinet
63 Reset
Base point
10 97 175 Base point
41 265 41
102 D
47 395
C
"Separated" position
()
Horizontal (back set)
Outside of the cabinet 63
D Direction D 30 15
11 2-14
24-11
1117
Base point
10 97 175
102
47 395
68
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-2500
CW3-2500 Intelligent Air Circuit Breaker with four poles (draw-out type)
A Direction A
2000A2500A 20
630A~1600A 15
N pole 30
70
Door frame center
A
Outside of the
cabinet
63 Reset
Base point
175
10 97 D 41 360 Base point 41
102
47 395
"Separated" position
C
()
Horizontal (back set)
63
30
Outside of the cabinet
15
D Direction D
11 2-14 24-11
1117 Base point
10 97 175
102
47 395
"Separated" position
()
Vertical (back set) C Direction C
95 95 95
N pole L
69
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-2500
A Direction A
CW3-2500 Intelligent Air Circuit Breaker with three poles (fixed type)
95 95 24-11
Lmm Cmm
Current specifications
2000A2500A 20 132
30
630A~1600A 15 134.5
60
Door frame center
A
Outside of the
cabinet
Reset
61
4-12
Base point
150 69.5 11 340 11
285 Base point
290
CW3-2500
A Direction A
CW3-2500 Intelligent Air Circuit Breaker with four poles (fixed type)
95 95 95
32-11
Lmm Cmm
Current specifications
2000A2500A 20 132
630A~1600A 15 134.5 N pole 30
60 Door frame center
A
Outside of the
cabinet Reset
61
4-12
Base point
70
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-40001000~2000A A Direction A
CW3-4000 Intelligent Air Circuit Breaker with three poles
(draw-out type), 1000 ~ 2000A 113 113
24-11
30
70
Door frame center
Outside of the A
cabinet
63 Reset
Base point
10
97 175 37 327 Base point 37
102 D
47 395
"Separated" position
Horizontal (back set)
C
D Direction D
63
30 15
11 2-14
24-11
1117
Base point
10
97 175
102
47 395
"Separated" position
Vertical (back set) C Direction C
113 113
20
71
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-40002500~4000A A Direction A
CW3-4000 Intelligent Air Circuit Breaker with three poles
(draw-out type), 2500 ~ 4000A 130 130 24-17
50
100
Door frame center
Outside of the A
cabinet
104 Reset
Base point
10
97 175 37 327 Base point 37
102 D
47 395
"Separated" position
C
Horizontal (back set)
D Direction D Outside of the
cabinet 104
50 25
11 2-14
1117
Base point
10
97 175
102
47 395
"Separated" position
Vertical (back set)
C Direction C
113 113
10
30
72
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-40001000~2000A
CW3-4000 Intelligent Air Circuit Breaker with three poles A Direction A
(draw-out type), 1000 ~ 2000A 113 113 113
32-11
30
70
N pole
Door frame center
A
Outside of the
cabinet
63 Reset
Base point
10
97 175 37 440 Base point 37
102 D
47 395
"Separated" position
Horizontal (back set)
C
D Direction D
Outside of the
cabinet 63
30 15
11 2-14
32-11
1117
Base point
10
97 175
102
47 395
"Separated" position
N pole 20
73
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-40002500~4000A A Direction A
CW3-4000 Intelligent Air Circuit Breaker with four poles
(draw-out type), 2500 ~ 4000A 130 130 130
32-17
50
N pole 100
Door frame center
A
Outside of the
cabinet
104 Reset
N
Base point
10
97 175 37 440 Base point 37
102 D
47 395
"Separated" position
Horizontal (back set) C
D Direction D
Outside of the 104
cabinet
50 25
11 2-14
1117
Base point
10
97 175
102
47 395
"Separated" position
Vertical (back set)
C Direction C
113 113 113
N pole 10
30
74
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-4000
CW3-4000 Intelligent Air Circuit Breaker with three poles (fixed type) A Direction A
113 113
24-13
40 80
Door frame center
Outside of the
cabinet A
Reset
82
4-12
Base point
150 69.5 11 392 11
285 Base point
290
Horizontal (back set)
A Direction A
N pole 40 80
Door frame center
A
Outside of the
cabinet
Reset
82 N
4-12
Base point
150 69.5 11 505 11
285 Base point
290
Horizontal (back set)
75
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-6300
CW3-6300 Intelligent Air Circuit Breaker with three poles (draw-out type)
A Direction A
104 122 104 122 104
50 100
56.5
Outside of the
cabinet Door frame center
A
104
Reset
Base point
6-11
10
77 258 340
680
82 Base point
47 395 754
"Separated" position
Horizontal (back set)
In=4000A5000A
Current specifications
C
Outside of the
cabinet
104
50 25
Base point 6-11
C Direction C
10
113 113 113 113 113 77 258
82
47 395
"Separated" position
10 Vertical (back set)
30 In=4000A5000A6300A
Current specifications
76
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-6300
CW3-6300 Intelligent Air Circuit Breaker with four poles (draw-out type)
A Direction A
104 122 104 122 104 122 104
50 100
N pole 56.5
Door frame center
Outside of the A
cabinet
104
Reset
Base point 8-11 Base point
10
77 258 453
82 376 265
47 395 906
980
"Separated" position
Horizontal (back set) C
In=4000A5000A
Current specifications Outside of the
cabinet
104
50 25
8-11
Base point
10
77 258
82
47 395
"Separated" position
Vertical (back set)
In=4000A5000A6300A
Current specifications
C Direction C
113 113 113 113 113 113 113
10
30
N pole
77
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-6300
CW3-6300 Intelligent Air Circuit Breaker with three poles (fixed type) A Direction A
226 226
50
205
56.5
Door frame center
A
Outside of the
cabinet
Reset
134
4-12
Base point
150 69.5 11
373.5 Base point 11
285 747
290
CW3-6300
CW3-6300 Intelligent Air Circuit Breaker with four poles (fixed type)
A Direction A
50
205
N pole
56.5 Door frame center
A
Outside of the
cabinet
Reset
134
4-12
Base point
150 69.5 11
486.5 Base point 11
285 973
290
78
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
A Direction A
CW3-7400
CW3-7400 Intelligent Air circuit Breaker with three poles(draw-out type)
113 169.5 113 169.5 113
50
100
56.5 Door frame center
Outside of the
cabinet
104
Reset
Base point 8-11
10
77 258
82 376
906 Base point
47 395
980
"Separated" position
Horizontal (back set)
In=4000A5000A6300A
Current specifications
C
Outside of the
cabinet 124
60 30
C
Direction C
Base point
8-11
10
56.5 77 258
82
47 395
113 169.5 113 169.5 113
"Separated" position
Vertical (back set)
In=4000A5000A 6300A7400A
10 Current specifications
30
79
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-7400 A
CW3-7400 Intelligent Air circuit Breaker with four poles(draw-out type) Direction A
50
100
N pole
56.5 Door frame center
Outside of the
cabinet
A
104
Reset
Base point 8-11
10
77 258
82 376
906 Base point
47 395
980
"Separated" position
Horizontal (back set)
In=4000A5000A6300A
Current specifications
C
Outside of the
cabinet 124
60 30
C
Direction C
8-11
Base point
10
77 258
82
56.5 47 395
In=4000A5000A6300A 7400A
10 Current specifications
30
N pole
80
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS
CW3-7400 A Direction A
CW3-7400 Intelligent Air Circuit Breaker 205 205
50 55 50 50 55 50
with three poles (fixed type)
282.5 282.5
56.5 Door frame center
Outside of the A
cabinet
Reset
134
Base point 4-12
150 69.5
11 Base point 11
285
290 973
A Direction A
CW3-7400
476.5
CW3-7400 Intelligent Air Circuit Breaker
205 205
with four poles (fixed type) 50 55 50 50 55 50
50
100 282.5 282.5
N pole
56.5 Door frame center
Outside of the
cabinet A
Reset
134
4-12
Base point
150 69.5
Base point
285 11 11
290 973
81
CUTOUT DIMENSIONS OF THE DOORFRAME
Breaker base Breaker base
10-6 216 10-6 286
254 324
CW3-1600 CW3-1600
227mm 262mm
CW3-1600 Intelligent Air Circuit Breaker with three poles CW3-1600 Intelligent Air Circuit Breaker with four poles
(fixed type) (fixed type)
The drawing of cutout dimensions for mounting cover of The drawing of cutout dimensions for mounting cover of
doorframe doorframe
Distance from the panel center of the circuit breaker to the Distance from the panel centerof thecircuit breaker tothe
right hinge of cabinet door should beat least 227mm righthinge of cabinet door should beat least 262mm
216 286
Breaker 254
324
Breaker
base base
82
CUTOUT DIMENSIONS OF THE DOORFRAME
Breaker base 11- 6 Breaker base 100
258
312 14- 6 353
175 175 407
445
CW3-2500 CW3-2500
256mm 303.5mm
CW3-2500 Intelligent Air Circuit Breaker with three poles CW3-2500 Intelligent Air Circuit Breaker with four poles
(fixed type) (fixed type)
The drawing of cutout dimensions for mounting cover of The drawing of cutout dimensions for mounting cover of
doorframe doorframe
Distance from the panel center of the circuit breaker to the Distance from the panel center of the circuit breaker to the
righ thinge of cabinet door should beat least 256mm righ thinge of cabinet door should beat least 303.5mm
Breaker base 312 Breaker base
8- 6 10- 6
175 175 100
407
445
83
CUTOUT DIMENSIONS OF THE DOORFRAME
Breaker base Breaker base
14- 6
11- 6 100
312
328 425
366 441
479
CW3-4000 CW3-4000
264mm 320.5mm
CW3-4000 Intelligent Air Circuit Breaker with three poles CW3-4000 Intelligent Air Circuit Breaker with four poles
(fixed type) (fixed type)
The drawing of cutout dimensions for mounting cover of The drawing of cutout dimensions for mounting cover of
doorframe doorframe
Distance from the panel center of the circuit breaker to the Distance from the panel center of the circuit breaker to the
righ thinge of cabinet door should beat least 264mm righ thinge of cabinet door should beat least 320.5mm
Breaker base
Breaker base 10- 6 100
8- 6
328 441
366 479
84
CUTOUT DIMENSIONS OF THE DOORFRAME
Breaker bage Breaker bage 312
312 11-6
11-6 328
328
183 183 183 183
CW3-6300 CW3-6300
553.5mm 553.5mm
CW3-6300 Intelligent Air Circuit Breaker with three poles CW3-6300 Intelligent Air Circuit Breaker with four poles
(fixed type) (fixed type)
The drawing of cutout dimensions for mounting cover of The drawing of cutout dimensions for mounting cover of
doorframe doorframe
Distance from the panel center of the circuit breaker to the Distance from the panel center of the circuit breaker to the
righ thinge of cabinet door should beat least553.5mm righ thinge of cabinet door should beat least 553.5mm
Breaker bage Breaker bage
8-6 328 8-6 328
183 183 183 183
85
CUTOUT DIMENSIONS OF THE DOORFRAME
Breaker bage Breaker bage
11-6 312 11-6 312
328 328
183 183 183 183
CW3-7400 CW3-7400
553.5mm 553.5mm
CW3-7400 Intelligent Air Circuit Breaker with three poles CW3-7400 Intelligent Air Circuit Breaker with four poles
(Fixed type) (fixed type)
The drawing of cutout dimensions for mounting cover of The drawing of cutout dimensions for mounting cover of
doorframe doorframe
Distance from the panel center of the circuit breaker to the Distance from the panel center of the circuit breaker to the
righ thinge of cabinet door should beat least 553.5mm righ thinge of cabinet door should beat least 553.5mm
Breaker bage 8-6 Breaker bage
328 8-6 328
183 183 183 183
86
MOUNTING SAFETY CLEARANCE
Draw-out breaker d2 d2
Minimn distance between breaker with switchboard wall or live part.
