instruction Book 3511 IDP10-T Intelligent Wp Cell Transmitter vanuary 20, 1997 Contents - Instruction Book 3511 DOCUMENT DESCRIPTION Mi 020-408 MI020-366 Mi020-350 Mi022-137 Mi020-328 PL 009-005 DP 020-446 VA Series Intelligent Differential Pressure Transmitters IDP10-D with Digital FoxCom or 4-20 mA Output Signals and IDP10-T with HART Communication Protocol, Installation, Calibration, Configuration, and Maintenance Intelligent Pressure Transmitters, Operation, Configuration, and jon Using a HART Communicator Inteligent Transmitter Wiring Guidelines 3-Valve and 5-Valve Bypass Manifolds, Installation and Maintenance Bubble Type Installations for Liquid Level, Density, and Interface Level Measurements !DP10 Intelligent dip Cell Transmitter - Parts List IDP10 Intelligent d/p Cell Transmitter - Dimensions Page!contains the installation, use, and maintenance information you need for the Foxboro product you ordered. If you need extra or updated copies of this book, provide the Instruction Book number when you contact your local Foxboro salesman. ‘Other documentation services available ... combine technical manuals for more than one product. They must be ordered and paid for in ‘addition to the Instruction Books provided with each instrument. Composite Instruction Books include documents for all the products in one sales order. Master Books meet the needs of customers with a range of Foxboro products. The books cover all models and styles of all products in a line (e.9., all field and control room instruments; all VA Series System components). ‘An automatic updating service can be included. Help is Just a Phone Call Away Foxboro stands behind its products with extensive support services, spare parts, and training. Support Services" tt you have questions regarding your instrument, require repair assistance, or want a Foxboro ‘service person to visit you on-sita, call this toll-free number: 1-888-FOX-BORO (1-888-369-2676) Between 8:00 a.m. and 8:00 p.m. Eastern time on normal Foxboro workdays, a Foxboro person will provide the support your require. During other hours, emergency needs only will be handled through the 888 number above. ‘The Foxboro Company offers a range of maintenance agreements to customers with Foxboro products. These agreements provide you with the level of support you need to fulfill your instrumentation maintenance needs. Other services can be purchased on a one-time or as- needed basis. Ask your Foxboro sales or service person for details. ‘Spare Parts Ordering” you need to order spare parts or consumables for your instrument, call this toll-free number: 1-888-FOX-BORO (1-888-369-2676) Between 8:00 a.m. and 8:00 p.m. Easter time on normal Foxboro workdays, a Foxboro person will ake your order. if you do not know the part number you require, technical experts are available to assist you. Many of the parts you require can be delivered within 48 heurs. Training ‘The Foxboro Training Institute provides a range of regularly scheduled courses. These cover both generic process contro! topics (e.9., Basic Electronics for Instrumentation, Control Systems Engineering) and product-specific topics. If you have a number of people to train, courses can take place at your facility. We also offer customized training programs. Useful training materials include instructional videotapes, interactive training programs on diskette, textbooks, and sel- study courses. To find out more about Foxboro Training Institute offerings, prices, and course dates, or to get the latest copy of our catalog, call this toll-free number: 1-888-FOX-BORO (1-888-369-2676) ‘Support Services and Spare Parts Ordering described are U.S. only. In other countries, contact your local Foxboro sales or service person for support programs available to you. Paget!GENERAL INSTRUCTIONS Foxboro designs, manufactures, and tests its products to meet many national and international standards. However, for these products to operate within their normal specifications, you must properly install, use, and maintain these products. The following instructions must be adhered to and integrated with your safety program when installing, using, and maintaining Foxboro products. + Read and save all instructions prior to installing, operating, and servicing the product. * Ifyou do not understand any of the instructions, contact your Foxboro representative for clarification. * Follow all warnings, cautions, and instructions marked on and supplied with the product. * Inform and educate your personnel in the proper installation, operation, and maintenance of the product. * Install your equipment as specified in Foxboro site planning/installation instructions and per applicable local/national codes. Connect all products to the proper electrical and/or pressure sources. * Handle, move, and install each product using the appropriate number of personnel and moving devices/equipment (dolly, forklift, crane, etc.). Failure to do 80 could cause serious personal injury. * To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. * When replacement parts are required, ensure that the qualified service technician uses replacement parts specified by Foxboro. Unauthorized substitutions may result in fire, electrical shock, other hazards, or improper ‘equipment operation. + Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified personnel, to prevent electrical shock and personal injury. Page itInstruction MI 020-403 January 1997 I/A Series® Intelligent Differential Pressure Transmitters IDP10-D with Digital FoxCom™ or 4-20 mA Output Signals and IDP10-T with HART Communication Protocol Installation, Calibration, Configuration, and Maintenance Style A‘MI 020-403 - January 1997 Foxboro, FoxCom, and I/A Series are trademarks of The Foxboro Company. Sicbe is a registered trademark of Siebe, ple. Fluorinert is a trademark of Minnesota Mining and Manufacturing Company. HART is a trademark of The HART Communication Foundation. Polyflo is a trademark of Imperial Eastman Division of Imperial Clevite Incorporated. Swagelok is a trademark of Crawford Fitting Co. ‘Copyright 1995-1997 by The Foxboro Company All rights reservedContents 1. Introduction. General Description Reference Documents Transmitter Identification Standard Specifications Product Safety .. ewunene 2. Installation . iu ‘Transmitter Mounting Process-Mounted Transmitter .. Pipe- or Surface-Mounted Transmitter Installation of Flow Measurement Piping Filling System with Seal Liquid . Positioning Housing Positioning Optional Display Optional Custody Transfer Lock and Seal ‘Transmitter Wiring ‘Accessing Transmitter Field Terminals Wiring a Transmitter Having a Digital Output Signal Wiring a Transmitter Having a 4-20 mA Output Signal .. HART Multidrop Communication Putting Transmitter into Operation . Taking Transmitter Out of Operation 25 3. Calibration and Configuration Calibration Setup Field Calibration Setup .. Bench Calibration Secup Configurable Parameters 25, 27 28‘MI 020-403 — January 1997 Contents Calibration and Configuration Using the HHT Calibration and Configuration Using a PC10 .. Calibration and Configuration Using a HART Communicator .. Calibration and Configuration Using the Optional Local Display Entering Numerical Values Calibration Zero Adjustment Using External Zero Button ion .... 38 IDP10-D Con! in 40 IDP10-D Configuration (Cont.) 4l IDP10-D Configuration (Cont.) IDP10-T Configuration IDP10-T Configuration (Cont. 7 IDP10-D and IDP10-T Character Lists 52 Viewing the Database 52 Viewing the Calibrated Pressure Range 52 Testing the Display Replacing the Electronics Module Replacing the Housing Assembly 61 Replacing the Sensor Assembly .. 61 Replacing the Terminal Block Assembly 62 ‘Adding the Optional Display Rotating Process Covers for Venting .. IndexFigures ‘Transmitter Identification Minimum Allowable Absolute Pressure vs. Process Temperature with Fluorinert Fill Fluid Process-Mounted Transmitter .. Mounting Transmitter to a Pipe or Surface Example of Horizontal Process Line Installation Example of Vertical Process Line Installation. Accessing Field Terminals Identification of Field Terminals .. ‘Typical Transmitter Wiring to an I/A Series System .. ‘Wiring Transmitter to Terminals in an I/A Series System. Supply Voltage and Loop Load Loop Wiring 4 to 20 mA Output Transmitters . ‘Wiring Several 4 to 20 mA Transmitters to a Common Power Supply Typical Multidrop Network Field Calibration Setup ... 