Eaton VFD

Adjustable Frequency DrivesLow Voltage 31.
0-1
September 2011
Sheet 31 001
Contents
DrivesLow Voltage
Adjustable Frequency Adjustable Frequency DrivesLow Voltage
Application Guide
22
23
Motor Application and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-2
AC Drive Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-2 24
AC Drive Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-3
Motor Load Types and Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-5
Motor Load Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-6
25
Drive Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-7
Selections Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.0-7 26
M-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1-1
CPX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2-1 27
CFX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3-1
SVX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4-1 28
H-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5-1
H-Max Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5-2
H-Max IntelliPass and IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5-11
29
Specifications
See Eatons Product Specification Guide, available on CD or on the Web. 30
CSI Format: . . . . . 1995 2010
Sections 16483A, 16483B, Sections 26 29 23.11, 26 29 23.13, 31
16483C, 16483D 26 29 23.16, 26 29 23.19
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Adjustable Frequency Drives
CA08104001E For more information, visit: www.eaton.com/consultants

31.0-2 Adjustable Frequency DrivesLow Voltage
Application Guide September 2011
Sheet 31 002
22 Motor Application and Multiple Motor Operation Output Current

The full load current ratings of typical
Performance Any number of motors can be
AFDs are matched to typical full load
connected in parallel and controlled
motor current ratings as listed in
23 AFD Output Harmonics on an open loop (frequency control)
configuration by a single AFD as long National Electrical Code Table 430.150.
For the purpose of performance as the total connected load does not Generally, an AFD of a given horse-
evaluation, the non-sinusoidal output power rating will be adequate for a
24 waveforms produced by AFDs are
exceed the rating of the drive. A closed
motor of the same rating, but the
loop vector controlled drive cannot be
represented by their mathematically used with multiple motors. Although actual motor current required under
equivalent component parts. All operating conditions is the determin-
25 such waveforms consist of an infinite
the basic principles of multiple
ing factor for AFD sizing. If the motor
motor operation are not difficult to
number of sinusoidal components of understand, Application Engineering will be run at full load, the AFD output
different amplitudes and frequencies. current rating must be equal to or
26 The fundamental component is the
assistance should be requested to
greater than the motor nameplate
make certain that the application
good part of the waveform, which is successful. current. If the motor is oversized to
provides power to the motor at the provide a wide speed range, the AFD
27 desired operating frequencies. Because the frequency of the power should be sized to provide the current
The harmonics are unwanted supplied by the AFD is the same for required by the motor at the maximum
components, which provide unusable all motors, the motors will always operating torque. Motor oversizing
28 voltages and currents to the motor operate at relatively the same speed. should generally be limited to one
at frequencies that are multiples of With NEMA design B motors, the horsepower size increase.
the fundamental. speeds will be matched within 3% or
29 less, depending on the load variation Motor Protection
State-of-the-art designs for pulse among the motors and their rated slip. Motor overload protection must be
width modulated AFDs provide a sine Exact speed matching between motors provided as required by applicable
30 weighted modulation strategy with a is not possible. If an adjustable speed codes. Direct motor protection is not
high switching frequency, and reduced ratio is required between motors, each automatically provided as part of the
output harmonic content as compared motor must be connected to its own AC drive.
31 to other types of drives. A motor individual AFD.
operating on a PWM drive will have AFDs are equipped with electronic
an additional heat loss due to the AC Drive Application protection circuits with an inverse
32 harmonic content as compared time or I2t characteristic equivalent
to utility line operation. Matching the AFD to the Motor to a conventional overload relay.
Conventional overload relays are also
33 PWM drives that are comprised of Voltage source AFDs are designed
for use with any standard three-phase
used with AFDs equipped with bypass.
IGBT (insulated gate bipolar transistor) If these current sensing protective
power devices are also capable of rapid induction motor. AFD sizing and motor
devices are used with motors driving
34 voltage rise times, which can stress the matching are often simply a matter
of matching the AFD output voltage,
constant torque loads, the minimum
insulation system of the AC motor. speed should be adjusted to prevent
For this reason, motors designed for frequency and current ratings to the
the motor from running at speeds at
35 operation on IGBT PWM inverter power requirements of the motor. If the load
which overheating could occur, unless
torque exceeds 150% for Constant
incorporating insulation systems the I2t circuit provides a speed and
rated for rapid voltage rise times and Torque (CT) drives or 110% for Variable
load calibrated trip. The best means
36 higher operating temperatures are Torque (VT) drives during starting or
of AC drive motor protection is direct
recommended for use with the drives. intermittently while running the drive,
winding overtemperature sensing,
Standard motors with a 1.15 service oversizing may be required.
such as an overtemperature switch
37 factor or energy efficient motors can Output Voltage and Frequency or thermistor imbedded in the motor
be used provided that additional drive windings. Overtemperature switches
output filtering is incorporated to limit For AFDs rated at 480V, motors
are more convenient because they can
38 voltage rise times and to reduce the are connected for 460V at 60 Hz.
380V/50 Hz motors can also be used normally be connected directly to the
output harmonic content. AC drive control circuit. Thermistors
because the V/Hz ratio, 380/50, is
generally require a special sensing
39 7.6V/Hz, the same as a 460V/60 Hz
relay. Direct overtemperature protection
motor. 415V motors can be operated if
the AFD V/Hz adjustment is reset. With is preferred over overcurrent sensing
protective devices because motor
40 proper V/Hz adjustment, 575V motors
overheating can occur with normal
can be operated at constant V/Hz up to
80% speed and at constant voltage operating current at low operating
speeds.
41 from 80% to 100% speed. Maximum
motor torque and hp for this mode of
operation is limited above 80% speed
42 because of the reduced V/Hz levels.
For AFDs rated at 240V, the motor will
be connected for 230V.
43
For more information, visit: www.eaton.com/consultants CA08104001E

Adjustable Frequency DrivesLow Voltage 31.0-3
September 2011 Application Guide
Sheet 31 003
Motor short-circuit protection is not Speed Regulation If the output current reaches the current
required because the AC drive protec- The open loop speed regulation of an limit setting while the drive is running 22
tion circuits nearly always adequately AC drive is determined by the motor at set speed, the drive will decelerate
protect the motor in this respect. slip. Because NEMA design B motors to a lower speed. If possible, the speed
usually have 3% slip or less, at 60 Hz will decrease to whatever operating 23
When a single AFD provides power to speed is required to prevent exceeding
multiple motors connected in parallel, and rated load the speed regulation of
the drive is 3%. the current limit setting.
special considerations must be given 24
to motor protection. Individual over- AFDs equipped with slip compensa- If the output current reaches the current
load protection must be provided for tion or flux or vector control can limit setting while the drive is acceler-
each motor. Short-circuit protection provide speed regulation, which is ating, the drive will deviate from the 25
may be required for some applications. better than the open loop regulation programmed acceleration ramp and
of the motor. Slip compensation and accelerate at a rate that will prevent the
Bearing and DV/DT Protection
The rapid voltage rise times present
flux or vector control improves speed current from exceeding the set limit. 26
regulation by increasing and decreas- If the drive reaches the negative
in todays IGBT PWM drives may ing the operating frequency by a current limit setting (if applicable)
cause current to flow in the motor small amount as the load increases while the drive is decelerating,
27
bearings due to shaft voltage caused and decreases.
by capacitive coupling. This current the drive will deviate from the
programmed deceleration ramp,
flow can result in minute electrical Further improvement in steady-state
and decelerate at a rate that will
28
discharges within the bearing, speed regulation can be obtained by
potentially damaging the bearing using a tachometer generator to try to prevent the current from
exceeding the limit.
over time. Therefore a DV/DT filter provide speed feedback to a closed 29
should be used where the drive and loop speed regulator option, or Regeneration Limit and Braking
motor are separated by 100 feet or an external device such as the
Regeneration limit prevents the motor
more. Using an insulated motor Durant Strider.
from developing braking torque above 30
shaft bearing and/or setting the
inverter carrier frequency to the lowest Service Deviation a limit that corresponds to the normal
losses that are inherent in the motor
acceptable level can help minimize the Speed regulation specifies only
and controller. 31
potential for this phenomenon as well. that portion of the drive speed
change that is directly caused by When the drive is equipped with
AC Drive Performance a change in load. Several other factors dynamic braking, the motor is allowed 32
can cause unintended changes in the to develop a higher level of braking
Operator Control and Interface drive operating speed. These factors torque. The regenerated braking
Operator controls are often via the contribute to the drives service energy is dissipated in the dynamic 33
drive keypad. In other situations, an deviation. Table 31.0-1 lists some braking resistors. A fully regenerative
operator station or remote control of these factors and the typical effect drive includes circuitry that returns the
may be desired. If these requirements that they have on drive speed. regenerated braking energy to the 34
cannot be achieved by remotely Table 31.0-1. Factors Affecting power lines.
mounting the keypad, terminal Service Deviation
blocks with digital and analog
Influencing Typical Speed
IR Compensation 35
interface capability are provided. A V/Hz AC drive can provide improved
Factor Change
starting torque and low speed overload
Acceleration and Deceleration Line voltage variations 0.0% capability if the lower speed voltage 36
AFDs are always equipped with adjust- within rated tolerance. boost is changed automatically to
able acceleration and deceleration Ambient temperature 0.25% compensate for changing load
control. Acceleration and deceleration variations of controller within conditions. This feature is called IR 37
rates must be adjusted to suit the rated tolerance after warmup. compensation. Without IR compensa-
characteristics of the load to prevent Motor temperature variations. 0.5% tion, it is difficult to achieve the
shutdown due to overcurrent or over- Cold to maximum operating
temperature.
maximum possible motor torque 38
voltage. Increasing acceleration or because the voltage boost required
deceleration times will proportionally for maximum torque can cause the
decrease the torque requirement. Current Limit 39
motor to saturate and draw excessive
If an AC drive was not equipped with current when it is lightly loaded. The IR
Speed Range current limit, the overcurrent trip circuits compensation circuit senses the motor
The characteristics of the motor would shut down the drive should the load and reduces the voltage boost 40
usually determine the speed range motor draw excessive current due to when the motor is lightly loaded.
of an AC drive. The AFD output an overload or too rapid an acceleration
frequency range is usually wider rate. Current limit provides a means of A flux control AC drive provides a similar 41
than the range that can be effectively maintaining control of the drive under result by modifying its instantaneous
used by the motor. these conditions. voltage and frequency to allow the
motor to develop the required torque 42
for the load.
43

Sheet 31 004
Installation Compatibility Efficiency the total drive system efficiency. The

22 The successful application of an Figure 31.0-1 shows typical efficiency adjustment factors take into account
AC drive requires the assurance curves for an IGBT AFD. The efficiency efficiency variations due to a typical
that the drive will be compatible with of an AC drive can be accurately range of different motor characteris-
23 the environment in which it will be determined only for a particular set tics and operating conditions. The
installed. The following are some of operating conditions. The character- factors include data from the controller
of the aspects of compatibility that istics of the motor and controller efficiency curves and adjust for motor
24 should be considered. are interrelated in such a way that a characteristics at various speed and
change in the characteristics of either load points.
Cooling Air component will cause a change in the
25 Even though AFDs are very efficient, efficiency of the other.
To calculate total AC drive system
efficiency, multiply the published
the heat produced in the controller
The efficiency of the total AC drive motor efficiency by the adjustment
cabinet can be substantial. The
26 electronic circuitry is subject to system cannot be accurately factors listed in Table 31.0-2. Use the
determined from just the controller published motor efficiency for full load
immediate failure if its operating
efficiency curves and the manufac- 60 Hz operation only. The adjustment
temperature limits are exceeded.
27 Junction temperatures of transistors, turers published motor data. factors account for changes in motor
Table 31.0-2 provides adjustment efficiency due to changing the speed
SCRs and IGBTs typically can only
factors that can be used to estimate and load.
increase 2025C from full load to
28 failure. It is important to remove heat
through the usual mechanisms of
radiation, conduction (heat sinks) or
29 convection (fans). The enclosure must
be located away from direct sunlight
and hot surfaces. The room tempera-
30 ture must be kept within the specified
limits and adequate cooling air must be
allowed to flow around the enclosure.
31 Excessively moist, corrosive or dirty
air must be prevented from entering
the enclosure.
32
Isolation Transformers
Drive isolation transformers are
33 sometimes recommended or
specified by others for various
reasons. Eaton does not require
34 the use of isolation transformers
because Eaton drives are designed
to operate directly from plant power
35 distribution systems without using
isolation transformers.
36 Eaton AFDs are designed to withstand
line voltage transients and noise Figure 31.0-1. Typical AFD Efficiency
generated by other equipment in a
37 typical installation environment when Table 31.0-2. Adjustment Factors for Calculating Total AC Drive System Efficiency
applied to systems with the required Percent Constant Torque Load Variable Torque Load
minimum impedance levels. They are Speed Load: Percent of Rated Torque Adjustment Percent
38 also designed to prevent nuisance levels 100 75 50 25 Factor Torque
of noise from being reflected back to
100 0.9300.950 0.9120.932 0.8780.899 0.8000.820 0.9300.950 100
the power lines. Electronic protection 90 0.9310.951 0.9120.933 0.8790.900 0.8000.821 0.9190.940 81
39 circuits fully protect the drives from 80 0.9300.951 0.9120.933 0.8780.900 0.8000.821 0.9000.921 64
output short circuits and ground faults 70 0.9280.949 0.9090.931 0.8760.898 0.7980.820 0.8740.895 49
regardless of available fault current 60 0.9240.946 0.9060.928 0.8720.895 0.7940.817 0.8360.859 36
40 without requiring isolation or external 50 0.9100.934 0.8920.916 0.8590.883 0.7820.806 0.7820.806 25
impedance. Isolation transformers 40 0.8890.915 0.8720.897 0.8390.864 0.7630.788 0.6890.714 16
are generally not recommended as a 30 0.8550.883 0.8380.866 0.8050.833 0.7320.760
41 preventative or curative measure for 20 0.7930.826 0.7660.810 0.7460.780 0.6750.709
suspected difficulties of these types. 10 0.6250.675 0.6100.660 0.5840.634 0.5220.572
42
43

Sheet 31 005
Example: Power factor correction capacitors Motor Load Types and 22

Suppose you wish to estimate AC should not be connected at the AC
drive efficiency for a 50 hp drive on a drive power input. Correction should Characteristics
centrifugal pump. Efficiency is to be be done on a plantwide basis. If capac-
estimated for operation at full speed and itors are located too close to the drive, Introduction 23
70% speed. The motor is nameplated or if drives represent a high percentage This section of your Application Guide
94.5% NEMA nominal efficiency. of the total plant electrical load, there discusses the following topics on
may be an undesirable interaction motor load types and characteristics:
24
From the variable torque columns in between the capacitors and the drives,
Table 31.0-2, the adjustment factors for leading to a failure of either or both. Motor load types
full speed operation range from 0.93 to Other functional considerations 25
0.95 and the adjustment factors for If the capacitors must be located near
70% speed range from 0.874 to 0.895. the drive, a line reactor should be used The process of selecting an electrical
on the drive input to reduce the possi- adjustable speed drive is one where 26
For 100% speed: bility of interaction. Note that adding the load is of primary consideration. It
Eff. = 94.5 x 0.93 = 87.9% this reactor does not eliminate the is important to understand the speed
(low estimate) potential for harmonic resonance. and torque characteristics as well as 27
Eff. = 94.5 x 0.95 = 89.8% To be assured of a solution that will horsepower requirements of the type
(high estimate) improve power factor and avoid of load to be considered.
resonance, a system study must When considering load characteristics,
28
For 70% speed:
be performed to determine the the following should be evaluated:
Eff. = 94.5 x 0.874 = 82.6% optimum selection of capacitance
(low estimate) and inductive reactance. What type of load is associated 29
Eff. = 94.5 x 0.895 = 84.6% with the application?
(high estimate) Power factor correction capacitors Does the load have a shock
must never, under any circumstances, component?
30
Power Factor be connected at the AC drive controller
output. They would serve no useful What is the size of the load?
The power factor typically specified
for AFDs is displacement power factor, purpose, and they may damage Are large inertial loads involved? 31
which is defined as the cosine of the the drive. What are the motor considerations?
angle between the fundamental voltage Over what speed range are heavy
and current. Many instruments used AC Drive Input Harmonics
loads encountered?
32
for utility billing purposes give readings AFDs use a rectifier to convert AC
line voltage to the DC levels required How fast is the load to be accelerated
equivalent to displacement power factor.
Another definition and measurement by the inverter section. Rectifiers are or decelerated? 33
method combines the effects of power nonlinear devices that cause a current Motor loads are classified into three
and harmonic content to define total to be drawn from the line, which main groups, depending on how
power factor. Newer utility instrumen- includes many harmonics. These their torque and horsepower vary 34
tation is capable of recording total harmonic currents will cause harmonic with operating speed. The following
power factor, resulting in potential voltages to be created in the line, which paragraphs deal with the various
power factor penalty billing. may affect sensitive devices on the motor load types usually found in 35
same line. IEEE 519-1992 provides process, manufacturing, machining
Displacement power factor for a PWM recommendations for the harmonic and commercial applications.
drive is approximately 0.95 at all oper- current levels reflected to the utility 36
ating points. The displacement power by any user, where the feeder ties into
factor is not significantly affected by the utility grid. For difficult installations
the motor speed, the motor load or the where the levels of IEEE 519 cannot be 37
motor power factor. Total power factor met, or those using on-site generated
will vary with line voltage, utility feeder power, a Clean Power rectifier can
size and total system and drive load. be used. The Clean Power rectifier 38
uses phase shifted semiconductors to
significantly reduce harmonics to levels
well within the IEEE guidelines. For 39
more specific information, see CPX
section on Page 31.2-1.
40
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43

Sheet 31 006
Motor Load Types Constant Horsepower Load Variable Torque Load

22 In this type of load, the horsepower With this type of load, the torque is
Constant Torque Load demanded by the load is constant over directly proportional to some mathe-
This type of load is frequently the speed range. The load requires matical power of speed, usually speed
23 encountered. In this group, the torque high torque at low speeds. From the squared (Speed2). Mathematically:
demanded by the load is constant previous formula, you can see that
24 throughout the speed range. The load with the horsepower held constant, Operating 2
requires the same amount of torque at the torque will decrease as the speed Speed
low speeds as at high speeds. Loads of increases. Put another way, the speed Torque = Constant -----------------------------
this type are essentially friction loads. and torque are inversely proportional Nameplate
25 In other words, the constant torque to each other. Figure 31.0-3 shows the Speed
characteristic is needed to overcome constant horsepower and variable
friction. Figure 31.0-2 shows the torque demanded by the load. Horsepower is typically proportional to
26 constant torque and variable speed cubed (speed3). Figure 31.0-4
horsepower demanded by the load. Examples of this type of load are shows the variable torque and variable
center-driven winders and machine horsepower demanded by the load.
27 As seen in Figure 31.0-2, torque tool spindles. A specific example of
remains constant while horsepower is this application would be a lathe that Examples of loads that exhibit variable
directly proportional to speed. A look requires slow speeds for rough cuts load torque characteristics are centrif-
28 at the basic horsepower equation also where large amounts of material are ugal fans, pumps and blowers. This type
verifies this fact: removed, and high speeds for fine cuts of load requires much lower torque at
where little material is removed. Usually low speeds than at high speeds.
29 Torque x Speed
hp = very high starting torques are required
5252 for quick acceleration. Constant
Where: horsepower range is usually limited
30 Torque is measured in lb-ft. on an AC drive from base speed to
Speed is measured in rpm. 1.52 times base speed.
5252 is proportionality constant.
31
32
33
34
35
36
37 Figure 31.0-4. Variable Torque Load
38
39 Figure 31.0-2. Constant Torque Load

Figure 31.0-3. Constant Horsepower Load
Examples of this type of load are

40 conveyors, extruders and surface
winders. Constant torque capability
may also be used when shock loads,
41 overloads or high inertia loads require
special drive sizing.
42
43

Sheet 31 007
Drive Selection Torque Requirements cycle, which is defined as a fixed

22
The starting, peak and running torques repetitive load pattern over a given
should be considered when selecting a period of time, is expressed as the
Introduction ratio of on-time to the cycle period.
drive. Starting torque requirements
This section discusses the following can vary from a small percentage of When the operating cycle is such that 23
topics on selecting the appropriate the full load to a value several times the drive operates at idle, or a reduced
drive: full load torque. The peak torque load for more than 25% of the time,
Selection considerations varies because of a change in load the duty cycle becomes a factor in 24
conditions or mechanical nature of the selecting the proper drive.
Selecting a drive for a machine
machine. The motor torque available
Drive application questions to the driven machine must be more
Heating 25
than that required by the machine The temperature of a motor or
Selection Considerations from start to full speed. The greater controller is a function of ventilation
When selecting a drive and associated the excess torque, the more rapid the and losses. Operating self-ventilated 26
acceleration potential. motors at reduced speeds may cause
equipment for an application, the
above normal temperature rises.
following points should be considered:
Acceleration Derating or forced ventilation may be 27
Environment The necessary acceleration time necessary to achieve the rated motor
The environment in which the motor should be considered. Acceleration torque output at reduced speeds.
and power conversion equipment time is directly proportional to the 28
Drive Type
operates is of prime concern. Condi- total inertia and inversely proportional
to the torque available. Does the application require perfor-
tions such as ambient temperature,
cooling air supply and the presence of
mance elements such as quick speed 29
gas, moisture and dust should all be Duty Cycle response or torque control? These
Selecting the proper drive depends may require the use of a flux vector
considered when choosing a drive, its
enclosures and protective features. on whether the load is steady, varies, or closed loop vector drive, instead 30
follows a repetitive cycle of variation of a volts per hertz drive.
Speed Range or has pulsating torques. The duty
The minimum and maximum motor 31
Table 31.0-3. Drive Specifications
speeds for the application will
determine the drives base speed. Description hp Range Current Harmonic Applications
Distortion 32
Speed Regulation
M-Max 1/410 3540% Micro drive
The allowable amount of speed
variation should be considered.
H-Max
SVX
10600
3/4800
3540%
3540%
HVAC specific6 pulse
General use6 pulse
33
Does the application require CFX 3/4400 710% General use with passive filters
unvarying speed at all torque CPX 25800 3% 18 pulse clean power
values or will variations be tolerated? 34
35
36
37
38
39
40
41
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September 2011
Sheet 31 008
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September 2011 M-Max Series
Sheet 31 009
General Information
M-Max Series Standards and Certifications 22

Product
Complies with EN61800-3 (2004) 23
Safety
61800-5-1 24
EN60204-1
CE
UL
25
cUL
IEC 26
RoHS compliant
See unit nameplate for more detailed
approvals. 27
EMC (At Default Settings)
EMC Category C2, C3 and C4
28
(Level H): With an internal RFI
filter option 29
M-Max Series Drives for Machinery Applications
I/O Specifications
General Description Features Digital inputs DI1DI6 are freely 30
programmable. The user can assign
Eatons M-Max Series sensorless Ease of usepreset application multiple functions to a single input
vector adjustable frequency AC drives macros, startup wizard, diagnostic
Digital, relay and analog outputs are 31
are the next generation of drives capabilities
freely programmable includes:
specifically engineered for todays Compact, space-saving design
machinery applications. These micro- Rugged and reliable150% for Six digital inputs 32
processor-based drives have standard 1 minute, 50C rated, conformal Two analog inputs
features that can be programmed to coated boards
tailor the drives performance to 420 mA 33
suit a wide variety of application DIN rail and screw mountable 010V
requirements. The M-Max product Side-by-side installation
line uses a 32-bit microprocessor Parameter upload and download One analog output 34
and insulated gate bipolar transistors without the need for a main One digital output
(IGBTs) that provide quiet motor power supply Two relay outputs
operation, high motor efficiency and Industry-leading efficiency delivers RS-485 interface
35
smooth low-speed performance. The energy savings to the customer
size and simplicity of the M-Max make
it ideal for hassle-free installation.
Integrated EMC filters make the Reliability 36
unit suitable for commercial and
Models rated at 575V, three-phase, Pretested components: standard
industrial networks
50/60 Hz are available in sizes ranging Computerized testing: standard
from 1 to 7-1/2 hp. Models rated at Available in the enclosure class
IP20 as standard, options for IP21 Final test with full load: standard 37
480V, three-phase, 50/60 Hz are
available in sizes ranging from 1/2 to and NEMA 1 Conformal-coated boards
10 hp. Models rated at 240V, single- Brake chopper as standard in 50C rated 38
or three-phase, 50/60 Hz are available three-phase, applications of 150% for 1 minute
in sizes ranging from 1/4 to 3 hp. frames 2 (FS2) and larger 200% for 2 seconds
Models rated at 115V, single-phase, Temperature-controlled fan Eatons Electrical Services &
39
50/60 Hz are available in the 1/4 to RS-485/Modbus as standard Systems: national network of
1-1/2 hp size range.
PID controller as standard AF drive specialists 40
The standard drive includes a digital Several fieldbus options
display, and operating and program-
ming keys on a visually appealing, 41
efficient application programming
interface. The display provides drive
monitoring, as well as adjustment 42
and diagnostic information. The keys
are used for digital adjustment and
programming of the drive, as well as 43
for operator control. Separate terminal
blocks for control and power wiring are
provided for customer connections.

M-Max Series September 2011
Sheet 31 010
Product Selection
22 Catalog Number Selection

Table 31.1-1. Catalog Numbering System
23
MMX 1 1 AA 1D1 F 0 0
24 Option
Description
Phase Enclosure Class 0 = Full version
MMX = Base catalog
25 number 1 = Single-phase
3 = Three-phase
Voltage
1 = 120V
EMC Filter
F = Filter
0 = NEMA 0 or IP2
2 = 230V N = No filter
4 = 480V
26 5 = 575V Output Current
1D6 = 1.6A
Software Designation 010 = 10A
27 Series
AA
28
Product Selection
29 Table 31.1-2. M-Max Basic Controller
hp Volts 100% Nominal Frame Catalog
Continuous Input Size Number
30 Current IN (A) Current (A)
1/4 200240V single-phase in 1.7 4.2 FS1 MMX12AA1D7F0-0

1/2 230V three-phase out 2.4 5.7 FS1 MMX12AA2D4F0-0
31 3/4 2.8 6.6 FS1 MMX12AA2D8F0-0
1/4 200240V three-phase in 1.7 2.7 FS1 MMX32AA1D7N0-0
1/2 230V three-phase out 2.4 3.5 FS1 MMX32AA2D4N0-0
32 3/4 2.8 3.8 FS1 MMX32AA2D8N0-0
1/2 380480V three-phase in 1.3 2.2 FS1 MMX34AA1D3F0-0
3/4 460V three-phase out 1.9 2.8 FS1 MMX34AA1D9F0-0
33 M-Max 1 2.4 3.2 FS1 MMX34AA2D4F0-0
1/4 100120V single-phase in 1.7 9.2 FS2 MMX11AA1D7N0-0
1/2 230V three-phase out 2.4 11.6 FS2 MMX11AA2D4N0-0
34 3/4 2.8 12.4 FS2 MMX11AA2D8N0-0
1 3.7 15.0 FS2 MMX11AA3D7N0-0
1 200240V single-phase in 3.7 8.3 FS2 MMX12AA3D7F0-0
35 1-1/2
2
230V three-phase out 4.8
7.0
11.2
14.1
FS2
FS2
MMX12AA4D8F0-0
MMX12AA7D0F0-0
1 200240V three-phase in 3.7 4.3 FS2 MMX32AA3D7N0-0
36 1-1/2 230V three-phase out 4.8 6.8 FS2 MMX32AA4D8N0-0
2 7.0 8.4 FS2 MMX32AA7D0N0-0
1-1/2 380480V three-phase in 3.3 4.0 FS2 MMX34AA3D3F0-0
37 2
3
460V three-phase out 4.3
5.6
5.6
7.3
FS2
FS2
MMX34AA4D3F0-0
MMX34AA5D6F0-0
1-1/2 100120V single-phase in 4.8 16.5 FS3 MMX11AA4D8N0-0
230V three-phase out
38 3 200240V single-phase in 9.6 15.8 FS3 MMX12AA9D6F0-0
MMX32AA011N0-0
39 3 200240V three-phase in
11.0 13.4 FS3
4 380480V three-phase in 7.6 9.6 FS3 MMX34AA7D6F0-0

5 460V three-phase out 9.0 11.5 FS3 MMX34AA9D0F0-0
40 7-1/2 12.0 14.9 FS3 MMX34AA012F0-0
10 14.0 18.7 FS3 MMX34AA014F0-0
41 2 575V three-phase out 2.7 3.6 FS3 MMX35AA2D7N0-0
3 3.9 5.0 FS3 MMX35AA3D9N0-0
42 7-1/2 575V three-phase out 9.0 10.4 FS3 MMX35AA9D0N0-0
Horsepower ratings are based on the use of a 240V, 460V and 575V NEMA B, four- or six-pole
squirrel cage induction motor and are for reference only. Units are to be selected such that the
43 motor current is less than or equal to the MMX rated continuous output current.
For 208V, 380V or 415V applications, select the unit such that the motor current is less than or
equal to the MMX rated continuous output current.
For MMX11_, MMX32_ and MMX35_, there are no options for units with filters.