Switchboard wall Live part
d1(note)(mm) 0 60
d2(mm) 0 60
Fixed breaker d2 d2
Minimn distance between breaker with switchboard wall or live part.
Switchboard wall Live part
d1(note)(mm) 0 60
d2(mm) 0 60
87
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
58
53.5
AC230V + - + -
1 2
R
230V
DC24V
200mA
58
53.5
+ DC24V - + - + -
1 2
R
DC24V
DC24V
200mA
(
88
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
DC power module
46
15 20
+
DC220V -
1
1,2 2
Terminals 1 and 2 of the
secondary circuit
26
62
107.4 58
N A B C
AC
(AC 1000V/400V)
89
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
58
53.5
AC230V
0.5s 1s 2s 3s
107.4 58
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
R
6 1
2
3
4
1 2 4 5 7 8 10 11 13 14 16 17 5
1 2 3 4 5 6 6
3 6 9 12 15 18
A B AC230V
90
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
44
60 32
FDH-60b
L R
46
11
L1
52
621
100
FDH-60
CW3-1600for three poles
118
821 45
32
60
FDH-80b
L R
L1
FDH-80
CW3-2500for three poles
91
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
168 48
60 32
FDH-120d
L R
1221
L1
FDH-120
308 63
60 32
FDH-260d
2622
L1
FDH-260
CW3-4000/6300/7400for three poles
CW3-4000/6300/7400NFDH-120FDH-260
120 48.4
52
92
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF ACCESSORIES
53.5 58
P1 P3
P2 P4
58
53.5
S A B + -
DV24V
93
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
6.5
136
146 66.5
R
R
UN UR 4 8 16
2 24
t 2=0.5s 1 32
0.5 64
t3s
U N=I
4 8 16
2 24
1 32 t 4 =0.5s
0.5 64
t 1s
143 90
96
136
F
R Automatic power supply switch system of type F
24 0
UN UR 4 8 16 1 80 3 00
2 24 U N =I 1 20 3 60
1 32 64 48 0
Normal supply Power generation 32
0.5 64 6 00
t2 s t 6s
Close
Close
U N =0 U N =I
1 6 32
Open Open 4 8 16 8
2 24 4 64
1 32 2 12 0
0.5 64 0.5 24 0
Malfunction
t 1s t3 s
Malfunction
Normal supply
Automatic U N =1 U N =0
Power generating
1 6 32 6 4 4 8 16
Stop 8 96 U N =0 2
1
24
4 1 20 32
1 1 80 0.5 64
t5s t4 s
Changshu Switchgear Mfg. Co. , Ltd. Former Changshu Switchgear Plant
90
143 96
136
94
OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS OF
AUTOMATIC POWER SUPPLY SWITCH SYSTEM
ZRZSZFZTRZTSZTF
Type ZR,ZS,ZF,ZTR,ZTS,ZTF automatic transfer controller
ZTR
ZTR automatic transfer controller
143 2.5
9 136
99.7 8
WTT3
WTT3
S1 S2
1840.3
M6X16
TIE
3 2
4 1
S1 1 1 0 1 0 0 5
TIE 0 1 1 0 0 0
S2 1 0 1 0 1 0 6
1 2 3 4 5 6
197 79.5
mounting and cut off dimension
Adapter
40.5
4-6.5
4-6.5
2L1 2L2 2L3 2N
TIE-1 TIE-2 TIE-3 TIE-4 TIE-5 TIE-6 TIE-7 TIE-8
S2-1 S2-2 S2-3 S2-4 S2-5 S2-6 S2-7 S2-8
NC 1 2 3 4 5 6 7 8
NC 1 2 3 4 5 6 7 8
TIE
S2 88 62
100 74.6
88 61.5 110
100 74.5
110
For conple breaker
For normal ,alternative breaker
95
WIRING DIAGRAM OF THE BREAKER SECONDARY CIRCUIT
CW3-1600
(EN35/36EA35/36EP35/36EQ35/36EG35/36)
(AC250V/1A)
Ready-for- close
Controll unit (250V/1A)
Charging indication Auxiliary switch Location indication
Main circuit Motor drive Motor dirve Motor dirve Remote reset
open close charging
1 3 5 7 9 11 13 15 17 19 21 23 25 27 28 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 85 86 87 XT
FU
M AX
Power supply SB1 Remote reset button
SB2 Shunt button
Intelligent controller
Q F X SB3 Closing button
SA
SC chang-over switch
FU
Q Under-voltage release
F Shunt release
Power supply module 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 81 82 83 84 88 XT X Closing electromagnet
A B SH M Charging motor
DC 24V P2 P4 SA Limit switch
+ - Earth module of
transformer's center XT Terminals
A' B' S'
T1
P1 P3 FU Fuse
- Draw-out socket T2 AX Auxiliary switch
+ communication
module T3
A B S T4
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Function
The pattern of auxiliary switch Terminal EN35/36 EA35/36 EP35/36 EQ35/36 EG35/36
1, 2 DC24V Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT Three-pole circuit breaker with current transformer with neutral
6, 7 6R7L line N, 6 to R, 7 to L.
ABRS485SH8A10B12SH A/B is RS485 interface, 8 toA,10 toB,12 to SH. If with components
8, 10, 12 of draw-out socket communication module , 8 to A, 10 to B, 12 to S
8A10B12S
13, 14 1 Programmable out 1
15, 16 2 Programmable out 2
ABCNAC400V Voltage display by voltage input of the phases: A, B, C and N, when
17,18,19,20 main voltage is large than AC400V,Voltage changover Module must be selected.
21,22 ZSI21+22COM ZSI signal output, 21 connecting +, 22 connecting COM
23,24 ZSI23+24COM ZSI signal input, 23 connecting +, 24 connecting COM
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
35, 36 Connect with closing electromagnet
()37,38 Connect with Motor driven operating mechanism. Power supply
37,38,39 directly (auto energy prestore) or power supply with a NO
(normal open) button simultaneously ( manual energy prestore) with 37,38.