4-20 mA Output Calibration Setup Bench Calibration Setup for 4-20 mA Output Calibration .. Local Display Module Top Level Structure Diagram Calibration Structure Diagram Calibration Structure Diagram (Continued) IDP10-D Configuration Structure Diagram IDP10-D Configuration Structure Diagram (Continued) .. IDP10-D Configuration Structure Diagram (Continued) .. IDP10-T Configuration Structure Diagram IDP10-T Configuration Structure Diagram (Continued) IDP10-T Configuration Structure Diagram (Continued) . Display Test Segment Patterns Communication Failure Flow Chart for IDP10-D Communication Failure Flow Chart for IDP10-D(Continued) Replacing the Electronics Module Assembly and Display Replacing the Sensor Assembly Sensor Cavity Venting and Draining ..vi Tables BS em vauaene Reference Documents .. Minimum Loop Load and Supply Voltage Requirements Electrical Safety Specifications IDP10-D Configurable Parameters IDP10-T Configurable Parameters Calibration Menu Configuration Menu ‘Alphanumeric Character Lists IDP10-D and IDP10-T Numeric Character List .. Calibration Error Messages Configuration Error Messages1. Introduction General Description The IDP10 Intelligent Differential Pressure Transmitter measures the difference between two pressures applied to opposite sides ofa silicon strain gauge microsensor within the sensor assembly. This microsensor converts differential pressure to a change in resistance. The resis- tance change is then converted to a 4-20 mA or digital signal proportional to differential pres- sure or to the square root of differential pressure. This measurement signal is transmitted to remote receivers over the same two wires that supply power to the transmitter electronics. ‘These wires also carry two-way data signals between the transmitter and remote commu tion devices. The FoxCom or 4-20 mA version (-D) measurement signal can be a digital signal for full ‘communication with the I/A Series System or a 4-20 mA output signal. The communication function permits you to reconfigure or rerange a transmitter from a remote device, such as a hand-held terminal, personal computer, or I/A Series system. ‘The HART version (~T) allows direct analog connection to common receivers while still pro- viding full Intelligent Transmitter Digital Communications using a HART Model 275 Com- municator (Foxboro Model HT991). ‘The transmitter is often used for measuring fluid flow rates across a primary device such as an orifice plate, but can also be used for other types of differential pressure measurements such as liquid level, interface level, or density measurements. For more detailed information on the principle of operation of the transmitter, refer to document TI 037-096, available from Foxboro. Reference Documents This document (MI 020-403) contains instructions for transmitter installation, local configu- ration, calibration, and maintenance details. For further information relating to the use of this transmitter, refer to Table 1. Table 1. Reference Documents Document Description DP 020-446 | Dimensional Print - IDP10 Differential Pressure Transmitter MI 020-350 | Instruction Wiring Guidelines for Foxboro Intelligent Transmitters ‘MI020-365 | Instruction — I/A Series Intelligent Pressure Transmitters With HART Communications “Read Me First” Reference Guide ‘MI020-366 | Instruction — I/A Scries Intelligent Pressure Transmitters Operation, Con- figuration, and Calibration Using a HART Communicator ‘MI020-400 | Instruction — I/A Series Hand-Held ‘Terminal Reference Operating Guide ‘MI 020-408 | Instruction — I/A Series Intelligent Pressure Transmitters With Digital FoxCom or 4-20 mA Output Signal “Read Me First” Reference Guide‘MI 020-403 - January 1997 1. Introduction Table 1. Reference Documents (Continued) Document Description ™MT-020-466 | Instruction — IA Series Model HHT Hand-Held Terminal ™MI020-476 | Instruction — Calibration and Configuration Using an HHT Hand- Held Terminal MI020-479 | Tnstruction — PC10 Intelligent Transmitter Configurator ™MI022-137__| Instruction — Bypass Manifolds - Installation and Maintenance MI 020-328 _| Instruction — Bubble Type Installation for Liquid Level ™MI020-329__| Instruction — High Accuracy Flow Measurement PL 009-005 _ | Parts List - IDP10 Differential Pressure Transmitter 1037-096 _| Technical Information — I/A Series Pressure Transmitters Transmitter Identification See Figure 1 for transmitter data plate contents. For a complete explanation of the Model ‘Number code, see PL 009-005. (wove1. cove sme | SERIAL NUMBER ‘CALIBRATED RANGE |< ALXIARY SPECIFICATION COO} [Puan ano oxte OF manuracTURE ‘SUPPLY VOLTAGE MAXIMUM WORKING PRESSURE [CUSTOMER TAG ‘MODEL REFERENCE Le ca ance [ 7 = | nx see ‘oniGiN suPpLy uw? cust 3 Figure 1. Transmitter Identification1. Introduction Standard Specifications ‘MI 020-403 ~ January 1997 Span and Range Limits Span Limit Span Limits Range Limits Code aP aP B 0.87 and 50 KPa -50 and +50 kPa (3.5 and 200 inH,0) (-200 and +200 inH,0) c 7.0 and 210 kPa “210 and +210 kPa (28 and 840 inH,0) (-840 and +840 inH,0) D 0.07 and 2.1 MPa -0.21 and +2.1 MPa (10 and 300 psi) (30 and +300 psi) E 0.7 and 21 MPa -0.21 and +21 MPa (100 and 3000 psi) (-30 and +3000 psi) [Negative values of differential pressure indicate low side of sensor at the high pressure. Positive values indicate high side of sensor at the high pressure. Hevated Zero and Suppressed Zero For applications requiring an elevated or suppressed zero, the only limitation is that the maximum span and the upper and lower range limits of the transmitter not be exceeded. Maximum Static and Overrange Pressures Either side may be at higher pressure during overrange. Maximum working pressure ratings for various bolt options are: ‘Maximum Working Pressure Bolt Type Bar Psi BY (standard) 250 3625 17-4 ss (optional) 250 3625 316 ss (optional) 150 2175 B7M (optional) 207 3000 ‘NOTE: Static pressure zero shift for all calibrated spans can be eliminated by read- ‘justing the zero output at normal operating static pressure.‘MI 020-403 ~ January 1997 1. Introduction Proof Pressure Proof pressures for various bolt options are: ANSI/ISA $82.03-1988 4x MWP Bolt Type Bar Psi Bar Psi B7 (standard) 690 10070 1000 14500 17-4°ss (optional) 690) 10070 1000 14500 316 ss (optional) a2 440 600 8700 B7M (optional) 583 | 8500 830 12000 CAUTION: The transmitter may be nonfunctional after application of the proof pressure. Output Signal (-D Version) 4-20 mA de linear, 4-20 mA de square root, or digital; software selectable and remotely configurable from the hand-held terminal (HHT), personal computer con- figurator (PC10), or I/A Series console. The 4-20 mA outputs are also locally config- urable with the pushbuttons on the optional display. Output Signal (—T Version) 4-20 mA dc linear or 4-20 mA de square root; software selectable. The output is remotely configurable from the HART Communicator and locally configurable with the pushbuttons on the optional display. Zero and Span Adjustments ‘The -D version is adjustable from the HHT or PC10 with a 4-20 mA or digital out- put signal and from the I/A Series console with digital communications (or 4-20 mA when FBM 43 or 44 is used). The ~T version is adjustable from the HART Commu- nicator. Both versions are also adjustable at the transmitter using the optional display. ‘An optional external self-contained moisture sealed pushbutton assembly allows local resetting of zero without removing the housing cover. Field Wiring Reversal ‘Accidental reversal of field wiring will not damage the transmitter, provided the cur- rent is limited to 1 A or less by active current limiting or loop resistance. Sustained currents of 1 A may damage the terminal block assembly, but will not damage the elec- tronics module or sensor. Mounting Position ‘The transmitter may be mounted in any orientation. It may be supported by the pro- cess piping. It may also be mounted directly to a vertical or horizontal pipe or surface mounted using an optional mounting bracket. The housing can be rotated up to one full turn to any desired position for access to adjustments, display, or conduit connec- tions. See “Positioning Housing” on page 15. The optional display can also be rotated in the housing to any of four different positions at 90° increments. See “Positioning Optional Display” on page 15. NOTE: Position effect zero shift forall calibrated spans can be eliminated by read- (justing zero ousput.1. Introduction ‘M1.020-403 January 1997 ‘Adjustable Damping ‘The transmitter response time is normally 1.0 second or the electronically adjustable setting of 0.00 (none), 0.25, 0.50, 1, 2, 4, 8, 16, or 32 seconds, whichever is greater, for a 90% recovery from an 80% input step as defined in ANSI/ISA $51.1. Operative Limits Influence Operative Limits ‘Sensor Body Temperature Silicone Fill Fluid 46 and +121°C (-50 and +250°F) Fluorinert Fill Fluid -29 and +121°C (-20 and +250°F) Electronics Temperature ~40 and +85°C (-40 and +185°F) ‘With LCD Display 40 and +85°C (-40 and +185°F)* Relative Humidity and 100% Supply Voltage 115 and 42, V de ‘Output Load** Oand 1450 ohms “Mounting Position No Limit “Updates will be slowed and readability decreased at temperatures below -20°C (-4°F). **200 © minimum load is required for communication with an HHT Terminal or PC10 Configura- tor; 250 © minimum with a HART Communicator. Refer to Figure 11 Sensor Fill Fluid Silicone Oil (DC 200) or Fluorinert (FC-43) ‘Minimum Allowable Absolute Pressure vs. Process Temperature ‘With Silicone Fill Fluid: At full vacuum: Up to 121°C (250°F) With Fluorinert Fill Fluid: Refer to Figure 2. ” ° so Temperature °C, “to ‘Temperature *F Figure 2, Minimum Allowable Absolute Pressure vs. Process Temperature with Fluorinert Fill Fluid‘MI 020-403 - January 1997 1. Introduction Power-up Time Less than 2.0 seconds for output to reach the first valid measurement. Electrical Connections Field wires enter through PG 13.5 or 1/2 NPT threaded entrances on cither side of the electronics housing. Leads terminate under screw terminals and washers on the ter- minal block in the field terminal compartment. Unused conduit connection must be plugged with metal plug provided to maintain RFI/EMI, environmental, and explo- sionproof ratings. Process Connections IDP10 transmitters are connected to the process via a 1/4 NPT thread or any one of a number of optional process connectors. Supply Voltage Power supply must be capable of providing 22 mA when the transmitter is configured for 4-20 mA output. Ripple of up to 2 V pp (50/60/100/120 Hz) is tolerable, but instantaneous voltage must remain within specified range. The ability to communicate with the transmitter can be affected by the supply ripple. The supply voltage and loop load must be within specified limits. This is explained in detail in “Wiring a Transmitter Having a 4-20 mA Output Signal” on page 19. A summary of the minimum requirements are listed in Table 2. Table 2. Minimum Loop Load and Supply Voltage Requirements -D —T HHT/PC1O HART | No HHT, PC10, Communication| Communication| __or HART [ Minimum Resistance 200.9 250 2 0 Minimum Supply Voltage 16V 17V 115 V, Electrical Ground Connections The transmitter is equipped with an internal ground connection within the field wir- ing compartment and an external ground connection at the base of the electronics housing. To minimize galvanic corrosion, place the wire lead or contact between the ‘washer and sems screw on the external ground connection. ‘Test Points “The two lower banana plug receptacles (designated “CAL”) can be used to check transmitter output when configured for 4-20 mA. Measurements should be 100-500 mV de for 0-100% transmitter output. Refer to Figure 8. ‘Approximate Mass Without Process Connectors 3.5 kg (7.8 Ib) With Process Connectors 4.2 kg (9.2 Ib) With Optional Display ‘Add 0.2 kg (0.44 Ib) Process Wetted Materials Diaphragm: 3161 ss, Co-Ni-Cr, or Hastelloy C Covers and Process Connections: 316 ss, carbon steel, or Hastelloy C1. Introduction ‘M1 020-403 ~ January 1997 Remote Communications ‘The -D transmitter communicates bidirectionally over the 2-wire field wiring to an HHT Hand-Held Terminal (anywhere in a Division 2 or nonhazardous area), or a PC10 Configurator (anywhere in a nonhazardous area) along the loop and/or to the VA Series system. The ~T transmitter does so to a HART Communicator, The infor- ‘mation that can be continuously displayed is: + Process Measurement + Transmitter Temperature + -mA Output (if so configured) # Transmitter Model and Serial Number (-D only) The information that can be remotely displayed and reconfigured includes: + Output in mA, Percent, or Engineering Units (EGU) + Zero and Span, including reranging Zero Elevation or Suppression + Linear or Square Root Output + 420 mA or Digital Output (-D only) + Pressure or Plant EGU + Temperature Sensor Failure Strategy + Electronic Damping + Failsafe Direction + Tag Number and Tag Name, and Device Name (-D only) ‘¢ Tag, Description, and Message (-T only) Transmitter Location (D only) ‘Calibrator’ Initials (-D only) Date of Last Calibration ‘Communications Format ‘Communication is based upon the FSK (Frequency Shift Keying) technique. The tones are superimposed on the transmitter power/signal leads. 4-20 mA Output The transmitter sends its differential pressure measurement to the loop as a continu- ous 4-20 mA de signal. This version also communicates digitally with the HHT Ter- minal or PC10 Configurator at distances up to 1800 m (6000 fi); with the HART Communicator at distances up to 3000 m (10 000 fi). Communication between the remote configurator and the transmitter does not disturb the 4-20 mA output signal. Other specifications are: -D: 600 Baud; ~T: 1200 Baud Scan Frequency: 2 times/second max. for all measurements (-T) (Communications Updates) 4 times/second max. for all measurements (-D) Data Transmission Rate: Measurement Updates: 4 times/second for pressure (Internal Recalculations): 1 time/second for clectronics temperature 1 time/second for sensor temperature Digital Output The -D transmitter can be configured to send its differential pressure measurement to the I/A Series system as a digital signal. Remote communication between the transmit-‘MI 020-403 January 1997 1. Introduction ter and the HHT, PC10, or any I/A Series System Console can be accommodated up to 600 m (2000 ft) away from the fieldbus module. Other specifications are: Data Transmission Rate: 4800 Baud ‘Scan Frequency: 10 times/second for pressure and 1 time/second for transmitter temperature, Product Safety ‘DANGER: To prevent possible explosions and to maintain explosionproof, dust-ignition- proof protection, observe applicable wiring practices. Plug unused conduit opening with the provided metal pipe plug, which engages a minimum of five full threads. WARNING: To maintain IEC IP66 and NEMA Type 4X protection, the unused conduit opening must be plugged. In addition, the threaded housing covers must be installed, Turn covers until O-ring contacts housing; then continue to hand tighten cas much as possible. ‘NOTE: These transmitters have been designed to meet the electrical safety description listed in Table 3. For detailed information or status of testing laboratory approvals! certifications, contact Faxboro.1. Introduction ‘MI.020-403 ~ January 1997 Table 3. Electrical Safety Specifications Testing Laboratory, Electrical ‘Types of Protection, Safety Design and Area Classification Application Conditions Code intrinsically safe, Gas “Temperature Class T4-T6. E Group IIC, Zone 0. ‘CENELEC flameproof, Gas Group IIC, | Temperature Class To D Zone 1. European nonsparking/nonincendive, for _| Temperature Class T4-T6. N Gas Group IIC, Zone 2. CSA intrinsically safe for Class I, Connect per TI 005-105. Tem- 3 Division 1, Groups A, B, C, and Ds perature Class T4A at 40°C Class II, Division 1, Groups E, and G; _| (104°F), and T3C at 85°C Class III, Division 1. (185°F) maximum ambient. CSA explosionproof for Class I, Division I, | Temperature Class T6. Groups B, C, and D; dust-ignitionproof for Class II, Division 1, Groups E, F, and G; Class III, Division 1. CSA for Class I, Division 2, Groups A, B, | Connect to source not exceed- C, and D; Class II, Division 2, Groups F | ing 42.4 V. and G; Class III, Division 2. ‘Temperature Class T6 at 80°C (176°F) and T5 at 85°C (185°F) maximum ambient, FM intrinsically safe for Class I, Division 1, | Connect per TI 005-101. Tem- F Groups A, B, C, and D; Class Il, perature Class T4A at 40°C Division 1, Groups E, F and G; Class 111, | (104°F) and T3C at 85°C Division 1. (185°F) maximum ambient. FM eaplosionproof for Class I, Division 1, | Temperature Class T6. Groups B, C, and D; dust-ignitionproof for Class II, Division 1, Groups E, F and G; Class III, Division 1. FM nonincendive for Class I, Division 2, _ | Connect to source not exceed- Groups A, B, C, and D; Class Il, ing 42.4 V. Division 2, Groups F and G; Class Ill, _| Temperature Class T6 at 80°C. Division 2. (176°F) and TS at85°C (185°F) maximum ambient. ‘SAA intrinsically safe, Gas Group ITC, | Temperature Class T4, x Zone 0. ‘SAA flameproof, Gas Group IG, Zone I.__| Temperature Class T6. ‘SAA nonincendive, Gas Group TIC, “Temperature Class T6. Zone 2.