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INTRODUCTION
1.0 CONCRETE / REINFORCED CONCRETE
Concrete is a conglomerate artificial stone. It is made by mixing a paste of cement and water
with sand and crushed rock, gravel, or other inert material. The chemically active substance in the
mixture is the cement that unites physically and chemically with the water and, upon hardening,
binds the aggregates together to form a solid mass resembling stone. Sometimes one or more
admixtures are added to change certain characteristics of the concrete such as its workability,
durability and time of hardening.
Reinforced Concrete is a concrete in which reinforcement, other than provided for shrinkage or
temperature changes, is imbedded in such a manner that the two materials act together to resist
forces. Normally, the reinforcement provide the tensile strength that is lacking in the concrete.
1) Cement. Of all the cements, normal Portland cement is by far the most extensively used in
building construction. It is made by mixing and the burning to incipient fusion two materials, on
composed principally of lime, other being clayey or argillaceous materials containing silica,
alumina and iron. After burning, the clinker is finely pulverized. As compared with natural
cement, Portland cement sets slower but is much stronger and more uniform in quality. In
specifying, it is customary to require that cement conforms to the Specifications for Portland
Cement ( ASTM C 150 )
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Five types of cement fall into these categories:
a. Type I general purposes cement used when the concrete mixture is not subjected to
specific conditions.
b. Type II used when precautions against moderate sulfate attack are important and heat
of hydration maximums are specified.
c. Type III used where high strengths at an early period are required.
d. Type IV used when the rate and amount of heat generated must be minimized.
e. Type V used when the complete structure is exposed to serve sulfate action.
2) Aggregates. Aggregates must consist of clean, hard, strong, durable particles free from loam,
alkali, organic matter or other deleterious substances. These aggregates are the inert materials
like natural sand, crushed stone, pebbles, cinders, slags, etc
3) Water. Water used for mixing concrete must be clean and free from injurious amounts of oil, acid,
alkali, organic matter, or other deleterious substances. Water containing 5% or more common
salt should be avoided for use in concrete; sea water should never be used. Since only a certain
amount of water can combine with the cement, an excess quantity of water dilutes the paste and
produces a concrete of reduced strength, waterlightness and durability. Thus, it is measured
either in liters per bag of cement or per cubic meter of concrete added in the minimum quantity to
attain workability.
4) Admixtures. Admixtures include all materials other than the principal ingredients which are
added to concrete, grout or mortar immediate before or during mixing. They must be used when
a general purpose cement is specified and when the concrete mixture is going to be subjected to
specific conditions such as freeze-thaw action, surface scaling, bleeding, setting time variations
due to abnormally high or low outside temperatures, excessive heat of hydration, and poor
workability due to certain aggregate characteristics and lack of watertightness due to normal dry
shrinkage cracks that might develop.
5) Reinforcement. Steel bars for reinforcement in concrete are made from billet steel and rail
steel. The three grades of billet steel are structural, intermediate and hard. Structural grade steel
has allowable tensile unit stress of 124.11 MPa, while intermediate and hard grades may be
stressed to 137.9 MPa or 165.48 MPa. Although rail steel is somewhat similar in physical
qualities to hard steel, it is more brittle and more difficult to bend. The intermediate grade of billet
steel is the most commonly used steel for reinforcement.
One of the fundamental assumptions on which the design of reinforced concrete is based
is that the concrete and reinforcement act together as a unit. If plain bars are used, the
transmission of stresses depends on the adhesion between the steel and concrete. To provide for
a greater bond, reinforcing bars are made with lugs or corrugations and are known as deformed
bars.
Another type of reinforcement is wire mesh and expanded metals . It is used principally in
slabs. The use of wire mesh or expanded metal permits a uniform distribution of steel, whereas
individual bars require more care in placing and may require metal supports with spacing rods to
maintain a proper distribution.
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1.2 CONCRETE PROPORTIONING AND MIXING
a. Proportioning
The first step in determining the proportions of the various ingredients in concrete is to
establish the water-cement ratio. This depends primarily on the exposure to which the concrete will be
subjected and the strength desired. The next step is to decide on the most economical combination of
fine and coarse aggregates that will result in a concrete having a plasticity that is workable.
