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349-02790D

Jun. 2012

SHIMADZU AUTOGRAPH
SOFTWARE

TRAPEZIUM X
Hardware Self-check
Setting Guide

Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
This page is intentionally left blank.
Before Using the Autograph System
Introduction
Read this instruction manual prior to operating the product.

Thank you for purchasing the TRAPEZIUMX.


This Guide describes the TRAPEZIUMX operating procedures, mainly showing flow of
operations of this software.
If you want to execute any operation, find the corresponding item from the table of contents,
and refer to the procedure described for the item.
Please read the instruction manual carefully before using the testing machine.
Keep it stored safely in an accessible location for easy reference.

NOTE x Be sure to understand the instructions in this manual before operating the
system.
x Attach this instruction manual before lending or transferring it to another party.
x If this instruction manual or product warning labels are lost or destroyed,
promptly contact your Shimadzu representative.
x This instruction manual lists safety precautions to ensure the system is
operated safely. Be sure to read them before using the system.

Notice x This manual is copyrighted by the Shimadzu Corporation. It may not be


reproduced either in whole or in part without the prior permission of Shimadzu
Corporation.
x Information in this manual is subject to change without notice.
x The utmost care has been taken in preparing this document, however, if any
errors or omissions are detected, it may not be possible to correct them
immediately.

Windows is a registered trademark of Microsoft Corporation in the US and other countries.

Copyright 2007-2012 Shimadzu Corporation. All rights reserved.


Documentation Conventions

In this instruction manual, the following safety-related signal words are used to indicate the
degree of hazard or possible damage.

Symbol Meaning

Indicates a potentially hazardous situation which, if not


WARNING
avoided, could result in serious injury or possibly death.

Indicates a potentially hazardous situation which, if not


CAUTION
avoided, may result in minor to moderate injury or equipment damage.

Text shown in the GUI

(menus, buttons, dialog boxes, and window names)


[] Example: Select [File] - [Save as]
Click [OK]

the [TRAPEZIUMX Home] window

Text shown temporarily in a window (such as error messages), and text


""
entered by the user
Safety Guidelines
Autograph systems generate very large forces used to measure the strength characteristics of
materials or products.
In some situations it could cause material damage or serious harm to humans (such as injury
or death).
Therefore, to ensure the system is used safely, please thoroughly understand and observe the
following warnings.

WARNING
Operating the system carelessly could result in serious injury or death. Keep
hands, head and all other body parts away from the testing space when the
crosshead is in motion.

WARNING
Moving parts can produce dangerous forces corresponding to the system
capacity. All operators should read the instruction manual thoroughly to ensure
they operate the system correctly. Control access to the system to ensure only
trained operators operate the system.

WARNING
Due to risk of electric shock, never touch inside the controller unit, located in
the testing machine.
Safety Guidelines

WARNING
Do not open the ball screw shaft protective cover unless lubricating the screw
shaft. Do not leave the shaft cover open while performing tests. Keep hair,
clothing, rags, and fingers from getting caught in the ball screw when
lubricating the ball screw.

WARNING
Keep the face and body away from the test specimen during tests. When the
specimen breaks, flying debris could injure eyes or other body parts. Always
use a safety guard or other measure to provide protection from broken
specimens.

WARNING
Due to risk of electric shock, injury, or fire, wiring, maintenance, and
inspection work should be perform only by a person with specialized expertise.

WARNING

To prevent electric shock, always ground power cables (100 Max.).

WARNING
Do not operate the system in a manner that subjects the crosshead to loads
when the load cell is removed and do not operate the system in a manner that
does not transmit the load to the load cell. Doing so would cause overloading to
be undetected, which could result in damage to the frame or jigs.
Safety Guidelines

WARNING
Never operate the crosshead without crosshead limit switches in place. Doing
so could cause the crosshead to hit the jig and damage the frame, jig, or load
cell.

WARNING

Always use Shimadzu brand testing jigs on Autograph testing machines.

CAUTION
This system includes a built-in safety feature that stops jog or return
movements if the load level applied to the load cell varies by more than a given
amount. This feature is one of the safety circuits, but for fast movements it
cannot eliminate the risk of overshooting. Furthermore, for safety and
operational convenience reasons, this feature will not stop motion in the
unloading direction. Therefore, this feature provides no guarantee that impacts
and overloading will be prevented in the testing space. Also, do not use this
feature for positioning or other control purposes.

CAUTION
For long tests, note that continuous operation is limited to 10 hours for
Autograph systems.
Software License Agreement

This software refers to the TRAPEZIUMX software, appendix data and printed materials
(documents such as operation manual).
Regarding use of this software, the user and Shimadzu Corporation shall agree on the
following points:

Scope of agreement
The user can use this software only for a specified single testing machine.

When the user intends to transfer all rights of this software, the user cannot reserve any
reproductions of this software. The user must transfer the entire software (including all
components, media and documents such as operation manual), and the transferor must
agree on this scope of agreement.
If the software version has been upgraded, the transferred articles shall include the prior
versions of this software.

The user is prohibited from renting, leasing, relicensing, reproduction, remodeling,


modification, reverse-engineering, decompiling or disassembling of the whole or part of
this software.
Also, the user cannot allow a third party to conduct such actions.

Copyright
The property right, copyright, and all intellectual property rights on this software are
reserved by Shimadzu Corporation.
Product Warranty

Thank you for purchasing this product.


Shimadzu provides the following warranty for this product.

1. Warranty Period Please consult your Shimadzu representative for information about
the extent of the warranty.

2. Coverage If the product malfunctions during the warranty period, Shimadzu


will repair or replace the product (at their discretion) free of charge.

3. Exclusions Even if occurring during the warranty period, this warranty does not
cover the following types of malfunctions.

1) Malfunctions resulting from using or handling the system improperly.


2) Malfunctions resulting from disassembly, repair or modification performed
by any company other than Shimadzu or a Shimadzu-designated company.
3) Malfunctions resulting from causes outside the system.
4) Malfunctions resulting from operating the product in harsh environments,
such as areas subject to high temperatures, high humidity, corrosive gasses or
vibration.
5) Malfunctions resulting from fire, earthquakes, or other natural disasters.
6) Malfunctions resulting from moving or transporting the system after
installation.
7) Malfunctions of consumables or the equivalent.
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Hardware Self-check setting Guide

Content

CONTENT ................................................................................................................................... 1

ABOUT THIS GUIDE ................................................................................................................. 3