‘MI 020-403 ~ January 1997 1. Introduction 102. Installation The following material provides information and procedures for installing the IDP10 Trans- | mitter. For dimensional information, refer to DP 020-446. CAUTION: To avoid damage to the transmitter sensor, do not use any impact devices, such as an impact wrench or stamping device, on the transmitter. NOTE: Use a suitable thread sealant on all connections. Transmitter Mounting ‘The transmitter may be supported by the process piping as shown in Figure 3 or mounted to a vertical or horizontal pipe or surface using the optional mounting bracket shown in Figure 4. NOTES: 1. Ifthe transmitter is not installed in the vertical position as shown in Figure 3 or Figure 4, readjust zero output to eliminate the position zero effet. 2. The transmitter should be mounted so that any moisture condensing or draining into she field wiring compartment can exit through one of the two threaded conduit ‘connections. Process-Mounted Transmitter Figure 3 shows the transmitter mounted to and supported by the process piping. [MARK INDICATING LOW AND HIGH PRESSURE SIDES. Processcomecronsi -««SBNNELTRgOcENS Figure 3. Process-Mounted Transmitter‘M1 020-403 ~ January 1997 2. Installation Pipe- or Surface-Mounted Transmitter ‘To mount the transmitter to a pipe or surface, use the Optional Mounting Set (Model Code Option -M). Referring to Figure 4, secure the mounting bracket to the transmitter using the two lockwashers and screws provided. Mount the transmitter with mounting bracket to a vertical or horizontal, DN 50 or 2-in pipe. To mount to a horizontal pipe, turn U-bolt 90° from the position shown in Figure 4. The mounting bracket may also be used for wall mounting by securing the bracket to a wall using the U-bolt mounting holes. K ‘VERTICAL DNSO OR 2 IN PIPE SHOWN, ROTATE U-BOLT 90° FOR MOUNTING TO HORIZONTAL PRE Figure 4, Mounting Transmitter to a Pipe or Surface Installation of Flow Measurement Piping Figure 5 and Figure 6 show typical installations with horizontal and vertical process pipes. ‘The transmitters are shown below the level of the pressure connections at the pipe (usual arrangement, except for gas flow without a seal liquid), and with filling tees in the lines to the transmitter (For a seal liquid). If the process fluid being measured must not come in contact with the transmitter, the trans- mitter lines must be filled with a suitable seal liquid (see procedure in next section). In such a case, the transmitter must be mounted below the level of the pressure connections at the pipe. ‘With steam flow, the lines are filled with water to protect the transmitter from the hot steam. The seal liquid (or water) is added to the lines through the filling tees. To prevent unequal heads on the transmitter, the tees must be at the same elevation (as shown in Figure 5) and the transmitter must be mounted vertically (as shown). Ifa seal liquid is not required, elbows can be used in place of the tees.2. Installation ‘MI 020-403 - January 1997 Tighten drain plugs and optional vent screws to 20 N-m (15 Ib-ft). Tighten the four process connector bolts to a torque of 61 N-m (45 lb-ft). Note that the low and high pressure sides of the transmitter are identified by an L-H marking ‘on the side of the sensor above the warning label as shown in Figure 3. The higher pressure is applied to the high-pressure side. With medium-viscosity seal liquids and/or long transmitter lines, larger valve sizes should be used. ‘NOTES: 1. With a horizontal line, pressure connections at the pipe should be at the side of the line. However, with gas flow without a seal liquid, connections should be at top of line. 2. With a vertical line, flow should be upwards. 3. For liquid or steam flow, the transmitter should be mounted lower than the pres- sure connections at the pipe. 4. For gas flow without a seal liquid, the transmitter should be mounted above the Pressure connections at she pipe; for gas flow with a seal liquid, the transmitter should be mounted below the pressure connections. 5. Foxboro recommends the use of snubbers in installations prone to high levels of fluid puleations, ‘OPTIONAL 8-VALVE MANIFOLD Figure 5. Example of Horizontal Process Line Installation‘MI 020-403 ~ January 1997 2. Installation (OPTIONAL 3-VALVE MANIFOLD Figure 6, Example of Vertical Process Line Installation Filling System with Seal Liquid If the process fluid being measured must not come in contact with the transmitter, the trans- mitter lines must be filled with a suitable seal liquid. The procedure to do this is as follows: 1. Open bypass valve and close both pressure connection valves. 2. Remove plugs from filling tees and pour in seal liquid until both tees overflow. 3. Partially open vent screws on transmitter until all air has been forced out of trans- mitter body and lines, Close vent screws. Refill tee connections. Replace plugs and close bypass valve. Check for leaks. > CAUTION: To prevent loss of seal liquid and contamination of process fluid, never apen both pressure connection valves at the same time if bypass valve is open.2. Installation ‘MI 020-403 ~ January 1997 Positioning Housing The transmitter housing (topworks) can be rotated up to one full turn in the counterclock- wise direction when viewed from above for optimum access to adjustments, display, or con- duit connections. ‘CAUTION: Do not rotate the housing more than one turn from the as received posi- sion. If there is doubt about the housing rotational position, turn fully clockwise and then back off no more than one full turn. Positioning Optional Display ‘The optional display can be rotated within the housing to any of four positions at 90° incre- ments. To do this, grasp the two tabs on the display and rotate it about 10° in a counterclock- wise direction. Pull out the display. Ensure that the O-ring is fully seated in its groove in the display housing. Turn the display to the desired position, reinsert it in the electronics module, aligning the tabs on the sides of the assembly, and twist it in the clockwise direction. CAUTION: Do not turn the display more than 180° in any direction. Doing so may damage its connecting cable. Optional Custody Transfer Lock and Seal Electronic housing custody transfer locks, shown in Figure 7, are provided as an option. They are generally used in custody transfer operations or on transmitters with certain agency certifi- cations. Transmitter Wiring ‘NOTES: 1. Review suggested wiring practices as described in MI 020-350 to ensure proper communications capability and to minimize the effects of RFI. 2. Foxboro recommends she use of transient/surge protection in installations prone to high levels of electrical transients and surges. Accessing Transmitter Field Terminals For access to the transmitters field terminals, thread the custody transfer lock into the hous- ing to clear the threaded cover (if applicable) and remove the cover from the field terminals ‘compartment as shown in Figure 7. Note that the embossed letters “FIELD TERMINALS” identify the proper compartment. Identification of terminals is shown in Figure 8.‘MI 020-403 - January 1997 2. Installation PG 12508 12 NPT CONDUIT CONNECTION FOR CUS- TOMER WIRING. ONE ON OPPOSITE SIDE ALSO. LUG UNUSED OPENING WITH PLUG PROVIDED (OR EQUIVALENT) i ‘REMOVE COVER TO ACCESS WIRING TERMINALS. ‘OPTIONAL CUSTODY TRANSFER Looxs @) [EXTERNAL EARTH (GROUND) Figure 7. Accessing Field Terminals ~—— 0) BANANA PLUG RECEPTACLES FOR. HHT AND PC10 CONNECTIONS BANANA PLUG RECEPTACLES FOR CALIBRATION CONNECTIONS. TO READ TRANSMITTER OUTPUT, ATTACH METER. LEADS HERE (100 TO 500 mv REPRE- SENTING 4 TO 20 mA CURRENT). ‘OPTIONAL SHORTING BAR (58-13) TO REDUCE MINMUM VOLTAGE FROM 118 Veto 11V ge ALSO PLUGS IN HERE, Figure 8. Identification of Field Terminals Wiring a Transmitter Having a Digital Output Signal CAUTION: Ensure that the transmitter output is configured for “digital output” before attaching it to an FBM 18 or 39; and that all transmitters attached to an FBM 43 or 44 are configured for the same ousput ("‘digital” or “4-20 mA”). Alo, make sure that Device Name is the same as the letterbug used for that channel in the A Series System, or set the transmitter device name to DevNam before inssallasion. ‘Transmitters with digital output signal connect to an I/A Series System. This procedure iden- tifies wire terminations in the transmitter and in the /A Series System enclosure. For other 162. Installation ‘MI020-403 ~ January 1997 system wiring details, refer to the Installation Instructions provided with the I/A Series Sys- tem. ‘The maximum total resistance for each transmitter loop is 420 @ For example, if an intrinsi- cally safe barrier with a resistance of 340 Q is used, the maximum wire resistance is 80 Q . Maximum recommended length for field wire is 600 m (2000 ft). Transmitter power is sup- plied by an FBM 18, 39, 43, or 44 Input Module. 