Sheet 31 011
Technical Data
Accessories Table 31.1-7. Options

22
Description Specification
Table 31.1-3. M-Max Copy/Paste Module
3% line reactors Single-phase
Description Catalog
Number
3% line reactors Three-phase 23
Module is plugged onto the front of the drive to MMX-COM-PC Specifications
provide: upload/download of all parameters, direct
link to a PC via USB interface for parameter assignment Table 31.1-8. M-Max Series Drives 24
via MaxConnect software, and copying of parameters Description Specification
for a series of devices or when exchanging devices.
No PC required. Input Ratings 25
Input voltage (Vin) +10%/15% (575V units: +15%/15%)
Table 31.1-4. Optional Communication Modules Input frequency (fin) 50/60 Hz (variation up to 4566 Hz)
Description Catalog Connection to Once per minute or less (typical operation) 26
Number power
Output Ratings
Communication adapter kit
CANopen network card
MMX-NET-XA
XMX-NET-CO-A Output voltage 0 to Vin
27
PROFIBUS DP network card with serial connection XMX-NET-PS-A Continuous Continuous rated current IN at ambient
PROFIBUS DP network card with Sub-D connection
DeviceNet network card
XMX-NET-PD-A
XMX-NET-DN-A
output current temperature max. 122F (50C), overload
1.5 x IN max. 1 min/10 min
28
Output frequency 0 to 320 Hz
Technical Data and Specifications Frequency

resolution
0.01 Hz 29
Initial output Current 2 x IN for 2 seconds in every 20-second
Ratings current (IH) period. Torque depends on motor
30
Table 31.1-5. M-Max Basic Controller IP20 Standard Ratings Control Characteristics
Description Specification Control method Frequency control (V/Hz) open loop or sensorless
Protections vector control 31
Overcurrent Trip limit 4.0 x IH instantaneously Switching 1.5 to 16 kHz; default 6 kHz
protection frequency
Overvoltage 115/230V series: 437 Vdc; 400V series: 874 Vdc; Frequency Analog input: resolution 0.1% (10-bit), accuracy 32
protection 575V series: 1048 Vdc trip level reference 1% V/Hz. Panel reference: resolution 0.01 Hz
Undervoltage 115/230V series: 183 Vdc; 400V series: 333 Vdc; Field weakening 30 to 320 Hz
protection 575V series: 460 Vdc trip level point 33
Ground fault Ground fault is tested before every start. In case Acceleration time 0 to 3000 sec
protection of ground fault in motor or motor cable, only the Deceleration time 0 to 3000 sec
frequency converter is protected Braking torque DC brake: 30% x Tn (without brake option)
34
Overtemperature Yes Brake Resistor (Minimum Values)
protection
Motor overload Yes
230V Series FS2 35 ohms and FS3 26 ohms 35
protection 400V Series FS2 75 ohms and FS3 54 ohms
Motor stall Yes 575V Series FS# 103 ohms
protection Ambient Conditions 36
Motor underload Yes Ambient operating 14F (10C), no frost to 122F (+50C):
protection temperature Rated loadability IN
Storage 40F (40C) to 158F (70C)
37
Table 31.1-6. Programmable Parameters temperature
Description Relative humidity 0 to 95% RH, noncondensing, non-corrosive,
no dripping water
38
Application macros: basic, pump, fan and high load (hoist)
Programmable start/stop and reverse signal logic (sinking or sourcing) Air quality Chemical vapors: IEC 721-3-3, unit in operation,
Class 3C2; Mechanical particles: IEC 721-3-3,
Reference scaling
unit in operation, Class 3S2 39
Programmable start and stop functions
DC-brake at start and stop Altitude 100% load capacity (no derating) up to 3280 ft
(1000m); 1% derating for each 328 ft (100m)
Programmable V/Hz curve
above 3280 ft (1000m); max. 6560 ft (2000m) 40
Adjustable switching frequency
Autorestart function after fault Vibration EN 60068-2-6; 3 to 150 Hz, displacement amplitude
Protections and supervisions (all fully programmable; off, warning, fault) 1 mm (peak) at 3 to 15.8 Hz, max. acceleration
Current signal input fault

amplitude 1G at 15.8 to 150 Hz 41
External fault Shock EN 50178, IEC 68-2-27 UPS Drop test (for applicable
Fieldbus communication UPS weights); storage and shipping: max. 15G,
Eight preset speeds

11 ms (in package) 42
Analog input range selection, signal scaling and filtering Enclosure class IP20
PID controller Exception: 115V single-phase in, 230V three-phase out.
Skip frequencies Only three-phase FS2 and FS3 drives are equipped with brake 43
chopper circuit.

M-Max Series September 2011
Sheet 31 012
Technical Data
22 Terminal Signal Factory Preset Description
1 +10V Ref. output voltage Maximum load 10 mA

23 2 AI1 Analog signal in 1 Freq. reference P) 0+10 V Ri = 200k ohms [min.]
24 3 GND I/O signal ground

6 24V 24V output for DIs 20%, max. load 50 mA
25 7 GND I/O signal ground

8 DI1 Digital input 1 Start forward P) 0+30 V Ri = 12k ohms min.
26 9 DI2 Digital input 2 Start reverse P)
10 DI3 Digital input 3 Preset speed P)
27 A A RS-485 signal A FB communication

AUTOGEN B B RS-485 signal B FB communication
Ref
Current 4 AI2 Analog signal in 2 PI actual value P) 0[4]20 mA, Ri = 200k ohms
28
5 GND I/O signal ground
13 GND I/O signal ground
29 14 DI4 Digital input 4 Preset speed B1 P) 0+30 V Ri = 12k ohms min.
15 DI5 Digital input 5 Fault reset P) 0+30 V Ri = 12k ohms min.
30 Analog 16 DI6 Digital input 6 Disable PI contr. P) 0+30 V Ri = 12k ohms min.
OUT
18 AO Analog output Output frequency P) 0[2]10V, RL = 500 ohms
31 20 DO Digital signal out Active = READY P) Open collector, max. load 48V/50 mA
22 RO11 Relay out 1 Active = RUN P) Max. switching load: 250 Vac/2A
or 250 Vdc/0.4A
32 23 RO12
24 RO21 Relay out 2 Active = FAULT P) Max. switching load: 250 Vac/2A
25 RO22 or 250 Vdc/0.4A
33 26 RO23
Note: P) Parameter-selectable function.

34
Figure 31.1-1. M-Max I/O Interface
35
36
37
38
39
40
41
42
43

Sheet 31 013
Dimensions
DimensionsApproximate Dimensions in Inches (mm)

22
W2
W3 D2 23
24
25
H1 H2 H3
26
27
28
W1 D1 29
Figure 31.1-2. M-Max Drives
30
Table 31.1-9. M-Max Drives
Frame Type H1 H2 H3 W1 W2 W3 D1 D2 Weight in Lbs (kg)
31
FS1 6.16 (156.5) 5.79 (147.0) 5.40 (137.3) 2.58 (65.5) 1.49 (37.8) 0.17 (4.5) 3.88 (98.5) 0.27 (7.0) 1.213 (0.550)
FS2 7.68 (195.0) 7.20 (183.0) 6.69 (170.0) 3.54 (90.0) 2.46 (62.5) 0.22 (5.5) 4.00 (101.5) 0.27 (7.0) 1.543 (0.699)
FS3 10.33 (262.5) 9.93 (252.3) 9.50 (241.3) 3.94 (100.0) 2.95 (75.0) 0.22 (5.5) 4.27 (108.5) 0.27 (7.0) 2.183 (0.990) 32
D
33
34
W3
W2
35
36
H
37
38
39
W1
40
Figure 31.1-3. NEMA 1/IP21 M-Max Drives and Communication Adapter Kit
Table 31.1-10. NEMA 1/IP21 M-Max Drives and Communication Adapter Kit 41
Frame Type H W1 W2 W3 D
FS1 8.14 (206.7) 3.77 (95.7) 2.99 (75.9) 3.98 (101.2) 5.41 (137.5) 42
FS2 9.90 (251.5) 4.72 (120.0) 3.97 (100.8) 4.94 (125.5) 5.68 (144.2)
FS3 12.26 (311.5) 5.12 (130.1) 4.36 (110.8) 5.33 (135.3) 6.32 (160.5)
43

September 2011
Sheet 31 014
This page intentionally left blank.

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

September 2011 CPX9000
Sheet 31 015
Enclosed Drives
CPX9000 Enclosed Drives General Description Features and Benefits 22

Eatons CPX9000 Clean Power Drives CPX9000 Clean Power Drive
use advanced 18-pulse, clean power features include:
technology that significantly reduces 23
line harmonics at the drive input 25150 hp IL drives available in
terminals, resulting in one of the 30-inch enclosure
purest sinusoidal waveforms available. 200 and 250 hp IL drives available in 24
48-inch enclosure
Enhancements to the CPX9000 300400 hp IL drives available in
Clean Power Drives include smaller 60-inch enclosure 25
enclosures and higher temperature
ratings than CP9000 for selected drives. 500600 hp IL drives available in
80-inch enclosure
The CPX9000 drive also delivers true
26
NEMA Type 1, NEMA 12 with
power factorin addition to reducing gaskets and filters
harmonic distortion, the CPX9000 drive
prevents transformer overheating and
Input voltage: 480V, 208/230V 27
overloading of breakers and feeders, Complete range of control, network
which enables the application of and power options
adjustable frequency drives on Horsepower range: 28
generators and other high impedance 480V, 25700 hp IH;
power systems. 25800 hp IL 29
208/230V, 25100 hp IL;
CPX9000 Enclosed Products consult factory for details
Standard enclosedcovers a Over 10 years of 18-pulse clean 30
wide range of the most commonly power experience
ordered options. Pre-engineering
eliminates the lead time normally 31
associated with customer specific
options. Available configurations
are listed on Pages 31.2-531.2-18 32
Modified standard enclosed
applies to specific customer require-
ments that vary from the Standard 33
Enclosed offering, such as the need
CPX9000150 hp IL for an additional indicating light or
minor modifications to drawings. 34
Contact your local sales office for
assistance in pricing and lead time
Custom engineeredfor those
35
applications with more unique
or complex requirements, these 36
are individually engineered to the
customers needs. Contact your
local sales office for pricing and 37
lead time
38
39
40
41
42
43

CPX9000 September 2011
Sheet 31 016
Enclosed Drives
22 Application Description What Causes Harmonics?

Harmonics are the result of nonlinear loads that convert
Designed to exceed the IEEE 519-1992 requirements for
AC line voltage to DC. Examples of equipment that are
harmonic distortion, the CPX9000 is the clear choice for
23 applications in the water, wastewater, HVAC, industrial
nonlinear loads are listed below:
and process industries where harmonics are a concern. AC variable frequency drives
DC drives
24 What are Harmonics? Fluorescence lighting, computers, UPS systems
Industrial washing machines, punch presses, welders, etc.
Take a perfect wave with a fundamental frequency of 60 Hz,
25 which is close to what is supplied by the power company. How Can Harmonics Due to VFDs Be Diminished?
By purchasing Eatons 18-pulse Eaton drive that is
26 Volts guaranteed to meet IEEE Std. 519-1992 Harmonic
(v) Distortion Limits.
f(x) = sin(x)
What are Linear Loads?
27 Linear loads are primarily devices that run across the line
and do not add harmonics. Motors are prime examples. The
downside to having large motor linear loads is that they draw
28 Time
more energy than a VFD, because of their inability to control
(t)
motor speed. In most applications, there is a turn down
valve used with the motor that will reduce the flow of the
29 material, without significantly reducing the load to the motor.
While this provides some measure of speed control, it is
30 extremely inefficient.
Figure 31.2-1. Perfect Wave
Why be Concerned About Harmonics?
31 Add a second wave that is five times the fundamental 1. Installation and utility costs increase. Harmonics cause
frequency300 Hz (typical of frequency added to the damage to transformers and lower efficiencies due to
line by a fluorescent light). the IR loss. These losses can become significant (from
32 16.621.6%), which can have a dramatic effect on the
Volts HVAC systems that are controlling the temperatures
(v) of the building where the transformer and drive
33 f(x) = sin(5x) equipment reside.
5
2. Downtime and loss of productivity. Telephones and
34 data transmissions links may not be guaranteed to work
on the same power grids polluted with harmonics.
3. Downtime and nuisance trips of drives and other
35 Time
equipment. Emergency generators have up to three
(t)
times the impedance that is found in a conventional
utility source. Thus the harmonic voltage can be up to
36 three times as large, causing risk of operation problems.
4. Larger motors must be used. Motors running across the
37 Figure 31.2-2. Second Wave line that are connected on polluted power distribution
Combine the two waves. The result is a 60 Hz supply rich in grids can overheat or operate at lower efficiency due
fifth harmonics. to harmonics.
38
5. Higher installation costs. Transformers and power
Volts equipment must be oversized to accommodate the
39 (v) loss of efficiencies. This is due to the harmonic currents
circulating through the distribution without performing
useful work.
f(x) = sin(x) + sin(5x)
40 5
How Does a VFD Convert Three-Phase AC to a Variable
Output Voltage and Frequency?
41 The 6-pulse VFD: The majority of all conventional drives that
Time
(t) are built consist of a 6-pulse configuration. Figure 31.2-4
42 represents a 6-diode rectifier design that converts three-phase
utility power to DC. The inverter section uses IGBTs to convert
DC power to a simulated AC sine wave that can vary in
43 frequency from 0400 Hz.
Figure 31.2-3. Resulting Supply

Sheet 31 017
Enclosed Drives
6-Pulse Diode Inverter Section 22

Bridge Rectifier
Converter Section
(+) DC 23
24
L2A
L1A AC 25
Motor
L3A
26
27
() DC
Dynamic Braking Output Transistors
Transistor IGBT Section 28
Bus
Capacitors
29
Figure 31.2-4. 6-Diode Rectifier Design
The 6-pulse VFD drive creates harmonic current distortion.
The harmonic current that is created is energy that can not
Standards and Certifications 30
be used by customers and causes external heat and losses Guidelines of Meeting IEEE Std. 519-1992 Harmonic Distortion Limits
to all components including other drives that are on the The IEEE 519-1992 Specification is a standard that provides 31
same power distribution. Figure 31.2-5 is a 500 hp drive guidelines for commercial and industrial users that are
with 167A of damaging harmonic current. implementing medium and low voltage equipment.
Table 31.2-2. Maximum Harmonic Current Distortion in % of the
32
Current Fundamental (120V through 69,000V)
Amps
1000
Isc/IL Harmonic Order (Odd Harmonics) TDD 33
h<11 11h<17 17h<23 23h<35 35h
500
<20
20<50
4.0
7.0
2.0
3.5
1.5
2.5
0.6
1.0
0.3
0.5
5.0
8.0
34
50<100 10.0 4.5 4.0 1.5 0.7 12.0
100<1000 12.0 5.5 5.0 2.0 1.0 15.0
0 >1000 15.0 7.0 6.0 2.5 1.4 20.0 35
The ratio ISC/IL is the ratio of the short-circuit current available at
the point of common coupling (PCC), to the maximum fundamental
-500 load current. Consequently, as the size of the user load decreases
36
with respect to the size of the system, the percentage of harmonic
current that the user is allowed to inject into the utility system
-1000 increases. 37
0.100 0.10625 0.1125 0.11875 0.125
Time in Seconds Notes: TDD = Total demand distortion is the harmonic current
distortion in percent of the maximum demand load
current (15 or 30 minute demand).
38
Figure 31.2-5. 6-Pulse Nonproductive Harmonic Current ISC = Maximum short-circuit current at the PCC not counting
motor contribution.
Table 31.2-1. 6-Pulse Nonproductive Harmonic Current IL = Maximum demand load current for all of the connected 39
6-Pulse Circuit loads (fundamental frequency component) at the PCC.
All of the limits are measured at a point of common coupling.
Current harmonics 40
I1 = 100% I11 = 6.10% I19 = 1.77%
I5 = 22.5% I13 = 4.06% I23 = 1.12%
I7 = 9.38% I17 = 2.26% I25 = 0.86% 41
Power = 500 hp
Harmonic current = 167A 42
43

Sheet 31 018
Enclosed Drives
22
____Volts ____Volts ____Volts ____Volts
23 PCC
Source A
Utility Side
24 AC
Motor
AC
Motor
25
26 Utility Side Customer

Transformer Transformer
____Volts ____Volts
27 ____kVA ____kVA
AC
Motor
AC
Motor
____Isc ____Isc
____Impedance ____Impedance
28
29 Customer AC
Motor
AC
Motor
Generator
____Volts Generator
30 ____kVA Set
____Isc
____Impedance
31 Total Linear Motor Loads ____AMPS
Source B Total Nonlinear Drive Loads ____AMPS
32 Figure 31.2-6. One-Line Diagram for Harmonic Analysis

The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system
33 characteristics. The one line in this figure would provide the data to complete the calculations.
Terms
34 PCC (point of common coupling) is defined as the
electrical connecting point between the utility and
multiple customers per the specifications in IEEE 519
35 POA (point of analysis) is defined as where the harmonic AFD Motor
calculations are taken
An oscilloscope can make all measurements at the PCC
36 or POA to do an on-site harmonic evaluation
Figure 31.2-7. Line Reactor
37 Harmonic Reduction Methods to Meet IEEE 519
Advantages
1. Line Reactor Low cost
38 A line reactor is a three-phase series inductance filter on the Can provide moderate reduction in voltage and
line side of an AFD. If a line reactor is applied on all AFDs, it current harmonics
is possible to meet IEEE guidelines where 1025% of system Available in various values of percent impedance
39 loads are AFDs, depending on the stiffness of the line and
Provides increased input protection for AFD and its
the value of line reactance. Line reactors are available in
semiconductors from line transients
various values of percent impedance, most typically 11.5%,
40 3% and 5%. (Note: the SVX9000 comes standard with a Disadvantages
nominal 3% input impedance.) May not reduce harmonic levels to below
IEEE 519-1992 guidelines
41 Voltage drop due to IR loss
42
43

Sheet 31 019
Enclosed Drives
2. Clean Power Drives of the transformer magnetic system was only 48% that of
When the total load is comprised of nonlinear load such the motor load. A traditional isolated transformer system, 22
as drives and the ratio is Isc/IL, the greatest harmonic with multipulse windings, would require the full kVA rating
mitigation is required. Under these conditions, the currents to be supported, which is more common in a MV step-
drawn from the supply need to be sinusoidal and clean down transformer. 23
such that system interference and additional losses are The integrated 18-pulse clean power drive, with near sine
negligible. The Eaton CPX9000 Clean Power Drive uses
a phase-shifting auto transformer with delta-connected
wave input current and low harmonics will meet the 24
requirements of IEEE 519-1992 under all practical operating
winding that carries only the ampere-turns caused by the conditions. The comparisons with 6-pulse and 12-pulse
difference in load currents. This results in nine separate
phases. In this type of configuration, the total kVA rating
systems are shown in Figures 31.2-5 and 31.2-9. 25
18-Pulse SCR Inverter Section 26

Bridge Rectifier Pre-Charge
Converter Section Circuit
(+) DC 27
A 1
2
28
1 3
9 2
1 8 3 4
AC 29
N Motor
2 5
3 7 4 6
C 7
30
6 5 8
9
31
() DC
18-Pulse Diode Rectifiers Dynamic Braking Output Transistors
Three-Phase
Phase-Shifting
Auto-Transformer
Transistor IGBT Section 32
AC Input Bus
Capacitors
33
Figure 31.2-8. Basic 18-Pulse Rectifier with Differential Delta Transformer
Advantages 34
Current Virtually guarantees compliance with IEEE 519-1992
Amps
Provides increased input protection for AFD and its
1000
semiconductors from line transients 35
Up to four times the harmonic reduction of
500 12-pulse methods
36
Smaller transformer than isolation transformer used in
12-pulse converter
0
Disadvantages 37
Larger and heavier magnetics than applying a line reactor
-500
on SVX or tuned harmonic filter/cap on CFX 38
-1000
0.100 0.10625 0.1125 0.11875 0.125 39
Time in Seconds
Figure 31.2-9. 500 hp 480V Drive with 18-Pulse Rectifiers 40

Table 31.2-3. 500 hp 480V Drive with 18-Pulse Rectifiers
18-Pulse Clean Power 41
Current harmonics
I1 = 100% I11 = 0.24% I19 = 1.00% 42
I5 = 0.16% I13 = 0.10% I23 = 0.01%
I7 = 0.03% I17 = 0.86% I25 = 0.01%
Power = 428.8 kW 43
Hc = 24A

Sheet 31 020
Enclosed Drives
22 Technical Data and Specifications

Table 31.2-4. Specifications
Feature CPX9000 Enclosed Products Feature CPX9000 Enclosed Products
23 Description NEMA Type 1 Description NEMA Type 1
Primary Design Features Input/Output Interface Features (Continued)
4566 Hz input frequency Standard Discrete Outputs
24 Output: AC volts maximum Input voltage base Fault alarm Standard
Drive running Standard
Output frequency range: Hz 0500
Drive at set speed Programmable
25 Initial output current (IH)
Overload: 1 minute (IH/IL)
250% for 2 seconds
150%/110%
Optional parameters
Dry contacts
14
1 (2 relays Form C)
Enclosure space heater Optional Open collector outputs 1
Additional discrete outputs Optional
26 Oversize enclosure Standard
Communications
Output contactor Optional
RS-232 Standard
Bypass motor starter Optional RS-422/485 Optional
27 Listings UL, cUL DeviceNet Optional
Protection Features Modbus RTU Optional
CANopen (slave) Optional
Incoming line fuses Standard 200 kA rating
PROFIBUS-DP Optional
28 AC input circuit disconnect Optional LonWorks Optional
Phase rotation insensitive Standard Johnson Controls Metasys N2 Optional
EMI filter FR6FR9 Performance Features
29 Input phase loss protection Standard Sensorless vector control Standard
Input overvoltage protection Standard Volts/hertz control Standard
Line surge protection Standard IR and slip compensation Standard
30 Output short circuit protection Standard Electronic reversing Standard
Output ground fault protection Standard Dynamic braking Optional
31 Output phase protection Standard DC braking Standard
Overtemperature protection Standard PID set point controller Programmable
DC overvoltage protection Standard Critical speed lockout Standard
32 Drive overload protection Standard Current (torque) limit Standard
Motor overload protection Standard Adjustable acceleration/deceleration Standard
Programmer software Optional Linear or S curve accel/decel Standard
33 Local/remote keypad Standard Jog at preset speed Standard
Keypad lockout Standard Thread/preset speeds 7
Fault alarm output Standard Automatic restart Selectable
34 Built-in Diagnostics Standard Coasting motor start Standard
MOV Standard Coast or ramp stop selection Standard
Input/Output Interface Features Elapsed time meter Optional
35 Setup Adjustment Provisions Carrier frequency adjustment 116 kHz
Remote keypad/display Standard Standard Conditions for Application and Service
Personal computer Standard
36 Operator Control Provisions
Maximum operating ambient
temperature
0 to 50C up to FR9
0 to 40C FR10 and larger, consult
Drive mounted keypad/display Standard factory for 50C rating above FR9
Remote keypad/display Standard
Storage temperature 40 to 60C
37 Conventional control elements
Serial communications
Standard
Optional Humidity (maximum), 95%
115 Vac control circuit Optional noncondensing
Speed Setting Inputs Altitude (maximum without derate) 3300 ft (1000m)
38 Keypad Standard Line voltage variation +10/15%
010 Vdc potentiometer/voltage signal Standard Line frequency variation 4566 Hz
420 mA isolated Configurable
Efficiency >96%
39 420 mA differential Configurable
Power factor (displacement) 0.99
315 psig Optional
Analog Outputs
Table 31.2-5. Standard I/O Specifications
40 Speed/frequency
Torque/load/current
Standard
Programmable Description Specification
Motor voltage Programmable
Kilowatts Programmable 6Digital input programmable 24 V: 0 10V, 1 18V, Ri > 5 k
41 010 Vdc signals Configurable w/jumpers
2Analog input configurable Voltage: 010V, Ri > 200 k
420 mA DC signals Standard
w/jumpers Current: 0 (4)20 mA, Ri = 250 k
Isolated signals Optional
42 The EMI filter is optional in FR10 and larger.
2Digital output programmable Form C relays 250 Vac 2A or
30 Vdc 2A resistive
1Digital output programmable Open collector 48 Vdc 50 mA
43 1Analog output programmable
configurable w/jumper
020 mA, impedance 500 ohms,
resolution 106 3%

Sheet 31 021
Enclosed Drives
Catalog Number Selection 22

Table 31.2-6. CPX9000 Enclosed NEMA Type 1 Drive Catalog Numbering System
Build options alphabetically and numerically. 23

CPX 100 1 4 A A
24
Enclosed Options Type
Product Family
CPX = Clean power 18-pulse
K1
K2
Door-mounted speed potentiometer
Door-mounted speed potentiometer with HOA
Control
Control
25
enclosed drives selector switch
K3 315 psig follower Control
Horsepower Rating K4 HAND/OFF/AUTO switch (22 mm) Control 26
K5 MANUAL/AUTO reference switch (22 mm) Control
025 = 25 hp 200 = 200 hp K6 START/STOP pushbuttons (22 mm) Control
030 = 30 hp
040 = 40 hp
250 = 250 hp
300 = 300 hp
KF
KO
Bypass test switch for RA and RB
Standard elapsed time meter
Addl. bypass
Control
27
050 = 50 hp 350 = 350 hp
060 = 60 hp 400 = 400 hp L1 Power on and fault pilot lights Light
075 = 75 hp 500 = 500 hp L2
LE
Bypass pilot lights for RA, RB, bypass options
Red RUN light
Addl. bypass
Light
28
100 = 100 hp 600 = 600 hp
125 = 125 hp 700 = 700 hp P1 Input disconnect Input
150 = 150 hp 800 = 800 hp PE
PF
Output contactor
Output filter
Output
Output
29
Enclosure Rating PG MotoRx (up to 600 ft) 1000 V/S Output
DV/DT filter
1 = NEMA Type 1 PH Single overload relay Output 30
6 = NEMA 12 filtered PI Dual overload relays Output
PN Dual overloads for bypass Addl. bypass
Voltage Rating RA Manual HOA bypass controller Bypass 31
RB Manual IOB bypass controller Bypass
4 = 480V
RC Auto transfer HOA bypass controller Bypass
ApplicationTorque/Braking
RD
RG
Auto transfer IOB bypass controller
Reduced voltage starter for bypass
Bypass
Bypass
32
A = IL/no brake chopper S7 10-inch expansion Enclosure
B = IL/internal brake chopper
D = IH/no brake chopper
S8
S9
20-inch expansion
Space heater
Enclosure
Enclosure
33
E = IH/internal brake chopper
Communication Options 34
Enclosed Style C2 = Modbus C8 = Modbus (D9 Type
A = Enclosed drive C3 = PROFIBUS DP connector)
C4
C5
= LonWorks
= PROFIBUS DP (D9
CA = Johnson Controls N2
CI = Modbus TCP
35
connector) CJ = BACnet
C6 = CANopen (slave) D3 = RS-232 with D9 connection
C7 = DeviceNet 36
Control Options
B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc
37
B2 = 1 RO (NC/NO), 1 RO (NO), 1 Therm
B4 = 1 AI (mA isolated), 2 AO (mA isolated),
1 ext +24 Vdc/EXT +24 Vdc 38
B5 = 3 RO (NO)
B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100
B9 = 1 RO (NO), 5 DI 42240 Vac Input
39
Engineered Options
HT = High temperature rating for 50C 40
(FR10 and above)
VB = Varnished boards
41
Brake chopper is standard in drives up to 30 hp IH or 40 hp IL. It is optional in larger drives.
Local/remote keypad is included as the standard control panel and as a digital HOA switch.
Some options are voltage and/or horsepower specific. Consult your Eaton representative for details. 42
See Pages 31.2-15 and 31.2-16 for descriptions.
Includes local/remote speed reference switch.