The general theory in establishing the proportions of the fine and coarse aggregates is that
the voids in the coarse aggregates should be filled with the cement paste and fine aggregate. The
voids in coarse aggregate depend on the kind of material and its size. In general, the voids average
slightly less than one half the volume, and it is customary to use about one half as much as the
volume of crushed stone. We express the proportions in the sequence: cement, sand and coarse
aggregate; for instance, the mix may be 1: 2: 4; 1: 2 : 5; 1: 3: 6.
Very often the fine and coarse aggregates are given as one figure, and a mix of 1: 2: 4 may
be expressed as 1: 6. The reason for this is that the sand should not always be one half the volume of
the crushed stone. The sum of fine and coarse aggregates in proportion to cement paste depends on
the consistency required. In general, stiffer mixes are more economical with respect to the cost of
materials, but if the mix is usually dry the cost of placing it in the forms is increased and care must be
taken to avoid honeycombing. When the proportion of fine aggregate is increased, a smoother
working concrete result, but this generally requires more cement paste and may not be economical.
When the concrete structure is of sufficient magnitude to warrant the expense involved,
another method of determining proportions may be used. These will involve class of work, required
strength, maximum water-cement ration, maximum sizes of aggregates, and slump range.
b. Water-Cement Ratio
It should be remembered that the plastic concrete should always be workable. It should be
neither too dry nor too wet. If it is too dry, it is difficult to place in the forms, it resists packing around
the reinforcement and the result is honeycombing. If the concrete is too wet, segregation of the
ingredients may result. To produce a workable concrete, more water must be used than is required to
combine chemically with the cement. Hence a certain amount of water is distributed with the paste,
which, upon evaporation, leaves minute voids. Thus it is seen that the water-cement ratio determines
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the density of the cement paste, which, in turn, determine the strength, durability, and watertightness
of the hardened concrete.
c. Mixing
To produce a first quality concrete, the use of a mixing machine is essential. Thorough mixing
not only tends to produce a concrete of uniform quality, but longer periods of mixing also increase the
strength of the concrete, and a greater degree of workability is effected.
The strength and quality of the concrete depend principally on the length of time the concrete
remains in the mixer rather than on the speed of rotation. Concrete should never be mixed less than 1
minute, and a longer period is desirable when conditions permit. When concrete of superior quality is
desired for extreme exposure conditions or for watertightness, longer periods of mixing will be
advantageous.
d. Segregation
It is well to remember that concrete in its plastic condition is in reality a paste in which the
aggregates are mixed. Care should be exercised to prevent the particles of sand and stone from
being separated from the paste, for such separation produces an inferior concrete. Factors that must
be considered in preventing segregation of aggregates are transporting the concrete from the mixing
machine to the forms, dropping the concrete from too great a height, and tamping or spading.
Dropping the concrete more than 1 meter into the forms tends to permit the larger aggregate
to work its way to a lower level, thus preventing a uniform quality. When concrete is placed in the
forms by means of chutes, it is important that long flows be avoided, since there is a possibility that
the large aggregate will separate from the other materials in the mix.
e. Curing
Regardless of the care taken in proportioning, mixing, and placing, first-quality concrete can
be obtained only when due consideration and provision are made for curing. The hardening of
concrete is due to the chemical reaction between the water and cement. This hardening continues
indefinitely as long as moisture is present and the temperatures are favorable. The initial set does not
begin until two or three hours after the concrete has been mixed. During this interval moisture
evaporates, particularly on the exposed surfaces, unless provision is made to prevent the loss of
moisture the concrete will craze.
To prevent the loss of moisture during curing, several methods may be employed. These are
covering the concrete slab with burlap that is kept continuously wet, a 25mm layer of wet sand or
sawdust, a 150mm layer wet straw or hay and continuous sprinkling of exposed surfaces with water.