1, Remove the cover from the transmitter field terminal compartment. 2. Run signal wires (0.50 mm? or 20 AWG, typical) through one of the transmitter conduit connections as shown in Figure 9. Use twisted signal pair to protect the digital output and/or remote communications from electrical noise. Screened (shielded) cable may be required in some locations. NOTE: Do not run transmitter wires in same conduit as mains (ac power) wires. 3. Ifshiclded cable is used, earth (ground) the shield at the field enclosure only. Do not ground the shield at the transmitter. 4, Plug unused conduit connection with the PG 13.5 or 1/2 NPT metal ph vided (or equivalent). To maintain specified explosionproof and dust-ignit proof protection, plug must engage a minimum of five full threads, [ATMOSPHERE NOT TO. [ATMOSPHERE NOT TO EXCEED HAZARDOUS EXCEED CLASS, CONDITIONS SPECIFIED (GROUPS A, B,¢,0R Uaseres (ON TRANSMITTER DIVISION 2 HAZARDOUS. DATA PLATE. ‘conourt ‘CONNECTION! Tone. 4 MINA” (COMPARTMENT TEENS SATETY AREIER OPTIONAL TERMINALS FOR 1. lun conduit down to avoid buildup of moisture in terminals nermvcr HAT ORPCIO. ‘Compartment. Plug unused conduit connecton. SUPPLIED BY USER, 2. No pola ‘The hand-held terminal (HHT) is certtied as specified on the agency plate attached to the HHT. i used wit a ransmiter located in a more hazardous atmosphere, make provision to locate and connect the HHT in ‘an area within its cetiiaton level. Locating or connecting the HHT in ‘a hazardous area for which itis not certtied may result n an explosion, Figure 9. Typical Transmitter Wiring to an IA Series System 5. Connect an earth (ground) wire to the earth terminal in accordance with local practice. Ground terminal is shown in Figure 8. 7‘MI 020-403 — January 197 CAUTION: To avoid errors resulting from earth leaps or the possibility of short-circuiting groups of instruments in a loop, use only one earth in a loop. 6. Connect the signal wires to the transmitter “+” and “-” terminal connections shown in Figure 8. 7. The HHT or PC10 can be connected via banana plugs to the top two receptacles (designated “HHT”) on the terminal block in the field terminal compartment as shown in Figure 8 or any other convenient location in the loop (subject to hazard- ous location restrictions). For example, to communicate with several transmitters from a single location, connect each pair of signal wires to a separate pair of termi- nals. The HHT or PC10 can then be easily disconnected from one loop and con- nected to another. Reinstall the cover on the transmitter. |. The location of terminal blocks in the I/A Series System enclosure depends both on the type of enclosure purchased and on the location of the transmitter input module inside the enclosure. To determine terminal block location for a particular system, refer to the Installation Instructions in the documentation provided with the I/A Series system, ye 10. To connect the transmitter signal wires to the I/A Series System, use the applicable illustration shown in Figure 10. Note that the type of wire terminations used depends on the type of system enclosure purchased. 2. Installation TA Sores SYSTEM TERMINATIONS Teen ‘WODULE WITH DIREGT] a TWODULE WITH DISCRETE CONNECTION BLOCK CONNECTOR BLOCK. WIRE BLOCK i TERMINALS ‘CONNECTION BLOCK We s.oce ComPasreNT ae : _|elfo | lor BD _loldo : _|olefor ‘ ~|o}efo ‘ oe or - “ GROUND TERMINAL olor = i ; gs allo (CONNECTOR (9 aro ° 0 MARSHALING AREA) TET) Tea) vee. comewnts LH TRANSMITTER NUMER ‘TERMNALS Co aera TRANSMITTER TRANSMITTER Pa NOMBER TOUASeree sysrew (GY Terminals aro aso ir Taal on 86 oT wie BO (©) Burnay Part Number MSD 36 PM 118 or equivalent, supped by user. (6) TB3, It present, isnot used. (6) terminals are from an FBM 4 Module, only tour tansmiters can be connected, ‘use terminals sets 1 trough 4. (6) Poiaty at ranemiter ie shown in parentheses, Figure 10. Wiring Transmitter to Terminals in an I/A Series System 182. Installation ‘MI 020-403 ~ January 1997 Wiring a Transmitter Having a 4-20 mA Output Signal When wiring a transmitter with 4-20 mA output signal, the supply voltage and loop load ‘must be within specified limits. The supply output load vs. voltage relationship is: RMAX = 47.5 (V - 11.5) and is shown in Figure 11. ‘NOTE: The relationship when the optional shorting bar ts used is: RMAX = 46.8 (V- 11). Any combination of supply voltage and loop load resistance in the shaded area can be used. To determine the loop load resistance (transmitter output load), add the series resistance of each component in the loop, excluding the transmitter. The power supply must be capable of supplying 22 mA of loop current. 180 1400 —| TYPICAL SUPPLY VOLTAGE ARO LOAD LMT 1200 200 Vde LOAD (OHMS) | 24 a00aNo sou bt 30 200 AND 880 tooo] & ZtoanDers seo | ores S00 1The minimum load for the HHT of PC10 3 1: 20022 The mma oa rw FART 3 Germans 2s0 g 700— 2. The transmitter will function with an out- 5 put oad less than the minimum, provided 2 00 | Batstomot constr NF con g by ncaa Conners rene Sndgu © S00 ‘ator while operating in this area may ; | Sktesttptseurlancee unr oom re | Sos (SEENOTE) / openarIna AREA nepal 300 —| oe 200 100 —| — ° ee ! ZT! ns SUPPLY VOLTAGE, Ve Figure 11. Supply Voltage and Loop Load Examples: 1. Fora loop load resistance of 880 9, the supply voltage can be any value from 30 to 42V de. 2. Fora supply voltage of 24 V de, the loop load resistance can be any value from 200 to 594 9 (zero to 594 without an HHT or PC10 connected to the transmitter). 19‘MI 020-403 ~ January 1997 2. Installation 20 ‘To wire one or more transmitters to a power supply, proceed with the following steps. 1. Remove the cover from the transmitter field terminals compartment. 2, Run signal wires (0.50 mm” or 20 AWG, typical) through one of the transmitter conduit connections as shown in Figure 7. Use twisted signal pair to protect the 4-20 mA output and/or remote communications from electrical noise. Maximum. recommended length for signal wires i 1800 m (6000 ft) for the -D transmitter; 3050 m (10,000 ft) for the -T transmitter; (Distance for the -T transmitter may be extended up to 10,000 ft using single pair cable by adhering to requirements to requirements of HART physical layer implementation defined in HART Docu- ment HCF_SPEC-53. Use CN=1 for the -T transmitter when calculating max. lengths.) 1525 m (5000 fi) for the ~T transmitter in a multidrop (15 devices max.) mode. Screened (shielded) cable may be required in some locations. NOTE: Do not run transmitter wires in same conduit as mains (ac power) wires. 3. If shielded cable is used, earth (ground) the shield at the power supply only. Do not ground the shield at the transmitter. 4, Plug unused conduit connection with the PG 13.5 or 1/2 NPT metal plug pro- vided (or equivalent). To maintain specified explosionproof and dust-ignition- proof protection, plug must engage a minimum of five full threads. 5. Connect an earth (ground) wire to the earth terminal in accordance with local practice. CAUTION: If the signal circuit must be earthed (grounded), it is preferable to do so at the negative terminal of the de power supply. To avoid errors resulting from earth oops or the possibilty of short-circuiting groups of instruments in a loop, there should be only one earth in a loop. 6. Connect the power supply and receiver loop wires to the “+” and “-” terminal connections shown in Figure 8. 7. Connect receivers (such as controllers, recorders, indicators) in series with power supply and transmitter as shown in Figure 12. 8. Install che cover onto the transmitter. 9. If wiring additional transmitters to the same power supply, repeat Steps 1 through 8 for each additional transmitter. The setup with multiple transmitters connected to a single power supply is shown in Figure 13. Refer to MI 020-350 for details. 10, The HHT or PC10 can be connected in the loop between the transmitter and the power supply as shown in Figure 12 and Figure 13. Note that a minimum of 200 © must separate the power supply from the HHT Terminal or PC10 Configu- rator (250 9 from the HART Communicate).2. Installation ‘MI 020-403 ~ January 1997 servacanoous smencussmemon vores mexcussmesounarso See Mrasercareaonmucurin | esencaee ceo sem Sanat Recc cua ime or Tron] cam aio Samer aay ina | Peirsineroe yf & HT TERMINAL OR ! HART COMMUNICATOR. : ‘OR RECORDER (0) {2 un conc downto mid moire bap n minal compartment (©) Thore must be 2 toll resistance between the HHT Terminal or PC10 Configurator and the Power Supply; 25013 velneen ine BART Commoncatsr and fe Powe Suns, c=] Figure 12. Loop Wiring 4 to 20 mA Output Transmitters Power oa ‘SUPPLY TRANSMITTER | ‘TRANSMITTER | ‘TRANSMITTER, | '. 