See Pages 31.2-17 and 31.2-18 for complete descriptions. 43
Consult Eaton for pricing and availability.

Sheet 31 022
Enclosed Drives
22 Product Selection When Ordering

Select a base catalog number
Door- CPX9000 that meets the application
Mounted Drive requirementsnominal horse-
23 Keypad power, voltage and enclosure rating.
(The enclosed drives continuous
output amp rating should be equal
24 to or greater than the motors full
load ampere rating.) The base
enclosed package includes a
25 standard drive, door-mounted
alphanumeric panel and enclosure
The CPX9000 product uses the term
26 High Overload (IH) in place of the
Input term Constant Torque (CT). Like-
27 Disconnect wise, Low Overload (IL) is used in
(PI Option) place of the term Variable Torque
(VT). The new terms are a more
28 precise description of the rating.
The older terms included ambient
temperature ratings in addition
29 Pre-charge to overload ratings. In order to
minimize enclosure size and offer
Contactor
the highest ambient temperature
30 rating, overload and temperature
18-Pulse Diode ratings are now treated separately.
Rectifier Ambient temperature ratings are
31 shown in Table 31.2-7. Consult the
factory for 50C ratings of FR10
Input and above
Fusing
32 Table 31.2-7. Ambient Temperature Ratings
Frame IH IL
Size
33
FR4FR9 50C 50C
FR10 and 40C 40C
34 above
18-Pulse Auto
Transformer If dynamic brake chopper or
35 Input Choke
Control/Communication option is
NEMA Type 1, 25150 hp (30 x 90 x 21.5) desired, change the appropriate
code in the base catalog number
36 Note: All of the programming is exactly
the same as the standard SVX9000 drive.
37 Select enclosed options. Add

the codes as suffixes to the base
catalog number in alphabetical
38 and numeric order
39
40
41
42
43

Sheet 31 023
Enclosed Drives
Table 31.2-8. 480 Vac CPX9000 Base Drive Product Selection

Enclosure hp Current Chassis Drawing 22
Size (A) Frame Number
Low Overload DriveIL = Variable Torque
7 25 38 FR6 1
23
30 46 FR6 1
40 61 FR6 1
7 50 72 FR7 1
24
60 87 FR7 1
75 105 FR7 1
7 100 140 FR8 1 25
125 170 FR8 1
150 205 FR8 1
8 200 261 FR9 2 26
250 300 FR9 2
9 300 385 FR10 3
350 460 FR10 3 27
400 520 FR10 3
10 500 590 FR11 4
550 650 FR11 4 28
600 730 FR11 4
11 650 820 FR12
700
800
920
1030
FR12
FR12

29
High Overload DriveIH = Constant Torque
7 25 38 FR6 1 30
30 46 FR6 1
40 61 FR7 1
7 50 72 FR7 1 31
60 87 FR7 1
75 105 FR8 1
7 100
125
140
170
FR8
FR8
1
1
32
8 150 205 FR9 2
200 245 FR9 2
33
9 250 300 FR10 3
300 385 FR10 3
350 460 FR10 3
10 400 520 FR11 4
34
500 590 FR11 4
550 650 FR11 4
11 600 720 FR12
35
650 820 FR12
700 840 FR12
See enclosure dimensions in Table 31.2-9.

36
Consult factory.
Table 31.2-9. CPX9000 Enclosure Dimensions 37

Enclosure Approximate Dimensions in Inches (mm)
Size Width Height Depth 38
7 30.00 (762.0) 90.00 (2286.0) 21.50 (546.1)
8 48.00 (1219.2) 90.00 (2286.0) 26.14 (664.0)
9 60.00 (1524.0) 90.00 (2286.0) 25.74 (653.8) 39
10 80.00 (2032.0) 90.00 (2286.0) 31.75 (806.5)
11
Enclosure sizes accommodate drive and options, including bypass and disconnect. 40
For other power options, consult your Eaton representative.
Consult factory.
41
42
43

Sheet 31 024
Enclosed Drives
22 Dimensions
CPX Drawing 1Enclosure Size 7
23
4.79
Exhaust For (121.7)
Air Cable Entry
24
25 20.00
(508.0) 15.00
(381.0)
26
2.00
Hinged Side (50.8)
Door Clearance 10.00
27 26.25
(666.8)
at 90 (254.0)
Top View
28
4.00 (101.6) Minimum
Free Air Space Required
29
30
Keypad
31 Flanged Disconnect Supplied
with Circuit Breaker When Specified
32 Operator Elements When Specified,

Mounted on These Panels
33
93.92 Key-Locking Handle
(2385.6) 90.00 84.37
34 (2286.0) (2143.0)
35
36 Intake Ventilating Slots

(Filtered on NEMA 12)
37 Quarter Turn Latch

(2 Places)
38
15.50 30.00
(393.7) (762.0)
39 21.50
(546.1)
Front View
Side View
0.56 (14.2) Dia. 3.50
40 Mounting Holes (88.9) Opening for
Bottom Cable Entry
(4 Places)
41 8.50
18.75 (215.9)
(476.3)
8.00
42 5.75
(146.1) (203.2)
1.75 (44.5) Typ.

Construction: NEMA Type 1 Oversize
43 Finish: EnclosureANSI 61 Gray (Light)
24.45 (621.0)
28.05 (712.5)
Bottom View
Figure 31.2-10. 25150 hp IL and 25125 hp IHApproximate Dimensions in Inches (mm)

Sheet 31 025
Enclosed Drives

22
31.00
1.25 (787.4) 23
(31.8)
8.25
(209.6) 24
Opening for Top Cable Entry
(2 Places)
25
26
Top View
4.00 (101.6) Minimum 27

Keypad
28
Flanged Disconnect Supplied
29
Operator Elements When Specified,
30
Key-Locking Handle
31
93.50
84.37
32
(2374.9) 90.00
(2286.0) (2143.0)
Intake Ventilating Slots 33

34
Quarter Turn Latch
(2 Places) 35
36
24.00 (609.6) 21.45 (544.8) 21.31 (541.3) 37

48.00 (1219.2)
25.14 (639)
Front View
Side View 0.56 (14.2) Dia. 9.50
38
Mounting Holes (241.3)
(4 Places)
Opening for
Bottom Cable Entry 39
22.47 12.50
(570.74) (317.5) 40
7.73
5.48
(139.19)
(196.34) 41
Construction: NEMA Type 1 Oversize 3.01 (76.45)
Finish: EnclosureANSI 61 Gray (Light) 37.47 (951.74)
45.22 (1148.59)
42
Bottom View
43

Sheet 31 026
Enclosed Drives

22
43.5 (1104.9)
23 1.5 (38.1)
9.75
(247.7)
24 7.46 x 15.00
(189.5 x 381.0)
Access in Top
2 Places
25
26 90 Max. 90 Max.
Door Door
27.36 Opening Opening
(694.9) 27.06
27 29.05
(687.3)
(737.9)
28 Top View
4.00 (101.6) Minimum

29 Free Air Space Required
30
Flanged Disconnect
31 Supplied with
Circuit Breaker
Keypad When Specified
32 Operator
Elements Key-Locking Handle
When Specified,
Mounted on
33 These Panels
93.50
34 (2374.9)
90.00
(2286.0)
35
36 Access
Quarter Turn Latch
(2 Places)
Plate
4 Places
Intake Ventilating Slots
37 (Filtered on NEMA 12)
38
25.00 (635.0) 60.00 (1524)
26.14 (664.0) Front View
39 Side View 32.72 (831.1) 8.50 x 12.00 (215.9 x 304.8)
Bottom Access
0.56 (14.2) Dia.
Mounting Hole
5 Places
40 25.00
(635.0)
18.84
41 (478.5)
11.93
Finish: Enclosure ANSI 61 Gray (Light) 8.20
Material: Enclosure and Backplate 12 ga. (303.0)
(208.3)
= .1046 Cold Rolled Steel
42 2.00 (50.8) 22.90 (581.7)
46.30 (1176.0)
54.90 (1394.5)
43 Bottom View

Sheet 31 027
Enclosed Drives

22
15.63
(397.0) 23
9.03
(229.4)
24
25
21.00 x 10.00
(533.4 x 254.0)
Access in Top
26
Top View
27
4.00 (101.6) Minimum
28
Flanged
Disconnect
Supplied with
Circuit Breaker 29
When Specified
Keypad 30
Key-Locking
Operator
Elements
Handle
31
When
Specified,
93.50
Mounted
on These
32
(2374.9) Panels
90.00
(2286.0) 33
84.37
(2143.0)
Quarter Turn 34
Latch (4 Places)
35
Intake Ventilating
Slots (Filtered on 36
NEMA 12)
37
30.50 (774.7) 35.75 (908.1) 35.75 (908.1)
31.75 (806.5) 80.00 (2032.0)
Side View
Front View 38
15.64 21.00 x 10.00 (533.4 x 254.0)
(397.3) Bottom Access
39
40
29.04
(737.6) 17.79
4.87
(123.7)
(451.9) 41
42
2.00 (50.8)
38.00 (965.2)
Finish: Enclosure ANSI 61 Gray (Light)
Material: Enclosure and Backplate12 ga. 42.02 (1067.3) 43
= 0.1046 Cold Rolled Steel 78.02 (1981.7)
Bottom View

Sheet 31 028
Enclosed Drives
22 Wiring Diagrams
23 HMCP
24 Circuit
Breaker Inverter Input
Contactor I
25 Input Input
Fusing Fusing
Inverter Input
I
26 Contactor
18-Pulse
18-Pulse Transformer
Transformer
27 Optional
(IT
T)
18-Pulse Reduced
Diode Bridge Voltage Starter
18-Pulse
28 Diode Bridge
9000X
Drive
29 9000X
Drive Mechanical
Interlock
Output M L Bypass
30 Contactor Contactor
31 Motor Overload
Motor
32
33 Figure 31.2-14. Power Diagram 25250 hp IL and 25200 hp IH Figure 31.2-16. Power Diagram 25250 hp IL and 25200 hp IH with Bypass
34 HMCP
35 Circuit Inverter Input

p
Breaker Contactor I
36 Fusing
Input (IT
T)
Fusing Optional
18-Pulse Reduced
37 T
Transformer Voltage Starter
V
18-Pulse Pre-charge
g
Transformer Complete
p
38 Pre-charge
Contactor
Complete 6-Pulse
Contactor Diode Bridge
39 6-Pulse
Diode Bridge 9000X
12-Pulse Drive
e
40
9000X Mechanical
12-Pulse Drive Interlock
Output
p M L Bypass
yp
41 Contactor Contactor
42 Overload
Motor
43 Motor
Figure 31.2-15. Power Diagram 300+ hp IL and 250+ hp IH Figure 31.2-17. Power Diagram 300+ hp IL/250+ hp IH with Bypass

Sheet 31 029
Enclosed Drives
Options 22
Control/Communication Option Descriptions
Table 31.2-10. Available Control/Communications Options 23
Option Description Option
Type
24
K1 Door-Mounted Speed PotentiometerProvides the CPX9000 with the ability to adjust the frequency reference using a door- Control
mounted potentiometer. This option uses the 10 Vdc reference to generate a 010V signal at the analog voltage input signal
terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the hand position. Without
the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the 25
speed potentiometer or a remote speed signal.
K2 Door-Mounted Speed Potentiometer with HOA Selector SwitchProvides the CPX9000 with the ability to start/stop and adjust Control
the speed reference from door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive 26
will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position.
When AUTO is selected, the run enable and speed reference are controlled from remote inputs. Speed reference can be either
010 Vdc or 420 mA. The drive default is 420 mA, parameter is field programmable. Run enable is controlled by a dry contact
closure. This option requires a customer supplied 115V power source.
27
K3 315 psig FollowerProvides a pneumatic transducer that converts a 315 psig pneumatic signal to either 08 Vdc or a 19 Vdc Control
signal interface with the CPX9000. The circuit board is mounted on the inside of the front enclosure panel and connects to the
users pneumatic control system via 6 ft (1.8m) of flexible tubing and a 1/4-inch (6.4 mm) brass tube union.
28
K4 HAND/OFF/AUTO Switch for Non-bypass ConfigurationsProvides a three-position selector switch that allows the user Control
to select either a Hand or Auto mode of operation. Hand mode is defaulted to keypad operation, and Auto mode is defaulted
to control from an external terminal source. These modes of operation can be configured via drive programming to allow for 29
alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and Fieldbus.
K5 MANUAL/AUTO Speed Reference SwitchProvides door-mounted selector switch for Manual/Auto speed reference. Control
K6 START/STOP PushbuttonsProvides door-mounted START and STOP pushbuttons for either bypass or non-bypass Control
30
configurations.
KF Bypass Test Switch for RB and RAAllows the user to energize the AF drive for testing while operating the motor on the bypass Addl. bypass
controller. The Test Switch is mounted on the inside of the enclosure door. 31
KO Standard Elapsed Time MeterProvides a door-mounted elapsed run time meter. Control
L1 Power On and Fault Power LightsProvides a white power on light that indicates power to the enclosed cabinet and a red fault Light
light that indicates a drive fault has occurred.
32
L2 Bypass Pilot Lights for RB, RA Bypass OptionsA green light indicates when the motor is running in inverter mode and an Addl. bypass
amber light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the
switches. 33
LE RUN Pilot LightProvides a green run light that indicates the drive has been commanded to start. Light
P1 Input Disconnect Assembly Rated to 100 kAICHigh Interrupting Motor Circuit Protector (HMCP) or circuit breaker that provides Input
a means of short-circuit protection for the power cables between it and the CPX9000, and protection from high-level ground
34
faults on the power cable. Allows a convenient means of disconnecting the CPX9000 from the line and the operating mechanism can
be padlocked in the OFF position. This is factory mounted in the enclosure.
PE Output ContactorProvides a means for positive disconnection of the drive output from the motor terminals. The contactor coil Output
35
is controlled by the drives run or permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for
customer use. Bypass options RB and RA include an output contactor as standard. This option includes a low VA 115 Vac
fused control power transformer and is factory mounted in the enclosure. 36
PF Output FilterUsed to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable Output
lengths exceeding 100 ft (30m) with a drive of 3 hp and above, for cable lengths of 33 ft (10m) with a drive of 2 hp and below, or for
a drive rated at 525690V. This option is mounted in the enclosure, and may be used in conjunction with a brake chopper circuit. 37
PG MotoRx (300600 ft) 1000 V/S DV/DT FilterUsed to reduce transient voltage (DV/DT) and peak voltages at the motor Output
terminals. This option is comprised of a 0.5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit.
Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower
voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and
38
the drive is 300600 ft (91183m). This option can not be used with the brake chopper circuit. The output filter (option PF) should
be investigated as an alternative.
PH Single Overload RelayUses a bimetallic overload relay to provide additional overload current protection to the motor on con- Output
39
figurations without bypass options. It is included with the bypass configurations for overload current protection in the bypass
mode. The overload relay is mounted within the enclosure, and is manually resettable. Heater pack included.
PI Dual Overload RelaysThis option is recommended when a single drive is operating two motors and overload current protec- Output 40
tion is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a
motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp
motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included. 41
PN Dual Overloads for BypassThis option is recommended when a single drive is operating two motors in the bypass mode and Addl. bypass
overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload
relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload
relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
42
43

Sheet 31 030
Enclosed Drives
Table 31.2-10. Available Control/Communications Options (Continued)

22 Option Description Option Type
RA Manual HOA Bypass ControllerThe manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides a means of Bypass
23 bypassing the CPX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists
of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector
switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter
mode. The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay.
24 The contactors are mechanically and electrically interlocked.
RB Manual IOB Bypass ControllerThe manual INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a means Bypass
of bypassing the CPX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option
25 consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB
selector switch. The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload
relay. The contactors are mechanically and electrically interlocked.
26 RC Auto Transfer HOA Bypass ControllerThe manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides Bypass
a means of bypassing the CPX9000, allowing the AC motor to be operated at full speed directly from the AC supply line.
The circuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists
27 switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode.
The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay. The
contactors are mechanically and electrically interlocked. Door-mounted pilot lights are provided, which indicate bypass
28 or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates
when the motor is running in bypass mode.
WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the HOA selector
switch is turned to the OFF position.
29 RD Auto Transfer IOB Bypass ControllerThe auto INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a Bypass
means of bypassing the CPX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. The
circuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of
30 an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB selector
switch. The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay.
The contactors are mechanically and electrically interlocked. Door-mounted pilot lights are provided, which indicate bypass
31 or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when
the motor is running in bypass mode.
Warning: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch
is turned to the OFF position.
32 RG Reduced Voltage Starter for BypassUsed in conjunction with bypass option RA, RB, RC or RD. This option adds S801 or Bypass
S811 Series reduced voltage soft starter to bypass assembly for soft starting in bypass mode.
S7 10-Inch ExpansionExpansion cabinet allows for special components, customer-supplied components or oversized cables. Enclosure
33 Note: Enclosure expansion rated NEMA Type 1 only.
S8 20-Inch ExpansionExpansion cabinet allows for special components, customer-supplied components or oversized cables. Enclosure
Note: Enclosure expansion rated NEMA Type 1 only.
34 S9 Space HeaterPrevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a Enclosure
thermostat for variable temperature control. The 400W heater requires a customer supplied 115V remote supply source.
35
36
37
38
39
40
41
42
43

Sheet 31 031
Enclosed Drives
CPX9000 Series Option Board Kits

The CPX9000 Series drives can accom-
22
modate a wide selection of expander
and adapter option boards to custom- 23
ize the drive for your application
needs. The drives control unit is
designed to accept a total of five 24
option boards (see Figure 31.2-18).
The CPX9000 Series factory-installed
standard board configuration includes 25
DE
an A9 I/O board and an A2 relay output
board, which are installed in slots A A B C
and B. 26
27
28
Figure 31.2-18. CPX9000 Series Option Boards
29
Table 31.2-11. Option Board Kits
Option Kit
Description
Allowed Slot
Locations
Field Installed Factory Installed SVX Ready Programs 30
Catalog Option Designator Basic Local/ Standard MSS PID Multi-P. PFC
Number Remote
Standard I/O Cards (See Figure 31.2-18) 31
2 RO (NC/NO) B OPTA2
6 DI, 1 DO, 2 AI, 1AO, A OPTA9
1 +10 Vdc ref, 2 ext 32
+24 Vdc/ EXT +24 Vdc
Extended I/O Card Options
6 DI, 1 ext B, C, D, E OPTB1 B1 33
+24 Vdc/EXT +24 Vdc
1 RO (NC/NO), 1 RO (NO), B, C, D, E OPTB2 B2
1 Therm 34
1 AI (mA isolated), B, C, D, E OPTB4 B4
2 AO (mA isolated), 1 ext
+24 Vdc/EXT +24 Vdc 35
3 RO (NO) B, C, D, E OPTB5 B5
1 ext +24 Vdc/EXT +24 Vdc, B, C, D, E OPTB8 B8
3 Pt100 36
1 RO (NO), 5 DI B,C, D, E OPTB9 B9
42240 Vac input
Communication Cards 37
Modbus D, E OPTC2 C2
Modbus TCP D, E OPTCI CI
BACnet D, E OPTCJ CJ 38
Johnson Controls N2 D, E OPTC2 CA
PROFIBUS DP D, E OPTC3 C3
LonWorks D, E OPTC4 C4
39
PROFIBUS DP D, E OPTC5 C5
(D9 connector)
CANopen (slave) D, E OPTC6 C6
40
DeviceNet D, E OPTC7 C7
Modbus D, E OPTC8 C8 41
(D9 Type connector)
RS-232 with D, E OPTD3 D3
D9 connection 42
Option card must be installed in one of the slots listed for that card. Slot indicated in Bold is the preferred location.
AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
OPTC2 is a multi-protocol option card. 43

Sheet 31 032
Enclosed Drives
Modbus RTU Network Communications CANopen (Slave) Communications DeviceNet Network Communications
22 The Modbus Network Card OPTC2 is The CANopen (slave) Network Card The DeviceNet Network Card OPTC7
used for connecting the CPX9000 as OPTC6 is used for connecting the is used for connecting the CPX9000
a slave on a Modbus network. The CPX9000 to a host system. According on a DeviceNet Network. It includes
23 interface is connected by a 9-pin to ISO 11898, standard cables to be a 5.08 mm pluggable connector.
DSUB connector (female) and the chosen for CANbus should have a Transfer method is via CAN using a
baud rate ranges from 300 to nominal impedance of 120 ohms, and two-wire twisted shielded cable with
24 19200 baud. Other communication specific line delay of nominal 5 nS/m. two-wire bus power cable and drain.
parameters include an address range 120 ohm line termination resistors The baud rates used for communica-
from 1 to 247; a parity of None, Odd required for installation. tion include 125k baud, 250k baud
25 or Even; and the stop bit is 1. and 500k baud.
Johnson Controls Metasys N2 Table 31.2-12. I/O Specifications for the Control/Communication Options
26 Network Communications Description Specifications
The OPTC2 fieldbus board provides
Analog voltage, input 010V, Ri 200k ohms
communication between the
27 CPX9000 drive and a Johnson Analog current, input 0 (4)20 mA, Ri = 250 ohms
Controls Metasys N2 network. Digital Input 24V: 0 10V, 1 18V, Ri > 5k ohms
With this connection, the drive Auxiliary voltage 24V (20%), maximum 50 mA
28 can be controlled, monitored and Reference voltage 10V 3%, maximum 10 mA
programmed from the Metasys Analog current, output 0 (4)20 mA, RL = 500 k, resolution 10 bit, accuracy 2%
system. The N2 fieldbus is available 0 (2)10V, RL 1k ohm, resolution 10 bit, accuracy 2%
29 as a factory-installed option and as a Analog voltage, output
field-installable kit. Relay output
Max. switching voltage 300 Vdc, 250 Vac
30 PROFIBUS Network Communications Max. switching load 8A/24 Vdc, 0.4A/300 Vdc, 2 kVA/250 Vac
The PROFIBUS Network Card OPTC3 is Max. continuous load 2A rms
used for connecting the CPX9000 as a Thermistor input Rtrip = 4.7k ohms
31 slave on a PROFIBUS-DP network. The
interface is connected by a 9-pin DSUB
connector (female). The baud rates
32 range from 9.6K baud to 12M baud,
and the addresses range from 1 to 127.
33 LonWorks Network Communications
The LonWorks Network Card OPTC4
is used for connecting the CPX9000
34 on a LonWorks network. This interface
uses Standard Network Variable Types
(SNVT) as data types. The channel
35 connection is achieved using a
FTT-10A Free Topology transceiver
via a single twisted transfer cable. The
36 communication speed with LonWorks
is 78 kBits/s.
37
38
39
40
41
42
43

September 2011 CFX9000 Drives
Sheet 31 033
General Description
CFX9000 Drives 22
The CFX9000 drive also delivers true Custom engineeredfor those
power factorin addition to reducing applications with more unique or
harmonic distortion, the CFX9000 complex requirements, these are
drive prevents transformer overheat- individually engineered to the
23
ing and overloading of breakers and customers needs. Contact your
feeders, which enables the application local sales office for assistance in 24
of adjustable frequency drives on pricing and lead time
generators and other high impedance
power systems. 25
Application Description
CFX9000 Enclosed Products Terms
Standard enclosedcovers a wide PCC (point of common coupling) 26
range of the most commonly is defined as the electrical
ordered options. Pre-engineering connecting point between the
eliminates the lead time normally utility and multiple customers 27
associated with customer specific per the specifications in IEEE 519
options. Available configurations POA (point of analysis) is defined
are listed on Pages 31.3-331.3-8 as where the harmonic calculations
28
Modified standard enclosed are taken
CFX9000 Enclosed Drives ments that vary from the Standard An oscilloscope can make all 29
Enclosed offering, such as the need measurements at the PCC or POA to
for an additional indicating light or do an on-site harmonic evaluation.
General Description minor modifications to drawings. 30
Eatons CFX9000 Clean Power Drives Contact your local sales office for
assistance in pricing and lead time
use tuned passive filters to significantly 31
reduce line harmonics at the drive
input terminals.
32
33
____Volts ____Volts ____Volts ____Volts Source A
PCC 34
Utility Side
AC AC
Motor Motor 35
36
Utility Side Customer 37

Transformer Transformer
____Volts ____Volts AC AC
____kVA ____kVA Motor Motor 38
____Isc ____Isc
____Impedance ____Impedance
39
Customer
Generator
AC
Motor
AC
Motor 40
____Volts Generator
Set
____kVA
____Isc
41
____Impedance
Source B
Total Linear Motor Loads ____AMPS 42
Total Nonlinear Drive Loads ____AMPS
The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system
characteristics. The one line in this figure would provide the data to complete the calculations. 43
Figure 31.3-1. One-Line Diagram for Harmonic Analysis

CFX9000 Drives September 2011
Sheet 31 034
General Description
Harmonic Reduction Methods to Meet IEEE 519 Table 31.3-1. 100 hp CFX9000 480V Drive with Integrated Passive Filter
22 Passive Filter
1. Line Reactor Current harmonics
A line reactor is a three-phase series inductance on the line
23 side of an AFD. If a line reactor is applied on all AFDs, it is pos-
I1 = 100%
I5 = 3.76%
I11 = 0.24%
I13 = 1.1%
I19 = 0.50%
I23 = 0.55%
sible to meet IEEE guidelines where 1025% of system loads I7 = 1.65% I17 = 0.80% I25 = 0.80%
are AFDs, depending on the stiffness of the line and the value
24 of line reactance. Line reactors are available in various values
Power = 100 hp
Hc = 8.6A
of percent impedance, most typically 11.5%, 3% and 5%.
25 Note: The 9000X drives come standard with a nominal 3%
input impedance. Current
Amps
26 200
100
27 AFD Motor
0
28
Figure 31.3-2. Line Reactor 100
29 Advantages
Low cost 200
Time
Can provide moderate reduction in voltage and
30 current harmonics
Available in various values of percent impedance
Figure 31.3-3. 100 hp CFX9000 480V Drive with Integrated Passive Filter
31 Provides increased input protection for AFD and its Advantages
semiconductors from line transients Low cost for smaller horsepower applications
Disadvantages More effective harmonic attenuation than 12-pulse drives
32 Provides increased input protection for AFD from
May not reduce harmonic levels to below
IEEE 519-1992 guidelines line transients
33 Voltage drop due to IR loss Disadvantages
2. Passive Filters Capacitors age over time, unlike magnetics
34 Tuned harmonic filters involve the series connection of Not as effective as 18-pulse drives
an inductor with the shunt connection of an inductor and Challenging to retrofit with bypass applications
capacitor to form a low impedance path to ground for a
35 specific range of frequencies. This path presents an alternative
to the flow of harmonic currents back into the utility source.
36
Tuned
Harmonic
37 Capacitor
6-Pulse Diode Inverter Section
Shunt Bridge Rectifier
Fusing Converter Section
38 (+) DC
Tuned
Shunt
Reactor
39
L1A
1
40 2
L2A AC
Motor
L3A
3
41 AC Input
Reactor
42 () DC
Dynamic Braking Output Transistors
Transistor IGBT Section
43 Three-Phase
Input Bus
Capacitors
Figure 31.3-4. CFX9000 Drive with Integrated Passive Filter

