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of the two types is used in certain applications, but generally, pulse echo systems are more
useful since they require one-sided access to the object being inspected.
Basic Principles
The primary advantages and disadvantages when compared to other NDT methods are:
Advantages Disadvantages
High sensitivity to both surface and Surface must be accessible to transmit
subsurface discontinuities. ultrasound.
Superior in terms of the depth of penetration Skill and training is more extensive than with
for flaw detection or measurement compared some other methods.
to other NDT methods.
Only single-sided access is needed when the It normally requires a coupling medium to
pulse-echo technique is used. promote the transfer of sound energy into the
test specimen.
Highly accurate in determining reflector Materials that are rough, irregular in shape,
position and estimating size and shape. very small, exceptionally thin or not
homogeneous are difficult to inspect.
Minimal part preparation is required. Cast iron and other coarse-grained materials
are difficult to inspect due to low sound
transmission and high signal noise
Equipment and Transducers
Ultrasonic flowmeters have been used in industry for over 20 years for the volumetric flow
metering of liquids, gases and steam
Basic Principles
When transmitted into a pipe that contains flowing liquid with such discontinuities, an
ultrasonic pulse or beam reflects from them with a change in frequency that is directly
proportional to the liquids flow rate. Thus, the ultrasonic Doppler flowmeter calculates
flowrate from the velocity of the discontinuities, rather than from the velocity of the liquid. It
suits liquids such as certain wastewaters, slurries, sludges, crude oils, phosphates and pulp
stocks. Although the Doppler flowmeter generally works well with mining slurries, high-
density polyethylene (HDPE) pipes may cause inaccuracies because their flexure changes the
diameter of the measurement area. If flexure is great enough, it may break the coupling between
an exterior-mounted transducer and the pipes outside surface. Proper signal reflection
typically requires suspended solids or bubbles of 100 microns or larger in a concentration of
100 parts per million or higher. Doppler-shift measurement doesnt work in liquids with
particulate concentrations exceeding 45 percent by weight or with high concentrations of very
fine bubbles.
Figure 5: Ultrasonic Doppler Flow Sensor