200.0 minimum lad (Includrg resistance of other instruments) in each loop is required when using an HHT or PO10; 250.02 when using | HART Communicator. HHT, PC10, or HART Communicator” 'b. Connect HHT Terminal, PC10 Configurator, or HART Communicator between ‘ransmiter and its associated instruments as shown, Figure 13. Wiring Several 4 to 20 mA Transmitters to a Common Power Supply 2‘MI 020-403 January 197 2. Installation HART Multidrop Communication “Multidropping” refers to the connection of several transmitters to a single communications ‘transmission line. Communications between the host computer and the transmitters takes place digitally with the analog output of the transmitter deactivated. With the HART com- munications protocol, up to 15 transmitters can be connected on a single twisted pair of wires or over leased telephone lines. The application of a multidrop installation requires consideration of the update rate necessary from each transmitter, the combination of transmitter models, and the length of the transmis- sion line. Multidrop installations are not recommended where Intrinsic Safety is a require- ment. Communication with the transmitters can be accomplished with any HART compatible modem and a host implementing the HART protocol. Each transmitter is identi- fied by a unique address (1-15) and responds to the commands defined in the HART proto- col. Figure 14 shows a typical multidrop network. Do not use this figure as an installation dia- gram, Contact the HART Communications Foundation, (512) 794-0369, with specific requirements for multidrop applications. vox | vom | POWER ‘surpty Figure 14. Typical Multidrop Network ‘The HART 275 Communicator (Foxboro HT991) can operate, configure, and calibrate the IDP10 in the same way as it can in a standard point-to-point installation. ‘NOTE: IDP1O Transmitters are set to address O atthe factory, allowing them to operate in the standard point-to-point manner with a 4-20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15. This change deactivates the 4-20 mA analog output. 222. Installation ‘MI 020-403 ~ January 1997 Putting Transmitter into Operation ‘The following procedure explains how to sequence the valves in your flow measurement pip- ing or optional bypass manifold to ensure that your transmitter is not overranged. Refer to Figure 5 or Figure 6. |. Close upstream and downstream valves and then open bypass valve. ve . Slowly open upstream valve. » . Slowly open downstream valve. Close bypass valve. > Taking Transmitter Out of Operation The following procedure explains how to sequence the valves in your flow measurement pip- ing or optional bypass manifold to ensure that your transmitter is not overranged. Refer to Figure 5 or Figure 6. 1. Open bypass valve. 2. Close downstream and then upstream valve. WARNING: Carefully open vent screw to release any residual pressure before discon- necting line 23‘MI 020-403 ~ January 1997 24 2. Installation3. Calibration and Configuration NOTES: 1. For best results in applications where high accuracy is required, rezero the trans- mitter output once it has stabilized at the final operating temperature. 2. Zero shifis resulting from position effects andlor static pressure effects can be elimi- nated by rezeroing the transmitter output. 3. When checking the zero reading of a transmitter operating in the square root mode, return the output to che linear mode. This will eliminate an apparent insta- bility in the output signal. Return the transmitter output to the square root mode afer the zero check is complete. 4. After calibrating transmitters operating with a 4-20 mA output signal, check the underrange and overrange output values to ensure that they extend beyond 4 and 20 mA respectively Calibration Setup The following sections show setups for field or bench calibration. Use test equipment that is at least three times as accurate as the desired accuracy of the transmitter, Calibration is per- formed by simulating the process differential pressure. Tais is done by applying a pressure, equal to the differential pressure, to one side of the transmitter and then venting the other side of the transmitter. NOTE: It is not necessary to set up calibration equipment to rerange the transmitter 10 a different span. The transmitter can be accurately reranged by simply changing the Lower Range Value and the Upper Range Value. Field Calibration Setup Field calibration is performed without disconnecting the process piping, In order to do this, you must have a bypass and shutoff valves between the process and the transmitter and one of the following: ‘Access to the process connections on the nonprocess side of the transmitter or The optional vent screw in the side of the process covers If the transmitter is to be removed from the process for calibration, refer to the “Bench Cali- bration Setup” procedure. For field calibration, an adjustable air supply and a pressure measuring device are required. For example, a dead weight tester or an adjustable clean air supply and pressure gauge can be 2s‘MI 020-403 - January 1997 3. Calibration and Configuration 26 used. The pressure source can be connected to the transmitter process connection with pipe fittings or it can be connected to the vent screw assembly using a calibration screw. The cali- bration screw has a Polyflo fitting and can be used for pressures up to 700 kPa (100 psi). It is available from The Foxboro Company as Part Number FO101ES. NOTE: For high differential calibrations above 700 kPa (100 psi), calibration screw BOI42NA can be used along with high pressure Swagelok fittings having a rating of 21 MPa (3000 psi). ‘To set up the equipment, refer to Figure 15 and use the following procedure. 1. Open the bypass and close the shutoff valves between the process and the transmit- ter. 2, Release pressure from the transmitter by gradually turning the vent screw on the high-pressure side of the transmitter. WARNING: When venting pressure from the transmitter, wear suitable protective equipment to prevent possible injury from process material, temperature, or pressure. CAUTION: With liquid service, drain both sides of ransmitter to avoid calibration 8. 3 3. Ifa calibration screw is being used, remove the vent screw and replace it with the calibration screw. Connect the pressure source to the calibration screw using 6 x 1 mm or 0.250 inch tubing. Ifa calibration screw is not being used, remove the entire vent screw assembly or drain plug (as applicable) from the high pressure side of the transmitter. Connect calibration tubing using a suitable thread sealant. 4. Close the bypass valve opened in Step 1. 5. Complete the setup shown in Figure 15.3. Calibration and Configuration ‘MI 020-403 — January 1997 6. If calibrating the 4-20 mA output signal, also connect equipment as shown in Fig- ure 16, HIGH PRESSURE SIDE caupearine Baeseune SOURCE Note: Alteate connection point fr callvatng — 4X*—ALEEDER VALVES: ‘autpmert o opsanel vert serew (not shown) Bn (NEEDLE TYPE) Figure 15. Field Calibration Setup ° vouweren owen surety @). Too OQ; ) +) OW Tea 2500 PRECISION RESISTOR RESISTOR: 250 0, 20.01%, 1 W MINIMUM (PART NO. £03006) POWER SUPPLY: 11.5 TO 42 V DC WITH LOAD RESISTANCE OF 250.0 DIGITAL VOLTMETER: READINGS FROM 1.000 TO 5.000 V DC Figure 16. 4-20 mA Output Calibration Setup Bench Calibration Setup The bench calibration setup requires disconnecting the process piping. For calibration setup without disconnecting the process piping, refer to the “Field Calibration Setup” procedure. The input setup is shown in Figure 17. Connect the inpat piping to the high pressure side of the transmitter as shown. Vent the low pressure side of the transmitter. 