Sheet 31 035
General Description
Features and Benefits Product Identification

22
CFX9000 Integrated Filter Clean Power Door-Mounted
Drive features include (at 480V): Keypad SVX9000
Drive 23
UL Type 1, UL Type 12, UL Type 3R
and NEMA 12 with gaskets and filters
Input voltage: 480V, 230V, 575V 24
Complete range of control, network
and power options Input
Horsepower range:
Reactor 25
480V, 7-1/2400 hp IL
230V, 7-1/2100 hp IL; consult 26
factory for details Optional
Breaker
575V, 15400 hp IL; consult
factory for details
Disconnect
(P1)
27
Single enclosure for both drive Shunt
and filter reduces field wiring Fusing 28
and enables convenient bypass
installation
Packaged solution ensures optimal 29
coordination of drive and filter Tuned
Shunt
Reactor 30
Standards and Certifications
UL 31
cUL Tuned
508C Harmonic
Capacitor 32
33
34
CFX9000 DriveUL Type 12, 40 hp
35
36
37
38
39
40
41
42
43

Sheet 31 036
Technical Data and Specifications

Table 31.3-2. 208 Vac
hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R
23 Current Frame Disconnect Power Disconnect Power Disconnect Power
Only Options Only Options Only Options
24 Low Overload Drive (Variable Torque)

7-1/2 24.2 FR5 DWG-1 DRW-3 DWG-1 DRW-3 DRW-2 DRW-4
10 30.8 FR5 DRW-1 DRW-3 DRW-1 DRW-3 DRW-2 DRW-4
25 15 46.2 FR6 DRW-1 DRW-3 DRW-1 DRW-3 DRW-2 DRW-4
High Overload Drive (Constant Torque)
28 7-1/2 24.2 FR5 DWG-1 DRW-3 DWG-1 DRW-3 DRW-2 DRW-4
32 Table 31.3-3. 230 Vac

hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R
Current Frame Disconnect Power Disconnect Power Disconnect Power
33 Only Options Only Options Only Options
Low Overload Drive (Variable Torque)
34 7-1/2
10
22.0
28.0
FR5
FR5
DWG-1
DRW-1
DRW-3
DRW-3
DWG-1
DRW-1
DRW-3
DRW-3
DRW-2
DRW-2
DRW-4
DRW-4
35 20
25
54.0
68.0
FR6
FR7
DRW-1
DRW-3
DRW-3
DRW-7
DRW-1
DRW-3
DRW-3
DRW-7
DRW-2
DRW-4
DRW-4
DRW-5
38 7-1/2
10
22.0
28.0
FR5
FR6
DWG-1
DRW-1
DRW-3
DRW-3
DWG-1
DRW-1
DRW-3
DRW-3
DRW-2
DRW-2
DRW-4
DRW-4
42
43

Sheet 31 037
Table 31.3-4. 480 Vac

hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R 22
Low Overload Drive (Variable Torque)
23
7-1/2 11.0 FR4 DWG-1 DRW-3 DWG-1 DRW-3 DRW-2 DRW-4
10
15
14.0
21.0
FR5
FR5
DRW-1
DRW-1
DRW-3
DRW-3
DRW-1
DRW-1
DRW-3
DRW-3
DRW-2
DRW-2
DRW-4
DRW-4
24
30 40.0 FR6 DRW-1 DRW-3 DRW-1 DRW-3 DRW-2 DRW-4 25
300 361.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
350 414.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
400 477.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
29
7-1/2 11.0 FR4 DRW-1 DRW-3 DRW-1 DRW-3 DRW-2 DRW-4
50
60
65.0
77.0
FR7
FR7
DRW-3
DRW-3
DRW-7
DRW-7
DRW-3
DRW-3
DRW-7
DRW-7
DRW-4
DRW-4
DRW-5
DRW-5
32
100
125
124.0
156.0
FR8
FR8
DRW-7
DRW-7
DRW-7
DRW-7
DRW-7
DRW-7
DRW-7
DRW-7
DRW-6
DRW-6
DRW-6
DRW-6
33
300 361.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
350 414.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
Consult factory.
35
36
37
38
39
40
41
42
43

Sheet 31 038
Table 31.3-5. 575 Vac

22 hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R
23 Low Overload Drive (Variable Torque)
15 17.0 FR6 DWG-1 DRW-3 DWG-1 DRW-3 DRW-2 DRW-4
24 20
25
22.0
27.0
FR6
FR6
DRW-1
DRW-1
DRW-3
DRW-3
DRW-1
DRW-1
DRW-3
DRW-3
DRW-2
DRW-2
DRW-4
DRW-4
250 242.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
300 289.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9
28 400 382.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9

29 15 17.0 FR6 DWG-1 DRW-3 DWG-1 DRW-3 DRW-2 DRW-4
32 125
150
125.0
144.0
FR9
FR9
DRW-8
DRW-8
DRW-8
DRW-8
DRW-8
DRW-8
DRW-8
DRW-8
DRW-6
DRW-6
DRW-6
DRW-6
200 192.0 FR10 DRW-9 DRW-9 DRW-9 DRW-9

33 250
300
242.0
289.0
FR10
FR10
DRW-9
DRW-9
DRW-9
DRW-9
DRW-9
DRW-9
DRW-9
DRW-9
Consult factory.
34
35
36
37
38
39
40
41
42
43

Sheet 31 039
CFX9000 Drives
Table 31.3-6. Primary Design Features Table 31.3-8. Input/Output Interface Features
22
Description Specification Description Specification
4566 Hz input frequency Standard

Setup Adjustment Provisions 23
Output: AC volts maximum Input Voltage Base Remote keypad/display Standard
Output frequency range 0320 Hz Personal computer Standard
Initial output current (IH) 250% for 2 seconds Operator Control Provisions 24
Overload (1 minute [IH/IL]) 150%/110% Drive mounted keypad/display Standard
Enclosure space heater Optional Remote keypad/display Standard
Oversize enclosure Standard Conventional control elements Standard 25
Output contactor Optional Serial communications Optional
Bypass motor starter Optional 115 Vac control circuit Optional
Listings UL, cUL, 508C
Speed Setting Inputs
26
Table 31.3-7. Protection Features Keypad Standard
010 Vdc potentiometer/voltage signal Standard
Description Specification 420 mA isolated Configurable 27
Incoming line fuses Optional 420 mA differential Configurable
AC input circuit disconnect Optional 315 psig Optional
Phase rotation insensitive Standard Analog Outputs
28
EMI filter StandardFR6 thru FR9 Speed/frequency Standard
Input phase loss protection Standard
Input overvoltage protection Standard
Torque/load/current
Motor voltage
Programmable
Programmable
29
Line surge protection Standard Kilowatts Programmable
Output short circuit protection Standard 010 Vdc signals Configurable w/jumpers
Output ground fault protection Standard 420 mA DC signals Standard 30
Output phase protection Standard Isolated signals Optional
Overtemperature protection Standard Discrete Outputs
DC overvoltage protection Standard
Fault alarm Standard
31
Drive overload protection Standard Drive running Standard
Motor overload protection Standard Drive at set speed Programmable
Programmer software Optional Optional parameters 14 32
Local/remote keypad Standard Dry contacts 2 relays Form C
Keypad lockout Standard Open collector outputs 1
Fault alarm output Standard Additional discrete outputs Optional 33
Built-in diagnostics Standard
Surge protective device Optional Table 31.3-9. Communications
The EMI filter is optional in FR10. Description Specification 34
RS-232 Standard
RS-422/485
DeviceNet
Optional
Optional
35
Modbus RTU Optional
CANopen (slave) Optional
PROFIBUS-DP Optional 36
LonWorks Optional
Johnson Controls Metasys N2 Optional
EtherNet/IP/Modbus TCP Optional 37
BACnet Optional
38
39
40
41
42
43

Sheet 31 040
Table 31.3-10. Performance Features Table 31.3-12. Standard I/O Specifications

22 Description Specification Description Specification
Sensorless vector control Standard Sixdigital input programmable 24V: 0 10V, 1 18V,Ri >5 kohms
23 Volts/hertz control
IR and slip compensation
Standard
Standard
Twoanalog input Voltage: 010V, Ri >200 kohms
configurable w/jumpers Current: 0 (4)20 mA, Ri = 250 kohms
Electronic reversing Standard Twodigital output Form C relays 250 Vac or
24 Dynamic braking
DC braking
Optional
Standard
programmable 30 Vdc 2A resistive
Onedigital output Open collector 48 Vdc 50 mA
PID setpoint controller Programmable programmable
Critical speed lockout Standard
25 Current (torque) limit Standard Oneanalog output 020 mA, RL max. 500 ohms
programmable configurable 10 bits 2%
Adjustable acceleration/deceleration Standard w/jumper
Linear or S curve acceleration/deceleration Standard
26 Jog at preset speed Standard
Table 31.3-13. I/O Specifications for Control/Communication Options
Thread/preset speeds 7
Automatic restart Selectable Description Specification
27 Coasting motor start Standard
Analog voltage, input 010V, Ri 200 kilohms
Coast or ramp stop selection Standard
Elapsed time meter Optional Analog current, input 0 (4)20 mA, Ri = 250 ohms
28 Digital input 24V: 0 10V, 1 18V, Ri >5 kilohms
Table 31.3-11. Standard Conditions for Application and Service Auxiliary voltage 24V (20%), max. 50 mA
Description Specification Reference voltage 10V 3%, max. 10 mA
29 Analog current, output 0 (4)20 mA, RL = 500 kilohms,
Maximum operating 0 to 40C, contact factory for 50C
resolution 10 bit, accuracy 2%
ambient temperature
Analog voltage, output 0 (2)10V, RL 1 kohm, resolution
30 Storage temperature 40 to 60C
10 bit, accuracy 2%
Humidity (maximum), 95%
Relay output maximum 300 Vdc, 250 Vac
noncondensing
switching voltage
31 Altitude 100% load capacity (no derating)
Relay output maximum 3A/24 Vdc, 300 Vdc, 250 Vac
up to 3280 ft (1000m); 1% derating
switching load
for each 328 ft (100m) above
32 3280 ft (1000m); max. 9842 ft (3000m) Relay output maximum
continuous load
2A rms
Line voltage variation +10/15%
Line frequency variation 4566 Hz Thermistor input Rtrip = 4.7 kohms
33 Efficiency >96% For applications above 3A, consult instruction manual.
Power factor (displacement) 0.99
Units FR10 rated 40C.
34
35
36
37
38
39
40
41
42
43

Sheet 31 041
Catalog Number Selection

Table 31.3-14. CFX9000 Enclosed Drives Catalog Numbering System
22
Build Alphabetically and Numerically 23
CFX 050 1 4 A A
24
Product Family
CFX = Integrated Enclosed Options Type
filter clean K1 Door-mounted speed potentiometer Control
25
power drive K2 Door-mounted speed potentiometer with Control
HOA selector switch
Horsepower Rating K3 315 psig follower Control 26
K4 HAND/OFF/AUTO switch (22 mm) Control
007 = 7-1/2 075 = 75 K5 MANUAL/AUTO reference switch (22 mm) Control
010 = 10 100 = 100
015 = 15 125 = 125
K6
KF
START/STOP pushbuttons (22 mm)
Control
Addl. bypass
27
020 = 20 150 = 150 KO Standard elapsed time meter Control
025 = 25 200 = 200
L1 Power, RUN and fault pilot lights Light
030 = 30
040 = 40
250 = 250
300 = 300
L2 Bypass pilot lights for RA, RB, bypass options Addl. bypass 28
LE Red RUN light Light
050 = 50 350 = 350
060 = 60 400 = 400 P1 Input circuit breaker Input
P3 Input line fuses (200 kAIC) Input 29
P7 Input power surge protection Input
Enclosure Rating P8 SPD surge protective device Input
PE Output contactor Output
1 = UL Type 1
2 = UL Type 12 PF Output filter Output 30
3 = UL Type 3R PG MotoRx (up to 600 ft) 1000 V/S DV/DT filter Output
PH Single overload relay Output
Voltage Rating
PI Dual overload relays Output 31
PN Dual overloads for bypass Addl. bypass
1 = 208V RA Manual HOA bypass controller Bypass
2 = 230V
4 = 480V
RB
RC
Manual IOB bypass controller
Auto transfer HOA bypass controller
Bypass
Bypass
32
5 = 575V (575600V) RD Auto transfer IOB bypass controller Bypass
RG Reduced voltage starter for bypass Bypass
ApplicationTorque/Braking S4 Floor stand 6.00 inches Enclosure 33
A = IL/no brake chopper S5 Floor stand 22.00 inches Enclosure
B = IL/internal brake chopper S6 Floor stand 12.00 inches Enclosure
D = IH/no brake chopper
S9 Space heater Enclosure 34
E = IH/internal brake chopper
Communication Options
Enclosed Style C2 = Modbus C8 = Modbus (D9 type connector) 35

C3 = PROFIBUS DP CA = Johnson Controls N2
A = Enclosed drive C4 = LonWorks CI = Modbus TCP/EtherNet/IP
C5 = PROFIBUS DP (D9 connector) CJ = BACnet 36
C6 = CANopen (slave) D3 = RS-232 with D9 connection
C7 = DeviceNet
37
Control Options Engineered Options
B = 1 RO (NC-NO), 1 RO (NO), 1 therm
HT = High temperature rating
for 50C
38
B4 = 1 AI (mA isolated), 2 AO (mA isolated), VB = Varnished boards
1 ext +24 Vdc/EXT +24 Vdc
B5 = 3 RO (NO) 39
B9 = 1 RO (NO), 5 DI 42240 Vac input
40
Brake chopper is standard in 208V, 230V Table 31.3-15. Ambient Temperature Ratings If dynamic brake chopper or control/
and 480V drives up to FR6; optional in all communication option is desired,
other drives. Enclosure Size IH IL
change the appropriate code in the 41
Local/remote keypad is included as the B, C, 9 40C 40C base catalog number
standard control panel. 7, 8 50C 50C
All of the programming is
Some options are voltage and/or
horsepower specific. Consult your
For high temperature rating, select HT option code and exactly the same as the standard
42
Eaton representative for details. contact factory.
SVX9000 drive
See Pages 31.3-12 and 31.3-13 for complete
descriptions.
Select enclosed options. Add 43
Includes local/remote speed reference switch. the codes as suffixes to the base
See Pages 31.3-10 and 31.3-11 for complete catalog number in alphabetical and
descriptions. numeric order
Consult Eaton for availability.

Sheet 31 042
Options
22 Options
CFX9000 Series Option Board Kits
23 The CFX9000 Series drives can
accommodate a wide selection of
expander and adapter option boards
24 to customize the drive for your
application needs. The drives control DE
A B C
unit is designed to accept a total of
25 five option boards.
The CFX9000 Series factory-installed
26 standard board configuration includes
an A9 I/O board and an A2 relay output
board, which are installed in slots
27 A and B. Figure 31.3-5. Option Boards
Table 31.3-16. Option Board Kits

28 Option Kit Description Allowed Slot Field Factory SVX Ready Programs
Locations Installed Installed
Catalog Option Basic Local/ Standard MSS PID Multi-P. PFC
29 Number Designator Remote
Standard I/O Cards
2 RO (NC/NO) B OPTA2
30
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref, A OPTA9
2 ext +24 Vdc/ext +24 Vdc
31 Extended I/O Cards
6 DI B, C, D, E OPTB1 B1
1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2
32 1 AI (mA isolated), 2 AO (mA isolated) B, C, D, E OPTB4 B4
3 RO (NO) B, C, D, E OPTB5 B5

33 3 Pt100 RTD board B, C, D, E OPTB8 B8

1 RO (NO), 5 DI 42240 Vac input B, C, D, E OPTB9 B9
Communication Cards
34 Modbus D, E OPTC2 C2
Modbus TCP D, E OPTCI CI
BACnet D, E OPTCJ CJ
35 EtherNet/IP D, E OPTCK CK
Johnson Controls N2 D, E OPTC2 CA
36 PROFIBUS DP D, E OPTC3 C3
LonWorks D, E OPTC4 C4
PROFIBUS DP (D9 connector) D, E OPTC5 C5
37 CANopen (slave) D, E OPTC6 C6
DeviceNet D, E OPTC7 C7
38 Modbus (D9 type connector) D, E OPTC8 C8

RS-232 with D9 connection D, E OPTD3 D3
AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
39 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
OPTC2 is a multi-protocol option card.
40
41
42
43

Sheet 31 043
Options
Modbus RTU Network Communications DeviceNet Network Communications BACnet Network Communications
The Modbus Network Card OPTC2 is The DeviceNet Network Card OPTC7 The BACnet Network Card OPTCJ 22
used for connecting the 9000X Drive is used for connecting the 9000X Drive is used for connecting the 9000X Drive
as a slave on a Modbus network. The on a DeviceNet Network. It includes to BACnet networks. It includes a
interface is connected by a 9-pin DSUB a 5.08 mm pluggable connector. 5.08 mm pluggable connector. Data 23
connector (female) and the baud rate Transfer method is via CAN using a transfer is Master-Slave/Token
ranges from 300 to 19,200 baud. Other two-wire twisted shielded cable with Passing (MS/TP) RS-485. This interface
communication parameters include an two-wire bus power cable and drain. uses a collection of 30 Binary Value 24
address range from 1 to 247; a parity The baud rates used for communica- Objects (BVOs) and 35 Analog Value
of None, Odd or Even; and the stop tion include 125K baud, 250K baud Objects (AVOs) to communicate drive
bit is 1. and 500K baud. parameters. The card supports 9.6, 25
19.2 and 38.4 Kbaud communication
PROFIBUS Network Communications Johnson Controls Metasys N2 Network speeds and supports network
The PROFIBUS Network Card OPTC3 is Communications addresses 1 to 127. 26
used for connecting the 9000X Drive The OPTC2 fieldbus board provides
as a slave on a PROFIBUS-DP network. communication between the 9000X EtherNet/IP Network Communications
The interface is connected by a 9-pin Drive and a Johnson Controls Metasys The EtherNet/IP Network Card 27
DSUB connector (female). The baud N2 network. With this connection, the OPTCK is used for connecting the
rates range from 9.6K baud to 12M drive can be controlled, monitored 9000X Drive to Ethernet/Industrial
baud, and the addresses range from and programmed from the Metasys Protocol networks. It includes an 28
1 to 127. system. The N2 fieldbus is available RJ-45 pluggable connector. The
as a factory-installed option and as a interface uses CIP objects to
LonWorks Network Communications field-installable kit. communicate drive parameters 29
The LonWorks Network Card OPTC4 is (CIP is Common Industrial Protocol,
used for connecting the 9000X Drive Modbus/TCP Network Communications the same protocol used by DeviceNet).
on a LonWorks network. This interface The Modbus/TCP Network Card The board supports 10 Mbps and 30
uses Standard Network Variable Types OPTCI is used for connecting the 100 Mbps communication speeds. The
(SNVT) as data types. The channel 9000X Drive to Ethernet networks IP address of the board is configurable
connection is achieved using a using Modbus protocol. It includes by Static, BOOTP and DHCP methods.
31
FTT-10A Free Topology transceiver an RJ-45 pluggable connector. This
via a single twisted transfer cable. interface provides a selection of
The communication speed with standard and custom register values 32
LonWorks is 78 kBits/s. to communicate drive parameters.
The board supports 10 Mbps and
CANopen (Slave) Communications 100 Mbps communication speeds. 33
The CANopen (Slave) Network The IP address of the board is config-
Card OPTC6 is used for connecting urable over Ethernet using a supplied
the 9000X Drive to a host system. software tool.
34
According to ISO 11898 standard
cables to be chosen for CANbus
should have a nominal impedance 35
of 120 ohms, and specific line delay
of nominal 5 as/m. 120 ohm line
termination resistors required 36
for installation.
37
38
39
40
41
42
43

Sheet 31 044
Options

22 Table 31.3-17. Available Control/Communications Options
23 Type
K1 Door-Mounted Speed PotentiometerProvides the drive with the ability to adjust the frequency reference using a door-mounted Control
potentiometer. This option uses the 10 Vdc reference to generate a 010V signal at the analog voltage input signal terminal. When the
24 HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a
two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote
speed signal.
25 K2 Door-Mounted Speed Potentiometer with HOA Selector SwitchProvides the drive with the ability to start/stop and adjust the speed Control
reference from door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive will start and
the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO
is selected, the drive run and speed control commands are via user-supplied dry contact and 420 mA signal.
26 K3 315 psig FollowerProvides a pneumatic transducer that converts a 315 psig pneumatic signal to either 08 Vdc or a 19 Vdc Control
signal interface with the drive. The circuit board is mounted on the inside of the front enclosure panel and connects to the users
pneumatic control system via 6 ft (1.8m) of flexible tubing and a 1/4-inch (6.4 mm) brass tube union.
27 K4 HAND/OFF/AUTO Switch for Non-Bypass ConfigurationsProvides a three-position selector switch that allows the user to Control
select either a HAND or AUTO mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to
control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate
28 combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus.
K5 MANUAL/AUTO Speed Reference SwitchProvides door-mounted selector switch for MANUAL/AUTO speed reference. Control
K6 START/STOP PushbuttonsProvide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control
29 KF Bypass Test Switch for RB and RAAllows the user to energize the AF drive for testing while operating the motor on the bypass Addl.
controller. The Test Switch is mounted on the inside of the enclosure door. bypass
30 KO Standard Elapsed Time MeterProvides a door-mounted elapsed run time meter. Control
L1 Power On, Run and Fault LightsProvide a white power on light that indicates power to the enclosed cabinets, a green run light Light
and a red fault light that indicates a drive fault has occurred.
31 L2 Bypass Pilot Lights for RB, RA Bypass OptionsA green light indicates when the motor is running in inverter mode and an amber
light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the switches.
Addl.
bypass
LE Red Run Pilot Light (22 mm)Provides a red run pilot light that indicates the drive is running. Light
32 P1 Input Circuit BreakerHigh interrupting circuit breaker that provides a means of short-circuit protection for the power cables between Input
it and the CPX9000, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the
CPX9000 from the line and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure.
Standard rating is 65 kAIC at 208/480V. 100 kAIC is available as an option.
33 P3 Input Line Fuses Rated to 200 kAICProvide high-level fault protection of the drive input power circuit from the load side of the fuses Input
to the input side of the power transistors. This option consists of three 200 kA fuses, which are factory mounted in the enclosure.
34 P7 MOV Surge SuppressorProvides a metal oxide varistor (MOV) connected to the line side terminals and is designed to clip line
side transients.
Input
P8 SPD Surge Protective Device with 50 kA RatingProvides transient voltage protection, eliminating surges and spikes that can Input
35 damage the diode bridge of the drive.
PC Capacitor ContactorThis option provides a contactor between the tuned reactor and capacitor to disconnect the capacitor from Input
the circuit when desired, typically at light or no load conditions. This contactor is wired to a programmable relay output.
36 PE Output ContactorProvides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is
controlled by the drives run or permissive logic. NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass
Output
options RB and RA include an output contactor as standard. This option includes a low VA 115 Vac fused control power transformer
and is factory mounted in the enclosure.
37 PF Output FilterUsed to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths Output
exceeding 100 ft (30m) or for a drive rated at 525690V. This option is mounted in the enclosure, and may be used in conjunction with a
brake chopper circuit.
38 PG MotoRx (300600 ft) 1000 V/S DV/DT FilterUsed to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This Output
option is comprised of a 0.5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter
(see option PF), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower voltage drop to the motor, and
39 therefore conserving power. This option is used when the distance between a single motor and the drive is 300600 ft (91183m).
This option cannot be used with the brake chopper circuit. The output filter (option PF) should be investigated as an alternative.
PH Single Overload RelayUses a bimetallic overload relay to provide additional overload current protection to the motor on Output
40 configurations without bypass options. It is included with the bypass configurations for overload current protection in the
bypass mode. The overload relay is mounted within the enclosure, and is manually resettable. Heater pack included.
PI Dual Overload RelaysThis option is recommended when a single drive is operating two motors and overload current protection is Output
41 needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with
50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays
are mounted within the enclosure, and are manually resettable. Heater packs not included.
PN Dual Overloads for BypassThis option is recommended when a single drive is operating two motors in the bypass mode and Addl.
42 overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, bypass
each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized
to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
43

Sheet 31 045
Options

Option Description Option 22
Type
RA Manual HOA Bypass ControllerThe manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides a means of
bypassing the CFX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of
Bypass 23
an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and
an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode. IEC type input,
bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on 24
Page 31.3-24).
RB Manual IOB Bypass ControllerThe manual INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a means of Bypass
bypassing the CFX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists 25
of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB selector switch.
IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring
diagram on Page 31.3-24).
26
RC Auto Transfer HOA Bypass Controller The manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides a means of Bypass
bypassing the CFX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides
an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input HMCP, a fused
control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and an INVERTER/BYPASS 27
switch. The HOA switch provides the ability to start and stop the drive in either mode. IEC type input, bypass and input contactors
are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page 31.3-24). Door-mounted
pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter 28
mode and an amber light indicates when the motor is running in bypass mode.
Warning: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is
turned to the OFF position.
RD Auto Transfer IOB Bypass ControllerThe auto INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a means Bypass
29
of bypassing the CFX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides
an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input HMCP, a fused
control power transformer, and a full voltage bypass starter with a door-mounted IOB selector switch. IEC type input, bypass and 30
input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page 31.3-24).
Door-mounted pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is
running in inverter mode and an amber light indicates when the motor is running in bypass mode.
Warning: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is
31
turned to the OFF position.
RG Reduced Voltage Starter for BypassUsed in conjunction with bypass option RA, RB, RC or RD. This option adds IT. Series reduced Bypass
voltage soft starter to bypass assembly for soft starting in bypass mode.
32
S4 Floor Stand 6.00-inchRaises F box off the ground 6.00 inches (152.4 mm). Recommended when box is not installed on an Enclosure
appropriate concrete pad.
S5 Floor Stand 22.00-inchConverts a Size B or C, normally wall mounted enclosure to a floor standing enclosure with a height of Enclosure
33
22.00 inches (558.8 mm).
S6 Floor Stand 12.00-inchConverts a Size C or D, normally wall mounted enclosure to a floor standing enclosure with a height of
12.00 inches (304.8 mm).
Enclosure
34
S9 Space HeaterPrevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat Enclosure
for variable temperature control. Heater requires a customer supplied 115V remote supply source.
35
Enclosed Drive Options
Table 31.3-18. Conformal (Varnished) Coating Table 31.3-19. Light Options Table 31.3-20. Control Options 36
Chassis Delivery Description Catalog Description Catalog
Frame Code Number Suffix Number Suffix
37
FR6 FP Power on, run, fault LED L1 Door-mounted speed K1
FR7 FP lights (22 mm) potentiometer
FR8 FP
FR9 FP
Power on, fault LED
lights (22 mm)
L3 Door-mounted speed
potentiometer with HOA
K2 38
FR10 FP Green LED run light (22 mm) LA selector switch
FR11 FP
FR12 FP Green LED stop light (22 mm) LD 315 psig follower K3
39
Red LED run light (22 mm) LE HOA selector switch K4
See catalog number description to order.
Red LED stop light (22 mm) LF MANUAL/AUTO reference K5
Red LED fault light (22 mm) LG
switch 40
START-STOP pushbuttons K6
Power on white LED LJ
light (22 mm) Type D2 control relay SD
Miscellaneous LED LU On-delay relay SE 41
light (22 mm) Off-delay relay SF
Additional terminal blocks
per 4 points
SD
42
43