CONFIGURATION .......................................................................................................................... 3
DOCUMENT NOTATION................................................................................................................. 3
RELATED DOCUMENTS ................................................................................................................. 4
CHAPTER 1 USING SELF-CHECK FUNCTION ..................................................................... 5
SELF-CHECK FUNCTION ............................................................................................................... 6
LIST OF SELF-CHECK ITEMS AND REQUIRED EQUIPMENT ............................................................. 9
[SELF CHECK] DIALOG BOX [PERFORM SELF CHECK FUNCTIONS] TAB ................................... 10
[SELF CHECK] DIALOG BOX [SELF CHECK SCHEDULE] TAB .................................................... 13
SELF-CHECK REPORT MAIL EXPORT ........................................................................................... 15
VERIFICATION OF MOTOR PULSE ................................................................................................ 17
VERIFICATION OF SENSOR AMPLIFIER ........................................................................................ 19
VERIFICATION OF POWER SUPPLY OF CIRCUIT BOARD ............................................................... 21
VERIFICATION OF EMERGENCY SWITCH .................................................................................... 23
VERIFICATION OF LIMIT SWITCH ................................................................................................ 25
VERIFICATION OF ANALOG OUTPUT............................................................................................ 28
VERIFICATION OF ANALOG INPUT............................................................................................... 30
VERIFICATION OF SOUND OF ACTION ........................................................................................ 32
VERIFICATION OF CROSSHEAD STROKE BEHAVIOR ..................................................................... 34
VERIFICATION OF CROSSHEAD POSITIONING ACCURACY ............................................................ 36
VERIFICATION OF CROSSHEAD MOVING SPEED .......................................................................... 38
VERIFICATION OF FORCE MEASUREMENT .................................................................................. 40
CHAPTER 2 AG-XPLUS, AG-X, AGS-X, EZ-X HARDWARE SETTINGS ............................. 43
STARTING HARDWARE SETTINGS (AG-XPLUS, AG-X, AGS-X, EZ-X)......................................... 44
JOG SPEED SETTING ................................................................................................................... 47
SOFT LIMIT SETTING .................................................................................................................. 48
ANALOG INPUT CALIBRATION ..................................................................................................... 50
CALIBRATION OF INTERNAL AMPLIFIER FOR FORCE/EXTENSOMETER ........................................ 55
ANALOG OUTPUT SETTING (AG-XPLUS/AG-X)........................................................................... 57
SPEED MATRIX SETTING ............................................................................................................. 59
DIGITAL INPUT SETTING............................................................................................................. 60
OPTIONAL EQUIPMENT SETTING ................................................................................................ 62
CONTACT IN-OUTPUT SETTING .................................................................................................. 63
MAINTENANCE SETTING ............................................................................................................ 64
GL/FS SETTING.......................................................................................................................... 65
SETUP SETTING .......................................................................................................................... 67
RECORDER SETTING (AG-XPLUS/AG-X) .................................................................................... 69
FORCE ZERO HOLD SPEED SETTING ............................................................................................ 70
CHAPTER 3 AG-IS AND EZGRAPH HARDWARE SETTINGS ............................................ 71
STARTING HARDWARE SETTINGS (AG-IS,EZGRAPH) ................................................................. 72
AMPLIFIER SETTING (AG-IS,EZGRAPH) .................................................................................... 74
SPEED SETTING (AG-IS,EZGRAPH) ........................................................................................... 81

1
Content

RECORDER SETTING (AG-IS,EZGRAPH) .................................................................................... 82


INDEX ....................................................................................................................................... 83

2
Hardware Self-check setting Guide

About This Guide

This Guide describes the procedure for operating the AG-X series AUTOGRAPH self-
check functions, and the AG-Xplus, AG-X, AGS-X, EZ-X, AG-IS and EZGraph hardware
setting procedures.

Configuration

This Guide is comprised of the following chapters.


Chapter 1: Using Self-Check Function
This chapter describes the testing machine diagnosis procedures using the AG-X
series AUTOGRAPH self-check functions.
Chapter 2: AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings
This chapter describes the AG-Xplus, AG-X, AGS-X, EZ-X series hardware setting
procedures using TRAPEZIUMX.
Chapter 3: AG-IS and EZGraph Hardware Settings
This chapter describes the AG-IS and EZGraph hardware setting procedures using
TRAPEZIUMX.

Document Notation

In this document, various items are denoted as follows.


Notation Explanation Descriptive Example
[] Text shown in the GUI Select [File] - [Save as]
(menus, buttons, dialog Click [OK]
boxes, and window names) the [TRAPEZIUMX Home] window
"" Text shown temporarily in
a window (such as error
messages), and text entered
by the user

3
About This Guide

Related Documents

TRAPEZIUMX Users Guide:


This explains the procedural stages for TRAPEZIUMX. (349-02787)

TRAPEZIUMX Software Reference Manual:


This provides features and functions in the main windows and various dialog boxes.
(349-02788)

TRAPEZIUMX Data Processing Reference Manual:


This provides an explanation of the data processing that can be done with
TRAPEZIUMX.
(349-02789)

4
Hardware Self-check setting Guide

Chapter 1
Using Self-Check Function

This chapter describes the following Self-Check functions for diagnosis of the AG-X
series AUTOGRAPH hardware conditions.

- Self-check function
- List of self-check items and required equipment
- [Self Check] dialog box [Perform Self Check functions] tab
- [Self Check] dialog box [Self Check Schedule] tab
- Self-check report mail export
- Verification of motor pulse
- Verification of sensor amplifier
- Verification of Power supply of circuit board
- Verification of Emergency Switch
- Verification of limit switch
- Verification of analog output
- Verification of analog input
- Verification of sound of Action
- Verification of crosshead stroke behavior
- Verification of crosshead positioning accuracy
- Verification of crosshead moving speed
- Verification of force measurement

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Chapter 1 Using Self-Check Function

Self-check function

The self-check functions are intended for diagnosis of the AG-X series AUTOGRAPH
hardware conditions, allowing you to save the results and send a report to us if any defect
is found.
You can check the hardware conditions according to the procedure indicated on the screen.
The system can notify you of periodic check date.

f Types of self-check modes


The following two self-check modes are available:
- Automatic check
The system automatically checks user-selected items in sequence.
- Manual check
You can manually check individual items.

f Flow of automatic check


Flow of automatic check is as follows:

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Hardware Self-check setting Guide

7
Chapter 1 Using Self-Check Function

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Hardware Self-check setting Guide

List of self-check items and required equipment

This section describes self-check items and the equipment required for self-check.
Item Outline Required equipment
Motor pulse Checks if the motor normally operates. Nothing particular
Sensor amplifier Checks if the amplifies mounted to the Nothing particular
testing machine (force amplifier, SG
amplifier, etc.) normally operate.
Circuit board power Checks the power supply for circuit Nothing particular
supply boards in the control unit.
Emergency switch Checks if the right and left emergency Nothing particular
switches normally operate.
Limit switch Checks if the upper and lower limit Nothing particular
switches normally operate.
Analog output Checks if the analog voltage output from A device for measuring
the testing machine is normal. analog output voltage from
the testing machine
Analog input Checks if the analog voltage input to the A device for inputting
testing machine is normal. analog voltage into the
testing machine. To use an
extensometer via an external
amplifier, connect the
amplifier to be used.
Operation sound Checks if the crosshead does not Nothing particular
abnormally sound during movement.
Crosshead stroke Checks if the crosshead smoothly moves. Dial gage
behavior (A dial gauge is used for check.) (for measurement of 5 mm
or larger distance)
Crosshead positioning Checks the crosshead positioning Dial gage
accuracy accuracy when the crosshead is moved by (for measurement of 20 mm
a specified distance. or larger distance)
Crosshead moving speed Moves the crosshead at a specified speed, Nothing particular
and checks if it moves at a correct speed.
Force measurement Measures a force value at each specified Digital proving rings that
measuring point, and checks if the enable measurement of up to
measured force value is normal. load cell capacity,
upper/lower compression
plates and compression load
jig

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Chapter 1 Using Self-Check Function

[Self Check] dialog box [Perform Self Check functions] tab

This dialog box is used to execute the self-check functions. In this dialog box, you can
execute the automatic check mode or manual check mode, and monitor the check dates
and check results.

f Procedure for showing this dialog box

1. Select [Hardware] [Self Check] in the menu.

2. If a scheduled self-check date is reached, a confirmation message appears at


startup of TRAPEZIUMX. After that, this dialog box appears.