58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 41,42,43 Ready-for-close indication
45,46,47 charging indication
I. II. III. IV. 48,50,52 48P250P4 earth current module, 48 connecting P2, 50 connecting P4
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
53,54 Remote reset
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six
57~80 Connecting terminals of auxiliary switch
four pieces of normally-closed contacts pieces of normally-closed contacts Connected position indication AC250V 1A
85,88 AC250V 1A
86,88 AC250V 1A Test position indicationAC250V 1A
87,88 AC250V 1A Separated position indicationAC250V 1A
AC230V400VCW3-1600DC24V12DC110V220V 81,82,83,84 Location signal output to draw-out socket communication Module
DC24V12DC24VDC24VDC24VDC24V12 Input of draw-out socket communication module location Signal,
T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4 81 connecting T1,82 connecting T2,83 connecting T3,84 connecting T4
Special Note: When the voltage of auxiliary power supply is AC230V or AC400V, power supply module of CW3-1600 intelligent should be transformed into DC24V in connection with terminals of 1 and 2. A, B, S Communication output of draw-out socket communication module
When the voltage of power supply is DC110V or DC220V,DC power supply module should be transformed into DC24V in connection with terminals of 1 and 2. Communication input of draw-out socket communication module ,
When the voltage of auxiliary power supply is DC24V,DC24V power supply module should be transformed into DC24V in connection with terminals of 1 and 2. A, B, S A8B10S12 connect with communication output of the main body, A connect
with 8, B with10,S with 12Connecting earth transformer of transformer center
P1,P3 Connecting earth transformer of transformer center
96
WIRING DIAGRAM OF THE BREAKER SECONDARY CIRCUIT
CW3-1600 (ER35/36)
(AC250V/1A)
Ready-for- close
Controll unit (250V/1A)
Main circuit Motor drive Motor dirve Motor dirve Charging indication Remote reset Auxiliary switch
open close charging Location indication
Connection
Remote 1 3 5 7
Fault trip indication SC Test
2 4 6 8 Six lines program mable
Local expansion module
A B SB1 Separation
SB2 SB3 Open Close
1 3 5 7 9 11 13 14 17 19 21 23 25 27 28 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 85 86 87 XT
FU
FU F Shunt release
X Closing electromagnet
SA Limit switch
Power supply module 2 4 6 8 10 12 15 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 81 82 83 84 88 XT
M Charging motor
A B SH
DC 24V P2 P4 XT Terminals
+ - X X Ugb
Earth module of FU Fuse
Q A Uga transformer's center
A' B' S' P1 P3 AX Auxiliary switch
T1 PT
- Draw-out socket T2 Voltage sensor of
communication
+ module T3 PT generator or line
A B S T4 (AC690V/100V or
AC690V/100VAC400V/100V AC400V/100V
useself)
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Function
Terminal ER35/36
1, 2 DC24V Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
The pattern of auxiliary switch 6, 7
6R7L Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L.
8, 10, 12
ABRS485SH8A10B12SH A/B is RS485 interface, 8 toA,10 toB,12 to SH. If with components of draw-out socket
8A10B12S communication module , 8 to A, 10 to B, 12 to S
57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT two programmable two programmable out 1
1
13, 14
two group parameter changover two group parameter set digital input(dry contact input)
2 two programmable two programmable out 2
15, 16
synchrocheck close connecting voltage sensor out of generator or line
17,18,19,20 ABCNAC400V Voltage display by voltage input of the phases: A, B, C and N, when main voltage is large
than AC400V,Voltage changover Module must be selected.
ZSI ZSI21+22COM ZSI function ZSI signal out, 21 to +22 to COM
21,22
2122COM directionality 21 to forwad out, 22 toCOM
ZSI ZSI23+24COM ZSI function ZSI signal input, 23 to+24 to COM
23,24
2324COM directionality 23 to forwad input, 24 toCOM
25,26 2526 directionality 25 to reverse out, 26 to reverse input
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 35, 36 Connect with closing electromagnet
()37,38 Connect with Motor driven operating mechanism. Power supply directly (auto energy
I. II. III. IV. 37,38,39
prestore) or power supply with a NO (normal open) button simultaneously ( manual
Energyprestore) with 37,38.
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six 41,42,43 Ready-for-close indication
four pieces of normally-closed contacts pieces of normally-closed contacts 45,46,47 charging indication
48,50,52 48P250P4 earth current module, 48 connecting P2, 50 connecting P4
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
53,54 Remote reset
57~80 Connecting terminals of auxiliary switch
AC230V400VCW3-1600DC24V12DC110V220V 85,88 AC250V 1A Connected position indication AC250V 1A
DC24V12DC24VDC24VDC24VDC24V12 86,88 AC250V 1A Test position indicationAC250V 1A
Special Note: When the voltage of auxiliary power supply is AC230V or AC400V, power supply module of CW3-1600 intelligent should be transformed into DC24V in connection with terminals of 1 and 2. 87,88 AC250V 1A Separated position indicationAC250V 1A
When the voltage of power supply is DC110V or DC220V,DC power supply module should be transformed into DC24V in connection with terminals of 1 and 2. 81,82,83,84 Location signal output to draw-out socket communication Module
When the voltage of auxiliary power supply is DC24V,DC24V power supply module should be transformed into DC24V in connection with terminals of 1 and 2.
T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4 Input of draw-out socket communication module location Signal, 81 connecting T1,
82 connecting T2,83 connecting T3,84 connecting T4
A, B, S Communication output of draw-out socket communication module
Communication input of draw-out socket communication module , connect with
A, B, S A8B10S12 Communication output of the main body, A connect with 8, B with10,S
Note: Communicative breaker has not remote close function, when it selectes synchrocheck close function. with 12Connecting earth transformer of transformer center
P1,P3 Connecting earth transformer of transformer center
97
WIRING DIAGRAM OF THE BREAKER SECONDARY CIRCUIT
C W 3 - 2 5 0 0 / C W 3 - 4 0 0 0 / C W 3 - 6 3 0 0 / C W 3 - 7 4 0 0
( E N 3 5 / 3 6E A 3 5 / 3 6E P 3 5 / 3 6E Q 3 5 / 3 6E G 3 5 / 3 6 )
(AC250V/1A)
Ready-for- close
Controll unit (250V/1A)
Charging indication Auxiliary switch Location indication
Main circuit Motor drive Motor dirve Motor dirve Remote reset
open close charging
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Terminal Function
EN35/36 EA35/36 EP35/36 EQ35/36 EG35/36
1, 2 Auxiliary power supply
The pattern of auxiliary switch 3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
6, 7 Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L.
6R7L
69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT
8, 10, 12 ABRS485SH8A10B12SH A/B is RS485 interface, 8 toA,10 toB,12 to SH
8A10B12S If with components of draw-out socket communication module ,8 to A, 10 to B, 12 to S
9,11 DC24V 9-11+ connecting DC24V power supply if necessary for communicative circuit breaker
13, 14 1 Programmable out 1
15, 16 2 Programmable out 2
17,18,19,20 ABCN AC400V Voltage display by voltage input of the phases: A, B, C and N, when
main voltage is large than AC400V,Voltage changover Module must be selected.
21,22 ZSI21+22COM ZSI signal output, 21 connecting +, 22 connecting COM
23,24 ZSI23+24COM ZSI signal input, 23 connecting +, 24 connecting COM
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
35, 36 Connect with closing electromagnet
Connect with Motor driven operating mechanism. Power supply directly
37,38,39 ()37,38 (auto energy prestor e) or power sup ply with a NO (normal open) button
Ready-for-clos e indication
41,42,43 simultaneously ( manual energy prestore) with 37,38.
45,46,47 charging indication
70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 48,50,52 48P250P4 earth current module, 48 connecting P2, 50 connecting P4
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
I. II. III. IV. 53,54
69~92
Remote reset
Connecting terminals of auxiliary switch
93,96 AC250V 1A Connected position indication AC250V 1A
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six
94,96 AC250V 1A Test position indicationAC250V 1A
four pieces of normally-closed contacts pieces of normally-closed contacts 95,96
AC250V 1A Separated position indicationAC250V 1A
61,62,63,64 Location signal output to draw-out socket communication Module
Input of draw-out socket communication module location Signal,
T1,T2,T3,T4 , 61T1, 62T2, 63T3, 64T4 61 connecting T1,62 connecting T2,63 connecting T3,64 connecting T4
A, B, S Communication output of draw-out socket communication module
A, B, S A8B10S12 Communication input of draw-out socket communication module ,
connect with communication output of the main body, A connect with 8, B with10,S with 12
P1,P3 Connecting earth transformer of transformer center
98
WIRING DIAGRAM OF THE BREAKER SECONDARY CIRCUIT
CW3-2500/CW3-4000/CW3-6300/CW3-7400 (ER35/36)
(AC250V/1A)
Controll unit
Ready-for- close
Auxiliary switch
Main circuit Motor drive Motor dirve Motor dirve (250V/1A)
open close charging Charging indication Remote reset Location indication
Connection
Remote SC
Test
Close
Fault trip indication Six lines program mable
Local expansion module
K A B SB1 Separation
SB2 SB3 Open
DC
- +
1 3 5 7 9 11 13 14 17 19 21 23 25 27 28 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 94 95
FU
SB1 Remote reset button
SB2 Shunt button
SB3 Closing button
K
M
AX SC chang-over switch
Q Under-voltage release
Intelligent controller F Shunt release
Q F X SA
X Closing electromagnet
SA Limit switch
FU M Charging motor
XT Terminals
FU Fuse
2 4 6 8 10 12 15 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 56 54 58 60 61 62 63 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 96
A B SH AX Auxiliary switch
P2 P4 Voltage sensor of
X X Ugb PT generator or line
(AC690V/100V or
Q A Uga
AC400V/100V
A' B' S' PT
P1 P3 AC690V/100VAC400V/100V useself)
T1
- Draw-out socket
communication T2
DC 24V + module T3
A B S T4
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Terminal Function
ER35/36
1, 2 Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
6, 7 Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L.
The pattern of auxiliary switch 6R7L
99
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9
10111213141516171819
100
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9
10111213141516171819
101
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
102
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
103
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
104
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 1 1
12 13 14 15
105
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9
10 111213141516171819
106
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9
10 111213141516171819
107
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
108
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
109
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
110
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15
111
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
12 34 56 7 8
12 34 56 7 8
12 34 56 7 8
DC24V
+ - AB S
112
WIRING DIAGRAM OF THE AUTOMATIC POWER SUPPLY SYSTEM
1 23 45 67 8
1 23 45 67 8
1 23 45 67 8
DC24V
+ - AB S
113
NE TWO RK IN G AN D MO N ITO RI NG
distribution system.