Sheet 31 046
Options
Table 31.3-21. Bypass Control Options Table 31.3-26. 480 and 575V Power Options, 7-1/2400 hp
22 Description Catalog Description Catalog
Number Suffix Number Suffix
23 Bypass test switch used with RA and RB

Inverter/bypass pilot lights
KF
L2
Input breaker
Input line fusing
P1
P2
Input line fuses 200 kAIC P3
24 Table 31.3-22. Meter Options Output contactor PE

Description Catalog Output filter PF
Number Suffix MotoRx (300600 ft) DV/DT filter PG
Single overload relay PH
25 Standard elapsed time meter KO Dual overload relays PI
Frequency meter KS Input MOV P7
MP-3000 relay with URTD KV 50 kA surge protective device P8
26 MP-3000 relay with URTD and CTs KU 100 kA surge protective device P9
Table 31.3-23. Enclosure Options Table 31.3-27. 208V Bypass Options, 7-1/2100 hp
27 Enclosure Catalog Description Catalog
Size Number Suffix Number Suffix
Space Heater
28 7 S9
Manual HOA bypass controller RA
IOB bypass controller RB
8 S9 Auto transfer HOA bypass controller RC
9 S9
29 B S9
Auto transfer IOB bypass controller
Reduced voltage starter for bypass
RD
RG
C S9 Dual overloads for bypass PN
D S9
30 F S9 Table 31.3-28. 230V Bypass Options, 7-1/2125 hp
Plastic Nameplate
Description Catalog
All SN Number Suffix
31 Floor Stand/Enclosure Size
Manual HOA bypass controller RA
6.00-inch floor stand, size F S4 IOB bypass controller RB
32 22.00-inch floor stand, size B and C
12.00-inch floor stand, size C and D
S5
S6
Auto transfer HOA bypass controller RC
Auto transfer IOB bypass controller RD
Requires customer-supplied 115 Vac supply. Reduced voltage starter for bypass RG
33 Table 31.3-24. 208V Power Options, 7-1/2100 hp
Dual overloads for bypass PN
Description Catalog Table 31.3-29. 480 and 575V Bypass Options, 7-1/2400 hp
34 Number Suffix Description Catalog
Number Suffix
Input breaker P1
Input line fusing P2 Manual HOA bypass controller RA
35 Input line fuses 200 kAIC P3 IOB bypass controller RB
Output contactor PE Auto transfer HOA bypass controller RC
Single overload relay PH Auto transfer IOB bypass controller RD
36 Dual overload relays PI Reduced voltage starter for bypass RG
MOV P7 Dual overloads for bypass PN
50 kA surge protective device P8
37 100 kA surge protective device P9
Table 31.3-25. 230V Power Options, 7-1/2125 hp

38 Description Catalog
Number Suffix
Input breaker P1
39 Input line fusing P2
Input line fuses 200 kAIC P3
Output contactor PE
40 Single overload relay PH
Dual overload relays PI
MOV P7
41 50 kA surge protective device P8
100 kA surge protective device P9
42
43

Sheet 31 047
Dimensions
Dimensions 22
CFX9000Drawing 1
23
4.00 (101.6)
Minimum Free Air
3.00 (76.2) 24
Minimum Air
Space Required Space
Required
Both Sides 25
26
27
28
H1 H2 H
29
30
31
0.44 (11.2) 32
Mounting
Holes
W1 (4 Places)
W D1 D 33
34
35
36
37
Figure 31.3-6. Enclosure Size BUL Type 12Approximate Dimensions in Inches (mm) 38
Table 31.3-30. CFX9000 Drive Dimensions
H H1 H2 W W1 D D1 Approximate Approximate 39
Weight Lbs (kg) Shipping
Weight Lbs (kg)
40.00 (1016.0) 38.00 (965.2) 36.35 (923.3) 20.92 (531.4) 19.30 (490.2) 16.76 (425.7) 2.34 (59.4) 185 (84) 229 (104)
40
41
42
43

Sheet 31 048
Dimensions
CFX9000Drawing 2
22
W1
23 0.44 (11.2)
Mounting 4.00 (101.6) Minimum 3.00 (76.2)
0.44 (11.2)
Mounting 4.00 (101.6) Minimum
3.00 (76.2)
Minimum Air Space
Holes Free Air Space Required Minimum Air Space Holes Free Air Space Required Required Both Sides
(4 Places) Required Both Sides (4 Places)
24
25
26
27 H1 H2 H H2
28 H3
H4
29
30 W1
W D1 D
31
32
W D1 D
33
34
35
36 Figure 31.3-7. Enclosure Size CUL Type 12Approximate Dimensions in Inches (mm)

37 H H1 H2 H3 H4 W W1 D D1 Approx. Approx.
Weight Shipping
Lbs (kg) Weight
Lbs (kg)
38
52.00 (1320.8) 50.00 (1270.0) 48.35 (1228.1) 72.00 (1828.8) 71.19 (1808.2) 30.92 (785.4) 29.30 (744.2) 16.78 (426.2) 2.34 (59.4) 320 (145) 435 (197)
39
40
41
42
43

Sheet 31 049
Dimensions
CFX9000Drawing 3
22
W D
23
24
25
26
27
H2
H1 H 28
H3
29
30
31
32
W2 33
W3 W1 D2 D1
0.44 (11.2)
Mounting 34
Holes
(4 Places)
35
36
37
38
39
Figure 31.3-8. Enclosure Size BUL Type 3RApproximate Dimensions in Inches (mm)
40
H H1 H2 H3 W W1 W2 W3 D D1 D2 Approx. Approx.
Weight Shipping 41
Lbs (kg) Weight
Lbs (kg)
46.09 44.45 42.77 36.35 26.31 20.92 19.30 2.69 17.74 16.76 3.31 235 (107) 290 (132)
42
(1170.7) (1129.0) (1086.4) (923.3) (668.3) (531.4) (490.2) (68.3) (450.6) (425.7) (840.1)
43

Sheet 31 050
Dimensions
CFX9000Drawing 4
22
0.44 (11.2)
23 Mounting Holes 0.44 (11.2)
Mounting Holes
(4 Places)
W (4 Places)
W D W2 D
24
25
26
27
H1 H2
H2
H3 H H3
28
H5 H4
29
30
31 W2
W1 D1
W3 D2
32
33
W1 D1
D2
34
35
36
Figure 31.3-9. Enclosure Size CUL Type 3RApproximate Dimensions in Inches (mm)
37
38 H H1 H2 H3 H4 H5 W W1 W2 W3 D D1 D2 Approximate Approximate
Weight Shipping
Lbs (kg) Weight Lbs (kg)
39 58.09 56.45 54.77 48.35 78.09 77.64 37.73 30.92 29.30 3.34 17.74 16.77 3.31 370 (168) 485 (220)
(1475.5) (1433.8) (1391.2) (1228.1) (1983.5) (1972.1) (958.3) (785.4) (744.2) (84.8) (450.6) (426.0) (840.1)
40
41
42
43

Sheet 31 051
Dimensions
CFX9000Drawing 5
22
W1 0.44 (11.2) D1 23
W2 Mounting Holes
(two places)
24
25
26
27
28
29
H
H1
30
31
32
33
34
35
W D
36
37
38
39
Figure 31.3-10. Enclosure Size DUL Type 3RApproximate Dimensions in Inches (mm)
40
H H1 W W1 W2 D D1 Approximate
Shipping Weight 41
Lbs (kg)
76.27 (1937.3) 96.00 (2438.4) 30.92 (784.4) 37.73 (958.3) 29.30 (744.2) 16.76 (424.7) 17.74 (450.6) 1000 (454) 42
Note: Shown with optional floor stands.
43

Sheet 31 052
Dimensions
CFX9000Drawing 6
22
W
23 D
24
25
26
27
28
H1 H
29
30
31
32
W1 D1
33
34
35
36
37
Figure 31.3-11. Enclosure Size FApproximate Dimensions in Inches (mm)
38 Table 31.3-35. CFX9000 Drive Dimensions
H H1 W W1 D D1 Approximate Approximate
39 Weight Lbs (kg) Shipping Weight
Lbs (kg)
93.58 (2376.9) 69.51 (1765.60) 60.00 (1524.0) 48.00 (1219.2) 37.50 (952.5) 26.00 (660.4) 1700 (771) 1850 (839)
40
41
42
43

Sheet 31 053
Dimensions
CFX9000Drawing 7
22
4.79
Exhaust
Air
For
Cable Entry
(121.7) 23
24
20.00
(508.0) 15.00
(381.0)
25
2.00
Hinged Side
Door Clearance 10.00
(50.8) 26
26.25 at 90
(666.8) (254.0)
Top View
27
4.00 (101.6) Minimum
Free Air Space Required 28
29
Keypad 30
31
32
93.92
(2385.6) 90.00 84.37
Key-Locking Handle 33
(2286.0) (2143.0)
34
35
36
Quarter Turn Latch
(2 Places)
37
15.50 30.00
(393.7) (762.0) 38
21.50 Front View
(546.1)
Side View
0.56 (14.2) Dia. 3.50
Opening for
39
Bottom Cable Entry
(4 Places)
40
8.50
18.75 (215.9)
(476.3)
8.00
41
5.75
(146.1) (203.2)
Approximate
Construction: NEMA Type 1 Oversize

1.75 (44.5) Typ.
24.45 (621.0)
Shipping Weight
Lbs (kg)
42
Finish: EnclosureANSI 61 Gray (Light) 28.05 (712.5)
1000 (454)
Bottom View
43
Figure 31.3-12. Enclosure Size 7Approximate Dimensions in Inches (mm)

Sheet 31 054
Dimensions
CFX9000Drawing 8
22
31.00
23 1.25 (787.4)
(31.8)
24 8.25
(209.6)
Opening for Top Cable Entry
(2 Places)
25
26
Top View
27 4.00 (101.6) Minimum

Keypad
28
29
30
31 Key-Locking Handle
32 93.50
(2374.9) 90.00 84.37
(2286.0) (2143.0)
33 Intake Ventilating Slots

34
35 Quarter Turn Latch

(2 Places)
36
37 24.00 (609.6) 21.45 (544.8) 21.31 (541.3)

48.00 (1219.2)
25.14 (639)
Front View
38 Side View 0.56 (14.2) Dia. 9.50
(4 Places)
Opening for
39 Bottom Cable Entry
22.47 12.50
40 (570.74) (317.5)
7.73
5.48
41 (139.19)
(196.34)
Approximate
Construction: NEMA Type 1 Oversize 3.01 (76.45) Shipping Weight
42 Finish: EnclosureANSI 61 Gray (Light) 37.47 (951.74) Lbs (kg)
45.22 (1148.59)
Bottom View 1400 (636)
43

Sheet 31 055
Dimensions
CFX9000Drawing 9
22
1.5 (38.1)
43.5 (1104.9)
23
9.75
(247.7)
7.46 x 15.00 24
(189.5 x 381.0)
Access in Top
2 Places
25
90 Max.
Door
90 Max.
Door
26
27.36 Opening Opening
(694.9) 27.06
(687.3)
29.05 27
(737.9)
Top View
28
4.00 (101.6) Minimum
29
30
Flanged Disconnect
Supplied with
Circuit Breaker
Keypad When Specified 31
Operator
Elements
When Specified,
Key-Locking Handle 32
Mounted on
These Panels
33
93.50
(2374.9)
90.00
(2286.0)
34
35
Quarter Turn Latch
Access (2 Places)
Plate
4 Places
36
37
25.00 (635.0) 60.00 (1524)
26.14 (664.0) Front View 38
Side View 32.72 (831.1) 8.50 x 12.00 (215.9 x 304.8)
0.56 (14.2) Dia. Bottom Access
Mounting Hole
5 Places 39
25.00
(635.0)
18.84
(478.5)
40
Finish: Enclosure ANSI 61 Gray (Light) 11.93
8.20 (303.0)
Material: Enclosure and Backplate 12 ga. (208.3)
= .1046 Cold Rolled Steel 41
2.00 (50.8) 22.90 (581.7)
46.30 (1176.0) Approximate
54.90 (1394.5)
Bottom View
Shipping Weight
Lbs (kg)
42
1800 (817)
43

Sheet 31 056
Diagrams
Wiring Diagram
22
23 Basic Application Default I/O Configuration

Reference potentiometer Terminal Signal Description
110 kohms
24 OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range 010 Vdc Voltage input frequency reference
25
3 AI1 I/O Ground Ground for reference and controls
Remote reference
4 AI2+ Analog input, current range 020 mA Current input frequency reference
26 0(4)20 mA
5 AI2
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
27
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward Contact closed = start forward
28 9 DIN2 Start reverse Contact closed = start reverse
10 DIN3 External fault input (programmable) Contact open = no fault
29 Contact closed = fault
11 CMA Common for DIN 1DIN 3 Connect to GND or +24V
30 12 +24V Control voltage output Voltage for switches (see terminal 6)

14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency Ref.
31
15 DIN5 Multi-step speed select 2 Open Open Ref.Vin
Closed Open Multi-step ref.1
32 Open
Closed
Closed
Closed
Multi-step ref.2
RefMax
16 DIN6 Fault reset Contact open = no action
33 Contact closed = fault reset
17 CMB Common for DIN4DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
34 mA
19 AO1
Analog output Range 020 mA, RL max. 500 ohms
READY
20 DO1 Digital output Programmable
35 READY Open collector, I 50 mA, V 48 Vdc
OPTA2
21 RO1 Relay output 1
36 RUN
RUN 22 RO1
23 RO1
37
24 RO2 Relay output 2
FAULT
25 RO2
38 26 RO2
39
Figure 31.3-15. Control Input/Output
40
41
42
43

September 2011 SVX9000
Sheet 31 057
Enclosed Drives
SVX9000 Enclosed Drives 22

Door-Mounted Keypad SVX9000 Variable Input Disconnect (HMCP)
(Included as Standard Frequency Drive Option P1
with Bypass Option) 23
Input Line Fuses
Option P3 24
25
Input Contactor
26
(Included as Standard
with Bypass Option)
27
Output Contactor
Option PE 28
(Included as Standard
with Bypass Option)
29
Bypass Contactor
Option RB
Option RA 30
Overload Relay
Option PH
Option PI
31
Bypass Pilot Lights and
Control Relay Selector Switches
Option RB 115V Control
Transformer
32
Customer Control and Signal Option RA
Connection Terminal Block Option L2 Option KB
Option KF
33
Enclosed 9000X Series Drive
34
General Description Features
Standard enclosedcovers a wide NEMA Type 1 or Type 12 enclosures Input
p
Power
35
range of the most commonly ordered Input voltage: 208V, 230V, 480V
options. Pre-engineering eliminates and 575V
the lead time normally associated Complete range of control, network HMCP
36
with customer specific options and power options
Modified standard enclosed
Horsepower range: 37
208V3/4 to 100 hp IH;
ments that vary from the Standard Inverter
Enclosed offering, such as the need 1 to 100 hp IL Input
p I
for an additional indicating light or 230V3/4 to 100 hp IH;
Contactor 38
minor modifications to drawings. 1 to 100 hp IL SVX9000
Consult your Eaton representative for Drive
480V1 to 700 hp IH;
assistance in pricing and lead time 1-1/2 to 800 hp IL
39
Custom engineeredfor those Mechanical
HMCP padlockable Interlock
applications with more unique or
complex requirements, these are
Output
p
Contactor M L Bypass
yp
Contactor
40
individually engineered to the Standards and Certifications
customers needs. Consult your 41
Eaton representative for assistance UL listed
in pricing and lead time cUL listed Motor
42
Figure 31.4-1. Power Diagram for Bypass
Options RB and RA 43

SVX9000 September 2011
Sheet 31 058
Enclosed Drives

Table 31.4-1. SVX9000 Specifications
Description Specification Description Specification
23 Input Ratings Standards
Input voltage (Vin) +10%/15% Product IEC 61800-2
24 Input frequency (fin) 50/60 Hz (variation up to 4566 Hz) Safety UL 508C
Connection to power Once per minute or less (typical operation) EMC (at default settings) Immunity: fulfills all EMC immunity require-
High withstand rating 100 kAIC ments; emissions: EN 61800-3, LEVEL H
25 Output Ratings Control Connections
Output voltage 0 to Vin Analog input voltage 0 to 10V, R = 200k ohms (10 to 10V joystick
control) resolution 0.1%; accuracy 1%
26 Continuous output IH rated 100% at 122F (50C), FR9 and below
Analog input current 0(4) to 20 mA; Ri - 250 ohms differential
current IL rated 100% at 104F (40C), FR9 and below
IH/IL 100% at 104F (40C), FR10 and above Digital inputs (6) Positive or negative logic; 18 to 30 Vdc
27 Overload current (IH/IL) 150% IH, 110% IL for 1 minute Auxiliary voltage +24V 15%, maximum 250 mA
Output frequency 0 to 320 Hz Output reference +10V +3%, maximum load 10 mA
Frequency resolution 0.01 Hz voltage
28 Initial output current (IH) 250% for 2 seconds Analog output 0(4) to 20 mA; RL max. 500 ohms; resolution
10 bit; accuracy 2%
Control Characteristics
Digital outputs Open collector output, 50 mA/48V
29 Control method Frequency control (V/f)
Open loop: sensorless vector control,
Relay outputs Two programmable Form C relay outputs
Switching capacity: 24 Vdc/8A, 250 Vac/8A,
Closed loop: SPX9000 drives only
125 Vdc/0.4A
Switching frequency Adjustable with parameter 2.6.9
30 Frame 46 1 to 16 kHz; default 10 kHz Protections
Frame 712 1 to 10 kHz; default 3.6 kHz Overcurrent protection Trip limit 4.0 x IH instantaneously
Frequency reference Analog input: resolution 0.1% (10-bit), Overvoltage protection Yes
31 accuracy 1% V/Hz Undervoltage protection Yes
Panel reference: resolution 0.01 Hz
Earth fault protection In case of earth fault in motor or motor cable,
Field weakening point 30 to 320 Hz
32 Acceleration time 0 to 3000 seconds
only the frequency converter is protected
Input phase supervision Trips if any of the input phases are missing
Deceleration time 0 to 3000 seconds Motor phase supervision Trips if any of the output phases are missing
33 Braking torque DC brake: 30% x Tn (without brake option) Overtemperature Yes
Ambient Conditions protection
Ambient operating 14F (10C), no frost to 122F (+50C) IH Motor overload Yes
34 temperature (FR4FR9) protection
14F (10C), no frost to 104F (+40C) IH Motor stall protection Yes
(FR10 and up)
Motor underload Yes
35 14F (10C), no frost to 104F (+40C) IL
(all frames) protection
Storage temperature 40F (40C) to 158F (70C) Short circuit protection Yes (+24V and +10V reference voltages)
36 Relative humidity 0 to 95% RH, noncondensing,

non-corrosive, no dripping water Table 31.4-2. Standard I/O Specifications
Air quality Chemical vapors: IEC 721-3-3, unit in Description Specification
37 operation, class 3C2; Mechanical particles:

IEC 721-3-3, unit in operation, Class 3S2
6digital input programmable 24V: 0 10V, 1 18V, Ri > 5k ohms
2analog input configurable Voltage: 010V, Ri > 200k ohms
Altitude 100% load capacity (no derating) up to 3280 ft w/jumpers Current: 0 (4)20 mA, Ri = 250k ohms
(1000m); 1% derating for each 328 ft (100m)
38 above 3280 ft (1000m); max. 9842 ft (3000m)
2digital output programmable Form C Relays 250 Vac 2A or
30 Vdc 2A resistive
Vibration EN 50178, EN 60068-2-6; 5 to 50 Hz, 1digital output programmable Open collector 48 Vdc 50 mA
displacement amplitude 1 mm (peak) at
39 3 to 15.8 Hz, max. acceleration amplitude 1G
1analog output programmable
configurable w/jumper
020 mA, RL < 500 ohms,
resolution 10 bits/0.1%
at 15.8 to 150 Hz
Shock EN 50178, EN 60068-2-27 UPS drop test
40 (for applicable UPS weights) storage and
shipping: max. 15G, 11 ms (in package)
Enclosure class NEMA 1/IP21 or NEMA 12/IP54,
41 open chassis/IP20
42
43

Sheet 31 059
Enclosed Drives
Table 31.4-3. Specifications

Feature Description 9000X Enclosed Products Feature Description 9000X Enclosed Products 22
NEMA Type 1 or NEMA Type 12 NEMA Type 1 or NEMA Type 12
Primary Design Features Input/Output Interface Features (Continued)
4566 Hz input frequency Standard Discrete Outputs: 23
Output: AC volts maximum Input voltage base Fault alarm Standard
Drive running Standard
Output frequency range: Hz 0500
Initial output current (IH) 250% for 2 seconds
Drive at set speed
Optional parameters
Programmable
14
24
Overload: 1 minute (IH/IL) 150%/110% Dry contacts 1 (2 relays Form C)
Open collector outputs 1
Enclosure space heater
Oversize enclosure
Optional
Standard
Additional discrete outputs Optional 25
Communications:
Output contactor Optional
RS-232 Standard
Bypass motor starter Optional RS-422/485 Optional 26
Listings UL, cUL DeviceNet Optional
Protection Features Modbus RTU Optional
CANopen (Slave) Optional
Incoming line fuses Optional
PROFIBUS-DP Optional 27
AC input circuit disconnect Optional LonWorks Optional
Line reactors Standard Johnson Controls Metasys N2 Optional
Phase rotation insensitive Standard Performance Features 28
EMI filter Standard Sensorless vector control Standard
Input phase loss protection Standard Volts/hertz control Standard
Input overvoltage protection Standard IR and slip compensation Standard 29
Line surge protection Standard Electronic reversing Standard
Output short circuit protection Standard Dynamic braking Optional
Output ground fault protection Standard DC braking Standard
30
Output phase protection Standard PID set point controller Programmable
Overtemperature protection Standard Critical speed lockout Standard 31
DC overvoltage protection Standard Current (torque) limit Standard
Drive overload protection Standard Adjustable acceleration/deceleration Standard
Motor overload protection Standard Linear or S curve accel/decel Standard 32
Programmer software Optional Jog at preset speed Standard
Local/remote keypad Standard Thread/preset speeds 7
Keypad lockout Standard Automatic restart Selectable 33
Fault alarm output Standard Coasting motor start Standard
Built-in diagnostics Standard Coast or ramp stop selection Standard
Input/Output Interface Features Elapsed time meter Optional 34
Setup Adjustment Provisions: Carrier frequency adjustment 116 kHz
Remote keypad/display Standard Standard Conditions for Application and Service
Personal computer Standard
Operating ambient temperature 0 to 40C
35
Operator Control Provisions:
Storage temperature 40 to 60C
Drive mounted keypad/display Standard
Remote keypad/display
Conventional control elements
Standard
Standard
Humidity (maximum),
noncondensing
95%
36
Serial communications Optional Altitude (maximum without derate) 3300 ft (1000m)
115 Vac control circuit Optional
Speed Setting Inputs:
Line voltage variation
Line frequency variation
+10/15%
4566 Hz
37
Keypad Standard
Efficiency >96%
010 Vdc potentiometer/voltage signal Standard
420 mA isolated Configurable Power factor (displacement) >0.94 38
420 mA differential Configurable Some horsepower units include dynamic braking chopper as
315 psig Optional standardrefer to individual drive sections.
Analog Outputs:
Speed/frequency Standard
39
Torque/load/current Programmable
Motor voltage Programmable
Kilowatts Programmable 40
010 Vdc signals Configurable w/jumpers
420 mA DC signals Standard
Isolated signals Optional 41
42
43

Sheet 31 060
Enclosed Drives

Table 31.4-4. SVX9000 Enclosed NEMA Type 1/12 Drive Catalog Numbering System
23 Build Alphabetically and Numerically
SVX F07 1 4 A A
24
Product Family Enclosed Options Type
25 SVX = Enclosed drives K1 Door-mounted speed potentiometer Control
K2 Door-mounted speed potentiometer with Control
Horsepower Rating HOA selector switch
K3 315 psig Follower Control
26 F07 = 3/4 hp 100 = 100 hp K4 HAND/OFF/AUTO switch (22 mm) Control
001 = 1 hp 125 = 125 hp K5 MANUAL/AUTO ref switch (22 mm) Control
F15 = 1-1/2 hp 150 = 150 hp K6 START/STOP pushbuttons (22 mm) Control
27 002 = 2 hp
003 = 3 hp
200 = 200 hp
250 = 250 hp
KB
KF
115V control transformer550 VA
Control
Addl. bypass
005 = 5 hp 300 = 300 hp KO Standard elapsed time meter Control
007 = 7-1/2 hp 350 = 350 hp
28 010 = 10 hp 400 = 400 hp L1
L2
Power on and fault pilot lights
Bypass pilot lights for RA, RB bypass options
Light
Addl. bypass
015 = 15 hp 500 = 500 hp
020 = 20 hp 550 = 550 hp LE Red RUN light Light
29 025 = 25 hp
030 = 30 hp
600 = 600 hp
650 = 650 hp
P1
P2
Input disconnect (HMCP) 100 kAIC
Disconnect switch
Input
Input
040 = 40 hp 700 = 700 hp P3 Input line fuses (200 kAIC) Input
050 = 50 hp P7 Input power surge protection Input
30 060 = 60 hp PE Output contactor Output
075 = 75 hp PF Output filter Output
PG MotoRx (up to 600 ft) 1000 V/S DV/DT filter Output
31 Enclosure Rating PH
PI
Single overload relay
Dual overload relays
Output
Output
1 = NEMA Type 1 PN Dual overloads for bypass Addl. bypass
2 = NEMA Type 12
32 6 = NEMA 12 filtered RA
RB
Manual HOA bypass controller
Manual IOB bypass controller
Bypass
Bypass
RC Auto transfer HOA bypass controller Bypass
Voltage Rating RD Auto transfer IOB bypass controller Bypass
33 1 = 208V S5 Floor stand 22 inches Enclosure
2 = 230V S6 Floor stand 12 inches Enclosure
4 = 480V S7 10 inch expansion Enclosure
34 S8 20 inch expansion Enclosure
S9 Space heater Enclosure
ApplicationTorque/Braking
35 A = IL/no brake chopper
B = IL/internal brake chopper
Communication Options
D = IH/no brake chopper C2 = Modbus C8 = Modbus (D9 Type
E = IH/internal brake chopper C3 = PROFIBUS DP connector)
36 C4 = LonWorks CA = Johnson Controls N2
C5 = PROFIBUS DP (D9 CI = Modbus TCP
Enclosed Style connector) CJ = BACnet
37 A = Enclosed drive C6 = CANopen (slave)
C7 = DeviceNet
D3 = RS-232 with D9 connection
38 Control Options
B2 = 1 RO (NC/NO), 1 RO (NO), 1 Therm
39 B4 = 1 AI (mA isolated), 2 AO (mA isolated),
1 ext +24 Vdc/EXT +24 Vdc
B5 = 3 RO (NO)
40 B9 = 1 RO (NO), 5 DI 42240 Vac input
Engineered Options
41 HT = High Temperature rating for 50C
(FR10 and above)
VB = Varnished Boards
42
Local/remote keypad is included as the Includes local/remote speed reference switch. Applicable only with FR10 and FR11

43
standard control panel.
Brake chopper is a factory installed
Some options are voltage and/or
horsepower specific. Consult your
Freestanding designs.
Consult Eaton for pricing and availability.
option only, see drive option tables on Eaton representative for details.
Pages 31.4-831.4-10. Note: External See Pages 31.4-5 and 31.4-6
dynamic braking resistors not included. for descriptions.
Consult factory.