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Hardware Self-check setting Guide

f Description of this dialog box

- [Starts Automatic Mode]

This button is used to start the automatic check mode. Clicking on this button
displays the dialog box for each check item in sequence.
Only the check items marked in 3) Automatic check execution setting are
executed in sequence.

- Check item, previous check date/time, and Pass/Fail judgment result

Selected check items, and the date/time of previous check for each item are
displayed. The Pass/Fail judgment result for each item is also displayed.

- Automatic check execution setting

Mark the checkbox for the item to be executed in the automatic check mode.

- Manual check start

You can manually execute each check item.

- Self-check report mail export

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Chapter 1 Using Self-Check Function

Clicking on this button sends the latest automatic check report to a registered
SHIMADZU office address.
R
Reellaatteedd kkeeyyw
woorrdd : Self-check report mail export

- [Close]

Clicking on this button closes this dialog box.

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Hardware Self-check setting Guide

[Self Check] dialog box [Self Check Schedule] tab

The [Self Check Schedule] tab in the [Self Check] dialog box is used to specify self-check
date intervals.

f Procedure for showing this dialog box


Select [Hardware] [Self Check] in the menu, and click on the [Self Check
Schedule] tab.

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Chapter 1 Using Self-Check Function

f When the self-check date is reached


After elapse of a specified number of days from the previous self-check date, a
confirmation message appears at startup of TRAPEZIUMX, asking you whether to
execute self-check.
- If you select [Yes], the system displays the [Perform Self Check functions] tab in
the [Self Check] dialog box. After the automatic check is executed, the Last Date
data will be updated.
- If you select [No], the system displays a confirmation message, asking you whether
to display the self-check date information when this software is started afterwards.

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Hardware Self-check setting Guide

Self-check report mail export

If any defect is found in self-check, TRAPEZIUMX can send a self-check report mail to a
registered SHIMADZU office by E-mail.

f Mail export settings

1. To send E-mail, settings of a users mail server are required in advance.


Select [Tools] [Mail and Network export Settings] in the menu, and click on
the [Mail Export] tab.

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Chapter 1 Using Self-Check Function

2. Enter each item in [Mail Settings], and click on [OK].

R
Reellaatteedd kkeeyyw
woorrdd : [Network Export Settings] dialog box

f Mail address
The mail address has been registered by SHIMADZU staff during installation of this
system. Do not change the mail address setting.
If you need to enter the mail address again (for example, for PC replacement),
contact SHIMADZU, and click on [Register Service Address] to register the mail
address.

f Mail export timing


At completion of automatic check, or when any defect is found, the system sends E-
mail.
Furthermore, you can send the latest self-check report at an arbitrary timing by
clicking on [Send Email] in the [Self Check] dialog box.

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Hardware Self-check setting Guide

Verification of motor pulse

This function checks if the motor of the testing machine normally operates.

f Required equipment:
Nothing particular

f Precautions before execution:

The crosshead moves upward by 1 mm, and then moves downward by 1


mm at a speed of 10 mm/min. Before execution of check, remove grips,
and move the crosshead to a position where it does not hit against UJ or other jigs.

f Pass/Fail judgment criteria:


Operation is verified in the testing machine control unit, and a Pass or Fail
message is sent from the testing machine.

f Flow of check operation:

1. Click on [Start].

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Chapter 1 Using Self-Check Function

2. The crosshead moves upward by 1 mm, and then moves downward by 1 mm.
During check execution, wait for a while. After the check is completed, the
system displays the check result.

f Error message:
If the check result is Fail, the following message appears.
Message Description
No pulse output There is no pulse output from the testing machine
control unit to the motor.
No motor response The control unit circuit board may be defective.
The motor of the testing machine did not make
response. The motor or peripheral cable may be
defective.

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Hardware Self-check setting Guide

Verification of sensor amplifier

This function checks if various amplifiers mounted to the testing machine (force amplifier,
SG amplifier, etc.) normally operate.

f Required equipment:
Nothing particular

f Precautions before execution:


Connect the calibration cable to all amplifiers mounted to the testing machine.

f Pass/Fail judgment criteria:


Operation is verified in the testing machine control unit, and a Pass or Fail
message is sent from the testing machine.

f Flow of check operation:

1. Click on [Start].

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Chapter 1 Using Self-Check Function

2. The testing machine executes check. Wait for a while. After the check is
completed, the system displays the check result.

3. Click on [Close].
4. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

f Error message:
If the check result is Fail, the following message appears.
Message Description
Calibration Data NG There is no calibration data in the calibration cable.
Recheck the amplifier to which the cable without
calibration data was connected.

Not matched The calibration cable is not compatible with the amplifier
inserted in the slot.
Connect a proper calibration cable.

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Hardware Self-check setting Guide

Verification of Power supply of circuit board

This function checks the power supplies for the following circuit boards in the testing
machine control unit.

24 V power supply, 15 V power supply, 5 V power supply (analog), 5 V power


supply (digital)

f Required equipment:
Nothing particular

f Precautions before execution:


Nothing particular

f Pass/Fail judgment criteria:


Operation is verified in the testing machine control unit, and a Pass or Fail
message is sent from the testing machine.

f Flow of check operation:

1. Click on [Start].

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Chapter 1 Using Self-Check Function

2. The testing machine executes check. Wait for a while. After the check is
completed, the system displays the check result.

3. Click on [Close].
4. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

f Error message:
If the check result is Fail, the following message appears.
Message Description
+24 V voltage error When the power supply voltage is out of the specified
range, this error message appears. Change the power
supply outlet position, or check if the power supply is
stable. If this error persists although the power supply
is stable, the power supply must be repaired by
SHIMADZU technical support.