The monitoring system not only supports all kinds of
communicative components of our company,but also supports
114
NE TWO RK IN G AN D MO N ITO RI NG
115
NE TWO RK IN G AN D MO N ITO RI NG
8 10 12 14
7 9 11 13
Terminals Signal Function
8 DATA+(A+)/CAN_H /+
Receive/transmit date+
10 DATA-(B-)/CAN_L /-
Receive/transmit date-
12 SH/drain
Connecting shielded lager of communication line
Shirelding layer Shielding layer GND Grounding
Standard twisted-pair shielded cable
485
As the above diagram shows,a group of twisted-pair lines in the standard communication cable is employed as
the communication line of 485 and the sheilding lager is grounded.The actual pratice should be possibly different such
as the application of the colour of the twisted-pair line.Users could define the ways of cable's usage by themselves but
the definition of the signal of each line in the cable shoule be made clear in adcance.
Note:please use the type of communication cable with the shielding lager and approach to circuits with
strongelectricity should be advoided as far as possible when wiring in the cabinet.
116
NE TWO RK IN G AN D MO N ITO RI NG
6-I/O
Connecting Terminals
6RS4855
35mm
The Communication Adapter can largely improve the
efficiency and reliability of wiring on site by customers, which
embraces the characteristics of :
Six pieces of RS485 Communication Interfaces, can join
Earthing Terminals together with 5 sets of Communicative Devices at most
Several Communication Adapters can realize the
expansions by their networking (Refer to Note)
32 Equipped with earthing terminals of communication line
Note: can be expanded by several times, but one piece of Can be installed directly on the standard slideway in
circuit can not connect with 32 sets of devices at most.
35mm width
communication changover device
up-lrvel device
RS232
To connectwith
communicative equipment RS485
Communicative ACB Communicative ACB
117
NE TWO RK IN G AN D MO N ITO RI NG
Profibus- Our company also offers several kinds of
DPDeviceNetCANModBus /TCP communication adapters to achieve the support of
P r of i b u s - D P , D ev i c e N e t, C A N an d E t h e r n e t
ModBus/TCP protocol and to supply the customers with
FCX3 lots of solutions.
The users can also connect FCX3 intelligent power
distribution monitor with our company's communicative
circuit breaker to achieve the
display,monitor,configurationand the previous data's
FDM3 maintenance of the circuit breaker's parameter
remotely.At the same time,we also promote the radio
monitoring function of the communicaiton circuit
CI1I/O breaker.By the configuration of the short message
informing module,we can achieve the information's
remote monitoring of the ctircuit breaker's failure
release or alarm.
The users can connnect the uncommunicative
circuit breaker through CI1 series remote intelligent
I/O module to achieve remotely monitoring the circuit
breaker's,switching-on or -off state,failure state and
other important information.
Communicative MCCB
Intelligent meter
Communicative MCCB
Communicative ACB
Un-communicative ACB
AModBus-RTUModBus
NoteA:The communicative compents of my company adopts standard ModBus-RTU protocol,may be connected
ModBus field bus.if adopting other protocol,using communicative adapters changover.
118
NE TWO RK IN G AN D MO N ITO RI NG
Communication adaptor
119
NE TWO RK IN G AN D MO N ITO RI NG
Monitoring main computer
GPRS
Ethernet
FCX3 short message
ModBus
communiative MCCB
communicative ACB
120
NE TWO RK IN G AN D MO N ITO RI NG
I/O
121
FWB1 TEMPERATURE ALARM MODULE
13142324
1.5
FWB1 temperature alarm module adopts online temperature detection that the FRG heat sensor directly
mounted on the connection position.It can detect at most six points connection position(the input terminals on the
back of the temperature alarm module, which the heat sensot is connected to,are 1T 2T 3T 4T 5T 6T
respectively).When detecting the temperature of the connection points is higher than action temperature, the
temperature alarm module's directive lights are on and alarming,at that time,the inbuilt relay's 2nd output contact will
make(the 2nd output terminals are 13 14 23 24 respectively);when detecting the connection temperature
dropping to resetting temperature, the temperature alarm module's directive lights are off and the 2nd output contact
will break.The connection wire between the temperature alarm module and the heat sensor is of 1.5m length.
0~150
temperature detection range
To 100/110/120/130
action temperature
Tr To-5
resetting temperature
5
precision
AC3500V/1min
sensor insulation withstand voltage
6 6 points at most
temperature detection points
AC230Vrange195~253V
operatiing current
3A/AC250V3A/DC24V
output contace capacity
20~+70
operating temperature
122
FWB1 TEMPERATURE ALARM MODULE
48
22 70
FWB1
Temperature alarm module
30
FRG
Hest sensor
Bmm Lmm dmm
heat sensor type
FRG-7 12 40 7
FRG-9 14 41 9
FRG-11 16 42 11
FRG-13 18 44 13
FRG-17 22 47 17
123
CW3-1600/CW3-2500
INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
Instruction of residual current protection function
CW3
Four poles circuit breaker
Transformer residual current transformer
Current transformer
L1
L2
L3
N
S1 S2 K 1 K 2
Controller
124
CW3-1600/CW3-2500
INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
Intelligent controller incorporating residual current protection function.
EN37EA37ER37EP37EQ37
+
++
EN37EA37ER37EP37EQ37
P12
EN37EA37ER37EP37EQ37
In
t
Protection function Operating Current Operating time Suit for place
t(s)*
0.10 0.20 0.30 0.40 0.50 0.80 1.00 3.00 5.00
Delay time AC
In=(0.5-1-2-3-5-7
-10-20-30)A /
Residual current A
(s)
0.25 0.35 0.45 0.60 0.70 1.00 1.20 3.20 5.20
Max.break time
*GB14048.2t2In
*Note:t of delay time is setting valuse of 2In by GB14048.2.
125
CW3-1600/CW3-2500
INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
4-9 8-9
S1 S2 K1 K2
S1 S2 K1 K2
350 100
25010(mmmm) 46010(mmmm)
Mounting type for two bars Mounting type for two bars
21005(mmmm) 41205(mmmm)
Mounting type for two bars Mounting type for two bars
CW3-1600 CW3-2500
126
CW3-1600/CW3-2500
INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
/
T/I (time/current) curve of residual current protection
100
residual current protection
t(s) 0.10 0.20 0.30 0.40 0.50 0.80 1.00 3.00 5.00
Delay time
(s) 0.25 0.35 0.45 0.60 0.70 1.00 1.20 3.20 5.20
Max breaktime
10
t(s) I n
0.4
0.3
t
0.2
0.1
0.02
0.01
0.5 1 2 3 5 7 10 20 30 100
A
Residual current indication and accuracy of intellingent controller
Accuracy
Item Measmenent range EN37 EA37 ER37 EP37 EQ37
AC 10% 10% 10% 10% 10%
I SinusoidalA.C
Residual current 0.3~36A
measurement /A
A.C/Pulasting D.C 0.2In+0.1
127
CW3-1600/CW3-2500 INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
C W 3 - 1 6 0 0
Wiring diagram of the breaker secondary circuit
( E N 3 7E A 3 7E P 3 7E Q 3 7 )
(AC250V/1A)
Ready-for- close
Controll unit
Main circuit (250V/1A)
Motor drive Motor dirve Motor dirve Charging indication Remote reset Auxiliary switch Location indication
open close charging
Six lines program mable
expansion module Connection
1 3 5 7
Remote
SC Test
2 4 6 8
Fault trip indication Local
A B SB1 Separation
SB2 SB3 Open Close
1 3 5 7 9 11 13 15 17 19 21 23 25 27 28 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 85 86 87 XT
FU
M
AX Power supply
Intelligent controller
Q F X SA
SB1 Remote reset button
FU
SB2 Shunt button
SB3 Closing button
2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 56 54 58 60 62 64 66 68 70 72 74 76 78 80 81 82 83 84 88 XT SC chang-over switch
Power supply module
A B SH
DC 24 V
- Q Under-voltagerelease
+
A' B' S' F Shunt release
T1
- Draw-out socket X Closing electromagnet
communication T2
+ module T3
A B S T4 M Charging motor
S1
SA Limit switch
S2 XT Terminals
K1
Residual current K2 FU Fuse
transformer
AX Auxiliary switch
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
The pattern of auxiliary switch
Controller type
Terminal Function
57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT EN37 EA37 EP37 EQ37
1, 2 DC24V Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L.
6, 7
6R7L A/B is RS485 interface, 8 toA,10 toB,12 to SH
ABRS485SH8A10B12SH If with components of draw-out socket communication module ,
8, 10, 12
8A10B12S 8 to A, 10 to B, 12 to S
13, 14 1 Programmable out 1
15, 16 2 Programmable out 2
ABCN Voltage display by voltage input of the phases: A, B, C and N,
17,18,19,20
AC400V When main voltage is large than AC400V,Voltage changover Module must be selected.
21,22 ZSI21+22COM ZSI signal output, 21 connecting +, 22 connecting COM
23,24 ZSI23+24COM ZSI signal input, 23 connecting +, 24 connecting COM
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
35, 36 Connect with closing electromagnet
()37,38 Connect wit h Motor driven opera ting m ec ha nism . Power supply
37,38,39 directly (auto energy pr es tor e) or pow er s upply with a NO(nor mal op en )
58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT button simultaneously ( m anual energy pre store) wi th 37,38.