Sheet 31 061
Enclosed Drives

Table 31.4-5. Available Control/Communications Options
22
Type 23
K1 Door-Mounted Speed PotentiometerProvides the SVX9000 with the ability to adjust the frequency reference using a door- Control
mounted potentiometer. This option uses the 10 Vdc reference to generate a 010V signal at the analog voltage input signal
terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the hand position. Without 24
the HOA bypass option, a 2-position switch (labeled local/remote) is provided on the keypad to select speed reference from the Speed
Potentiometer or a remote speed signal.
K2 Door-Mounted Speed Potentiometer with HOA Selector SwitchProvides the SVX9000 with the ability to start/stop and adjust Control 25
the speed reference from door-mounted control devices or remotely from customer supplied inputs. In HAND position, the drive
will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position.
When AUTO is selected, the run enable and speed reference are controlled from remote inputs. Speed reference can be either 010 Vdc
or 420 mA. The drive default is 420 mA, parameter is field programmable. Run enable is controlled by a dry contact 26
closure. This option requires a customer supplied 115V power source.
K3 315 psig FollowerProvides a pneumatic transducer that converts a 315 psig pneumatic signal to either 08 Vdc or a Control
19 Vdc signal interface with the SVX9000. The circuit board is mounted on the inside of the front enclosure panel and connects 27
to the users pneumatic control system via 6 ft (1.8m) of flexible tubing and a 1/4-inch (6.4 mm) brass tube union.
K4 HAND/OFF/AUTO Switch for Non-bypass ConfigurationsProvides a three-position selector switch that allows the user to Control
select either a Hand or Auto mode of operation. Hand mode is defaulted to keypad operation, and Auto mode is defaulted to 28
control from an external terminal source. These modes of operation can be configured via programming to allow for alternate
combinations of start and speed sources. Start and speed sources include keypad, I/O and FieldBus.
K5 MANUAL/AUTO Speed Reference SwitchProvides a door-mounted selector switch for Manual/Auto speed reference. Control 29
K6 START/STOP PushbuttonsProvides door-mounted START and STOP pushbuttons for either bypass or non-bypass Control
configurations.
KB 115 V Control Transformer550 VAProvides a fused control power transformer with additional 550 VA at 115V for customer use. Control 30
KF Bypass Test Switch for RB and RAAllows the user to energize the AF drive for testing while operating the motor on the bypass Addl. bypass
controller. The Test Switch is mounted on the inside of the enclosure door.
KO Standard Elapsed Time MeterProvides a door-mounted elapsed run time meter. Control 31
L1 Power On and Fault Pilot LightsProvides a white power on light that indicates power to the enclosed cabinet and a red fault Light
light indicates a drive fault has occurred.
L2 Bypass Pilot Lights for RB, RA Bypass OptionsA green light indicates when the motor is running in inverter mode and an Addl. bypass
32
amber light indicates when the motor is running in bypass mode. The lights are mounted on the enclosure door, above the
switches.
LE RUN Pilot LightProvides a green run light that indicates the drive has been commanded to start. Light 33
P1 Input Disconnect Assembly Rated to 100 kAICHigh Interrupting Motor Circuit Protector (HMCP) that provides a means of Input
short-circuit protection for the power cables between it and the SVX9000, and protection from high-level ground faults on the
power cable. Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked 34
in the OFF position. This is factory mounted in the enclosure.
P2 Disconnect SwitchDisconnect switch option is applicable only with NEMA Type 1 and NEMA Type 12 Freestanding drives. Input
Allows a convenient means of disconnecting the SVX9000 from the line, and the operating mechanism can be padlocked in the 35
OFF position. This is factory-mounted in the enclosure.
P3 Input Line Fuses Rated to 200 kAICProvides high-level fault protection of the SVX9000 input power circuit from the load side of Input
the fuses to the input side of the power transistors. This option consists of three 200 kA fuses, which are factory mounted in the 36
enclosure.
P7 MOV Surge SuppressorProvides a metal oxide varistor (MOV) connected to the line side terminals and is designed to clip line Input
side transients. 37
PE Output ContactorProvides a means for positive disconnection of the drive output from the motor terminals. The contactor coil Output
is controlled by the drives run or permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for
customer use. Bypass Options RB and RA include an Output Contactor as standard. This option includes a low VA 115 Vac
fused Control Power Transformer and is factory mounted in the enclosure.
38
PF Output FilterUsed to reduce the transient voltage (DV/DT) at the motor terminals. The Output Filter is recommended for cable Output
lengths exceeding 100 ft (30m) with a drive of 3 hp and above, for cable lengths of 33 ft (10m) with a drive of 2 hp and below, or
for a drive rated at 525690V. This option is mounted in the enclosure, and may be used in conjunction with a brake chopper circuit.
39
PG MotoRx (300600 ft) 1000 V/S DV/DT FilterUsed to reduce transient voltage (DV/DT) and peak voltages at the motor Output
terminals. This option is comprised of a 0.5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit.
Unlike the Output Filter (See option PF), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower volt- 40
age drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the
drive is 300600 ft (91183m). This option can not be used with the Brake Chopper Circuit. The Output Filter (option PF) should be
investigated as an alternative. 41
PH Single Overload RelayUses a bimetallic overload relay to provide additional overload current protection to the motor on con- Output
figurations without bypass options. It is included with the Bypass Configurations for overload current protection in the bypass
mode. The Overload Relay is mounted within the enclosure, and is manually resettable. Heater pack included. 42
43

Sheet 31 062
Enclosed Drives

22 Option Description Option Type
PI Dual Overload RelaysThis option is recommended when a single drive is operating two motors and overload current protec- Output
23 tion is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a
motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp
motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.
24 PN Dual Overloads for BypassThis option is recommended when a single drive is operating two motors in the bypass mode and
overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload
Addl. bypass
relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload
relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
25 RA Manual HOA Bypass ControllerThe Manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides a means of Bypass
bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists
26 switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter
mode. The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay.
The contactors are mechanically and electrically interlocked.
27 RB Manual IOB Bypass ControllerThe Manual INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a means
of bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. This option
Bypass
consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB
selector switch. The Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload
28 relay. The contactors are mechanically and electrically interlocked.
RC Auto Transfer HOA Bypass ControllerThe Manual HAND/OFF/AUTO (HOA)three-contactorbypass option provides a means Bypass
of bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry
29 provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input
disconnect, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and
an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. The Bypass
30 includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay. The contactors
are mechanically and electrically interlocked. Door-mounted pilot lights are provided that indicate bypass or inverter operation.
A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running
in bypass mode.
31 Warning: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch
RD Auto Transfer IOB Bypass ControllerThe Auto INVERTER/OFF/BYPASS (IOB)three-contactorbypass option provides a Bypass
32 means of bypassing the SVX9000, allowing the AC motor to be operated at full speed directly from the AC supply line. The cir-
cuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input
disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. The
Bypass includes an input contactor, an output contactor, and a bypass starter with an electronic overload relay. The contactors
33 are mechanically and electrically interlocked. Door-mounted pilot lights are provided which indicate bypass or inverter
operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor
is running in bypass mode.
34 Warning: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch
S5 Floor Stand 22 InchesConverts a Size 1 or 2, normally wall mounted enclosure to a floor standing enclosure with a height of Enclosure
35 22 inches (558.8 mm).
S6 Floor Stand 12 InchesConverts a Size 2, normally wall mounted enclosure to a floor standing enclosure with a height of 12 inches Enclosure
(304.8 mm).
36 S7 10-Inch ExpansionIn a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer Enclosure
mounted components.
37 S8 20-Inch ExpansionIn a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer
mounted components. When the Output Filter (option PF) is selected for a drive using a Size 5 enclosure, this expansion box is
Enclosure
required and included in the option pricing.

38 S9 Space HeaterPrevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a Enclosure
thermostat for variable temperature control. A 200W heater is installed in enclosures 0 and 1, and a 400W heater is installed in
enclosures 25. Requires a customer supplied 115V remote supply source.
39
Note: For availability, see base drive voltage required.
40
41
42
43

Sheet 31 063
Enclosed Drives
Table 31.4-6. Input Molded-Case Breaker Sizes230V Ratings Table 31.4-8. Input Fuse Sizes230V Ratings
hp Frame FLA Breaker VT hp Frame NEC I I Fuse Fuse 22
Size Current Size (A) (A) Quantity (A)
1
1-1/2
FR4
FR4
4.8
6.6
15
15
1
1-1/2
FR4
FR4
4.2
6
4.8
6.6
3
3
10
10
23
2 FR4 7.8 15 2 FR4 6.8 7.8 3 10
3 FR4 11 15 3 FR4 9.6 11 3 15
5 FR5 17.5 20 5 FR5 15.2 17.5 3 20
24
7-1/2 FR5 25 30 7-1/2 FR5 22 25 3 30
10 FR6 31 40 10 FR5 28 31 3 40
15 FR6 48 60 15 FR6 42 48 3 60 25
20 FR7 61 80 20 FR6 54 61 3 80
25 FR7 72 100 25 FR7 68 72 3 100
30 FR7 87 100 30 FR7 80 87 3 110 26
40 FR7 104 114 3 125
Note: Based on a maximum of 104F (40C). A UL listed breaker must 50 FR8 130 140 3 175
be used. 60 FR8 154 170 3 200 27
75 FR8 192 205 3 250
Table 31.4-7. Input Molded-Case Breaker Sizes480V Ratings 100 FR9 248 261 3 300
hp Frame FLA Breaker 28
Size Current Note: UL recognized type JJS preferred but RK acceptable.
1-1/2
2
FR4
FR4
3.3
4.3
15
15
Table 31.4-9. Input Fuse Sizes480V Ratings 29
3 FR4 5.6 15 VT hp Frame NEC I I Fuse Fuse
5 FR4 7.6 15 Size (A) (A) Quantity (A)
7-1/2 FR5 12 20 1-1/2 FR4 3 3.3 3 10
30
10 FR5 16 30 2 FR4 3.4 4.3 3 10
15 FR5 23 30 3 FR4 4.8 5.6 3 10
20 FR6 31 40 5 FR4 7.6 7.6 3 10 31
25 FR6 38 50 7-1/2 FR4 11 12 3 15
30 FR6 46 60 10 FR5 14 16 3 20
40 FR7 61 80 15 FR5 21 23 3 30 32
50 FR7 72 100 20 FR5 27 31 3 35
60 FR7 87 100 25 FR6 34 38 3 50
75 FR8 105 1 25 30 FR6 40 46 3 60 33
100 FR8 140 150 40 FR6 52 61 3 80
125 FR8 170 200 50 FR7 65 72 3 100
150 FR9 205 250 60
75
FR7
FR7
77
96
87
105
3
3
110
125
34
200 FR9 261 300
250 FR10 300 400 100 FR8 124 140 3 175
300
350
FR10
FR10
385
460
500
600
125
150
FR8
FR8
156
180
170
205
3
3
200
250
35
400 FR11 520 700 200 FR9 240 261 3 350
250 FR9 302 300 3 400
500
550
FR11
FR11
590
650
800
900
36
300 FR10 361 385 3 450
600 FR12 750 1000 350 FR10 414 460 3 500
650 FR12 820 1000 400 FR10 477 520 3 600
700 FR12 920 1200 500 FR11 590 590 6 350
37
550 FR11 NS 650 6 400
Note: Based on a maximum of 104F (40C). A UL listed breaker must 600 FR11 NS 730 6 450
be used. 650 FR12 NS 820 6 500
38
700 FR12 NS 920 6 500
800 FR12 NS 1030 6 600
39
Note: UL recognized type JJS preferred but RK acceptable.
40
41
42
43

Sheet 31 064
Enclosed Drives
22 Product Selection 208V Drives

Table 31.4-10. 208 Vac Input Base Drive
When Ordering
Enclosure hp Current NEMA Type 1 NEMA Type 12 Drawing
Select a base catalog number
23 that meets the application require-
Size (A) Frame Size Frame Size Number
mentsnominal horsepower, 208V High Overload Drive and EnclosureIH = Constant Torque
voltage and enclosure rating (the 0 3/4 3.7 4 4 9
24 enclosed drives continuous output 0 1 4.8 4 FR4 4 9
amp rating should be equal to or 0 1-1/2 6.6 4 4 9
0 2 7.8 4 4 9
greater than the motors full load
25 amp rating). The base enclosed 0 3 11 4 4 9
0 5 17.5 5 5 9
package includes a standard drive, 0 7-1/2 25 5 5 9
door mounted Local/Remote
26 Keypad and enclosure
1 10 31 6 6 10
1 15 48 6 6 10
If dynamic brake chopper or 2 20 61 7 7 11
27 Control/Communication option is 2
2
25
30
75
88
7
7
7
7
11
11
desired, change the appropriate
code in the base catalog number 3 40 114 8 8 12
4 50 143 8 8 13
28 Select enclosed options. Add 5 60 170 8 8 14
the codes as suffixes to the base
5 75 211 9 9 14
catalog number in alphabetical 5 100 273 9 9 14
29 and numeric order
208V Low Overload Drive and EnclosureIL = Variable Torque
Read all footnotes
0 1 4.8 4 4 9
30 0
0
1-1/2
2
6.6
7.8
4
4
4
4
9
9
0 3 11 4 4 9
0 5 17.5 5 5 9
31 0 7-1/2 25 5 5 9
0 10 31 5 5 9
1 15 48 6 6 10
32 1 20 61 6 6 10
2 25 75 7 7 11
2 30 88 7 7 11
33 2 40 114 7 7 11
3 50 8 8 12
4 60 170 8 8 13
34 5 75 8 8 14
5 100 9 9 14
Enclosure dimensions listed on Pages 31.4-1131.4-19.
35 Includes drive, Local/Remote keypad and enclosure.
Note: Drive heat dissipation calculations listed on Page 31.4-10.

36
37
38
39
40
41
42
43

Sheet 31 065
Enclosed Drives
230V Drives
Table 31.4-11. 230 Vac Input Base Drive
22
Enclosure hp Current NEMA Type 1 NEMA Type 12 Drawing
Size (A) Frame Size Frame Size Number 23
230V High Overload Drive and EnclosureIH = Constant Torque
0 3/4 3.7 4 4 9
0 1 4.8 4 4 9 24
0 1-1/2 6.6 4 FR 4 FR 9
0 2 7.8 4 4 9
0 3 11 4 4 9 25
0 5 17.5 5 5 9
0 7-1/2 25 5 5 9
1 10 31 6 6 10 26
1 15 48 6 6 10
2 20 61 7 7 11
2
2
25
30
75
88
7
7
7
7
11
11
27
3 40 114 8 8 12
4 50 140 8 8 13
5 60 170 8 8 14 28
5 75 205 9 9 14
5 100 261 9 9 14
230V Low Overload Drive and EnclosureIL = Variable Torque
29
0 1 4.8 4 4 9
0
0
1-1/2
2
6.6
7.8
4
4
4
4
9
9
30
0 3 11 4 4 9
0 5 17.5 5 5 9
0 7-1/2 25 5 5 9 31
0 10 31 5 5 9
1 15 48 6 6 10
1 20 61 6 6 10 32
2 25 75 7 7 11
2 30 88 7 7 11
2 40 114 7 7 11 33
3 50 140 8 8 12
4 60 170 8 8 13
5 75 205 8 8 14
34
5 100 261 9 9 14
Includes drive, Local/Remote keypad and enclosure. 35
36
37
38
39
40
41
42
43

Sheet 31 066
Enclosed Drives
480V Drives Drive Heat Dissipation

22 Table 31.4-12. 480 Vac Input Base Drive Calculations
Enclosure hp Current NEMA Type 1 NEMA Type 12 Drawing The Eaton 9000X drive is a highly
23 Size (A) Frame Size Frame Size Number efficient electric power converter
High Overload Drive and EnclosureIH = Constant Torque releasing minimal amounts of waste
0 1 2.2 4 4 9
heat energy into the ambient air. The
24 0 1-1/2 3.3 4 4 9 amount of heat loss from the drive in
0 2 4.3 4 FR 4 FR 9 operation is directly proportional to
0 3 5.6 4 4 9 the load of the connected motor,
25 0 5 7.6 4 4 9 the drive switching frequency and
0 7-1/2 12 5 5 9 operating frequency. Based on
0 10 16 5 5 9 the drive operating load, the heat
26 0 15 23 5 5 9 dissipation can be calculated at a
1 20 31 6 6 10 given operating point. For most cases,
1 25 38 6 6 10
the following general formula can be
27 1
2
30
40
46
61
6
7
6
7
10
11 used to estimate the heat dissipation
of the power module:
2 50 72 7 7 11
2 60 87 7 7 11
28 3 75 105 8 8 12
Pmotor [kW] x 0.025 = Ploss [kW]
3 100 140 8 8 12 Where Pmotor is the operating power
4 125 170 8 8 13
of the motor and Ploss is the heat
29 5 150 205 9 9 14 dissipated from the 9000X drive.
5 200 245 9 9 14
6, 8 250 300 10 10 15 , 16 For example, a 20 hp [15 kW] motor
30 6, 8 300 385 10 10 15 , 16 is applied with a 9000X inverter on a
6, 8 350 460 10 10 15 , 16 pump application. The application
8, 9 400 520 11 11 16 , 17 has been designed so that maximum
31 8, 9 500 590 11 11 16 , 17 motor load will be 95% or 14.3 kW.
8, 9 550 650 11 11 16 , 17
600 730 12 12 Using the formula above, the
32

650
700
820
920
12
12
12
12

calculated heat dissipation of the
drive will be approximately 356 watts/
Low Overload Drive and EnclosureIL = Variable Torque hour or 1215 BTU/hour at the designed
33 0 1-1/2 3.3 4 4 9 maximum load.
0 2 4.3 4 4 9
0 3 5.6 4 4 9 15 kW x 0.95 = 14.3 kW
34 0 5 7.6 4 4 9
14.3 kW x 0.025 = 0.356 kW/hour or
0 7-1/2 12 4 4 9 356 watts/hour
0 10 16 5 5 9
0 15 23 5 5 9
35 0 20 31 5 5 9
356 watts/hour x 3.412 = 1215 BTU/hour
1 25 38 6 6 10 Note: This example assumes the default
1 30 46 6 6 10 switching frequency has been used.
36 1 40 61 6 6 10
2 50 72 7 7 11 Additional conversion formulas:
2 60 87 7 7 11
37 2 75 105 7 7 11 hp x 0.7457 = kW
3 100 140 8 8 12
4 125 170 8 8 13 hp x 745.7 = watts
38 4 150 205 8 8 13
kW x 1000 = watts
5 200 261 9 9 14
5 250 300 9 9 14 Watts/hour x 3.412 = BTU/hour
39 6, 8 300 385 10 10 15 , 16
6, 8 350 460 10 10 15 , 16
6, 8 400 520 10 10 15 , 16
8, 9 16 , 17
40 8, 9
500
550
590
650
11
11
11
11 16 , 17
8, 9 600 730 11 11 16 , 17
650 820 12 12
41 700 920 12 12
800 1030 12 12

42 Includes drive, Local/Remote keypad and enclosure.
Consult Eaton.
The smaller enclosure Size 6 accommodates only power options, input disconnect (P1) and
43 input line fuses (P3). Bypass and other options require Size 8. Adding any standard control
option will not require the larger enclosure.
The smaller enclosure Size 8 accommodates only power options, input disconnect (P1) and
input line fuses (P3). Bypass and other options require Size 9. Adding any standard control
option will not require the larger enclosure.
For other options, consult factory.

Sheet 31 067
Enclosed Drives
Dimensions 22
SVX Drawing 9Enclosure Size 0
Table 31.4-13. Approximate Dimensions and Shipping WeightEnclosed Products 23
Enclosure Dimensions in Inches (mm)
Size Wide High Deep Mounting H Minimum Air Space
A B C D D1 E E1 F G G1 J K
24
0 19.90 29.00 16.40 18.30 27.40 25.40 4.00 3.00
(504) (737) (416) (465) (695) (644) (102) (76) 25
Table 31.4-13. Approximate Dimensions and Shipping WeightEnclosed Products (Continued)
Enclosure Dimensions in Inches (mm) Maximum 26
Size Cable Entry Door Clearance T U V W Approximate
S Shipping
L M N P R Weight
Lbs (kg)
27
0 5.00 6.00 9.60 26.40 1.50 6.30 4.30 5.30 200 (91)
(127) (152) (245) (669) (38) (160) (108) (134) 28
29
1.50 (38.1) For Cable
Lifting Holes Entry
4 Places K K V
J 30
U
L 31
H S
B
F T 32
Top View
For Cable
R Entry
33
P
C D
A 34
0.44 (11.2) W
Mounting Holes
4 Places
V 35
For Reference Only, NEMA Type 1, NEMA Type 12 Bottom View
Dimensions Subject NEMA Type 12 Includes Cover Plates Over Louvers
to Change. 36
Figure 31.4-2. Approximate Dimensions
37
38
39
40
41
42
43

Sheet 31 068
Enclosed Drives

22 Table 31.4-14. Approximate Dimensions and Shipping WeightEnclosed Products
23 Size Wide High Deep Mounting H Minimum Air Space
24 1 26.40
(669)
36.00
(914)
16.30
(414)
24.80
(630)
34.00
(864)
32.40
(822)
4.00
(102)
3.00
(76)
25 Table 31.4-14. Approximate Dimensions and Shipping WeightEnclosed Products (Continued)

Size Cable Entry Door Clearance T U V W Floor Stand
26 L M N P R S X Y Z AA BB CC
1 11.00 6.00 9.00 10.00 6.50 26.40 1.50 4.30 56.00 4.30 11.10 1.80 0.80 55.20
27 (279) (152) (229) (254) (165) (669) (38) (108) (1422) (108) (281) (46) (19) (1402)

28 Enclosure Dimensions in Inches (mm) Max.
Size Floor Stand RR SS TT UU VV Approx.
Ship. Wt.
DD EE FF GG HH JJ KK LL MM NN PP Lbs (kg)
29
1 26.00 3.50 5.50 3.00 6.00 2.00 5.40 1.10 8.80 5.40 230 (104)
(660) (90) (141) (76) (152) (51) (136) (28) (224) (137)
30
31 2.50 (63.5)
Lifting Holes
2.50 (63.5)
Lifting Holes
D
4 Places K AA K
4 Places
J J
32
33
H H
B B
F
34
X CC
35
C D BB
A
36 0.44 (11.2)
Mounting Holes
4 Places
37 NEMA Type 1, NEMA Type 12

NEMA Type 12 Includes Cover Plates Over Louvers
DD
38 Y
C
Z
A
NEMA Type 1, NEMA Type 12
with Floor Stand
39
0.44 (11.2)
For Cable Mounting Holes
M N 6 Places
40 Entry For Cable
Entry
NN
For Cable
For Cable Entry
L Entry EE
41 For Cable
Entry
P
FF EE
MM
U KK
S
42 T R JJ U
GG LL
Top View Bottom View
HH
Bottom View
43 For Reference Only,
Dimensions Subject NEMA Type 1, NEMA Type 12
to Change. with Floor Stand

Sheet 31 069
Enclosed Drives

Table 31.4-15. Approximate Dimensions and Shipping WeightEnclosed Products
22
Size Wide High Deep Mounting H Minimum Air Space 23
2 26.40
(669)
59.00
(1499)
19.40
(492)
24.80
(630)
57.00
(1448)
55.40
(1406)
4.00
(102)
3.00
(76)
24
25
Size Cable Entry Door Clearance T U V W Floor Stand
L M N P R S X Y Z AA BB CC 26
2 5.90 12.40 9.50 26.40 1.50 4.80 5.90 69.00 4.80 13.60 1.80 0.80 68.20
(149) (315) (241) (669) (38) (121) (151) (1753) (121) (344) (46) (19) (1732)
27
Enclosure
Size
Dimensions in Inches (mm) Max.
Approx.
28
Floor Stand RR SS TT UU VV
Ship. Wt.
DD EE FF GG HH JJ KK LL MM NN PP Lbs (kg)
29
2 26.00 4.80 6.80 3.00 6.00 2.00 5.00 1.10 11.30 79.00 78.20 380 (173)
(660) (121) (172) (76) (152) (51) (127) (28) (288) (2007) (1986)
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Sheet 31 070
Enclosed Drives

24 3 26.40
(671)
77.00
(1956)
19.40
(493)
19.50
(495)
3.30
(83)
23.00
(584)
1.50
(38)
11.70
(298)
5.50
(140.)
0.90
(24)
76.40
(1939)
4.00
(102)
3.00
(76)

Enclosure Dimensions in Inches (mm) Max.
Size Cable Entry Door Clearance T U V W RR SS TT UU VV Approx.
26 L M N P R S Ship. Wt.
Lbs (kg)
3 5.30 23.40 10.00 1.30 12.90 26.40 1.50 8.00 4.80 6.80 79.50 13.40 0.80 1.30 26.00 690 (313)
27 (133) (594) (254) (32) (328) (669) (38) (203) (121) (173) (2018) (340) (19) (32) (660)
28 0.50 (12.7)
Lifting Eyes
2 Places K
29 J
M P
V
30 For Cable
Entry U
31 L
S
T
32 Top View
H
B RR
0.44 (11.2)
33 Mounting Holes
6 Places For Cable
R Entry
34
F N
35 G
TT W
G1 D1 D
36 C
SS UU
A E1 E
VV
NEMA Type 1, NEMA Type 12 Bottom View
37 NEMA Type 12 Includes Cover Plates Over Louvers
38 For Reference Only,

Dimensions Subject
to Change.
39 Figure 31.4-5. Approximate Dimensions
40
41
42
43

Sheet 31 071
Enclosed Drives

22
4 26.40
(671)
90.00
(2286)
19.40
(493)
19.50
(495)
3.30
(83)
23.00
(584)
1.50
(38)
11.70
(298)
5.50
(140)
0.90
(24)
89.40
(2270)
4.00
(102)
3.00
(76)
24
Table 31.4-17. Approximate Dimensions and Shipping WeightEnclosed Products (Continued) 25
L M N P R S Ship. Wt.
Lbs (kg)
26
4 5.30 23.40 13.80 1.00 11.20 26.40 1.50 8.00 4.80 92.50 0.80 1.30 825 (375)
(133) (594) (351) (25) (286) (669) (38) (204) (121) (2349) (19) (32) 27
28
0.50 (12.7)
Lifting Eyes
2 Places K
J 29
M P
V 30
For Cable
Entry U
L
31
S
T 32
H Top View
B RR
0.44 (11.2)
Mounting Holes
33
6 Places For Cable
Entry
R
34
F N
35
G
SS
C
TT
A
G1 D1 D 36
E1 E
NEMA Type 1, NEMA Type 12 Bottom View
NEMA Type 12 Includes Cover Plates Over Louvers 37
For Reference Only,
Dimensions Subject 38
to Change.

39
40
41
42
43

Sheet 31 072
Enclosed Drives

24 5 40.00
(1016)
90.00
(2286)
21.30
(541)
36.00
(914)
2.00
(51)
8.00
(203)
10.80
(273)
84.40
(2143)
4.00
(102)


26 L M N P R S Ship. Wt.
Lbs (kg)
5 15.00 10.00 4.80 2.00 36.30 20.00 94.00 15.50 1275 (579)
27 (381) (254) (122) (51) (921) (508) (2387) (394)
28
J
29
30
Lifting Eyes For Reference Only,
31 (2 Places) Dimensions Subject to Change.
32 RR
33
N
For Cable
34 T
Entry L
H
S
35 B
M P
A Top View
Front View
36 NEMA Type 1
37 0.56 (14.2) Dia.

Mounting
Holes
(4 Places) F
38 SS
G
C
39 Side View D1 D
Bottom View
40
IH hp IL hp
41 208/230V 60
75
75
100
100
42 480V 150
200
200
250
43 Note: No bottom entry/exit.