15 V voltage error The load cell or extensometer may be short-circuited.


After turning OFF the power supply, disconnect the
load cell, extensometer and external input signal
cables, and then turn ON the power supply again. If
this error persists after the power supply is turned ON
again, the power supply must be repaired by
SHIMADZU technical support.
+5 V analog voltage error Disconnect the external analog output cable, and then
turn ON the power supply again. If this error persists
after the power supply is turned ON again, the power
supply must be repaired by SHIMADZU technical
support.
+5 V digital voltage error Disconnect the digital equipment (ACC1, ACC2,
ACC3, SIE, ENC, USB memory, etc.), and then turn
ON the power supply again. If this error persists after
the power supply is turned ON again, the power
supply must be repaired by SHIMADZU technical
support.

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Hardware Self-check setting Guide

Verification of Emergency Switch

This function checks if the right and left emergency switches normally operate.

f Required equipment:
Nothing particular

f Precautions before execution:

The crosshead moves upward by 2.5 mm at a speed of 5 mm/min. Before


execution of check, remove grips, and move the crosshead to a position where it does
not hit against UJ or other jigs.

f Pass/Fail judgment criteria:


If the crosshead stops when the right or left emergency switch is pressed, the check
result is Pass.

f Flow of check operation:

1. Click on [Start] for [Checks Left Switch].

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Chapter 1 Using Self-Check Function

2. The crosshead moves upward. Then, press the emergency switch on the left
side.

3. If the crosshead normally stops, an alarm message appears. After resetting the
emergency switch, click on [Reset] on the software.

4. Pass is displayed as the left switch check result.


If the emergency switch is not normally activated, the crosshead automatically
stops at a 2.5 mm distance, and Fail is displayed as the check result.

5. Return the crosshead to the initial position by using the [Jog] of the smart
controller.

6. Click on [Start] for [Checks Right Switch].


7. The crosshead moves upward. Then, press the emergency switch on the right
side.

8. If the crosshead normally stops, an alarm message appears. After resetting the
emergency switch, click on [Reset] on the software.

9. Pass is displayed as the right switch check result. If the emergency switch is
not normally activated, the crosshead automatically stops at a 2.5 mm distance,
and Fail is displayed as the check result.

10. Click on [Close] to close this dialog box.


11. The [Self Check] dialog box displays the check date/time and Pass or Fail
result. Only when both right and left switches are normal, the check result is
Pass.

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Hardware Self-check setting Guide

Verification of limit switch

This function checks if the upper and lower limit switches normally operate.

f Required equipment:
Nothing particular

f Precautions before execution:

The crosshead moves upward and downward by 50 mm each at a speed of


1000 mm/min. Before execution of check, remove grips, and move the
crosshead to a position where it does not hit against UJ or other jigs.

Move the upper and lower limit switches into a range of within 50 mm from the
crosshead position.

f Pass/Fail judgment criteria:


If the crosshead stops individually with the upper and lower limit switches, the check
result is Pass.

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Chapter 1 Using Self-Check Function

f Flow of check operation:

1. Click on [UP] for [Checks Upper Switch].

2. The crosshead moves upward. When the limit switch is activated, the crosshead
stops.

3. If the crosshead normally stops, an alarm message appears. After resetting the
limit switch, click on the [Reset] on the software.

4. Pass is displayed as the upper switch check result. If the limit switch is not
normally activated, the crosshead automatically stops at a 50 mm distance, and
Fail is displayed as the check result.

5. Return the crosshead to the initial position by using the [Jog] of the smart
controller.

6. Click on [DOWN] for [Checks Lower Switch].


7. The crosshead moves downward. When the limit switch is activated, the
crosshead stops.

8. If the crosshead normally stops, an alarm message appears. After resetting the
emergency switch, click on [Reset] on the software.

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Hardware Self-check setting Guide

9. Pass is displayed as the lower switch check result. If the limit switch is not
normally activated, the crosshead automatically stops at a 50 mm distance, and
Fail is displayed as the check result.

10. Click on [Close] to close this dialog box.


11. The [Self Check] dialog box displays the check date/time and Pass or Fail
result. Only when both right and left switches are normal, the check result is
Pass.

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Chapter 1 Using Self-Check Function

Verification of analog output

This function checks if the analog voltage output from the testing machine is normal.

f Required equipment:
A device for measuring analog output voltage from the testing machine

f Precautions before execution:


Connect an analog voltage measuring device (prepared by user) to the analog output
port (BNC connector) of the testing machine with a cable.

f Pass/Fail judgment criteria:


If the analog voltage measuring device indicates the value corresponding to the
output voltage when 0 V and 5 V voltages are output from each analog output port,
the check result is Pass.

f Flow of check operation:

1. Click on [Start].

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Hardware Self-check setting Guide

2. The [Analog Output] dialog box appears.


Output 0 V and 5 V voltages from Channel 1 and Channel 2 respectively, and
check if the value corresponding to each output voltage is indicated on the analog
voltage measuring device.

3. Close the [Analog Output] dialog box.


4. If the analog outputs from both channels are normal, click on [Pass]. If there is
abnormality, click on [Fail]. Then, this dialog box closes. (To close the dialog
box without executing the check, click on [Close].)

5. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Chapter 1 Using Self-Check Function

Verification of analog input

This function checks if the analog voltage input to the testing machine is normal.

f Required equipment:
A device for inputting analog voltage into the testing machine. To use an
extensometer via an external amplifier, connect the amplifier to be used.

f Precautions before execution:


Connect an analog voltage input device (prepared by user) to the analog input port
(BNC connector) of the testing machine with a cable.

f Pass/Fail judgment criteria:


If TRAPEZIUMX indicates the value corresponding to the input voltage when 0 V
and 5 V voltages are input to each analog input port, the check result is Pass.

f Flow of check operation:

1. Click on [Start].

30
Hardware Self-check setting Guide

2. The [Analog Input] dialog box appears.


Input 0 V and 5 V to each analog input port, and check if TRAPEZIUMX
indicates 0 and Full scale, respectively.

3. Close the [Analog Input] dialog box.


4. If the analog inputs to both channels are normal, click on [Pass]. If there is
abnormality, click on [Fail]. Then, this dialog box closes. (To close the dialog
box without executing the check, click on [Close].)

5. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

31
Chapter 1 Using Self-Check Function

Verification of Sound of Action

This function checks if the crosshead does not abnormally sound during movement.

f Required equipment:
Nothing particular

f Precautions before execution:


The crosshead moves at a specified jog speed. Before execution of check, remove
grips, and move the crosshead to a position where it does not hit against UJ or other
jigs.

f Pass/Fail judgment criteria:


If the crosshead moves without abnormal sound when jogging at a specified speed,
the check result is Pass.

f Flow of check operation:

1. Click on [1000 mm/min]. The jog speed is specified.

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Hardware Self-check setting Guide

2. Move the crosshead with the [Jog] of the smart controller, and check the
operation sound.

3. Check the operation sound in the same manner at 500 mm/min, 200 mm/min
and 0.5 mm/min jog speeds.

4. If the operation sound is normal at all jog speeds, click on [Pass]. If there is
abnormality, click on [Fail]. Then, this dialog box closes.
(To close the dialog box without executing the check, click on [Close].)

5. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Chapter 1 Using Self-Check Function

Verification of crosshead stroke behavior

This function checks if the crosshead smoothly moves by using a dial gauge.

f Required equipment:
Dial gauge (for measurement of 5 mm or larger distance)

f Precautions before execution:

The crosshead moves upward by 5 mm at a speed of 5 mm/min. Before


execution of check, remove grips, and move the crosshead to a position where it does
not hit against UJ or other jigs.

f Pass/Fail judgment criteria:


If the crosshead smoothly moves without jerking, the check result is Pass.

f Flow of check operation:

1. Set the dial gauge so as to measure the crosshead stroke.

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Hardware Self-check setting Guide

2. Click on [UP]. The crosshead moves upward.


3. Check if the dial gauge pointer smoothly moves without jerking during crosshead
movement.

4. After the crosshead moves by 5 mm, it will automatically stop.


5. Click on [Pass] or [Fail]. Then, this dialog box closes.
(To close the dialog box without executing the check, click on [Close].)

6. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Chapter 1 Using Self-Check Function

Verification of crosshead positioning accuracy

This function checks the crosshead positioning accuracy when the crosshead is moved by
a specified distance.

f Required equipment:
Dial gauge (for measurement of 20 mm or larger distance)

f Precautions before execution:

The crosshead moves upward by 20 mm at a speed of 20 mm/min.


Before execution of check, remove grips, and move the crosshead to a position where
it does not hit against UJ or other jigs.

f Pass/Fail judgment criteria:


If the difference between the position indicated on the testing machine and the dial
gauge reading is within 0.02 mm after crosshead movement is completed, the check
result is Pass.

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Hardware Self-check setting Guide

f Flow of check operation:

1. Set the dial gauge so as to measure the crosshead stroke.

2. Click on the [ZERO] of the smart controller.


3. Click on [UP]. The crosshead moves upward.
4. After the crosshead moves by 20 mm, it automatically stops.
5. Read the value indicated on the dial gauge, and click on [Pass] or [Fail]. Then,
this dialog box closes.
(To close the dialog box without executing the check, click on [Close].)

6. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Chapter 1 Using Self-Check Function

Verification of crosshead moving speed

This function checks if the crosshead moving speed is correct when the crosshead is
moved at a specified speed.

f Required equipment:
Nothing particular

f Precautions before execution:

The crosshead moves upward for 600 seconds at a speed of 0.5


mm/min, and for 60 seconds at a speed of 500 mm/min. Before
execution of check, remove grips, and move the crosshead to a position where it does
not hit against UJ or other jigs.

f Pass/Fail judgment criteria:

If the moving distance after elapse of the specified time is within 0.1% of the
specified value, the check result is Pass.

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Hardware Self-check setting Guide

f Flow of check operation:

1. Click on [UP] for Speed: 0.5 mm/min. The crosshead moves upward.

2. After the crosshead moves for 600 seconds, it automatically stops. The moving
distance at the stop position and the Pass or Fail result are displayed.

3. Return the crosshead to the initial position by using the [Jog].


4. Click on [UP] for Speed: 500 mm/min. The crosshead moves upward.
5. After the crosshead moves for 60 seconds, it automatically stops. The moving
distance at the stop position and the Pass or Fail result are displayed.

6. Click on [Close] to close this dialog box.


7. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Chapter 1 Using Self-Check Function

Verification of force measurement

This function checks if the force value measured at each specified measuring point is
normal.

f Required equipment:
Digital proving rings that enable measurement of up to load cell capacity,
upper/lower compression plates and compression load jig

f Precautions before execution:


The crosshead moves to a specified point, and the reading of the digital proving rings
is recorded. Prepare recording paper and software in advance.

f Pass/Fail judgment criteria:


If the force value indicated at each specified measuring point is equal to the reading
of the digital proving rings, the check result is Pass.

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Hardware Self-check setting Guide

f Flow of check operation:

1. Specify Force Polarity and Direction.

2. Specify the measuring range (percentage of the load cell capacity) in From and
To. To execute measurement in the Round trip mode, mark the checkbox for
Round trip.

3. Enter Number of Points. All measuring points are listed below the number of
points. The force value is expressed as a percentage of the load cell capacity.

4. Specify the speed to arrive at each specified point, and Change point and
Speed 2 for deceleration immediately before the target force.
Change point: Specify a percentage of the next target force.

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Chapter 1 Using Self-Check Function

5. Click on [Start]. The crosshead moves to the first measuring point, and stops.
6. Record the reading of the digital proving rings at the stop point.
7. Click on [Start] again. The crosshead moves to the next measuring point, and
stops.

8. Record the reading of the digital proving rings at the stop point.
9. Repeat the above Steps 7) and 8) until measurements for all specified measuring
points are completed.

10. After the crosshead stops at the final measuring point, it returns to the starting
point. This completes the check procedure.

11. Click on [Pass] or [Fail]. Then, this dialog box closes.


(To close the dialog box without executing the check, click on [Close].)

12. The [Self Check] dialog box displays the check date/time and Pass or Fail
result.

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Hardware Self-check setting Guide

Chapter 2
AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

This chapter describes the AG-Xplus, AG-X , AGS-X, EZ-X series hardware setting
procedures using TRAPEZIUMX. The description is comprised of the following sections.

- Starting hardware settings


- Jog speed setting
- Soft limit setting
- Analog input calibration
- Calibration of internal amplifier for force/extensometer
- Analog output setting
- Speed matrix setting
- Digital input setting
- Optional equipment setting
- Contact In-Output setting
- Maintenance seting
- GL/FS setting
- Setup setting
- Recorder setting
- Force zero hold speed setting

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Starting hardware settings (AG-Xplus, AG-X, AGS-X, EZ-X)

Start the hardware settings according the following procedure.

1. Connect AG-Xplus, AG-X, AGS-X, EZ-X to the PC, and turn ON the power switch of
the testing machine.

2. Start TRAPEZIUMX.
Reellaatteedd kkeeyyw
R woorrdd : Starting TRAPEZIUMX

3. The TRAPEZIUMX Home window appears.


4. Click on [Hardware Settings].

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Hardware Self-check setting Guide

5. After the [Hardware Settings] dialog box appears, click on the [AG-X, AGS-X, EZ-X
Settings] tab.

H
Hiinntt

If the type of the testing machine is not matched with the hardware connected, select a
proper type of testing machine from the [Type] list, and restart TRAPEZIUMX. Then,
perform above Step 3) and subsequent steps again.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

6. To set up each item, click on the corresponding button. After setting up each item,
click on [OK] or [Cancel].

H
Hiinntt

This dialog box can be also displayed by selecting [Hardware] [Hardware Settings]
in the menu.

Note

In the case of AGS-X, EZ-X, "Jog Speed"and "Force Zero Hold Speed"only is effective.

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Hardware Self-check setting Guide

Jog speed setting

Specify the speed (jog speed) of the crosshead moved with the smart controller [Jog] of
the AG-Xplus, AG-X, AGS-X, EZ-X series.