Also, forms should be allowed to remain for a long period as is practicable.
f. Tests
Concrete made of various proportions should be tested several weeks before the actual
construction of the building. The usual procedure is to test several combinations by using at least four
different water-cement ratios
The two most common tests of concrete are the slump test for determining the degree of
plasticity and the compression tests on cylinders of cured concrete to establish its strength.
multiplied by its respective load factor) is applied to the structure. The bending moment and
forces are calculated taking some account of the redistribution of actions that may occur because
of the non-linear relationships that exist between the actions and deformations in the members at
high loads.
d. The concrete strain at the extreme compression fiber at the flexural strength of the
member may be taken as 0.003.
e. The stress in the steel at less than the yield strength may be taken as the steel strain
multiplied by the modulus of elasticity of 200,000 MPa. For strains higher than that at the
yield strength, the steel stress may be considered to remain at the yield strength.
The above concrete compressive strain and stress distribution may be used for beams and
nonrectangular compressed areas;
2) Tensile Strength
The tensile strength of concrete is generally less than 20% of the compressive
strength. Although it is normally neglected in design calculations, it is important property
that affects the sizes and extent of the cracks that occur
that has a reduction effect on members deflection
Mc 6 M
fr 2
I bh
The ACI Code (318M-01) provision for modulus of rupture for lightweight concrete
is:
3) Poissons Ratio
usually range from 0.15 to 0.20.
Figure: Typical creep curve for concrete with constant axial compressive stress
According to ACI Committee, for normal weight, sand lightweight and all lightweight
concrete, the creep coefficient C t (defined as the ratio of creep strain to initial elastic strain) at
any time may be written as
C t C u K t K a K h K th K s K f K e
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According to ACI Committee, for normal weight, sand lightweight and all lightweight
concrete, the unrestrained shrinkage strain at any time t is given by
sh shu S t S h S th S s S f S e S e
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The modulus of elasticity of the steel E s is given by the slope of the linear elastic
portion of the curve. Moreso, the stress at yield point (yield strength) is very important property
of steel reinforcement.
Sometimes yielding is accompanied by an abrupt decrease in stress, and the stress-
strain diagram has the shape appearing in the following figure.
In such a case the stresses at A and B are referred to as the upper and lower yield
strength respectively. The position of the upper yield point depends on the speed of testing, the
shape of the section and the form of specimen. The lower yield strength is usually considered
to be the true characteristic of the material.
For steels lacking a well-defined yield plateau, the yield strength taken as the stress
corresponding to a particular strain, as illustrated in the next figure. The length of the yield
plateau is generally a function of the strength of the steel. High-strength high-carbon steel
generally has a much shorter yield plateau than the lower-strength low-carbon steel.
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Figure: Yield point on steel without well defined yield plateau
The stress-strain curves for steel in tension and compression are assumed to be
identical. In design it is necessary to idealize the shape of stress-strain curve.
Generally, the curve is simplified by idealizing it as two straight lines as in the figure (a)
below ignoring the upper yield strength and the increase in stress due to strain hardening. This
is the stress-strain curve for steel assumed by ACI code. If the plastic strain, which occurs at
near-constant stress after yielding, is much greater than the elastic extension at yield, this
assumed curve gives a very good accuracy. This simplification is particularly accurate for steel
having low yield strength.
More accurate idealizations usable for the stress-strain curve are given in figure (b) and
figure (c). Values for the stresses and strains at the onset of yield, strain hardening, and tensile
strength are necessary for the use of such idealizations.
Figure: Idealization for the stress-strain curve for steel in tension or compression.
(a)Elastic perfectly plastic approximation, (b) Trilinear approximate,(c) Complete curve
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1.4.2.2 Repeated Stress Behavior
In the Figure of the typical stress-strain curve for steel reinforcement, the steel specimen
is loaded either in axial tension or in compression to failure in a single load run. If the load is
released before failure, the specimen will recover along s tress-strain path that is parallel to the
original elastic portion of the curve. If loaded again, the specimen will follow the same path up
to the original curve as in the following Figure below, with perhaps a small hysteresis and/or
strain-hardening effect. The virgin curve is then closely followed, as if unloading had not
occurred. Hence the monolithic stress-strain curve gives a good idealization for the envelope
curve for repeated loading of the same sign.
Figure. (a) Bauschinger effect for steel under reversed loading. (b) Elastic perfectly
plastic idealization for steel under reversed loading
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