S7 option required.
Front View
NEMA Type 12

Sheet 31 073
Enclosed Drives

22
A B C D D1 D2 E F G G1 J K
6 30.00
(762)
90.00
(2286)
26.00
(660)
26.50
(673)
1.80
(46)
17.30
(438)
5.50
(140)
84.40
(2143)
4.00
(102)
24
L M N P R S Ship. Wt.
Lbs.(kg)
26
6 23.5 03.30 4.50 19.30 26.20 24.80 93.90 1500 (681)
(597) (84) (114) (490) (667) (629) (2386) 27
28
T 29
30
S
Door Clearance
Top View
31
J
32
Keypad
33

34
35
RR Key-Locking Handle
B H
36
37
Ventilating Slots
38
Quarter Turn Latch
(2 Places)
39
C A
Side View
Front View 40
M L For Cable Entry
41
IH hp IL hp N
480V 250 300
300
350
350
400
F
0.56 (14.2) Dia. 42
P Mounting Hole
(4 Places)
G
Note: See Page 31.4-10 notes 4 43
and 5 for enclosure and option D1 D
selection. Bottom View

Sheet 31 074
Enclosed Drives

24 8 48.00
(1219)
90.00
(2286)
24.00
(610)
42.20
(1072)
3.00
(77)
5.50
(139)
84.40
(2143)
4.00
(102)


Size Cable Entry U V W RR SS TT UU VV Approx.
26 L M N P R S T
Ship. Wt.
Lbs (kg)
8 9.50 37.50 12.50 7.70 8.30 1.30 31.00 21.50 21.30 93.50 2000 (908)
27 (241) (952) (318) (196) (210) (32) (787) (545) (541) (2375)
28 T For Top Cable Entry

S (2 Places)
29
R
30
Top View
31
J
32
33
34
35
RR
B H
36
37
38
39
C U V
A
40 Side View Front View
0.56 (14.2) Dia.
Mounting Hole M L For Bottom
Cable Entry
41 (4 Places)
IH hp IL hp
F N
42 480V 250 300
300 350
350 400 P
400 500 G
Note: See Page 31.4-10
43 notes 4 and 5 for enclosure
500
550
550
600 D1 D
and option selection. Bottom View

Sheet 31 075
Enclosed Drives

22
9 60.00
(1524)
90.00
(2286)
26.10
(664)
22.90
(582)
2.00
(51)
30.00
(762)
44.30
(1125)
10.60
(270)
10.60
(270)
8.20
(208)
4.00
(102)
24
Size Cable Entry W RR SS TT UU VV Approx.
L M N P R S T U V
Ship. Wt.
Lbs (kg)
26
9 8.50 32.70 12.00 11.90 9.80 1.50 43.50 15.00 7.50 25.00 93.50 27.40 29.10 27.10 2500 (1135)
(216) (831) (305) (303) (249) (38) (1105) (381) (191) (635) (2375) (696) (738) (687) 27
T U 28
S
Access in Top
R
29
(2 Places) W
V
30
90 Max. 90 Max.
Door
Opening
Door
Opening
31
SS UU
TT
32
Top View
J
33
34
Drive Circuit Breaker
35
Key-Locking Handle
36
RR
B
37
38
Access
Plate
4 Places
39
C A
40
Side View Front View
M L Bottom Access
0.56 (14.2) Dia. 41
Mounting Hole
(5 Places)
N
IH hp IL hp
G 42
P
480V 400 500 G1
Note: See Page 31.4-10 500
550
550
600 D1 D D2 43
notes 4 and 5 for enclosure
E
and option selection. Bottom View

Sheet 31 076
Enclosed Drives
22 Control Input/Output
23 Reference Potentiometer Terminal Signal Description

110 kW
NXOPTA9
24 1 +10 Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
010 Vdc
25 3 AI1- I/O ground Ground for reference and controls
Remote Reference
0(4)20 mA 4 AI2+ Analog input, current range Current input frequency reference
5 AI2- 020 mA
26 6 +24V Control voltage output Voltage for switches, etc. maximum 0.1A
27 8 DIN1 Start forward Contact closed = start forward
9 DIN2 Start reverse Contact closed = start reverse
10 DIN3 External fault input (programmable) Contact open = no fault
28 Contact closed = fault
11 CMA Common for DIN1DIN3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
29 13 GND I/O ground Ground for reference and controls
14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency ref.
30 15 DIN5 Multi-step speed select 2 Open Open Ref.Vin
Closed Open Multi-step Ref.1
Open Closed Multi-step Ref.2
Closed Closed RefMax
31
16 DIN6 Fault reset Contact open = no action
Contact closed = fault reset
32 17 CMB Common for DIN4DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 020 mA, RL maximum 500
READY 19 AO1-
33 20 DO1 Digital output Programmable
READY Open collector, I 50 mA, V 48 Vdc
NXOPTA2
34 21 RO1 Relay Output 1
22 RO1 RUN
RUN
35 23 RO1
24 RO2 Relay Output 2

36 25 RO2 FAULT
26 RO2
37
Note: For more information on jumper selections, see the SVX9000 user manual, chapter 4.
38 Figure 31.4-11. Basic Application Default I/O Configuration
39
40
41
42
43

September 2011 H-Max Series Drives
Sheet 31 077
Enclosed Drives
H-Max Series Drives Features IntelliPass/IntelliDisconnect

22
Circuit breaker provides flexible
Drives drive isolation configurations to
Integrated DC link choke standard meet customers needs
on drives from FS4FS9
23
Robust steel enclosure for simple
DC bus regulation anti-trip installation
Input surge protection against 24
voltage spikes varistor input IntelliPass
HAND/OFF/AUTO and DRIVE/ Mechanical, electronic and
BYPASS selector on keypad damper interlocks 25
simplifies control Fire mode
Additional I/O and communication
cards provide plug-and-play
Monitored and controlled by 26
onboard communication
functionality
Two contactor, mechanically
Keypadcopy/paste function allows interlocked and fully rated bypass 27
transfer of parameter settings from
one drive to the next. Also allows Single keypad with HAND/OFF/
for redundant storage of drive AUTO and DRIVE/BYPASS
settings in keypad as well as drive simplifies startups and control 28
for backup Two power sources for control
ensure redundancy and provide
Battery backupreal-time clock
additional ride-through capability
29
H-Max Series Drives with PLC functionality
Two independent PID functions NEMA Type 1
General Description Multimonitor up to nine values Programmable auto restart and 30
auto bypass while allowing critical
110% overload for 1 minute once damper interlock functionality
Drives every 10 minutes
31
Eatons H-Max Series VFD is the EMC Category 2
next generation of drives specifically Standard EMI/RFI filter
engineered for HVAC, pump and Conformal coated boards 32
fluid control applications. Installation, Troubleshooting diagnostics
startup and maintenance are world-
Onboard RS-485 (Modbus, N2, 33
class with a combination of an
FLN, BACnet)
ultra-efficient power section and
a programmable main control board. Onboard Ethernet-based communi-
cations (BACnet/IP, Modbus/TCP 34
H-Max Series has an expanded Separate conduit plate allows
startup wizard for HVAC system access to control and power
configuration, which provides the connections 35
flexibility to meet consultants, OEM
DB chopper standard frames
and end-user requirements.
FS4FS6 for
1.540 hp, 1.130 kW, 3.461A,
36
IntelliPass and
480 Vac
IntelliDisconnect Drives
0.7520 hp, 0.5515 kW, 3.762A, 37
Eatons ultra-reliable IntelliPass/ 200240 Vac
IntelliDisconnect drives are designed
UL 508C
with the latest HVAC software and 38
hardware features. The IntelliPass
integrates electronic (XT) bypass
with optional manual override switch, 39
which allows the unit to run in bypass
without the H-Max Series drive.
The IntelliDisconnect uses Eatons 40
world-class (XT) MMP (manual
motor protector) with optional
output contactor. 41
42
43

H-Max Series Drives September 2011
Sheet 31 078
Enclosed Drives
22 H-Max Drives Features and Benefits Standards and Certifications

Integrated DC link choke standard Product
on drives from FS4 through FS9
23 DC bus regulation anti-trip IEC 61800-5-1
Input surge protection against CE
voltage spikes varistor input cUL
24
EMI/RFI filters standard on all drives
from FS4 through FS9 to meet EMC Safety
25 Category 2 UL 508C
HAND/OFF/AUTO and DRIVE/ EN 61800-5-1
BYPASS selector on keypad CE
26 simplifies control cUL
cards provide plug-and-play
27 functionality Seismic Qualification
H-Max Drives Copy/paste function allows transfer
28 of parameter settings from one
General Description drive to the next
Eatons H-Max Series VFD has Keypad can display up to nine moni-
software and hardware designed
29 specifically for the HVAC, pump
tored parameters simultaneously
Remote mount keypad kit available
industry. The ultra-efficient DC Refer to Tab 1 for information on
capacitor and power structure allows NEMA Type 1 and NEMA Type 12
30 the drive to consume less energy, available
seismic qualification for this and
other Eaton products.
lowering greenhouse gases. Real-time clock with PLC functionality
31 The I/O configuration is designed with
Two independent PID functions
wiring ergonomics in mind by includ- On-screen troubleshooting
ing removable terminal blocks. The diagnostics with embedded
32 main, easily removable, control board manual assistance
used for all drive frames with six Onboard RS-485 (Modbus, N2,
digital IN, two analog IN, one analog FLN, BACnet)
33 OUT, three relay OUT accepts two Onboard Ethernet-based communi-
additional I/O or communication cations (BACnet/IP, Modbus/TCP
board. In addition, the control board Standard NEMA Type 12 keypad
34 has built-in RS-485 and Ethernet

on all drives
communication.
Quickstart wizard built into
35 These drives continue the tradition of programming of drive ensures
robust performance, and raise the bar a smooth startup
on features and functionality, ensuring I/O connections with simple
36 the best solution at the right price. quick connection terminals
Control logic can be powered from
an external 24V power supply to
37 simulate internal drive functions
and fieldbus, if necessary, used for
testing and software downloads
38 Standard I/O,6DI, 2AI, 1AO 2 Form C
RO (NO/NC), 1 Form A RO (NO)
39 Hard wired external/damper interlock
40
41
42
43

Sheet 31 079
Enclosed Drives
Catalog Number Selection 22

Table 31.5-1. H-Max Series Drives Catalog Numbering System
Build options alphabetically and numerically. 23

HMX 3 4 A G 3D4 2 1 - B
24
Extended I/O Options in Slot D and E
Product Braking/Application
HMX = HVAC drive

N = No brake chopper
B1 = 6 x DI /DO, Each digital input can be
individually programmed as digital output
25
(low overload) B2 = 1RO (NC/NO), 1RO (NO), 1 Thermistor
B = Internal brake B4 = 1 x AI, 2 x AO (isolated)
Phase chopper
(low overload
B5 = 3 x RO 26
3 =Three-phase B8 = 1 ext +24 Vdc/ext +24 Vdc, 3 Pt100
FS4FS6 included) B9 = 1RO (NO), 5 DI 42240 Vac input
Voltage
Enclosure
27
2 = 200240V Optional Communications in Slot D and E
4 = 380480V 1 = Open NEMA
Type 1 IP21 C4 = LonWorks
Software Series
2 = Open NEMA 28
Type 12 IP54 Standard Onboard Communications
AZ
RS-485 Communications
Input Options Frame
BACnet MS/TP = Master slave/token protocol
29
Keypad and Voltage Specific
(Universal BACnet) RS-485
G = Graphical panel 2 = EMC C2 Modbus RTU RS-485, ASCII or RTU, remote
terminal unit 32 nodes 30
FLN Siemens APOGEE FLN (P1) ASCII or RTU,
Amperes remote terminal unit 32 nodes
200240V 380480V
N2 = Johnson Controls Metasys N2 network
Onboard Ethernet-Based Communications
31
3D7 = 3.7A0.75 hp, 0.55 kW 3D4 = 3.4A1.5 hp, 1.1 kW (port left side of keypad)
4D8 = 4.8A1 hp, 0.75 kW 4D8 = 4.82 hp, 1.5 kW
6D6 = 6.6A1.5 hp, 1.1 kW 5D6 = 5.6A3 hp, 2.2 kW
BACnet/IP Ethernet industrial protocol
Modbus/TCP Transmission control protocol
32
8D0 = 8A2 hp, 1.5 kW 8D0 = 8A4 hp, 3 kW (Ethernet-based)
011 = 11A3 hp, 2.2 kW 9D6 = 9.6A5 hp, 4 kW
012 = 12A4 hp, 3 kW 012 = 12A7.5 hp, 5.5 kW 33
018 = 18A5 hp, 4 kW 016 = 16A10 hp, 7.5 kW
024 = 24A7.5 hp, 5.5 kW 023 = 23A15 hp, 11 kW
031 = 31A10 hp, 7.5 kW = 31A20 hp, 15 kW
048 = 48A15 hp, 11 kW
031
038 = 38A25 hp, 18.5 kW
34
062 = 62A20 hp, 15 kW 046 = 46A30 hp, 22 kW
075 = 75A25 hp, 18.5 kW 061 = 61A40 hp, 30 kW
088 = 88A30 hp, 22 kW 072 = 72A50 hp, 37 kW 35
105 = 105A40 hp, 30 kW 087 = 87A60 hp, 45 kW
140 = 140A50 hp, 37 kW 105 = 105A75 hp, 55 kW
170 = 170A60 hp, 45 kW
205 = 205A75 hp, 55 kW
140
170
= 140A100 hp, 75 kW
= 170A125 hp, 90 kW
36
261 = 261A100 hp, 75 kW 205 = 205A150 hp, 110 kW
310 = 310A125 hp, 90 kW 261 = 261A200 hp, 132 kW
310 = 310A250 hp, 160 kW 37
DB chopper standard frames FS4FS6. 1.540 hp, 3.461A, 480 Vac; 0.7520 hp, 3.762A, 200240 Vac.
Notes:
38
All boards are varnished (conformed coated). Corrosion resistant.
Battery included in all drives for real-time clock. 39
Keypad kit includes HOA bypass.
Keypad kit includes HOA, back reset for Europe application.
EMI/RFI filters included.
40
DC link choke included.
41
42
43

Sheet 31 080
Enclosed Drives
22 Product Selection
Table 31.5-2. H-Max Series Drives230 Vac
FS Drive Output Current Assigned Motor Ratings 230 Vac Low Overload
23 Frame Low Overload Full Horsepower Drive kW NEC Amperes Full Load Amperes
Size Load Amperes at 40C 230 Vac/50 Hz at 50C
24 NEMA Type 1/IP21

4 3.7 0.75 0.55 3.2 2.6
4.8 1.0 0.75 4.2 3.7
25 6.6 1.5 1.1 6.6 4.8
8.0 2.0 1.5 6.8 6.6
11.0 3.0 2.2 9.6 8.0
12.5 4.0 3.0 N/A 11.0
26 5 18.0 5.0 4.0 15.2 12.5
24.0 7.5 5.5 22.0 18.0
31.0 10.0 7.5 28.0 24.0
27 6 48.0 15.0 11.0 42.0 31.0
62.0 20.0 15.0 54.0 48.0
7 75.0 25.0 18.5 68.0 62.0
28 88.0 30.0 22.0 80.0 75.0
105.0 40.0 30.0 104.0 88.0
8 140.0 50.0 37.0 130.0 105.0
29 170.0 60.0 45.0 154.0 140.0
205.0 75.0 55.0 192.0 170.0
9 261.0 100.0 75.0 248.0 205.0
30 310.0 125.0 90.0 N/A 261.0
NEMA Type 12/IP54
4 3.7 0.75 0.55 3.2 2.6
31 4.8 1.0 0.75 4.2 3.7
6.6 1.5 1.1 6.6 4.8
8.0 2.0 1.5 6.8 6.6
32 11.0 3.0 2.2 9.6 8.0
12.5 4.0 3.0 N/A 11.0
5 18.0 5.0 4.0 15.2 12.0
33 24.0 7.5 5.5 22.0 18.0
31.0 10.0 7.5 28.0 24.0
6 48.0 15.0 11.0 42.0 31.0
34 62.0 20.0 15.0 54.0 48.0
7 75.0 25.0 18.5 68.0 62.0
88.0 30.0 22.0 80.0 75.0
35 105.0 40.0 30.0 104.0 88.0
8 140.0 50.0 37.0 130.0 105.0
170.0 60.0 45.0 154.0 140.0
36 205.0 75.0 55.0 192.0 170.0
9 261.0 100.0 75.0 248.0 205.0
310.0 125.0 90.0 N/A 261.0
37 For sizing reference.
38
39
40
41
42
43

Sheet 31 081
Enclosed Drives
Table 31.5-3. H-Max Series Drives480 Vac

FS Drive Output Current Assigned Motor Ratings 480 Vac Low Overload 22
Frame Low Overload Full Horsepower Drive kW NEC Amperes Full Load Amperes
Size Load Amperes at 40C 400 Vac/50 Hz at 50C
NEMA Type 1/IP21

23
4 3.4 1.5 1.1 2.1 2.6
4.8
5.6
2.0
3.0
1.5
2.2
3.4
5.6
3.4
4.8
24
8.0 4.0 3.0 N/A 5.6
9.6 5.0 4.0 7.6 8.0
12.0 7.5 5.5 11.0 9.6 25
5 16.0 10.0 7.5 14.0 12.0
23.0 15.0 11.0 21.0 16.0
31.0 20.0 15.0 27.0 23.0 26
6 38.0 25.0 18.5 34.0 31.0
46.0 30.0 22.0 40.0 38.0
61.0 40.0 30.0 52.0 46.0 27
7 72.0 50.0 37.0 65.0 61.0
87.0 60.0 45.0 77.0 72.0
105.0 75.0 55.0 96.0 87.0 28
8 140.0 100.0 75.0 124.0 105.0
170.0 125.0 90.0 156.0 140.0
205.0 150.0 110.0 180.0 170.0 29
9 261.0 200.0 132.0 240.0 205.0
310.0 250.0 160.0 302.0 261.0
NEMA Type 12/IP54 30
4 3.4 1.5 1.1 2.1 2.6
4.8 2.0 1.5 3.4 3.4
5.6 3.0 2.2 5.6 4.8 31
8.0 4.0 3.0 N/A 5.6
9.6 5.0 4.0 7.6 8.0
12.0 7.5 5.5 11.0 9.6 32
5 16.0 10.0 7.5 14.0 12.0
23.0 15.0 11.0 21.0 16.0
31.0 20.0 15.0 27.0 23.0
33
6 38.0 25.0 18.5 34.0 31.0
46.0 30.0 22.0 40.0 38.0
61.0 40.0 30.0 52.0 46.0
7 72.0 50.0 37.0 65.0 61.0
34
87.0 60.0 45.0 77.0 72.0
105.0 75.0 55.0 96.0 87.0
8 140.0 100.0 75.0 124.0 105.0
35
170.0 125.0 90.0 156.0 140.0
205.0 150.0 110.0 180.0 170.0
9 261.0 200.0 132.0 240.0 205.0
36
310.0 250.0 160.0 302.0 261.0
For sizing reference.
37
38
39
40
41
42
43

Sheet 31 082
Enclosed Drives
Onboard Network Communications H-Max Series Option Board Kits NEMA Type 1 to NEMA Type 12/
22 Available for Slots D and E IP54 Conversion Kit
Johnson Controls Metasys N2
H-Max Series provides communication The H-Max Series drives can The NEMA Type 12/IP54 option kit is
23 between the drive and a Johnson accommodate a wide selection of used to convert a NEMA Type 1 to a
Controls Metasys N2 network. expander and adapter option boards NEMA Type 12 drive.
With this connection, the drive to customize the drive for your
24 can be controlled, monitored and application needs. The drives control Kit consists of a drive cover, a fan kit
unit is designed to accept a total of and plugs.
programmed from the Metasys
system. N2 can be selected and two option boards. Table 31.5-5. NEMA Type 12/IP54 Cover
25 programmed by the drive keypad. The H-Max Series factory-installed Option Kit Option Kit
standard board configuration includes Description Catalog
BACnet Number
26 H-Max Series provides communication
an I/O board and a relay output board.
FS4-branded N12/IP54 cover FS4-N12KIT
to BACnet networks. Data transfer Table 31.5-4. Option Boards with gasket, plastic plug, fans,
is master-slave/token passing Mounted in Slots D and E
27 (MS/TP) RS-485. Option Kit Option Kit
Eaton logos
FS5-branded N12/IP54 cover FS5-N12KIT
Description Catalog with gasket, plastic plug, fans,
BACnet IP Number Eaton logos
28 100Base-T interface. FS6-branded N12/IP54 cover FS6-N12KIT
6 x DI /DO, each digital XMX-IO-B1-A
input can be individually with gasket, plastic plug, fans,
Modbus TCP Eaton logos
29 Ethernet based protocol.
programmed as digital
output
Modbus RTU 1RO Form C (NO/NC), 1RO XMX-IO-B2-A Flange Kits
Form A (NO), 1 thermistor
1 x AI, 2 x AO (isolated) XMX-IO-B4-A
The flange kit is used when the power
to Modbus RTU RS-485 as a slave on a section heat sink is mounted through
Modbus network. Other communica- 3 x RO Form A (NO) XMX-IO-B5-A the back panel of an enclosure.
31 tion parameters include an address 1 ext +24 Vdc/ext +24 Vdc, XMX-IO-B8-A
range from 1 to 247; a parity of None, 3 Pt100
Odd or Even; and the stop bit is 1. 1RO Form A (NO), XMX-IO-B9-A
32 5DI 42240 Vac input
FLN LonWorks XMX-COM-C4-A
H-Max Series provides communication
33 to Siemens APOGEE FLN (P1) RTU
RS-485 as a slave on an FLN network.
Other communication parameters
34 include an address range from 1 to
247, a parity of None, Odd or Even
and option boards.
35
36
37
38
39
40
41
42
43

Sheet 31 083
Enclosed Drives
Technical Data and Specifications 22

Table 31.5-6. H-Max Series Drives
Input Ratings
23
Input voltage (Vin) 200240 Vac, 380480 Vac, 10%/+10%
Input frequency (fin) 50/60 Hz (variation up to 4766 Hz) 24
Connection to power Once per minute or less (typical operation)
Short-circuit withstand rating 100 kAIC
Output Ratings
25
Output voltage 0 to Vin/Uin line voltage in
Continuous output current Ambient temperature max. 104F (40C) 26
IL overload 1.1 x IL (1 min./10 min.)
Overload current 110% (1 min./10 min.)
Initial output current 150% for 2 seconds
27
Output frequency 0 to 320 Hz
Frequency resolution 0.01 Hz 28
Control Characteristics
Control method Frequency control (V/f) open loop sensorless vector control
Switching frequency 1310A FS49: default 6 kHz 29
Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy 1%
Panel reference: Resolution 0.01 Hz
Field weakening point 8 to 320 Hz
30
Acceleration time 0.1 to 3000 seconds
Deceleration time 0.1 to 3000 seconds 31
Braking torque DC brake: 30% x Tn (without brake option)
Ambient Conditions
Ambient operating temperature FS4FS9: 14F (10C), no frost to 104F (40C) 32
(Drive can operate at 122F (50C), see Pages 31.5-4 and 31.5-5)
Storage temperature 40 to 158F (40 to 70C)
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
33
Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2; Mechanical particles: IEC 60721-3-3,
unit in operation, Class 3S2
34
Altitude 100% load capacity (no derating) up to 3280 ft (1000m);
1% derating for each 328 ft (100m) above 3280 ft (1000m);
max. 9842 ft (3000m); 380480V
Vibration FS4FS9: EN 61800-5-1, EN 60068-2-6; 5 to 150 Hz, displacement amplitude 1 mm (peak) at 5 to 15.8 Hz,
35
max. acceleration amplitude 1G at 15.8 to 150 Hz
Shock EN 61800-5-1, EN 60068-2-27 UPS Drop test (for applicable UPS weights)
Storage and shipping: max. 15G, 11 ms (in package)
36
Enclosure class NEMA Type 1/IP21 or NEMA Type 12/IP54 (keypad required for IP54/Type 12)
Standards 37
EMC Immunity: Fulfills all EMC immunity requirements;
Emissions: EN 61800-3, LEVEL H (EMC C2)
Emissions EMC level dependent+EMC 2: EN61800-3 (2004) Category C2 38
Delivered with Class C2 EMC filtering as default.
39
40
41
42
43

Max Series Drives September 2011
Sheet 31 084
Enclosed Drives
Table 31.5-6. H-Max Series Drives (Continued)

22 Description Specification
Control Connections
23 Analog input voltage 0 to 10V, R = 200 kohms differential
Resolution 0.1%; Accuracy 1%
DIP switch selection (voltage/current)
24 Analog input current 0(4) to 20 mA; Ri 250 ohms differential

Digital inputs (6) Positive or negative logic; 18 to 30 Vdc
Auxiliary voltage +24V 10%, max. 250 mA
25 Output reference voltage +10V +3%, max. load 10 mA
Analog output 010V, 0(4) to 20 mA; RL max. 500 ohms;
Resolution 10 bit; Accuracy 2%
26 DIP switch selection (voltage/current)
Relay outputs 3 programmable, 2 Form C, 1 Form A relay outputs
Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A
27 Hard wire jumper Between terminal 6 and 10 factory default
DIP switch setting default RS-485 = off
A01 = current
28 A12 = current
A11 = voltage
Protections
29 Overcurrent protection Yes
Overvoltage protection Yes
30 DC bus regulation anti-trip Yes (accelerates or decelerates the load)

Undervoltage protection Yes
Earth fault protection Yes (in case of earth fault in motor or motor cable, only the frequency converter is protected)
31 Input phase supervision Yes (trips if any of the input phases are missing)
Motor phase supervision Yes (trips if any of the output phases are missing)
Overtemperature protection Yes
32 Motor overload protection Yes
Motor stall protection Yes
33 Motor underload protection Yes
Short-circuit protection Yes
Surge protection Yes (varistor input)
34 Conformed coated (varnished) boards Yes (prevents corrosion)
Seismic
35 OHSPD Special Seismic Certification Pre-Approved
36
37
38
39
40
41
42
43

Sheet 31 085
Enclosed Drives
Wiring Diagram 22
RJ-45 BACnet/IP Ethernet Industrial Protocol

23
Modbus/TCP Transmission Control Protocol (Ethernet Based) DB R+ Optional
Chopper R- Resistor
Optional
Circuit
L1 Three-Phase Input Reactor
5% DC Link
Three-Phase
U (T1) 24
Breaker L2 Input V (T2) Motor
Output
(Single-Phase not available)
L3 W (T3)
25
Slot A
Terminal Factory Default Signal
Resistor 1 +10V Reference Output 26
Analog Input Voltage (Range 010 Vdc)
2 AI1+ (can be programmed to current 420 mA)
3 Vin Analog Output Common (Ground)
Analog Input Current (Range 420 mA)
27
4 AI2+ (can be programmed to voltage 010 Vdc)
PI Setpoint or Feedback
ON RS-485 OFF
Factory 5 AI2 Analog Input Common
PI Setpoint or Feedback Current AO1 Voltage
28
Jumper
6 24Vout Control Voltage Output (0.1A max.)
Current AI2 Voltage
7 GND I/O Ground
Current AI1 Voltage 29
8 DIN1 START/STOP (Contact closed = start)
9 DIN2 External Fault (Closed = fault)
Run Interlock Permissive IP Interlock
30
10 DIN3
(Closed = OK)
11 COM DIN1DIN6 Common
12 24Vout
31
Control Voltage Output (0.1A max.)
13 GND I/O Ground
14 DIN4 Speed Select 0100% (Preset speed)
32
15 DIN5 Fire Mode (Contact closed = fire mode)
16 DIN6 Force Bypass (Contact closed = bypass) 33
17 CMB DIN1DIN6 Common
Terminal Block Layout
18 AO1+ Output Frequency (020 mA) 34