41,42,43 Ready-for-close indication
45,46,47 charging indication
I. II. III. IV. 48,50,52,56 connecting residual current transformer
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six 53,54 Remote reset
four pieces of normally-closed contacts pieces of normally-closed contacts 57~80 Connecting terminals of auxiliary switch
85,88 AC250V 1A Connected position indication AC250V 1A
86,88 AC250V 1A Test position indicationAC250V 1A
AC230V400VCW3-1600DC24V12DC110V220V 87,88 AC250V 1A Separated position indicationAC250V 1A
81,82,83,84 Location signal output to draw-out socket communication Module
DC24V12DC24VDC24VDC24VDC24V12 Input of draw-out socket communication module location Signal,
T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4 81 connecting T1,82 connecting T2,83 connecting T3,84 connecting T4
Special Note: When the voltage of auxiliary power supply is AC230V or AC400V, power supply module of CW3-1600 intelligent should be transformed into DC24V in connection with terminals of 1 and 2.
When the voltage of power supply is DC110V or DC220V,DC power supply module should be transformed into DC24V in connection with terminals of 1 and 2. A, B, S Communication output of draw-out socket communication module
When the voltage of auxiliary power supply is DC24V,DC24V power supply module should be transformed into DC24V in connection with terminals of 1 and 2. A, B, S ,,A8,B10,S12 Communication input of draw-out socket communication m odule ,
connect with communication output of the main body, A connect with 8, B with10,S with 12
S1,S2 S148S250 measurement output of residual current transformer,S1 connecting48S2 connecting 50
K1,K2 K152K256 test output of residual current transformer, K1 connecting 52K2 connecting 56
128
CW3-1600/CW3-2500 INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
CW3-1600 (ER37)
(AC250V/1A)
Ready-for- close
Controll unit (250V/1A)
Main circuit Auxiliary switch
Motor drive Motor dirve Motor dirve Charging indication
open close charging Remote reset Location indication
Connection
Remote 1 3 5
7
SC
Six lines program mable Test
Fault trip indication Local
2 4 6 8
expansion module
A B SB1 Separation
SB2 SB3 Close Open
S1
S2
K1
K2
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Terminal Function
ER37
1, 2 DC24V Auxiliary power supply
The pattern of auxiliary switch 3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
6, 7 Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L. A/B is RS485 interface, 8 toA,
6R7L 10 toB,12 to SH
57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT ABRS485SH8A10B12SH
8, 10, 12 If with components of draw-out socket communication module ,8 to A, 10 to B, 12 to S
8A10B12S
1 two programmable two programmable out 1
13, 14 two group parameter changover
two group parameter set digital input(dry contact input)
2 two programmable two programmable out 2
15, 16 synchrocheck close
connecting voltage sensor out of generator or line
ABCN Voltage display by voltage input of the phases: A, B, C and N,
17,18,19,20
AC400V When main voltage is large than AC400V,Voltage changover Module must be selected.
ZSI ZSI21+22COM ZSI function ZSI signal out, 21 to +22 to COM
21,22
2122COM directionality 21 to forwad out, 22 toCOM
ZSI ZSI23+24COM ZSI function ZSI signal input, 23 to+24 to COM
23,24
2324COM directionality 23 to forwad input, 24 toCOM
25,26 2526 directionality 25 to reverse out, 26 to reverse input
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 58 60 62 64 66 68 70 72 74 76 78 80 XT 33, 34 Connect with shunt release
35, 36 Connect with closing electromagnet
I. II. III. IV. 37,38,39 ()37,38 Co nnect w ith Mo to r dr iven operating mechan ism. Power sup ply A/B is RS485 inter fa ce,
8 to A, 10 to B, 12 to SH A/B is RS485 interface, 8 to A,1 0 to B, 12 to SH
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six 41,42,43 Ready-for-close indication
four pieces of normally-closed contacts pieces of normally-closed contacts 45,46,47 charging indication
48,50,52,56 connecting residual current transformer
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
AC230V400VCW3-1600DC24V12DC110V220V 53,54 Remote reset
57~80 Connecting terminals of auxiliary switch
DC24V12DC24VDC24VDC24VDC24V12 85,88 AC250V 1A Connected position indication AC250V 1A
Special Note: When the voltage of auxiliary power supply is AC230V or AC400V, power supply module of CW3-1600 intelligent should be transformed into DC24V in connection with terminals of 1 and 2. 86,88 AC250V 1A Test position indicationAC250V 1A
When the voltage of power supply is DC110V or DC220V,DC power supply module should be transformed into DC24V in connection with terminals of 1 and 2. 87,88 AC250V 1A Separated position indicationAC250V 1A
When the voltage of auxiliary power supply is DC24V,DC24V power supply module should be transformed into DC24V in connection with terminals of 1 and 2.
81,82,83,84 Location signal output to draw-out socket communication Module
T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4 Input of draw-out socket communication module location Signal, A/B is RS485 interface, 8 toA,
10 toB,12 to SH
A, B, S Communication output of draw-out socket communication module
A, B, S ,,A8,B10,S12 Co mm u nic ation in put o f draw-out soc ke t comm unica tio n mo dule , A/B is R S485 in te rfac e, 8 toA ,1 0 to B, 12 to SH
Note: Communicative breaker has not remote close function, when it selectes synchrocheck close function. S1,S2 S148S250 measurement output of residual current transformer,S1 connecting48S2 connecting 50
K1,K2 K152K256 test output of residual current transformer, K1 connecting 52K2 connecting 56
129
CW3-1600/CW3-2500 INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
C W 3 - 2 5 0 0
Wiring diagram of the breaker secondary circuit
( E N 3 7E A 3 7E P 3 7E Q 3 7 )
(AC250V/1A)
Ready-for- close
Controll unit (250V/1A)
Charging indication Auxiliary switch Location indication
Main circuit Motor drive Motor dirve Motor dirve Remote reset
open close charging
FU
F Shunt release
X Closing electromagnet
2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 56 54 58 60 61 62 63 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 96 M Charging motor
A B SH SA Limit switch
XT Terminals
A' B' S' FU Fuse
Power supply module T1 AX Auxiliary switch
- - Draw-out socket T2
DC 24V
+ + communication
module T3
A B S T4
S1
S2
K1
Residual current K2
transformer
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Terminal Function
EN37 EA37 EP37 EQ37
1, 2 Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
The pattern of auxiliary switch 6, 7
6R7L
Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L.
A/B is RS485 interface, 8 toA,10 toB,12 to SH
ABRS485SH8A10B12SH If with components of draw-out socket communication module ,8 to A,
8, 10, 12
69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 8A10B12S 10 to B, 12 to S
69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT XT 9,11 DC24V 9-11+ connecting DC24V power supply if necessary for communicative circuit breaker
13, 14 1 Programmable out 1
15, 16 2 Programmable out 2
ABCNAC400V Voltage display by voltage input of the phases: A, B, C and N, when main
17,18,19,20 voltage is large than AC400V,Voltage changover Module must be selected.
21,22 ZSI21+22COM ZSI signal output, 21 connecting +, 22 connecting COM
23,24 ZSI23+24COM ZSI signal input, 23 connecting +, 24 connecting COM
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
35, 36 Connect with closing electromagnet
()37,38 Connect with Motor driven operating mechanism. Power supply directly
37,38,39 (auto energy prestore) or power supply with a NO(normal open) button
simultaneously ( manual energy prestore) with 37,38.
41,42,43 Ready-for-close indication
45,46,47 charging indication
48,50,52,56 connecting residual current transformer
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 53,54 Remote reset
69~92 Connecting terminals of auxiliary switch
I. II. III. IV. 93,96
94,96
AC250V 1A
AC250V 1A
Connected position indication AC250V 1A
Test position indicationAC250V 1A
95,96 AC250V 1A Separated position indicationAC250V 1A
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six 61,62,63,64 Location signal output to draw-out socket communication Module
four pieces of normally-closed contacts pieces of normally-closed contacts T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4
Input of draw-out socket communication module location Signal,
81 connecting T1,82 connecting T2,83 connecting T3,84 connecting T4
A, B, S Communication output of draw-out socket communication module
A, B, S ,,A8,B10,S12 Communication input of draw-out socket communication module ,
connect with communication output of the main body, A connect with 8, B with10,S with 12
S1,S2 S148S250 measurement output of residual current transformer,S1 connecting48S2 connecting 50
K1,K2 K152K256 test output of residual current transformer, K1 connecting 52K2 connecting 56
130
CW3-1600/CW3-2500 INTELLIGENT CONTROLLER INSTRUCTION OF INCORPORATING RESIDUAL CURRENT FOR CW3-1600/CW3-2500 CIRCUIT BREAKER
CW3-2500 (ER37)
(AC250V/1A)
Ready-for- close
Controll unit Auxiliary switch
Main circuit Motor drive Motor dirve Motor dirve (250V/1A) Remote reset
open close charging Charging indication Location indication
Connection
Remote 1 3 5 7
SC Test
Fault trip indication 2 4 6 8 Six lines program mable Close
Local expansion module SB1
K A B Separation
SB2 SB3
Open
DC SB1 Remote reset button
SB2 Shunt button
1 3 5 7 9 11 13 14 17 19 21 23 25 27 28 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 94 95
SB3 Closing button
FU
K
SC chang-over switch
Q Under-voltage release
F Shunt release
AX
Power supply X Closing electromagnet
Intelligent controller SA Limit switch
M Charging motor
XT Terminals
FU Fuse
FU
AX Auxiliary switch
2 4 6 8 10 12 15 16 18 20 22 24 26 30 32 34 36 38 40 42 44 46 48 50 52 56 54 58 60 61 62 63 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 96
PT Voltage sensor of
A B SH generator or line
(AC690V/100V or
X X Ugb
AC690V/100VAC400V/100V AC400V/100V
Q A Uga useself)
Power supply module A' B' S' PT
T1
- Draw-out socket T2
DC 24 V communication
+ - + module T3
A B S T4
S1
S2
K1
K2
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of controller, Q, F,X etc
In the following table, : standard configuration , : optional configuration, : none.