7‘MI 020-403 January 1997 3. Calibration and Configuration If calibrating the 4-20 mA output signal, also connect equipment as shown in Figure 16. HGH PRESSURE SIDE Figure 17. Bench Calibration Setup for 420 mA Output Calibration Configurable Parameters ‘Table 4 lists all of the configurable parameters and the factory default for the IDP10-D Trans- BLEEDER VALVES (NEEDLE TYPE) mitter; Table 5 does so for the IDP10-T Transmitter, The factory default values have been customized if the transmitter was ordered with optional feature -C1 or -C2. The tables also show which parameters are configurable with the integral vs. remote configurators. Table 4. IDP10-D Configurable Parameters (Configurable with Factory Tnteg. | Remore | Application Parameter Capabilcy Default Indic. | Config. | Requirement por “Tag Number Ta characters max___| Tag Number No_[_Ye_| "Tag Name 14 characcers max | Tag Name No_| Ye Tocation Ta characters max | Location No_| Yes Device Name G characters max | DevNam Yes Yes Tapat Calibrated Range TRV to URVin units | See (b) below Ye | Ye listed in (a) below | when not speci- fied perS.0. Ourpur T Ouipar F20mATDignal | 420 mA Ye_[ Ye ‘Measurement #1 Mode Tinear or type of g-¥| Linear Yes_[ Yes 283. Calibration and Configuration ‘MI 020-403 ~ January 1997 Table 4. IDP10-D Configurable Parameters (Continued) Configurable with Factory Tnteg, | Remote | Application Parameter Capability Default Indic. | Config. | Requirement ‘Measurement #1 Unie ‘Wena of common] Unis of Gal Ye | Ye presure units or cus- | brated Range fom units ‘Measurement #1 URV Primary URV ‘Same as Car Ye [ve brated Range Measurement #1 LRV Primary DRV ‘Same as Cal- Ys [ve | brated Range Measurement #2 Mode Tinear or ype of sq 7 Linear Ye_| ver ‘Measurement #2 Units ‘Menu of common | Units of Car Yes [Yes pressure units in (a) | brated Range below or custom units Wasaremen 72 ORV Secondary URV | Sameas GI Ye] Yer | brated Range ‘Measurement #2 LRV Secondary LRV Same as Cal- Ye |e brated Range Swap Eichange Mess. #1 | No No | Yer and #2 units. ‘Other Damping Tio 32 seconds None Ye_| ve Fallafe (mA output only) | Fallmode ourpur- | High Yes | Yes high or low Temp Fall Mode Trl or continueif | Continue No | Yer temp failure occurs Exernal Zero Enable or Disable | Enable Ye_| No (a) psig, psia, inHg, ftH,O, inH,O, atm, bar, mbar, MPa, Pa, kg/cm?, glem?, dy/em?, cmHg, mmHg, torr, cmH,O, mmH;O {©) Span Code B: 0 o 200 inH¥gO; Span Code C: 0 to 840 inH,O; Span Code D: 0 v0 300 psi ‘Span Code D: 0 to 3000 psi. 29‘MI 020-403 — January 1997 3. Calibration and Configuration Table 5. IDP10-T Configurable Parameters Configurable with Factory Integ. | Remote | Applic. Parameter Capability Default Indic. | Config. | Req. Descriptors — "Tag Number 8 characters max "Tag Number No | ve Descriptor 16 characters max “Tag Name No_| Yes Message 32 characters max Trst Location No_ | Ye Tapa Calibrated Range LRVt URVin units | See @) below Ys | we listed in (@) below ‘wher not speci- fied per $.0. Ouipar Measurement #1 Output | 420 mA or Fixed Gar. | 420mA Yes | Ye ev) rent. Specify Pll ‘Address (1-15) for Fixed Carrent. Measurement #1 Mode Tinear or ype of square | Linear Ye | ve root in (d) below ‘Measurement #1 EGU Tflinear, select from | Unis of Cali- Ys | ve ‘units listed in a) below; | brated Range IFSqRe, select from units listed in (©) below. ‘Measurement #2 Mode Linear or type of square | Linear Ye | ve (sv) 00% in (d) below Measurement #2 EGUs linear, selec rom | Univ of Cal Ye | ve units iste in (a) below: | brated Range IFSq.Re. select from units listed in (€) below Rillafe Direction High or Low, High Ye_| ve | ternal Zero Adjust Security | Enabled or Disabled | Enabled Ye_| Yes i “trite —f =e Poll Address O15 o Ye | Ye (@) psi, inHg, £140, inF1,O, atm, bar, mbar, MPa, Pa, C.PA., kglem?, g/em?, mmHg, torr, mmHO (©) Span Code B: 0 to 200 inF1,O:; Span Code C: 0 to 840 inHi,O; Span Code D: 0 to 300 ps: Span Code D: 0 t0 3000 psi. (©) galls, g/m, gal/, alld, Mgal/d, f/s, f/m, f° Ph, Fld, Igal/s, Igal/m, Igal/h, Igal/d, Vs, I'm, Vb, Ml/d, m?/s, m/m, m*/h, m°/d, bbs, bbl/m, bbl/h, bbU/d, Sflow (€) Square root with cuff below 196 of calibrated pressure range or with linear below 49 of calibrated pressure range. 303. Calibration and Configuration ‘MI.020-403 ~ January 1997 Calibration and Configuration Using the HHT To calibrate or configure the transmitter using the HHT Hand-Held Terminal, follow the procedure in MI 020-476, Calibration and Configuration Using a PC10 To calibrate or configure the transmitter using a PC10 Configurator, follow the procedure in MI 020-479. Calibration and Configuration Using a HART Communicator To calibrate or configure the transmitter using a HART Communicator, follow the procedure in MI 020-366. Calibration and Configuration Using the Optional Local Display ‘NOTE: You can configure most parameters using the local display. However, for more complete configuration capability, use the HHT Terminal, PC10 Configurator, or HART Communicator. A local display, as shown in Figure 18, has two lines of information. The upper line is a 5-digit numeric display; the lower line is an 7-digit alphanumeric display. The display provides local indication of measurement information and a means for performing calibration and configu- ration, viewing the database, and testing the display via a 2-button (NEXT and ENTER) key- pad. You can access these operations by means of a multi-level menu system. Entry to the Mode Select menu is made (from normal operating mode) by pressing the NEXT button. You can exit this menu, restore your prior calibration or configuration, and return to the normal ‘operating mode at any time by going to CANCEL and pressing the ENTER button. ‘NOTE: During calibration or configuration, a single change may affect several parameters. For example, changing from linear to square root mode also changes the engineering units (EGU) to “% flow” by default. For this reason, if an entry is ENTERed in error, re-examine the entire data base or use the CANCEL feature to restore the transmitter to its starting configuration and begin again, 3‘MI 020-403 ~ January 1997 3. Calibration and Configuration 34.5 inHe0 PUSHBUTTON Catenes RonAcATING] POSTION) Figure 18. Local Display Module The following items can be selected from this menu: Calibration (CALIB). Configuration. (CONFIG), Viewing the database (VIEW DB), and Testing the display (TST DSP). The top level structure diagram is shown in Figure 19. LW [psp anon cau} © + [paPiaraa NO MZESD i “=| _CALIB }— = LOCAL MODE, GO TO CALIBRATION MENU 7 CONFIG EE OFFLINE, GO TO CONFIGURATION MENU: 7 View 0B }—£—= onuINE MODE N ne ‘STEP THROUGH DATABASE DISPLAY E TST SP |= onuine move N E NL ‘STEP THROUGH DISPLAY TEST PATTERN — | cance ]—E—~ EXIT MODE SELECT MENU, RETURN TO ONLINE MODE ——— N= NEXT BUTTON |" ES ENTER BUTTON Figure 19. Top Level Structure Diagram 323. Calibration and Configuration ‘MI 020-403 ~ January 1997 ‘NOTE: In the Configuration menu and during adjusiment of 4 and 20 mA in the Calibrasion menu, the milliampere output does not reflect live measurement values. Also, during Calibrasion and Configuration menu operations, the I/A Series System will identify all sransmister measurements as “BAD” because the transmitter is not in the online mode. Entering Numerical Values The general procedure for entering numerical values in Calibration and Configuration is as follows: 1, At the appropriate prompt press the ENTER button. The display will show the last (or default) value with the frst digit flashing. . Use the NEXT button to select the desired first digit (see Table 9), then press the ENTER button. Your selection will be entered and the second digit will flash. . Repeat step 2 until you have created your new value. Ifthe number has less than five characters, use leading or trailing zeros for the remaining spaces. When you have configured the fifth space, the display will prompt you to place the decimal point. |. Move the decimal point with the NEXT button until it is where you want it and press the ENTER button. vy » > NOTES: 1. The decimal point may not be placed directly after the first digit. For example, you can not enter a value as 1.2300; you must enter it as 01.230. 2. The decimal position will be identified by flashing except at the position after the fth digit. At shat position (representing a whole number), the decimal point is assumed. 5. The display will advance to the next menu item. Calibration To access the Calibration mode (from normal operating mode), press the NEXT button. The display will read CALIB, the first item on the menu. Acknowledge your choice of this selec- tion by pressing the ENTER button. The display will show the first item in the Calibration menu. You can then calibrate the items shown in Table 6. 