19 AO1 Analog Output Common (Ground)
30 24 Vdcin Auxiliary Input Voltage 21 22 23 24 25 26 32 33
Slot E __________________
Analog
DATA- RS-485 DATA- Programmable BACnet,
RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3 35
A
Slot D __________________
Modbus, FLN, N2 NC COM NO NC COM NO COM NO

B DATA+ RS-485 DATA+
21 Relay Board 1 Slot B 12 13 14 15 16 17 18 19 30 A B
36
Default Signal
22 RO1 Bypass Run 24 Vdc GND DI4 DI5 DI6 COM AO1+ AO1 24 Vdc RS-485 RS-485
out DI16 in Data Data+
23 37
24 Vdc/8A 1 2 3 4 5 6 7 8 9 10 11
24 250 Vac/8A
+10 AI1+ AI1 AI2+ AI2 24 Vdc GND DI1 DI2 DI3 COM
125 Vdc/0.4A
25 RO2 Drive Run Vdc out DI16 38
26
32
RO3 Fault Factory Jumper
39
33
External Interlock
Figure 31.5-1. Control Input/Output, PID Application

40
Standards Includes Reliability 41
Digital inputs D1D6, relay out, Six digital input Pretested components
analog in/out are freely programmed Two analog input Conformal coated (varnished) boards
The user can assign a single input to One analog output 40C rated
42
multiple functions Three relay output 110% overload for one minute
RS-485 Eatons Electrical Services & 43
Ethernet (BACnet and Modbus) Systems national network of
AF drive specialists

Sheet 31 086
Enclosed Drives
22 DimensionsApproximate Dimensions in Inches (mm)
23 W2
24
25 H3
H1
W1 H2
26
27 D W3
28 Figure 31.5-2. H-Max Series Frames FS4FS7

Table 31.5-7. FS4FS7 Dimensions and Weights
29 Voltage hp kW Amperes D H1 Hole
Center-to-Center
H3 W1 W2 W3 Weight in
Lbs (kg)
H2
30 FS4
230 Vac 0.754 0.553.0 3.712.5 7.77 (197.3) 12.89 (327.5) 12.32 (313.0) 11.22 (285.0) 5.04 (128.0) 3.94 (100.0) 3.94 (100.0) 13.2 (6)
480 Vac 1.57.5 1.15.5 3.412 7.77 (197.3) 12.89 (327.5) 12.32 (313.0) 11.22 (285.0) 5.04 (128.0) 3.94 (100.0) 3.94 (100.0) 13.2 (6)
31 FS5
230 Vac 510 47.5 1831 8.73 (221.6) 16.50 (419.0) 15.98 (406.0) 15.04 (382.0) 5.67 (144.0) 4.53 (115.0) 3.94 (100.0) 22.0 (10)
480 Vac 1020 7.515 1631 8.73 (221.6) 16.50 (419.0) 15.98 (406.0) 15.04 (382.0) 5.67 (144.0) 4.53 (115.0) 3.94 (100.0) 22.0 (10)
32 FS6
230 Vac 1520 1115 4862 9.29 (236.0) 21.93 (557.0) 21.28 (540.5) 20.24 (514.0) 7.68 (195.0) 5.83 (148.0) 5.83 (148.0) 44.1 (20)
480 Vac 2540 18.530 3861 9.29 (236.0) 21.93 (557.0) 21.28 (540.5) 20.24 (514.0) 7.68 (195.0) 5.83 (148.0) 5.83 (148.0) 44.1 (20)
33 FS7
230 Vac 2530 18.530 75105 10.49 (266.5) 25.98 (660.0) 25.39 (645.0) 24.29 (617.0) 9.06 (230.0) 7.48 (190.0) 7.48 (190.0) 82.6 (37.5)
480 Vac 5075 3755 72105 10.49 (266.5) 25.98 (660.0) 25.39 (645.0) 24.29 (617.0) 9.06 (230.0) 7.48 (190.0) 7.48 (190.0) 82.6 (37.5)
34
35 W1 W2
36 W3
37 H3 H1 H2
38
39
D
40 Figure 31.5-3. H-Max Series Frames FS8 and FS9

Table 31.5-8. FS8 and FS9 Dimensions and Weights
41 Voltage hp kW Amperes D H1 Hole H3 W1 W2 W3 Weight in
Center-to-Center Lbs (kg)
H2
42 FS8
230 Vac 5075 3755 140205 13.76 (349.6) 38.02 (965.7) 37.26 (946.4) 37.26 (946.4) 11.42 (290.1) 9.29 (236.0) 1.42 (36.0) 154.3 (70)
480 Vac 100150 75110 140205 13.76 (349.6) 38.02 (965.7) 37.26 (946.4) 37.26 (946.4) 11.42 (290.1) 9.29 (236.0) 1.42 (36.0) 154.3 (70)
43 FS9
230 Vac 100120 7590 261310 14.63 (371.6) 33.09 (890.4) 31.89 (810.0) 31.89 (810.0) 18.90 (480.0) 15.75 (400.0) 1.57 (40.0) 238.1 (108)
480 Vac 200250 132160 261310 14.63 (371.6) 33.09 (890.4) 31.89 (810.0) 31.89 (810.0) 18.90 (480.0) 15.75 (400.0) 1.57 (40.0) 238.1 (108)
Note: For flange dimension, please reference User Manual.

Sheet 31 087
Enclosed Drives
H-Max IntelliPass and Features and Benefits IntelliPass

22
IntelliDisconnect Drives Fully rated, mechanically
IntelliPass/IntelliDisconnect interlocked contacts
Circuit breaker provides flexible HAND/OFF/AUTO and DRIVE/ 23
drive isolation configurations to BYPASS selector on keypad
meet customers needs simplifies control
Communication interface enables Two power sources for control 24
control of the motor operated by the ensure redundancy and provide
drive or bypass additional ride-through capability
Plenum rated Self-healing power supplies 25
Designed and tested to UL 508C Bypass circuit current interrupting
specifications rating up to 65 kAIC without fusing 26
Standard DC link choke for Fully featured mechanically
enhanced transient and harmonic interlocked bypass featuring
distortion protection Eatons XT contactors 27
DC bus regulation anti-trip Pre-engineered options to
Input surge protection against allow custom configurations
voltage spikes varistor input (see option P150) 28
EMI/RFI filters standard on all drives Robust steel enclosure for simple
to meet EMC Category 2 installation
Programmable auto restart and
29
Top and bottom conduit entry for
installation ease auto bypass while allowing critical
H-Max IntelliPass and
damper interlock functionality
IntelliDisconnect Drives Pass-through I/O capability 30
General Description cards provide plug and play Standards and Certifications
functionality 31
The IntelliPass electronic bypass is a Copy/paste keypad function allows Product
two or optional three contactor design transfer of parameter settings from
using a 24 Vdc XT Series contactor with one drive to the next. Also allows
IEC 61800-5-1 32
an optional manual override switch that CE
for redundant storage of drive
allows the unit to run in bypass without cUL
settings in keypad as well as drive
the H-Max Series drive. for backup
33
Optional fusingfuse rating 200 kAIC
Safety
The IntelliPass software parameters
use engineering units common to the Keypad can display up to nine moni- UL 508C 34
HVAC industry. Onboard startup wizard tored parameters simultaneously EN 61800-5-1
guarantees flawless commissioning OHSPD Special Seismic Certification CE
with plug-and-play screen entry. Pre-Approved cUL 35
Available in NEMA Type 1 and 12 Standard NEMA Type 12 keypad on OHSPD Special Seismic Certification
with optional pre-engineered operator all drives Pre-Approved
devices to meet all customized
Simplified operating menu allows
36
specification requirements.
for typical programming changes
The IntelliPass construction features Accommodates a wide selection of 37
allow for easy installation, reliable expander boards and adapter
operation and serviceability with boards
additional onboard wire space Control logic can be powered from 38
and removable conduit plates an external auxiliary control panel
with knockouts.
Standard I/O, 6 DI, 2 AI, 1 AO,
2 Form C RO, 1 Form A RO 39
Onboard RS-485 (Modbus, N2,
FLN, BACnet) 40
Built-in Ethernet communication
(BACnet/IP, Modbus/TCP)
DB chopper standard frames 41
FS4FS6 for USA application
1.540 hp, 2.152A, 480 Vac
120 hp, 4.254A, 230 Vac
42
120 hp, 4.660A, 208 Vac
Hard wired external/damper interlock 43

Sheet 31 088
Enclosed Drives

Table 31.5-9. H-Max Series IntelliPass and IntelliDisconnect Drives Catalog Numbering System
23 Build options alphabetically and numerically.
HMX 011 3 4 B A
24
Extended I/O Options in Slot D and E
Product Software Series B1 = 6 x DI /DO, Each digital input can be
25 HMX = HVAC drive (VT) AZ
individually programmed as digital output
Enclosure Style B2 = 1RO (NC/NO), 1RO (NO), 1 Thermistor
(low overload) B4 = 1 x AI, 2 x AO (isolated)
3 = IntelliPass
26 NEC Ampere Ratings
NEMA Type 1
Braking/Application
N = No brake chopper
B5 = 3 x RO
B8 = 1 ext +24 Vdc/ext +24 Vdc, 3 Pt100
A = IntelliDisconnect
208V NEMA Type 1 (low overload) B9 = 1RO (NO), 5 DI 42240 Vac input
4.6A1 hp B = Internal brake; chopper
27 4D6
7D5
=
= 7.5A2 hp (low overload Optional Communications in Slot D and E
FS4FS6 included)
011 = 11A3 hp C4 = LonWorks
017 = 17A5 hp
28 025 = 25A7.5 hp Voltage EMC Upgrade Option Keypad Options
031 = 31A10 hp 1 = 208V EMC C2 Standard None available
047 = 47A15 hp 2 = 230V
29 060 = 60A20 hp 4 = 480V
IntelliDisconnect Options
075 = 75A25 hp
088 = 88A30 hp P3 = Fused drive isolation
PE = Output contactor
30 230V
SA = Space heater w/transformer (Type 3R only)
4D2 = 4.2A1 hp
6D8 = 6.8A2 hp
IntelliPass Bypass Options
31 9D6 = 9.6A3 hp
P3 = Fused drive isolation (can not be used with P6)
016 = 16A5 hp
P6 = Third contactor drive isolation
022 = 22A7.5 hp PE = Output contactor (used for IntelliDisconnect)
32 028 = 28A10 hp M1 = Manual bypass switch located on front door
042 = 42A15 hp SA = Space heater w/transformer (Type 3R only)
054 = 54A20 hp KF = Drive test switch (used only with P6 option)
068 = 68A25 hp L1 = Power on and fault light (two separate lights)
33 080 = 80A30 hp L2 = Bypass pilot light (red)
480V L3 = Manual bypass light (amber)
LE = Drive run light
2D1 = 2.1A1 hp
34 3D4 = 3.4A2 hp
K9 = Auxiliary contacts
IS = Isolation switch
5D6 = 5.6A3 hp
7D6 = 7.6A5 hp
35 011 = 11A7.5 hp
Standard Onboard Communications
014 = 14A10 hp RS-485 Communications
021 = 21A15 hp BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485
36 027 = 27A20 hp Modbus RTU RS-485, ASCII or RTU, remote terminal unit 32 nodes
FLN Siemens APOGEE FLN (P1) ASCII or RTU, remote terminal unit 32 nodes
034 = 34A25 hp
040 = 40A30 hp N2 = Johnson Controls Metasys N2 network
52A40 hp Onboard Ethernet-Based Communications
37 052
065
=
= 65A50 hp (port left side of keypad)
077 = 77A60 hp BACnet/IP Ethernet industrial protocol
096 = 96A75 hp Modbus/TCP Transmission control protocol (Ethernet-based)
38
DB chopper standard frames FS4FS6 for USA application. 1.540 hp, 2.152A, 480 Vac; 120 hp, 4.254A, 230 Vac; 120 hp, 4.660A, 208 Vac.
39 Notes:
IntelliPasstwo contactor electronic bypass standard.
All boards are varnished. Corrosion resistant.
40 Battery included in all drives for real-time clock. Three year lifetime.
Keypad kit includes HOA bypass.
EMI/RFI filters included.
41 DC link choke included.
42
43

Sheet 31 089
Enclosed Drives
Product Selection 22
Table 31.5-10. H-Max Series IntelliPass NEMA Type 1 Table 31.5-11. H-Max Series IntelliDisconnect NEMA Type 1
Two Contactor Bypass Standard Main Disconnect Standard
FS Frame Size Horsepower Drive Rated FS Frame Size Horsepower Drive Rated
23
NEC Amperes NEC Amperes
208 Vac 208 Vac
4 1.0 4.6 4 1.0 4.6
24
2.0 7.5 2.0 7.5
3.0 10.6 3.0 11.0
5 5.0 16.7 5 5.0 17.0
25
7.5 24.2 7.5 25.0
10.0 30.8 10.0 31.0
6 15.0 46.2 6 15.0 47.0
26
20.0 59.4 20.0 60.0
7 25.0 74.9 7 25.0 75.0
30.0 88.0 30.0 88.0 27
230 Vac 230 Vac
4 1.0
2.0
4.2
6.8
4 1.0
2.0
4.2
6.8
28
3.0 9.6 3.0 9.6
5 5.0 15.2 5 5.0 15.2
7.5 22.0 7.5 22.0 29
10.0 28.0 10.0 28.0
6 15.0 42.0 6 15.0 42.0
20.0 54.0 20.0 54.0 30
7 25.0 68.0 7 25.0 68.0
30.0 80.0 30.0 80.0
480 Vac 480 Vac
31
4 1.0 2.1 4 1.0 2.1
2.0 3.4 2.0 3.4
3.0 5.6 3.0 5.6 32
5.0 9.6 5.0 9.6
7.5 11.0 7.5 11.0
5 10.0 14.0 5 10.0 14.0
33
15.0 21.0 15.0 21.0
20.0 27.0 20.0 27.0
6 25.0 34.0 6 25.0 34.0 34
30.0 40.0 30.0 40.0
40.0 52.0 40.0 52.0
7 50.0 65.0 7 50.0 65.0 35
60.0 77.0 60.0 77.0
75.0 96.0 75.0 96.0
36
Note: For Wiring Diagrams, see Page 31.5-17.
37
38
39
40
41
42
43

Sheet 31 090
Enclosed Drives
Onboard Network Communications H-Max IntelliPass/IntelliDisconnect

22 Table 31.5-12. Primary Design Features
Johnson Controls Metasys N2
Description IntelliPass IntelliDisconnect
H-Max Series provides communication
23 between the drive and a Johnson CB MMP Standard Standard
Controls Metasys N2 network. Two-contactor bypass Standard N/A
With this connection, the drive Mechanical interlock Standard N/A
24 can be controlled, monitored and Electrical interlock Standard N/A
programmed from the Metasys Third contactor (isolation) Optional N/A
system. N2 can be selected and Isolation switch Optional N/A
25 programmed by the drive keypad. Top entry (power) Standard Standard
Bottom entry (power) Standard Standard
BACnet Output contactor Standard Optional
to BACnet networks. Data transfer Technical Data and Specifications
is master-slave/token passing
27 (MS/TP) RS-485. Table 31.5-13. H-Max Series Drives
BACnet/IP
28 100Base-T interface. Input Ratings
Input voltage (Vin) 208, 230, 480 Vac, 10%/+10%
Modbus TCP Input frequency (fin) 50/60 Hz (variation up to 4766 Hz)
29 Ethernet based protocol. Connection to power Once per minute or less (typical operation)
Modbus RTU Short-circuit withstand rating 65 kAIC combination
30 H-Max Series provides communication Output Ratings

to Modbus RTU RS-485 as a slave on Output voltage 0 to Vin/Uin line voltage in
a Modbus network. Other communica- Continuous output current Ambient temperature max. 104F (40C)
31 tion parameters include an address IL overload 1.1 x IL (1 min./10 min.)
range from 1 to 247; a parity of None, Overload current 110% (1 min./10 min.)
Odd or Even; and the stop bit is 1.
32 Initial output current 150% for 2 seconds
FLN Output frequency 0 to 320 Hz
H-Max Series provides communication Frequency resolution 0.01 Hz
33 to Siemens APOGEE FLN (P1) RTU Control Characteristics
RS-485 as a slave on an FLN network. Control method Frequency control (V/f) open loop sensorless vector control
Other communication parameters Switching frequency 1310A; adjustable with parameter 2.6.9
34 include an address range from 1 to FS4FS7: default 6 kHz
247, a parity of None, Odd or Even Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy 1%
and option boards. Panel reference: Resolution 0.01 Hz
35 Field weakening point 8 to 320 Hz
NEMA Type 12/IP54 Conversion Kit
Acceleration time 0.1 to 3000 seconds
The NEMA Type 12/IP54 option kit is
36 used to convert a NEMA Type 1 to a Deceleration time 0.1 to 3000 seconds
NEMA Type 12 drive. Kit consists of Braking torque DC brake: 30% x Tn (without brake option)
a drive cover, a fan kit and plugs. Ambient Conditions
37 Ambient operating FS4FS7: 14F (10C), no frost to 104F (40C)
temperature (Drive can operate at 122F (50C)
Storage temperature 40 to 158F (40 to 70C)
38 Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2;
39 Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2
Altitude 100% load capacity (no derating) up to 3280 ft (1000m);
1% derating for each 328 ft (100m) above 3280 ft (1000m);
max. 9842 ft (3000m); 380480V
40 Vibration FS4FS7: EN 61800-5-1, EN 60068-2-6; 5 to 150 Hz,
displacement amplitude 1 mm (peak) at 5 to 15.8 Hz,
max. acceleration amplitude 1G at 15.8 to 150 Hz
41 Shock EN 61800-5-1, EN 60068-2-27 UPS Drop test (for applicable UPS
weights)
Storage and shipping: max. 15G, 11 ms (in package)
42 Enclosure class NEMA Type 1/IP21 or NEMA Type 12/IP54
(keypad required for IP54/Type 12)
43

Sheet 31 091
Enclosed Drives
Table 31.5-13. H-Max Series Drives (Continued)

Description Specification 22
Standards
EMC Immunity: Fulfills all EMC immunity requirements;
Emissions: EN 61800-3, LEVEL H (EMC C2)
23
Emissions EMC level dependent
+EMC 2: EN61800-3 (2004) Category C2
Delivered with Class C2 EMC filtering as default.
24
Control Connections
Analog input voltage 0 to 10V, R = 200 kohms differential
Resolution 0.1%; Accuracy 1%
25
DIP switch selection (voltage/current)
Analog input current 0(4) to 20 mA; Ri 250 ohms differential 26
Digital inputs (six) Positive or negative logic; 18 to 30 Vdc
Auxiliary voltage +24V 10%, max. 250 mA
Output reference voltage +10V +3%, max. load 10 mA 27
Analog output 010V, 0(4) to 20 mA; RL max. 500 ohms;
Resolution 10 bit; Accuracy 2%;
DIP switch selection (voltage/current) 28
Relay outputs 3 programmable, 2 Form C, 1 Form A relay outputs
Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A
Hard wire jumper Between terminal 6 and 10 factory default 29
DIP switch setting default RS-485 = off
A01 = current
A12 = current 30
A11 = voltage
Protections
Overcurrent protection Yes 31
Overvoltage protection Yes
DC bus regulation anti-trip Yes (accelerates or decelerates the load) 32
Undervoltage protection Yes
Earth fault protection Yes (in case of earth fault in motor or motor cable, only the frequency converter is protected)
Input phase supervision Yes (trips if any of the input phases are missing) 33
Motor phase supervision Yes (trips if any of the output phases are missing)
Overtemperature protection Yes
Motor overload protection Yes
34
Motor stall protection Yes
Motor underload protection Yes 35
Short-circuit protection Yes
Surge protection Yes (varistor input)
Conformed coated (varnished) board Yes (prevents corrosion)
36
Seismic
OHSPD Special Seismic Certification Pre-Approved 37
38
39
40
41
42
43

Sheet 31 092
Enclosed Drives
22 Wiring Diagrams
23 RJ-45 BACnet/IP Ethernet Industrial Protocol

Modbus/TCP Transmission Control Protocol (Ethernet Based) DB R+ Optional
Chopper R- Resistor
Optional
24 Circuit
L1 Three-Phase Input Reactor
5% DC Link
Three-Phase
U (T1)
Breaker L2 Input V (T2) Motor
Output
(Single-Phase not available)
L3 W (T3)
25
Slot A
Terminal Factory Default Signal
26 Resistor 1 +10V Reference Output
Analog Input Voltage (Range 010 Vdc)
2 AI1+ (can be programmed to current 420 mA)
3 Vin Analog Output Common (Ground)
27 Analog Input Current (Range 420 mA)
4 AI2+ (can be programmed to voltage 010 Vdc)
PI Setpoint or Feedback
ON RS-485 OFF
28 Factory
Jumper
5 AI2 Analog Input Common
PI Setpoint or Feedback Current AO1 Voltage
6 24Vout Control Voltage Output (0.1A max.)
Current AI2 Voltage
29 7 GND I/O Ground
Current AI1 Voltage
8 DIN1 START/STOP (Contact closed = start)
9 DIN2 External Fault (Closed = fault)
30 Run Interlock Permissive IP Interlock
10 DIN3
(Closed = OK)
11 COM DIN1DIN6 Common
31 12 24Vout Control Voltage Output (0.1A max.)
13 GND I/O Ground
32 14 DIN4 Speed Select 0100% (Preset speed)
15 DIN5 Fire Mode (Contact closed = fire mode)
33 16 DIN6 Force Bypass (Contact closed = bypass)

17 CMB DIN1DIN6 Common
Terminal Block Layout
34 18 AO1+ Output Frequency (020 mA)
19 AO1 Analog Output Common (Ground)

30 24 Vdcin Auxiliary Input Voltage 21 22 23 24 25 26 32 33
Slot E __________________
35 Analog
A DATA- RS-485 DATA- Programmable BACnet,
RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3
Slot D __________________
Modbus, FLN, N2 NC COM NO NC COM NO COM NO

B DATA+ RS-485 DATA+
36 21 Relay Board 1 Slot B 12 13 14 15 16 17 18 19 30 A B
Default Signal
22 RO1 Bypass Run 24 Vdc GND DI4 DI5 DI6 COM AO1+ AO1 24 Vdc RS-485 RS-485
out DI16 in Data Data+
37 23
24 Vdc/8A 1 2 3 4 5 6 7 8 9 10 11
24 250 Vac/8A
+10 AI1+ AI1 AI2+ AI2 24 Vdc GND DI1 DI2 DI3 COM
125 Vdc/0.4A
38 25 RO2 Drive Run Vdc out DI16
26
32
39 RO3 Fault Factory Jumper
33
External Interlock
40 Figure 31.5-4. Control Input/Output, PID Application
Standards Includes Reliability

41
Digital inputs D1D6, relay Six digital input Pretested components
out, analog in/out are freely Two analog input Conformal coated (varnished) boards
42 programmed One analog output 40C rated
The user can assign a single
Three relay output 110% overload for one minute
input to multiple functions
43 RS-485 Eatons Electrical Services &
Ethernet Systems national network of
AF drive specialists

Sheet 31 093
Enclosed Drives
Incoming Power Incoming Power 22

L1 L2 L3 L1 L2 L3
Bypass 23
Circuit Circuit
Breaker Breaker
24
25
Optional Fuse
Optional Fuse 26
or
Drive Input
Contactor
To Drive Input 27
L1 L2 L3
To Drive Output 28
To Drive Input
U(T1) V(T2)W(T3) 29
To Drive Output
Optional
Output
U(T1) V(T2)W(T3)
Contactor 30
Output
Contactor
Bypass
Contactor
31
V(T2)
U(T1) W(T3) 32
Motor
33
Overload
Figure 31.5-6. H-Max Series IntelliDisconnect Power Wiring
Relay
34
V(T2)
U(T1) W(T3) 35
Motor
36
Figure 31.5-5. H-Max Series IntelliPass
37
38
39
40
41
42
43

Sheet 31 094
Enclosed Drives
22 DimensionsApproximate Dimensions in Inches (mm)
23 W1
H3
D1
24
25
26
27
28 H4
H1 H2
29
30
31
32
W3 D3
33 C W2 D2
34 Figure 31.5-7. H-Max Series IntelliPass and IntelliDisconnect Drives

Note: Consult factory or use manual for final dimensions.
35 Table 31.5-14. IntelliPass and IntelliDisconnect Drive Dimensions and Weights

Frame Voltage Horsepower H1 H2 H3 H4 C W1 W2 W3 D1 D2 Weight in
Size (IL) Lbs (kg)
36 FS4 208 13 29.69 37.12 0.25 31.00 3.00 7.88 6.33 0.75 11.40 9.27 45.0
230 13 (754.1) (942.9) (6.35) (914.4) (76.2) (200.2) (160.8) (19.1) (289.6) (235.5) (20.41)
480 17.5
37 FS5 208 510 37.00 34.47 0.25 38.31 3.00 9.40 7.75 0.75 15.30 13.17 57.5
230 510 (939.8) (875.5) (6.35) (973.0) (76.2) (238.8) (196.9) (19.1) (388.6) (334.6) (26.10)
480 1020
38 FS6 208 1520 45.08 40.28 0.25 46.4 4.00 10.90 9.35 0.75 15.75 13.62 98.0
230 1520 (1145.0) (1023.1) (6.35) (1178.6) (101.6) (276.9) (327.5) (19.1) (400.0) (346.0) (44.45)
480 2540
39 FS7 208 2530 58.32 56.30 0.25 59.46 5.00 13.98 12.35 0.75 15.50 13.55 165.0
230 2530 (1481.3) (1430.0) (6.35) (1510.3) (127.0) (355.1) (313.7) (19.1) (393.7) (244.2) (74.84)
480 5075
40 Note: C distance is spacing required to mount multiple drives.
41
42
43

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Adjustable Frequency DrivesLow Voltage 31.

CA08104001E For more information, visit: www.eaton.com/consultants

22 Motor Application and Multiple Motor Operation Output Current

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CA08104001E For more information, visit: www.eaton.com/consultants

Installation Compatibility Efficiency the total drive system efficiency. The

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Example: Power factor correction capacitors Motor Load Types and 22

CA08104001E For more information, visit: www.eaton.com/consultants

Motor Load Types Constant Horsepower Load Variable Torque Load

37 Figure 31.0-4. Variable Torque Load

39 Figure 31.0-2. Constant Torque Load

Examples of this type of load are

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Drive Selection Torque Requirements cycle, which is defined as a fixed

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M-Max Series Standards and Certifications 22

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22 Catalog Number Selection

1/4 200240V single-phase in 1.7 4.2 FS1 MMX12AA1D7F0-0

4 380480V three-phase in 7.6 9.6 FS3 MMX34AA7D6F0-0

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Accessories Table 31.1-7. Options

Technical Data and Specifications Frequency

Current signal input fault

Eight preset speeds

CA08104001E For more information, visit: www.eaton.com/consultants

22 Terminal Signal Factory Preset Description

1 +10V Ref. output voltage Maximum load 10 mA

24 3 GND I/O signal ground

25 7 GND I/O signal ground

26 9 DI2 Digital input 2 Start reverse P)

10 DI3 Digital input 3 Preset speed P)

27 A A RS-485 signal A FB communication

Note: P) Parameter-selectable function.

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DimensionsApproximate Dimensions in Inches (mm)

CA08104001E For more information, visit: www.eaton.com/consultants

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CPX9000 Enclosed Drives General Description Features and Benefits 22

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22 Application Description What Causes Harmonics?

Figure 31.2-3. Resulting Supply

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6-Pulse Diode Inverter Section 22

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26 Utility Side Customer

32 Figure 31.2-6. One-Line Diagram for Harmonic Analysis

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18-Pulse SCR Inverter Section 26

Figure 31.2-9. 500 hp 480V Drive with 18-Pulse Rectifiers 40

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22 Technical Data and Specifications

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Catalog Number Selection 22

Build options alphabetically and numerically. 23

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22 Product Selection When Ordering

37 Select enclosed options. Add

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