Speed entry field:


Enter a speed with the keyboard. The entry range is the same as the speed range of
the AG-Xplus, AG-X, AGS-X, EZ-X series being connected.
[Send]:
Clicking on this button sends the speed specified in the speed entry filed to the
testing machine.
[Direct setting]:
Clicking on each button sends the speed indicated on the button to the testing
machine. The characters indicated on each button can be changed in [Speed Matrix
Setting].
R
Reellaatteedd kkeeyyw
woorrdd : [Speed Matrix Setting]

[Close]:
Clicking on this button closes this dialog box.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Soft limit setting

You can specify the limit values for each measuring channel of the testing machine.

Minimum limit setting field:


Specify the minimum limit ON/OFF status and a limit value for each channel.
You cannot enter a limit value for an unconnected channel. For the entry range, see
the table on the next page. A value larger than the maximum limit cannot be
specified.
Maximum limit setting field:
Specify the maximum limit ON/OFF status and a limit value for each channel.
You cannot enter a limit value for an unconnected channel. For the entry range, see
the table on the next page. A value smaller than the minimum limit cannot be
specified.

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Hardware Self-check setting Guide

[Send]:
Clicking on this button sends the maximum and minimum limit settings for each
channel to the testing machine.
[Close]:
Clicking on this button closes this dialog box.

H
Hiinntt

Soft limit entry range:


The input of a Soft limit is set within the following ranges.
Channel Entry range
Stroke -9999.0 to 9999.0
Force [- Load cell capacity] to [+Load cell capacity]
Others Calculated from the gauge length and full scale (%) specified in
[Strain setting].
Full scale = Gauge length x Full scale (%)/100
Entry range: [-Full scale] to [+Full scale]
R
Reellaatteedd kkeeyyw
woorrdd : [Strain setting]

Force limit / Stroke limit:


During test execution, the force limit and stroke limit can be specified in the Method
Wizard.
During test execution with TRAPEZIUMX, the values specified in the Method
Wizard are applied. When the testing machine is not connected to the PC, and during
hardware setting procedure, the values specified in this dialog box are applied.
R
Reellaatteedd kkeeyyw
woorrdd : Method Wizard [Sensor] dialog box

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Analog input calibration

This function performs calibration of analog voltage input to the testing machine. Analog
voltage is used to measure a signal from the extensometer or other equipment via an
external amplifier.
Connect the analog input port of the testing machine with the external amplifier output
port.

Calibration procedure

1. Click on [Calibration] in the [AG-X Settings] tab in the [Hardware Settings]


dialog box. Then, the following dialog box appears.

2. It chooses the channel to want to input from the channel select list. Select either
of analog6 from analog1.

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Hardware Self-check setting Guide

[Zero]:
The voltage at Zero of the external amplifier is registered to the testing
machine.
[Span]:
The voltage at full-scale of the external amplifier is registered to the testing
machine.
[Initialize]:
The voltage registered in the testing machine is initialized.

3. Zero registration:
The voltage at Zero of the external amplifier is registered to the testing machine.
Clicking on [Zero] displays the following messages.

Output 0 mm from the external amplifier, and click on [OK].

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

4. If you click on [OK], the testing machine registers the voltage.


It returns to the screen shown in the below after it ends.

5. The voltage at full-scale of the external amplifier is registered to the testing


machine.
Clicking on [Span] displays the following messages.

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Hardware Self-check setting Guide

Output the full-scale from the external amplifier, and click on [OK].

6. If you click on [OK], the testing machine registers the voltage.


It returns to the screen shown in the below after it ends.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

7. Clicking on [Close] closes this dialog box.

f Procedure of initialization of Calibration


You can initialize voltage registered in the testing machine.

1. Clicking on [Initialize] displays the following messages.


Clicking on [OK] resets the calibration value.

2. Clicking on [Close] closes this dialog box.

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Hardware Self-check setting Guide

Calibration of internal amplifier for force/extensometer

This function performs calibration of the force amplifier inserted in the testing machine or
the internal amplifier for the extensometer or width sensor (SG or DTF).
Connect the calibration cable compatible with each amplifier.

f Restoration of calibration data

1. Click on [Calibration] in the [AG-X Settings] tab in the [Hardware Settings]


dialog box. Then, the following dialog box appears.

Channel selection list:


Select a desired input channel form the channel selection list. Select Force,
Channel1 or Channel2

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

[Zero-Reset]:
When this button is clicked, it resets the zero present sensor value.
[E-CAL]:

E-CAL means to restore registered calibration data.

2. Select a desired input channel form the channel selection list. Select Force,
Channel 1 or Channel 2.

3. The testing machine executes E-CAL.


Clicking on [E-CAL] displays the following messages. Clicking on [OK]
executes E-CAL in the testing machine.

4. Displays the following messages.


It returns to the screen of Step1 when ending.

5. Clicking on [Close] closes this dialog box.

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Hardware Self-check setting Guide

Analog output setting (AG-Xplus/AG-X)

This function performs calibration of analog voltage output from the testing machine, for
voltage measurement with external equipment.

The output voltage from the testing machine can be changed to 0 V, +5 V and -5 V.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

OUT1 output setting field:


- Parameter:
Channel 1 is fixed to Force.
- Full Scale:
Output voltage is 5 V, when the value specified in this field is reached.
- Output:
Select Current value, 5 V, 0 V or -5 V.
OUT2 output setting field:
- Parameter:
Parameter: Select the signal to be output from analog output port 2.
- Full Scale:
Output voltage is 5 V, when the value specified in this field is reached.
- Output:
Select Current value, 5 V, 0 V or -5 V.
[Send]:
Clicking on this button sends the output settings to the testing machine.
[Close]:
Clicking on this button closes this dialog box.
When this dialog box is closed, the analog output settings for both channels will be
reset to Current value.

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Hardware Self-check setting Guide

Speed matrix setting

You can specify the speed to be indicated on each direct setting button in the [Jog Speed]
dialog box.

After entering a value, click on [OK].


The speed settings in this dialog box cannot be sent to the testing machine.

R
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woorrdd : Jog speed setting

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Digital input setting

You can specify the parameters for measuring the signal from each digital signal input
port of the testing machine.

Channel 1 input setting field:


Pulse Rate:
Displays the value registered in the testing machine. To change the set value,
enter a value according to the input value of the external input device.
If [SIE Extensometer] is set to ON in the [Optional Equipment] dialog box, you
cannot specify this parameter.
Channel 2 input setting field:
Pulse Rate:
Displays the value registered in the testing machine. To change the set value,
enter a value according to the input value of the external input device.
If [External Encoder] is set to ON in the [Optional Equipment] dialog box, you
cannot specify this parameter.
Pulse Type:
Select [UP/DOWN] or [A/B Signal].

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Hardware Self-check setting Guide

[Send]:
Clicking on this button sends the input settings to the testing machine.
[Close]:
Clicking on this button closes this dialog box.

R
Reellaatteedd kkeeyyw
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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Optional equipment setting

You can specify whether to connect optional equipment to the testing machine.

