light, medium, and large sections using a 1. Heating above the transformation range, reciprocating hacksaw blade. usually 1300F to 1350F, and cooling slowly ANS: Power saw to soften the metal and increase in 11. A machine tool used to machine flat or machining. plane surfaces with a single point cutting ANS: Annealing tool. 2. Heating above the transformation ANS: Shaper temperature and quenching usually in oil, 12. A machine tool used for production of flat for the purpose of increasing the hardness. surfaces on pieces too large or too heavy to ANS: Hardening hold in a shaper. 3. Reheating to a temperature below the ANS: Planer transformation range, followed by any 13. A machine tool used to finish internal or desired rate of cooling to attain the desired external surfaces, such as holes or keyways properties of the metal. by the use of a cutter called a broach, which ANS: Tempering has a series of cutting edges or teeth. 4. Heating to a subcritical temperature, about ANS: Broaching machine 1100F to 1300F and holding at that 14. An alloy of copper and tin. temperature for a suitable time for the ANS: Bronze purpose of reducing internal residual 15. An alloy of copper and zinc. stresses. ANS: Brass ANS: Stress relieving 16. The process of forming metal parts by the 5. Heating to some 100F above the use of dies after the metal is heated to its transformation range with subsequent plastic range. cooling to below that range in still air at ANS: Rolling room temperature to produce uniform 17. The process of forming a metal parts by the structure of the metal. use of a powerful pressure from a hammer ANS: Normalizing or press to obtain the desired shape, after 6. A machine tool used for producing holes in the metal has been heated to its plastic metal by the use of a cutting tool called range. drill. ANS: Forging ANS: Drilling machine 18. A manganese steel containing 7. A machine tool used to form metal parts by approximately 0.20% carbon. removing metal from a workpiece by the ANS: SAE 1320 use of a revolving cutter with many teeth 19. A metal turning machine tool in which the each tooth having a cutting edge which work, while revolving on a horizontal axis, is removes its share of the stock. acted upon by a cutting tool which is made ANS: Milling machine to move slowly in a direction more or less 8. A machine tool used to sharpen or shape parallel to the axis of the work. tools by using an abrasive wheel. ANS: Lathe machine ANS: Grinder 20. It consists of shaping a piece by bringing it 9. A machine tool used to enlarge a hole by into contact with a rotating abrasive wheel. means of an adjustable cutting tool with ANS: Grinding only one cutting edge. 21. A tool used in measuring diameter. ANS: Boring machine ANS: Caliper 22. Used to true and align machine tools, 32. The portion of a gear tooth that projects fixtures, and works, to test and inspect size above or outside the pitch circle. trueness of finished work, and to compare ANS: Addendum measurements either heights or depths or 33. The portion of the gear tooth space that is many other measurements. cut below the pitch circle and is equal to the ANS: Dial indicator addendum plus the clearance. 23. The ability of metal to be deformed ANS: Dedendum considerably without rupture. 34. When meshed with a gear, it is used to ANS: Plasticity change rotary motion to reciprocating 24. The shop term used to include the marking motion. or inscribing of center points, circles, arcs, ANS: Gear rack or straight lines upon metal surfaces, either 35. A kind of gear used for heavy duty works curved or flat, for the guidance of the where a large ratio of speed is required and worker. are extensively used in speed reducers. ANS: Laying out ANS: Worm gear 25. An operation of sizing and finishing a hole 36. A kind of gear used to transmit motion from by means of a cutting tool having several one shaft to another shaft at an angle to the cutting edges. first. ANS: Reaming ANS: Bevel gear 26. The operation of making a cone-shaped 37. The uniform heating of steel above the enlargement of the end of a hole, as for a usual hardening temperatures, followed by recess for a flat head screw. cooling freely in air. ANS: Countersinking ANS: Normalizing 27. The operation of enlarging a hole by means 38. The operation of cooling a heated piece f of an adjustable cutting tool with only one work rapidly by dipping it in water, brine or cutting edge. oil. ANS: Boring ANS: Quenching 28. An imaginary circle passing through the 39. A method used in softening a piece of metal points at which the teeth of the meshing that is too hard to machine and is done by gears contact each other. heating steel slowly above the usual ANS: Pitch circle hardening temperature, keeping it at the 29. A type of bolt intended for use in bolting heat for to 2 hours, then cooling slowly, wooden parts together or wood to metal. It preferably in a furnace. has a short portion of shank just ANS: Annealing underneath a round head, which is 40. The total permissible variation in the size of designed to keep the bolt from turning in a dimension; the difference between the the wood when the nut is tightened. limits of size. ANS: Carriage bolt ANS: Tolerance 30. The number of teeth per inch of pitch 41. The operation of machining the end of a diameter and which gives some indications workpiece to make the end square with the of the size of the gear teeth. axis. ANS: Diametral Pitch ANS: Squaring 31. The distance from the center of one tooth 42. The clearance between the tooth profiles of of a gear to the center of the next a gear tooth. consecutive tooth measured on the pitch. ANS: Backlash ANS: Circular pitch 43. A mechanism which usually do the indexing ANS: Live center in a machine tool. 54. A gripping device with two or more ANS: Dividing head adjustable jaws set radially. 44. A material that can wear away a substance ANS: Chuck softer than itself. 