Controller type
Terminal Function
ER37
1, 2 Auxiliary power supply
3, 4, 5 (AC250V 1A) Fault Instruction (AC250V 1A)
Three-pole circuit breaker with current transformer with neutral line N, 6 to R, 7 to L. A/B is RS485 interface,8 toA,
The pattern of auxiliary switch 6, 7 6R7L 10 toB,12 to SH
ABRS485SH8A10B12SH If with components of draw-out socket communication module ,8 to A, 10 to B, 12 to S
8, 10, 12
8A10B12S
69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 9,11 DC24V 9-11+ connecting DC24V power supply if necessary for communicative circuit breaker
1 two programmable two programmable out 1
13, 14
two group parameter changover two group parameter set digital input(dry contact input)
2 two programmable two programmable out 2
15, 16
synchrocheck close connecting voltage sensor out of generator or line
ABCNAC400V Voltage display by voltage input of the phases: A, B, C and N, when main voltage is large than AC400V,
17,18,19,20 Voltage changover Module must be selected.
ZSI ZSI21+22COM ZSI function ZSI signal out, 21 to +22 to COM
21,22
2122COM directionality 21 to forwad out, 22 toCOM
ZSI ZSI23+24COM ZSI function ZSI signal input, 23 to+24 to COM
23,24
2324COM directionality 23 to forwad input, 24 toCOM
25,26 2526 directionality 25 to reverse out, 26 to reverse input
27 33 When remote open, connecting terminal 33
28 35 When remote close, connecting terminal 35
31, 32 Connect with under-voltage release
33, 34 Connect with shunt release
70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT 70 72 74 76 78 80 82 84 86 88 90 92 XT
35, 36 Connect with closing electromagnet
I. II. III. IV. 37,38,39
()37,38
Connect with Motor driven operating mechanism. Power supply directly (auto energy prestore) or
power supply with a NO(normal open) button simultaneously ( manual energy prestore) with 37,38.
41,42,43 Ready-for-close indication
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six 45,46,47 charging indication
four pieces of normally-closed contacts pieces of normally-closed contacts 48,50,52,56 connecting residual current transformer
49,51 49A51B Programmable expansion output, 49 connecting A, 51 connecting B
53,54 Remote reset
69~92 Connecting terminals of auxiliary switch
93,96 AC250V 1A Connected position indication AC250V 1A
94,96 AC250V 1A Test position indicationAC250V 1A
95,96 AC250V 1A Separated position indicationAC250V 1A
Note: Communicative breaker has not remote close function, when it selectes synchrocheck close function. 61,62,63,64 Location signal output to draw-out socket communication Module
Input of draw-out socket communication module location Signal, 81 connecting T1,82 connecting T2,
T1,T2,T3,T4 , 81T1, 82T2, 83T3, 84T4 83 connecting T3,84 connecting T4
A, B, S Communication output of draw-out socket communication module
Communication input of draw-out socket communication module , connect with communication output
A, B, S ,,A8,B10,S12 of the main body, A connect with 8, B with10,S with 12
S1,S2 S148S250 measurement output of residual current transformer,S1 connecting48S2 connecting 50
K1,K2 K152K256 test output of residual current transformer, K1 connecting 52K2 connecting 56
131
EA35EA36
CW3- / TH 1600A2500 A
In A AC400V AC690V *
EA35 EA36
Ir1 A t1 s Ir2 A t2 s Ir3 A
Ir4 A t4 s (36)
2
(I t) (It) (I 4 t)
N OFF 50In 100In CW3-7400100%In 200In2CW3-63007400
Ir0= Ir1
% s % s OFF
% s % s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V DC220V DC110V
(CW3-1600) ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ FBM
FDH-60 FDH-80 FDH-120 FDH-260
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1
2DC24V
3CW3-160025004000-40*CW3-63007400AC690V IT
132
ER35ER36
CW3- / TH 1600A2500A
In A AC400V AC690V
ER35 ER36
Ir1 A t1 s Ir2 A t2 s Ir3 A
Ir4 A t4 s36
133
EP35EP36EQ35EQ36
CW3- / TH 1600A 2500A
In A AC400V AC690V *
EP35 EP36 EQ35 EQ36
Ir 1 A t1 s Ir 2 A t2 s Ir 3 A
Ir 4 A t4 s (36)
(I 2 t) (It) (I 4 t)
N OFF50In100InCW3-7400100%In 200In2CW3-63007400
Ir 0 = Ir 1
% s % s OFF
% s % s OFF
s s OFF
s s OFF
s s OFF
% s % s OFF
0.3s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V (CW3-1600) DC220V DC110V ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ FBM
FDH-60 FDH-80 FDH-120 FDH-260
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1
2DC24V
3CW3-160025004000-40*CW3-63007400AC690V IT
134
EG35EG36
CW3- / TH 1600A2500A
In A AC400V AC690V *
EG35 EG36
Ir 1 A t1 s Ir 2 A t2 s Ir 3 A
Ir4 A t4 s (36)
s s OFF
s s OFF
s s OFF
N OFF 50In 100In CW3-7400100%In
Ir 0= Ir 1
% s % s OFF
% s % s OFF
s s OFF
s s OFF
s s OFF
% s % s OFF
0.3s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V (CW3-1600) DC220V DC110V ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ FDH-60 FDH-80 FDH-120 FDH-260
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1DC24V
2CW3-160025004000-40*CW3-63007400AC690V IT
135
EN35EN36
CW3- / TH 1600A2500A
In A AC400V AC690V *
EN35 EN36
Ir1 A t1 s Ir2 A t2 s Ir3 A
Ir4 A t4 s 36
2
(I t)
N OFF 50In 100In CW3-7400100%In 200In2CW3-63007400
Ir0= Ir1
% s % s OFF
% s % s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V(CW3-1600) DC220V DC110V( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ FBM
FDH-60 FDH-80 FDH-120 FDH-260
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1
2DC24V
3CW3-160025004000-40
*CW3-63007400AC690V IT
136
EA37
CW3- 1600 / CW3- 2500 / TH 1600A2500A
In A AC400V AC690V
EA37
Ir1 A t1 s Ir2 A t2 s Ir3 A
In A t s
2 4
(I t) (It) (I t)
N OFF 50In 100In 200In2
Ir0= Ir1
% s % s OFF
% s % s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V DC220V DC110V
(CW3-1600) ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ
FDH-60 FDH-80
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1DC24V
22
63 CW3-16002500-40
137
ER37
CW3- 1600 / CW3- 2500 / TH 1600A2500A
In A AC400V AC690V
ER37
Ir1 A t1 s Ir2 A t2 s Ir3 A
In A t s
Ir0= Ir1
% s % s OFF
% s % s OFF
s s OFF
s s OFF
s s OFF
% s % s OFF
0.3 s OFF
s s OFF
s s OFF
s s OFF
A B
ZSI ZSI ZSI ZSI
U V f Hz
Modbus
Profibus Devicenet CAN
2 6
DC24V AC230V AC400V DC220V DC110V
(CW3-1600 ) ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 4 4 6 6 6
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXG CW3-1600 FJS
FHM FYF FWZ FCZ
FFJ FZF FDH-60 FDH-80
FCM/W32 2 1 s 2 s ()
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCT
Modbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1DC24V2
26
3 CW3-16002500-40
138
EP37EQ37
CW3- 1600 / CW3- 2500 / TH 1600A2500 A
In A AC400V AC690V
EP37 EQ37
Ir 1 A t1 s Ir 2 A t2 s Ir 3 A
In A t s
(I 2 t) (It) (I 4 t)
N OFF 50In 100In 200In2
Ir 0 = Ir 1
% s % s OFF
% s % s OFF
s s OFF
s s OFF
s s OFF
% s % s OFF
0.3s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V (CW3-1600) DC220V DC110V( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ
FDH-60 FDH-80
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1DC24V
22
63CW3-16002500-40
139
EN37
CW3- 1600 / CW3- 2500 / TH 1600A2500 A
In A AC400V AC690V
EN37
Ir1 A t1 s Ir2 A t2 s Ir3 A
In A t s
2
(I t)
N OFF 50In 100In 200In2
Ir0= Ir1
% s % s OFF
% s % s OFF
Modbus
Profibus Devicenet CAN
ZSI
26
DC24V AC230V AC400V DC220V DC110V
(CW3-1600) ( )
FFT AC230V AC400V DC220V DC110V
FHD AC230V AC400V DC220V DC110V
FDC AC230V AC400V DC220V DC110V
FFC 4 44 6 66
AC230V AC400V AC220V AC380V
FQT
0.5s 1s 2s 3s 0~10s3s
FFS
FLS
FAN FXGCW3-1600 FJS
FHM FYF FWZ FCZ
FFJ
FDH-60 FDH-80
FCM/W32 2 1 s 2 s
FCM/W36 6 1 s 2 s 3 s
4 s 5 s 6 s
FGT FNX FHX FQX FCTModbus
FDY AC230V AC400V DC24V
FDY/WT DC110V DC220V
FCS/W
FZZ R S F
ZR ZS ZF
ZTR ZTS ZTF
FLZ WTT3
WTT3
1DC24V
22
63CW3-16002500-40
140
2 6
6
12
1
Bc11,
12Cc12, 1Aa2Bc1
1 3Cc14Da5
EN37 EA37 ER37 EP37 EQ37 Ea6Fa
12
Gb
141
A Ir 0
B I LC1 1
C I LC2 2
D Ir 1 ENEA
E Ir 2 EREPEQ
EG
F Ir 3
G Ir 4/In /
H Iunbal
I
J
ENEA
K EREPEQ