ON/OFF selection:
Specify whether each optional device is to be used or not.
[Send]:
Clicking on this button sends the optional equipment setting to the testing machine.
[Close]:
Clicking on this button closes this dialog box.

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Hardware Self-check setting Guide

Contact In-Output setting

You can check each pin setting for signal input to the ACC1 or ACC2 connector of the
testing machine. The pin settings cannot be changed.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Maintenance setting

You can reset the settings registered in the testing machine to the initial conditions, and
perform other special settings.

[Initialize] tab:
Clicking on [OK] resets all settings registered in the testing machine to the initial
conditions.

[Special setting] tab:


Used to send special settings to the testing machine. Normally, do not use this tab.

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Hardware Self-check setting Guide

GL/FS setting

You can specify a gauge length (GL) and full scale (FS) for each channel (extensometer,
width sensor, etc.) connected to the testing machine.

Gauge length entry field:


Enter a gauge length with the keyboard. The unit is indicated under the channel name.
Entry range: 0 to 1000
Full scale entry field:
Enter a full scale with the keyboard. The unit is %.
Entry range: 0.1 to 10000
[Send]:
Clicking on this button sends the gauge length and full scale settings to the testing
machine.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

[Close]:
Clicking on this button closes this dialog box.

H
Hiinntt

During test execution, the values specified in the Method Wizard are applied.
After closing of TRAPEZIUMX, or during AG-Xplus/AG-X hardware calibration, the
values specified in this dialog box are applied.

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Hardware Self-check setting Guide

Setup setting

You can specify the unit system, and specify whether to enable or disable F-CAL.

Unit system setting field

F-CAL setting field

Unit system setting field:


Select a unit system from the list.
H
Hiinntt

During test execution, the unit system specified in the Method Wizard is applied.
After closing of TRAPEZIUMX, or during AG-Xplus/AG-X hardware calibration,
the unit system specified in this dialog box is applied.

[Send]:
Clicking on this button sends the unit system setting to the testing machine. The unit
system for the values registered in the testing machine and other data will be changed.

F-CAL setting field:


Specify whether to enable or disable F-CAL. If you select Only Ext., you can
execute F-CAL in [Channel1] or [Channel2] of the [Calibration] dialog box.
After changing setting, click the [Save].

Note

"Enabled" can not be specified by the customer.


R
Reellaatteedd kkeeyyw
woorrdd : Calibration of internal amplifier for force/extensometer

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

[Save]:
Clicking on this button saves the F-CAL setting.
When ending setup setting without clicking this button, the contents which were
changed by the F-CAL setting field aren't reflected.

Note

The F-CAL setting will not be sent to the testing machine.

[Close]:
Clicking on this button closes this dialog box.

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Hardware Self-check setting Guide

Recorder setting (AG-Xplus/AG-X)

You can specify the parameters for connecting the analog recorder to the testing machine.

Chart speed setting field:


Select the X-T recorder chart speed.
Chart ratio setting field:
Select the X-Y recorder chart ratio. Make sure that Test speed x Chart ratio does
not exceed 2000.
[Send]:
Clicking on this button sends the recorder settings to the testing machine.
[Close]:
Clicking on this button closes this dialog box.

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Chapter 2 AG-Xplus, AG-X, AGS-X, EZ-X Hardware Settings

Force zero hold speed setting

You can specify the speed for the specimen protecting function. This function prevents
damage to specimens under excessive load before test.
If you select [Test] [Test Control] [Force Zero Hold Speed] on the TRAPZIUMX
main screen, the testing machine operates so as to hold the force value at 0 at the speed
specified in this dialog box.

Speed entry field:


Enter a speed with the keyboard. The entry range is the same as the speed range
allowable for the testing machine.
[OK]:
Clicking on this button saves the force zero hold speed setting, and closes this dialog
box. This setting will not be sent to the testing machine.

Note

This setting is not transmitted to the testing machine.

[Cancel]:
Clicking on this button closes this dialog box without saving the force zero hold
speed setting.

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Hardware Self-check setting Guide

Chapter 3
AG-IS and EZGraph Hardware Settings

This chapter describes the AG-IS and EZGraph hardware setting procedures using
TRAPEZIUMX. The description is comprised of the following sections.

- Starting hardware settings


- Amplifier setting
- Speed setting
- Recorder setting

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Chapter 3 AG-IS and EZGraph Hardware Settings

Starting hardware settings (AG-IS,EZGraph)

Start the hardware settings according the following procedure.

1. Connect AG-IS or EZGraph to the PC, and turn ON the power switch of the testing
machine.

2. Start TRAPEZIUMX.
Reellaatteedd kkeeyyw
R woorrdd : Starting TRAPEZIUMX

3. The TRAPEZIUMX Home window appears.


4. Click on [Hardware Settings].

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Hardware Self-check setting Guide

5. After the [Hardware Settings] dialog box appears, click on the [AG-IS, EZGraph
Settings] tab.

H
Hiinntt

If the type of the testing machine is not matched with the hardware connected, select a
proper type of testing machine from the [Type] list, and restart TRAPEZIUMX. Then,
perform above Step4 and subsequent steps again.

6. To set up each item, click on the corresponding button.


After setting up each item, click on [OK] or [Cancel].

H
Hiinntt

This dialog box can be also displayed by selecting [Hardware] [Hardware Settings]
in the menu.

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Chapter 3 AG-IS and EZGraph Hardware Settings

Amplifier setting (AG-IS,EZGraph)

Analog input setting


You can specify calibration parameters for an external input device that does not
provide the zero-span adjustment function (SES, etc.).
With this function, the testing machine registers the values of zero (0 V) and full
scale (5 V, etc.) of the external input device.

1. Connect the external input device to the analog input terminal of the testing
machine (Aux1 or Aux2, in this example) with the cable, and perform the
following procedure.

2. Click on [Amplifier Settings] in the [AG-IS, EZGraph] tab in the [Hardware


Settings] dialog box.

3. Then, the [Amplifier Settings] dialog box appears.


Clicking on [Analog input] to change the screen.

4. Enter a full scale value and unit for either Aux1 or Aux2.
The selected item is displayed in red. A recommended full scale value is 5 V, and
the maximum value is 10 V.

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Hardware Self-check setting Guide

5. Click on [Start] for either input. If you select Aux1, the message box displays
Input 0 V to Aux 1, and press [OK].

6. Output 0 V from the external input device.


Note

When an automatic extensometer is used, select the device name (automatic


extensometer, etc.) and output port (Output 1, etc.) in the external equipment
operation field, and then click on [0 V output].

7. Click on [OK]. If you click on [Cancel], 0 V output is cancelled.


8. End the 0 V output from the external equipment.
Note

When an automatic extensometer is used, click on [0 V output] again in the


External equipment operation field.

9. The message box displays Input the full scale voltage to Aux 1, and press
[OK].

10. Output a full scale voltage (5 V, etc.) from the external input device.
Note

When an automatic extensometer is used, select the device name (automatic


extensometer, etc.) and output port (Output 1, etc.) in the External equipment
operation field, and then click on [5 V output].