55. Steel balls for ball bearings are ANS: Abrasive manufactured by: 45. A cylindrical bar of steel with threads ANS: Cold heading formed around it and grooves or flutes 56. Addendum of a cycloidal gear tooth is: running lengthwise in it, intersecting with ANS: Epicycloids the threads to form cutting edges. It is used 57. In a lathe, it comprises the main spindle, the to cut internal threads. necessary mechanism for obtaining the ANS: Tap various spindle speed and also certain gears 46. A set of gages consisting of thin strips of which are used to operate the quick-change metal of various thickness mounted in a gear mechanism. steel case or holder and is widely used for ANS: Headstock measuring and checking clearances. 58. The process of heating a piece of steel to a ANS: Feeler gage temperature within or above critical range 47. A machine tool which is very similar to a and cooling rapidly. shaper except that the ram reciprocates ANS: Hardening vertically rather than horizontally. 59. Welding operation in which a non-ferrous ANS: Slotter filler metal melts at a temperature below 48. A kind of bolts which has no head and that of the metal joined but is heated above instead has threads on both ends. 450C. ANS: Stud bolts ANS: Brazing 49. A kind of chuck which has reversible jaws 60. Uniting two pieces of metal by means of a which could be adjusted separately. different metal which is applied between ANS: Independent chuck the two in molten state. 50. A tool which when pressed into a finished ANS: Soldering hole in a piece of work, provides centers on 61. Fusion process in which the metal is heated which the piece may be turned or otherwise into a state of fusion permitting it to flow machined. together into a solid joint. ANS: Mandrel ANS: Electric arc welding 51. A kind of chuck which should not be used 62. Joining metal by means of high current at where extreme accuracy is required. low voltage. During the passage of current, ANS: Universal chuck pressure by the electrodes produces a forge 52. The process of checking or producing weld. checkers on the surface of a piece by rolling ANS: Resistance welding checkered depressions into the surface. 63. A device for accurately measuring ANS: Knurling diameters. 53. It fits into the main spindle of a lathe and is ANS: Micrometer so called because it acts as a bearing 64. A group of thin steel strips of measuring surface on which the work rests. It revolves clearances. with the work. When compared with the ANS: Feeler gage hardness of the dead center in the tailstock, 65. A hand tool used to measure engine crank it is usually soft, and is so made since it web deflections. does no work. ANS: Distortion gage 66. A hand tool used to measure tension on 81. An alloy of copper and tin and small amount bolts. of phosphorous. ANS: Torque wrench ANS: Bronze 67. A gear with teeth on the outer cylindrical 82. The process of working metals by the surface. application of sudden blows or by steady ANS: External gear pressure. 68. The diameter of a circle coinciding with the ANS: Forging top of the teeth of an internal gear. 83. A heavy rotating body which serves as ANS: Internal diameter reservoir for absorbing and redistributing 69. A circle coinciding with a tangent to the kinetic energy. bottom of the tooth space. ANS: Flywheel ANS: Root circle 84. The minimum thickness of steel members 70. The total depth of a tooth space, equal to exposed to weather and accessible for addendum plus dedendum. painting is: ANS: Whole depth ANS: 10 mm 71. The depth of tooth space below the pitch 85. The common deoxidizer and cleanser of circle. steel, forming oxides and sulfates, that are ANS: Dedendum carried off in the slag. 72. The ratio of gear teeth to each mm pitch ANS: Manganese diameter. 86. A highly transparent and exceedingly hard ANS: Diametral pitch crystalline stone of almost pure carbon. 73. It is used to produce a variety of surfaces by ANS: Diamond using a circular-type cutter with multiple 87. A fine grained, salty silica rock used for teeth. sharpening edge tools. ANS: Milling machine ANS: Oilstone 74. Cutting a hole by means of rotating tool or 88. An amorphous solid made by fusing silica the work may revolve and to the tool with a basic oxide. remain fixed as in the lathe. ANS: Glass ANS: Boring 89. A soft yellow metal, known since ancient 75. Galvanized iron is a term referring to iron times a precious metal which all material coated with: values are based. ANS: Zinc ANS: Gold 76. The moment of inertia of a rectangle whose 90. A device used to prevent leakage of media. base is b and height h about its base is? ANS: Seal ANS: bh3/3 91. The maximum stress induced in a material 77. In usual spur gearing, tooth outline are when subjected to alternating or repeated usually _________ curves. loading without causing failure. ANS: Involute ANS: Endurance limit 78. A stainless steel is obtained principally by 92. The total deformation measured in the the use of the following alloying element. direction of the line of stress. ANS: Chromium ANS: Strain 79. A kind of gear which has a line of contact 93. The maximum stress to which a material between the teeth. can be subjected without a trace of any ANS: Herringbone gear permanent set remaining upon a complete 80. The material used in high speed processes. withdrawal of the stress. ANS: High speed steel ANS: Elastic limit 94. Fluid film desired between two surfaces having relative sliding motion. ANS: Lubrication 95. Flexible material used to seal pressurized fluids, normally under dynamic conditions. ANS: Packings 96. A total resistance that a material offers to an applied load. ANS: Stress 97. A property of material which relates the lateral strains to the longitudinal strain. ANS: Poissons ratio 98. Is sulfurite a classification of iron ore? ANS: No 99. This type of metal will respond to heat treatment. ANS: Medium carbon steel 100. This type of steel is non-magnetic. ANS: Manganese steel