33‘MI 020-403 January 1997 34 Table 6. Calibration Menu 3. Calibration and Configuration Ttem Description ZERO Calibrate at LRV SPAN Calibrate at URV ADJ4mA___| Adjust nominal 4 mA ousput ‘ADJ20mA | Adjust nominal 20 mA ourput RERANGE __| Adjust primary upper and lower range values CALDATE _| Enter the calibration date ‘ADJ 4mA causes the following four submenus ‘A4mAAA Increase 4 mA output by large sep A4mAVV | Decrease 4 mA output by large step ‘A4mAA Increase 4 mA output by small sep ‘A4mAV, Decrease 4 mA output by small step ‘ADJ 20mA causes the following four submenus ‘A20mAAA | Increase 20 mA output by large step ‘A20mAVV | Decrease 20 mA output by large step A20mAA Increase 20 mA output by small step ‘A20mAV, Decrease 20 mA output by small step RERANGE causes the following two submenus ‘MI URV ‘Adjust upper range value MI LRV ‘Adjust lower range value NOTE: It is not necessary to use the AD]4mA or ADJ20mA menu selections unless there is a plant requirement to make the upper and lower calibration values exactly match readings on certain plant calibration equipment and the “zero” and “span” operations done result in a small but unacceptable difference between she transmitter mA output and the test equipment mA readout values. Proceed to calibrate your transmitter by using the NEXT key to select your item and the ENTER key to specify your selection per Figure 20 and Figure 21. At any point in the calibra- tion you may CANCEL, restore your prior calibration and return to the online mode or SAVE your new calibration. Calibration error messages are listed in Table 10.3. Calibration and Configuration ‘MI 020-403 ~ January 1997 ‘ZERO: To set or reset the 0% of range 1 f i ly val & ¢ input, apply lower range value (LRV) - ZEROED —— pressure to the transmitter and, at display N of ZERO, press ENTER. Completion is ‘od sae indicated by the display ZEROED. SPAN} spanned N= NEXT Wj N SPAN: To set or reset the 100% of range input, apply upper range value (URV) ir pressure to the transmitter and, at display . of SPAN, press ENTER. Completion is ‘AamABA {A amAAA indicated by the display SPANNED. ek ADJ4mA: If you configured your trans- ‘AamAVV 1A amav mitter operating mode as 4-20 mA, you | oe can adjust the 4 mA output by going to ADJ4mA using the NEXT button and AamAA. Aamas press ENTER. This menu item is 4 E bypassed if you had configured your ron Ramav transmitter operating mode as digital. NL fe To increase the 4 mA output by a large (0.025 mA) step, press ENTER at the dis- a _ play A 4mAAA, To decrease it by a large step, go to the display A 4mAVV by press- . ing the NEXT burton and then ENTER. “7 eomaaa|}—fe{a coma To increase it by a small (0.001 mA) step, LN go to the display A 4mAa with the NEXT . button and then press ENTER. To ‘A2OmAVY} [A 20mAVV decrease it by a small step, go to the dis- Lee play A 4mAy with the NEXT button and N then press ENTER. “R20mAa_}—S-[a coma NUN | ADJ20mA: To increase or decrease the 20 nee) (A 20mAY mA output by large or small steps, follow NN a procedure similar to that for changing the 4 mA output explained immediately above. (conthutd On Figure 21) Figure 20. Calibration Structure Diagram 35‘MI 020-403 ~ January 1997 (Continued from Figure 20) 36 i RERANGE| Me . N Display Day —= Increment Day —! | e oc N N| Display Month—=- Increment Month —! E c—————_ N Display Year —= Increment Year — co CANCEL] piscard all changes, retumn to ONLINE ee E Mi LAV} Display Digit Ne increment Digit | Se save database changes, return to ONLINE 3. Calibration and Configuration “if characteris not the last position on the display line, advances to next character. “Hf character isthe last position on the display line, advances to next menu iter. NOTE: See commentary about this diagram on next page Figure 21. Calibration Structure Diagram (Continued)3. Calibration and Configuration ‘MI 020-403 ~ January 1997 Commentary on Figure 20 RERANGE: To adjust 100% and 0% range limits, go to RERANGE with the NEXT button and press ENTER. You can then adjust M1 URV and/or M1 LRV in the following two sub- menus. ‘NOTE: If M1 is in square root mode, regardless of engineering units selected, RERANGE must be done in “default” pressure units. The “defauls” pressure units will be: * In inl1,O, if M2 is square root or OFE * In M2 EGU units, if M2 is linear. The bottom line of the display will indicate “defaule units” during RERANGE. Fol- lowing RERANGE, the display will automatically switch back to the configured engineering units. ‘MI URV: To edit the upper range value, press ENTER at the prompt M1 URV. Use the pro- cedure “Entering Numerical Values” on page 33 to edie this parameter. M1 LRV: Similar to M1URV immediately above. ‘NOTE: MI LRV is bypassed if MI MODE is configured as square root since MI LRV must be zero. CALDATE: To edit the calibration date, go to CALDATE with the NEXT button and press ENTER, You will then be able to change the day, month, and year. The display will show the last date with the day flashing. Use the NEXT button to step through the menu of digits to select the desired day, then press ENTER. Repeat this process for the month and year. 37‘MI 020-403 - January 1997 3. Calibration and Configuration 38 Zero Adjustment Using External Zero Button An eaternal zero adjustment mechanism in the electronics housing (see Figure 18) allows local rezeroing of the transmitter output without having to remove the electronics compartment cover. The mechanism is magnetically activated through the housing wall to prevent moisture from entering the enclosure. Zeroing is accomplished when the external zero button is depressed. To use this feature: 1. Unlatch the external zero button by turning it 90° in a counterclockwise direction so that the screwdriver slot lines up with the two holes in the face of the adjacent part. Do not push the button in with the screwdriver while doing this. .. With the applied process differential pressure (LRV) at the desired value, press the button. The zero output of 4 mA is set at this differential pressure. If the transmit- ter contains the optional display, the display will indicate “ZEROED.” Other pos- sible messages are: “DISABLD” if EX ZERO is configured EXZ DIS, “WAIT20S” if the transmitter has just been powered or a rezeroing has just been accomplished, and “IGNORED” if the transmitter is not in the online mode. 3. If additional rezeroing is required after steps 1 and 2 have been accomplished, wait 20 seconds and repeat step 2. 4, Relatch the external zero button by turning it 90° in a clockwise direction to pre- vent accidental pressing of the button. Do mor push the button in with the screw- driver while doing this. rv Configuration You can access the Configuration mode by the same multi-level menu system that was used to center Calibration mode. Entry to the Mode Select menu is made (from normal operating, mode) by pressing the NEXT button. The display will read CALIB, the first item on the ‘menu. Press the NEXT button again to get to the second item on the menu, CONFIG. Acknowledge your choice of this selection by pressing the ENTER button. The display will show the first item in the Configuration menu. You can then configure items shown in Table 7. The standard factory default configuration is also given in this table. ‘The standard factory default configuration will not be used if either custom configuration option (C1 or C2) has been specified. Option C1 (available for the —D transmitter only) changes only the IT MODE from 4-20 mA to Digital. Option C2 is a full factory configura tion of all parameters to the user's specifications.3. Calibration and Configuration ‘MI 020-403 ~ January 1997 Table 7. Configuration Menu Initial Factory Item Description Configuration TT MODE® [4-20 mA or digital mode £20 mA DevNam® [Device Name; 6 characters maximum DevNam POLLADR® [Poll Address; 0- 15 0 EX ZERO® [External Zero; enable or disable Enable [OUT DIR [4-20 mA Output; forward or reverse Forward OUTFAIL [4-20 mA Output; fail mode output - low or high High [DAMPING _|Damping; none, 1/4, 1/2, 1, 2, 4, 8, 16, or 32 seconds| __None M1 MODE _|Output: linear or type of square root Linear MIEGU__ |User Defined Engineering Units inH1,O or psi PRESS U® [Selection of Pressure Units from predefined list CUSTM U® [User Defined Engineering Units M1 LBL® [Engineering Units Label (6 characters maximum) MIEFAC | Engineering Unit Factor (span in EGU) MIEOFF |Engincering Unit Offset (0% point in EGU) RERANGE _ | Adjustment of 100% and 0% range limits M1 URV __ [Primary Upper Range Value MILRV___ [Primary Lower Range Value M2 MODE _[Output: linear or type of square root M2EGU — |User Defined Engineering Units PRESS U®_ |Sclection of Units from predefined list CUSTM U® [User Defined Engineering Units M2 LBL®|Engincering Units (6 characters maximum) M2EFAC [Engineering Unit Factor (span in EGU) ‘M2EOFF |Engineering Unit Offset (0% point in EGU) [CALDATE _|Calibration Date (@) -D version only (©)T version only. (© Applies only if transmitter contains External Zero option. (€) Menu label on -D version only Proceed to configure your transmitter by using the NEXT button to select your item and the ENTER button to specify your selection per Figure 22 (-D) or Figure 25 (~T). At any point in the configuration you may CANCEL your changes and return to the online mode, or SAVE your changes, Configuration error messages are listed in Table 11. 39