L EG
M I 1max
N I 2max
O I 3max
P I nmax EREP
Q Umin EQEG
R Umax
S Uunbal
T
U F MIN
V F MAX EREG
W rPmax
a,
2
b, 1360s
AW 6
c,
142
I 2t It I4t I2t ENEGI 2 t
0.41In EAEREPEQ
Ir 1 In
0.41.15In EG
15480s 10120s 601440s 480s ENEAEREPEQ
t 1
1560s 60s EG
Ir 2 (0.415)In+OFF 6Ir1 ENEAEREPEQ
(0.45)In+OFF 3Ir1 EG
t 2
0.10.4s+) 0.2s/+ EG
1600 (1.635) kA+OFF
(2.550) kA+OFF In1000A 15In
2500
Ir 3 4000 (480)kA+OFF In = 1250A160012In
6300 (6.3100)kA+OFF
In2000A 10In
7400 (7.4115)kA+OFF
<1250A (0.40.8)In
Ir 4
1250A 5001200A
t 4 0.10.4s+OFF 0.4s/
EN37EA37
In 0.5~30A 30A
ER37EP37
t 0.10~5.00s 1.0s EQ37
OFFN/2N-N2
(CW3-63007400EG OFF
N2
CW3-1600~
OFF-N/2-N
CW3-6300N
CW3-7400N
CW3-7400N/2
Ir 5 0.410In+OFF 6Ir 1
t 5F 0.10.4s 0.2s
ER
t 5B 0.10.4s 0.2s
Uw 0.050.2UnV 0.2Un
Uy 0.51.1UnV 0.5Un
U 0.020.12UnV 0.12Un
520 20 ER
f 0.11Hz 0.1
t d 0.13s 0.1
0.130s 1
ts
143
2080% 60%
140s 40s
20% 20%
10360s 10s
9099% 95%
0.13s 3s
20% 20%
10360s 10s
0.41In 1In
151500s 1500s
0.4In 0.4In
153000s 15s
50690V 265V
EP/EQ/EG: 130s 5s
ER0.2~30s 0.2s
690V 325V
EP/EQ/EG: 1100s 10s
ER0.2~100s 10s
2001000V 725V
EP/EQ/EG: 15s 5s
ER0.25s 0.2s
200V 400V
EP/EQ/EG: 136s 2s
ER0.236s 2s
250% 30%
140s 40s
2% 10%
10360s 10s
144
20500kW 500kW
0.220s 20s
20kW 100kW
1360s 1s
5065Hz 65Hz
0.25s 5s
45Hz 50Hz
1360s 1s
4560Hz 45Hz
0.25s 5s
60Hz 50Hz
1360s 1s
123132 123
0.3s 0.3s
0.21In 1In
20%80%t 1 80%t 1
0.2In 0.5In
10600s 10s
145
626
AW Bc1,Cc1 2
a.
b. a
c.
1360s 1s
146
CN1DP-MD
CN1DP-MP
CN1
CN1DP-MC
CN1EG/10
FDM3
FCX3
:
CI1-SCM423
CI1-S12
CI1I/O
CI1-C8
CI1-SC64
FWB1
FRG-7
FRG-9
FRG-11
FRG-13
FRG-17
147
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
148
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
Name Order amount Order date
Type CW3- / On land humid(TH type)
Rated voltage In A Rated current AC400V AC690V *
Mounting Fixed Draw-out
Connection Horizontal Vertical he upper vertical and the below horizontal The below vertical and the upper horizontal
Type selection ER35 ER36
Long-time delay Ir1 A t1 s Short-time delay Ir2 A t2 s Instantaneous Ir3 A
Earth-fault protection Ir4 A t4 s (Only for type 36)
Curve of long-time delay General inverse long-time delay(I2t) Special inverse time delay(It) High-voltage fuse type(I4t)
Neutral protection OFF 50In 100In without 100%In for Protection of N pole of double leg of a circuit cross-section for
CW3-7400 four poles 200In three-pole circuit breaker but except for CW3-63007400
Overload pre-alarm Ir0 = Ir 1
Current unbalance Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Open-phase function Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
demand current protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Under-voltage protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Over-voltage protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Current unbalance Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Phase sequence protection Operating threshold % Operating delay 0.3s
Standardard Modbus
Communication Communtcative protocol
Specical Profibus Devicenet CAN
ZSI function
Users must choose 2 lines programmable output module (internal connected) or 6 lines programmable output expansion module (external
connected) and choose signal outputs by Output number definition of programmable output module table when they choose alarm function.
Voltage of intelligent controller DC24V AC230V AC400V (Selective Power supply module for CW3-1600) DC220V DC110V(Equipped with DC power supply module)
Shunt release AC230V AC400V DC220V DC110V
Closing electromagnet AC230V AC400V DC220V DC110V
Power-driven operation mechanism AC230V AC400V DC220V DC110V
Auxiliary switch Four pairs of changeover contacts Four pieces Exceptional pattern Six pairs of changeover contacts Six pieces
of normally-open contacts (NC) and four pieces of normally-closed contacts of normally-open contacts (NC) and six pieces of normally-closed contacts
AC230V AC400V
Under-voltage release Instantaneous Time delay 0.5s 1s 2s 3s
opening lock mechanism One lock and one key Two locks and one key Three locks and two keys
Mechanical Two sets of circuit breakers Steel lock interlock Link rod interlock (horizontally interlock)
interlock Three sets of circuit breakers Pattern three of steel lock interlock Pattern one of link rod interlock Pattern two of link
rod interlock Pattern three of link rod interlock
Pushbutton lock mechanism Interphase barriers(must be selected for CW3-1600 vertical connected) Counter
Electrical module for indication of ready-for-close Remote reset Electrical indication mechanism of sockets position
Electrical indication mechanism of storage signal
Accessories monitoring units Unit with transformer s center erath externally connected
Current transformer with the neutral line N connected extern FDH-60 FDH-80 FDH-120 FDH-260
2 lines programmable output module Output1 type time s Output2 s
6 lines programmable Output1 number type time s Output2 s Output3 s
output expansion module Output4 number type time s Output5 s Output6 s
Communication choices of accessories Signal of fault release Signal of charging Signal of ready-for-close Signal of
under-voltage Components of draw-out socket communication module
Normal power supply module AC230V AC400V DC24V
DC power supply module DC110V DC220V
Automatic power supply switch system Automatic switch controller R type S type F type
Note
Note1: Users can choose transformer's center erath type or vectorial summation type for erath-fault protection. If they make no choices the default type is
the vectorial summation type. Users should order units with transformer's center erath externally connected (earth transformer and earth module included) If they
choose the transformer's center earth type.
Note2:The voltages of all power supply modules are input voltage, output voltage is DC24V,users may choose suitable modules by providing supply.
*Note:When order the IT power distribution system breakers of CW3-160063007400 used in AC690V,please call us.
149
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
Name Order amount Order date
Type CW3- / On land humid(TH type)
Rated voltage In A Rated current AC400V AC690V *
Mounting Fixed Draw-out
Connection Horizontal Vertical he upper vertical and the below horizontal The below vertical and the upper horizontal
Type selection EP35 EP36 EQ35 EQ36
Long-time delay Ir1 A t1 s Short-time delay Ir2 A t2 s Instantaneous Ir3 A
Earth-fault protection Ir 4 A t4 s (Only for type 36)
Curve of long-time delay General inverse long-time delay(I2t) Special inverse time delay(It) High-voltage fuse type(I4t)
Neutral protection OFF 50In 100In without 100%In for Protection of N pole of double leg of a circuit cross-section for
CW3-7400 four poles 200In three-pole circuit breakerbut except for CW3-63007400
Overload pre-alarm Ir 0= Ir 1
Current unbalance Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Open-phase function Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
demand current protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Under-voltage protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Over-voltage protection Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Current unbalance Operating threshold % Operating delay s Return threshold % Return delay s OFF Alarm Trip
Phase sequence protection Operating threshold % Operating delay 0.3s
Standardard Modbus
Communication Communtcative protocol
Specical Profibus Devicenet CAN
ZSI function
Users must choose 2 lines programmable output module (internal connected) or 6 lines programmable output expansion module (external
connected) and choose signal outputs by Output number definition of programmable output module table when they choose alarm function.