11. Click on [OK]. If you click on [Cancel], 5 V output is cancelled.


12. End the full scale output from the external input device.
Note

When an automatic extensometer is used, click on [5 V output] again in the


External equipment operation field.

13. This completes the calibration procedure.


Note

Unit displays the unit registered in the testing machine. You cannot change this
setting.
To reset the calibration value, click on [Reset] for each port.

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Chapter 3 AG-IS and EZGraph Hardware Settings

Analog output setting


You can perform fixed analog output (0 V or 5 V) for the purpose of recorder
calibration, etc.
Sensor display is not provided.

1. Click on [Hardware Settings]. After the [Hardware Settings] dialog box appears,
click on the [AG-IS,EZGraph Settings] tab, and Click on [Amplifier Settings].

2. After the [Amplifier Settings] dialog box appears, Click on [Analog output] to
change the screen.

3. Output 1 is fixed to Force.


- Clicking on [0 V] activates 0 V output from Output 1.
- Clicking on [5 V] activates 5 V output from Output 1.

4. For Output 2, select Position, Stroke, Force, Channel 1, Channel 2,


Aux 1 or Aux 2.
Channel 1 and Channel 2 are displayed only when the internal amplifiers are
connected.

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Hardware Self-check setting Guide

- Clicking on [0 V] activates 0 V output from Output 2.


- Clicking on [5 V] activates 5 V output from Output 2.

Position/stroke gauge length and full scale


To output a position or stroke value from the testing machine, enter the gauge
length (mm or in) and full scale (%) in this field, and click on [Send] to
send these settings to the testing machine.
Unit displays the unit registered in the testing machine. You cannot change
this setting.

F-CAL
This function performs calibration (F-CAL) of the Force Amp, Channel 1, and
Channel 2. F-CAL is enabled only when the F-CAL ON/OFF setting in the
[Others] tab is ON.
Execute F-CAL according to the following procedure. Prepare weights and F-CAL
equipment in advance.

1. Click on [Hardware Settings]. After the [Hardware Settings] dialog box appears,
click on the [AG-IS,EZGraph Settings] tab, and Click on [Amplifier Settings].

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Chapter 3 AG-IS and EZGraph Hardware Settings

2. After the [Amplifier Settings] dialog box appears, Click on [Analog output] to
change the screen.

3. Select an amplifier. You can select only amplifiers connected to the testing
machine.
If you select Force amplifier, specify [Force Polarity]. If you select an internal
amplifier, you can enter a full scale value.

4. Select a range from the following options:


Force amplifier: x1, x2, x5, x10, x20, x50, x100
Internal amplifier: x1, x2, x5, x10

5. Click on [Enter]. Then, the following message appears.

6. After a while, the following message appears.

- If you click on [Normal], the calibration setting for a single range will be
automatically applied to all ranges.
- If you click on [Cancel], the F-CAL processing will be cancelled.

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Hardware Self-check setting Guide

7. If you click on [Normal], the following message appears.

Confirm that 0 is indicated on the numerical display. If the indication is not 0,


click on [Zero], and then apply calibration input corresponding to the full scale
value by using weights, etc.
Click on [Enter]. Then, the following message appears.

8. After calibration is completed, the following message appears.

9. Click on [Enter]. Then, the following message appears.

10. After completion of the F-CAL procedure, the following message appears.

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Chapter 3 AG-IS and EZGraph Hardware Settings

Others
You can clear the CRAM, F-CAL ON/OFF setting and calibration data in the testing
machine.
Click on [Others] to change the screen.

- CRAM clear
Clear the CRAM of the testing machine. This function resets the settings in the
testing machine to the factory-set conditions. Click on [CRAM Clear].
After execution of CRAM clear, reset the testing machine and the software.

- F-CAL ON/OFF setting


To execute F-CAL, mark the F-CAL ON/OFF checkbox. After marking this
checkbox, restart the software.

- Calibration clear
Clear the calibration data for the Force Amp, Channel 1 and Channel 2.

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Hardware Self-check setting Guide

Speed setting (AG-IS,EZGraph)

You can specify a jog speed, and force zero hold speed.

1. Click on [Hardware Settings]. After the [Hardware Settings] dialog box appears, click
on the [AG-IS,EZGraph Settings] tab, and Click on [Amplifier Settings].

2. Enter a desired speed, and click on [Set].


- Speed of the crosshead moved with the smart controller [JOG] and [JOG] dial
- Speed of the force zero hold speed function

Note

The entry range depends on the stroke speed range.

81
Chapter 3 AG-IS and EZGraph Hardware Settings

Recorder setting (AG-IS,EZGraph)

Click on [Hardware Settings]. After the [Hardware Settings] dialog box appears, click on
the [AG-IS,EZGraph Settings] tab, and Click on [Recorder settings].

You can specify the parameters (chart speed and chart ratio) required for connecting the
recorder.

Chart speed setting field:


Select Chart Speed of X-T recorder.
Chart ratio setting field:
Select Chart Ratio of X-T recorder.
set for Test Speed Chart Ratio not to exceed 2000.
[Set]:
Set value is transmitted to the testing machine.
[Close]:
Clicking on this button closes this dialog box.

82
Hardware Self-check setting Guide

Index

Amplifier setting (AG-IS,EZGraph), 74 Optional equipment setting, 62


Analog input calibration, 50
Analog output setting (AG-Xplus/AG-X), 57
Automatic check, 6

Position/stroke gauge length and full scale, 77


Calibration of internal amplifier for


force/extensometer, 55
Contact In-Output setting, 63 Recorder setting (AG-IS,EZGraph), 82
Recorder setting (AG-Xplus/AG-X), 69



Digital input setting, 60
Self Check dialog box Perform Self Check
functions tab, 10
Self Check dialog box Self Check Schedule
tab, 13
Force limit / Stroke limit:, 49 Self-check function, 6
Force zero hold speed setting, 70 Self-check report mail export, 15
Setup setting, 67
Soft limit entry range, 49
Soft limit setting, 48
Speed matrix setting, 59
GL/FS setting, 65 Speed setting (AG-IS,EZGraph), 81
Starting hardware settings (AG-IS,EZGraph),
72
Starting hardware settings (AG-Xplus, AG-X,
AGS-X, EZ-X), 44
Jog speed setting, 47



Verification of analog input, 30
List of self-check items and required Verification of analog output, 28
equipment, 9 Verification of crosshead moving speed, 38
Verification of crosshead positioning accuracy,
36
Verification of crosshead stroke behavior, 34
Verification of Emergency Switch, 23
Mail address, 16
Verification of force measurement, 40
Mail export settings, 15
Verification of limit switch, 25
Mail export timing, 16
Verification of motor pulse, 17
Maintenance setting, 64
Verification of Power supply of circuit board,
Manual check, 6
21
Verification of sensor amplifier, 19
Verification of Sound of Action, 32

83
Index

When the self-check date is reached, 14


84

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