Voltage of intelligent controller DC24V AC230V AC400V (Selective Power supply module for CW3-1600) DC220V DC110V(Equipped with DC power supply module)
Shunt release AC230V AC400V DC220V DC110V
Closing electromagnet AC230V AC400V DC220V DC110V
Power-driven operation mechanism AC230V AC400V DC220V DC110V
Auxiliary switch Four pairs of changeover contacts Four pieces Exceptional pattern Six pairs of changeover contacts Six pieces
of normally-open contacts (NC) and four pieces of normally-closed contacts of normally-open contacts (NC) and six pieces of normally-closed contacts
AC230V AC400V
Under-voltage release Instantaneous Time delay 0.5s 1s 2s 3s
opening lock mechanism One lock and one key Two locks and one key Three locks and two keys
Mechanical Two sets of circuit breakers Steel lock interlock Link rod interlock (horizontally interlock)
interlock Three sets of circuit breakers Pattern three of steel lock interlock Pattern one of link rod interlock Pattern two of link
rod interlock Pattern three of link rod interlock
Pushbutton lock mechanism Interphase barriers(must be selected for CW3-1600 vertical connected) Counter
Electrical module for indication of ready-for-close Remote reset Electrical indication mechanism of sockets position
Electrical indication mechanism of storage signal
Accessories monitoring units Unit with transformer s center erath externally connected
Current transformer with the neutral line N connected extern FDH-60 FDH-80 FDH-120 FDH-260
2 lines programmable output module Output1 type time s Output2 s
6 lines programmable Output1 number type time s Output2 s Output3 s
output expansion module Output4 number type time s Output5 s Output6 s
Communication choices of accessories Signal of fault release Signal of charging Signal of ready-for-close Signal of
under-voltage Components of draw-out socket communication module
Normal power supply module AC230V AC400V DC24V
DC power supply module DC110V DC220V
Automatic power supply switch system Automatic switch controller R type S type F type
Note
Note1: Users can choose transformer's center erath type or vectorial summation type for erath-fault protection. If they make no choices the default type is
the vectorial summation type. Users should order units with transformer's center erath externally connected (earth transformer and earth module included) If they
choose the transformer's center earth type.
Note2:The voltages of all power supply modules are input voltage, output voltage is DC24V,users may choose suitable modules by providing supply.
*Note:When order the IT power distribution system breakers of CW3-160063007400 used in AC690V,please call us.
150
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
151
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
152
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
153
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
154
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
155
ORDERING FORM OF BREAKER
(Please fill numbers in or mark in )
156
ORDERING FORM OF BREAKER
Programmable output 1 and 2 set outputs for the 6 lines programmable output expansion module can
following items by "Output number definition of program and set outputs by "Output number definition of
programmable output module" table by intelligent programmable output module" table by intelligent
controller. If users make no choices about controller. Programming output is effective only when
programming content the default number is as follows: circuit breaker has corresponding functions. Users must
choose Bc1 for programmable output 1 which indicate number, type and delay time (just effective for
represents current unloading 1, time delay contact and time delay contact) and the manufacture provides goods
delay time is 1s and choose Cc1 for programmable in accordance with the number. If users make no choices
output 2 which represents current unloading 2, time the default number is as follows: choose Aa for
delay contact and delay time is 1s. programmable output 1, choose Bc1 for programmable
For EN37 EA37 ER37 EP37 EQ37 output 2, choose Cc1 for programmable output 3, choose
controllers,programmable output 1 and 2 set outputs Da for programmable output 4, choose Ea for
Gb,which represent residual current trip alarm and programmable output 5 and choose Fa for programmable
interlocking contact. output 6.
157
ORDERING FORM OF BREAKER
A Ir 0 Overload pre-alarm
K Memory fault Memory fault alarm Internal fault alarm Type ENEA, ER, EP,
EQ, EG
L Internal accessories fault Internal accessories fault alarm
158
ORDERING FORM OF BREAKER
Output number Output type delay time of time delay contact Remarks
Setting value of time definite time or definite and inverse time definite and inverse time inverse time
rated residual
0.5~30A 30A For type EN37
residual current operating current
protection EA37ER37
delay time 0.10~5.00s 1.0s EP37EQ37
OFFN/2N-N2
(CW3-63007400 and type EG controller OFF Three-pole circuit breaker
without N2
Neutral protection Current setting value
CW3-1600~
OFF-N/2-N
(CW3-7400 without N) CW3-6300N Four-pole circuit breaker
CW3-7400N/2
159
ORDERING FORM OF BREAKER
Continued table
160
ORDERING FORM OF BREAKER
Continued table
Item Adjusted range Setting value Remarks
If users have chosen 6 lines programmable output expansion module but have no specific requirements when making order,
programmable outputs of 2 lines programmable output module and 6 lines programmable output expansion module are set as
follows.
Non-interlocking contact
Output type Interlocking contact a
Time delay contact
161
Order form of Selecting Communication Component
User Order date
CN1DP-MD
CN1DP-MP
CN1 communicative adapter
CN1DP-MC
CN1EG/10
Main body
FCX3 Intelligent
Distribution Monitor Selecting module :
short message extend module
CI1-SCM423
CI1-S12
CI1 Remote Intelligence I/O Module
CI1-C8
CI1-SC64
FRG-7
FRG-9
FRG-13
FRG-17
162
CW 3
GB14048.2LCBI-Y
Can provide breakers without intelligent controllers ,compliance with GB14048.2 annex L CBI-Y demands.The
breakers are not fulfilling the requirements for overcurrent protection.Main technical index,wiring diagram of
secondary circuit and order form,please seeing follow.
1000,1250,1600,
In(A) 200,400,630,800, 630,800,1000,1250,
2000,2500,2900, 4000,5000,6300 4000,5000,6300,7400
1000,1250,1600 1600,2000,2500
Rated current 3200,3600,4000
163
CW3
Connection
Test
Separation
Open Close
SB2 SB3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 86 87 XT
FU
M AX
Power supply
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of Q, F,X etc
. In the following table, : standard configuration , : optional configuration.
Terminal Function
57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT 57 59 61 63 65 67 69 71 73 75 77 79 XT
Function wiring
Four pairs of changeover contacts Four pieces of normally-open contacts and Six pairs of changover contacts Six pieces of normally-open contacts and six
four pieces of normally-closed contacts pieces of normally-closed contacts
164
CW3
C W 3 - 2 5 0 07 4 0 0
Wiring diagram of secondary circuit of C W3-2500~7400 not fulfilling the requirements for overcurr ent protection
(AC250V/1A)
Ready-for- close
Motor drive Motor dirve Motor dirve (250V/1A)
open close charging
Main circuit Charging indication Auxiliary switch Location indication
Connection
Close Test
Separation
Open
SB1 SB2
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 94 95
FU
M
AX
Power supply
SA
SB2 Shunt button
Q F X
SB3 Closing button
FU Q Under-voltagerelease
F Shunt release
2 4 6 8 10 12 14 16 18 20 22 24 26 26 28 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 96 X Closing electromagnet
M Charging motor
SA Limit switch
XT Terminals
FU Fuse
AX Auxiliary switch
Wiring in the dashed line is done by users themselves. Power supply is different for different rated voltage of Q, F,X etc
. In the following table, : standard configuration , : optional configuration.
The pattern of auxiliary switch
Terminal Function
69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT 69 71 73 75 77 79 81 83 85 87 89 91 XT Function wiring
165
CW3
( )
In A AC400V AC690V
FFT AC230V AC400V DC220V DC110V
FLS
FAN FXG CW3-1600 FJS
FXM FWZ FCZ
166
CW3 SERIESBREAKERS NOT FULFILLING THE REQUIREMENTS FOR OVERCURRENT PROTECTION
Order form of breakers not fulfulling the requirement for overcurrent protection
(Please fill numbers in or mark in )
Connection Horizontal Vertical The upper vertical and the below horizontal The below vertical and the upper horizontal
FFC Auxiliary switch Four groups of changeover contacts Four pieces of normally-opened contacts Exceptional pattern Six pieces of normally-openedcontacts Six pieces of normally-opened contacts
AC230V AC400V
FQT Under-voltage release
Under-voltage instantaneous release Under-voltage time delay release 0.5s 1s 2s 3s
FFS Switching-off lock mechanism One lock and one key Two lock and one key Three lock and two key
Two sets of circuit breakers Steel lock interlock Link rod interlock
FLS Mechanical interlock
Three sets of circuit breakers Steel lock interlock Pattern one of rod interlock Pattern two of rod interlock Pattern three of rod interlock
FAN Buttonlocking device FXG Isolation plate between phases must be selected for CW3-1600 vertical connection FJS Counter
FXM electrical module for indication of ready-for-close FWZ electrical indication mechanism of socket,s position
FCZ electrical indication mechanism of storage signal Accessories monitoring units
167
010-66162644 020-34527080
010-87581702 0757-83811990
0757-83397660
0769-22028877
022-83715527 0755-83928099
0754-88739376
0754-88681888
021-56319844
021-54791857
0731-84699925
021-57428230
0731-84422858
021-56319844
021-24205696
027-87312243
027-82706552
0595-22587087
0592-5223466
0792-7031115 0771-3212829
0571-86947817 0311-87227761
0571-87244850
0577-62727313
0574-87890910 0371-66965984
0371-63329025
0551-62884402
028-68003527
0551-62871030
029-88348089
025-84585297 029-88320213
025-85283021
0519-88867161
0511-88320888 0871-63835808
0512-67202006
0512-67571866
0512-65236366 0951-6014483
0512-65833162
0512-52853511
0512-52110269 0351-6521630
0512-52728292 0351-7023860
0510-82736734
0513-85030391
0514-87895515 0991-5588266
0518-85013959
0516-83861527
13328080061 024-22734762
0517-89897555 0412-5230221
0527-88803336
0431-84788961
13863410777
0531-86018833
0451-88387734
0533-2186118
0531-85869178
0535-6105866
0472-6180955
0531-88950385
0471-6512281
0791-88317951 0898-66226803
B041504A15 07
CHANGSHU SWITCHGEAR MFG. CO., LTD. FORMER CHANGSHU SWITCHGEAR PLANT
All technical data of products should be subject to final confirmation of our technical department.
Publishing of this product catalogue and explaination of all details will be reserved by Changshu Switchgear
Mfg. Co., Ltd. former Changshu Switchgear Plant.