Академический Документы
Профессиональный Документы
Культура Документы
CONTRACTOR:
PROJECT:
M 0 0 3 S L B S T S M E S 0 0 0 0 1 2
Project Code Organization Code Discipline Code Document Type Sequence No. Rev.
WBS SECTION OF
RSSTNNN
WORKS
WBS MAJOR WORKS ARCHITECTURAL FINISHES
PROJECT STAGE CONSTRUCTION
DESIGN STAGE IFC
REVIEW PROCESS
Comments:
HSE
Comments:
QA/QC
Comments:
Engineering
necessary? NO
REVIEW PROCESS
Company Name
Comments:
Designer
Company Name
Design
Comments:
Verification
Engineer
Comments:
Temporary
Works
Manager
Company Name
Other Comments:
Review
Contents
Appendices
1.0 INTRODUCTION
1.1 Purpose
This method statement describes the techniques and methods to be
implemented and the resources to be utilized for the Fabrication of Structural
Steel works for Qatar Rail, Red Line South Underground - Entrance Shelters and Pop-
Ups
Works described herein will be carried out by Subcontractor (SOLB26) under the direct
supervision by QDVC. The interrelation between
QDVCs and Subcontractors organization chart is shown in Appendix A together with
the list of Roles & Responsibilities of both. By subcontract, S/C is bound to strictly
follow and implement this MS.
To ensure effective implementation of this MS, the relevant ITP shall be read in
conjunction with the MS and shall accompany this document (refer to Appendix
B).
The purpose of this method statement is to define the rules and enable the site
personnel to be aware of all the procedures and hazards involved and to plan for a
safe method of work.
1.2 Scope
This method statement describes the methods and procedures to be adopted for
the Structural Steel Works for Qatar Rail, Red Line South Underground -
Entrance Shelters and Pop-Ups.
2.1 References
BS-EN-ISO Standards
EN 1090-2, Execution of Steel Structures (EXC3: Quality level B as per BS EN
ISO 5817)
EN 1993-1-8 Part 4 Welded connections
EN 1993-19 welds subject to fatigue principles
2.4 Abbreviations
3.0 PERMITS
All the necessary licenses, permits and approvals required in the execution of the activities
will be obtained prior to commencement of the work.
Stakeholders:
Ooredoo NO NO
Qatar Petroleum NO NO
Qatar Gas NO NO
Note: For land allocated to Qatar Rail, only Qatar Rail Permit is required.
Internal Permit:
Lifting
Working at height
Hot works
Work at night
Material(s) QA Classification
Fabricated Structural Steel members Steel grade
QAM1
S275JR (BS Standard)
Welding Consumables QAM1
Bolts QAM1
Shear studs/Anchor bolts QAM1
Primer Paint/Coating QAM1
QAM1 Materials that must be submitted to the QDVC-GS E&C Darwish Engineering JV
for approval and to Engineers Assistant for SONO.
QAM2 Materials that must be submitted to the QDVC-GS E&C Darwish Engineering JV
QC for approval.
The quality of material should be according to design specifications and IFC drawings.
The grade of structural steel shall conform to the project specifications as noted on the
IFC drawings with minimum yield strength as per specified therein.
The steel shall be free from mill scale, surface defects, flaky rust, slag inclusions,
laminations, pitting and be of full weight or thickness within tolerances specified in
standard.
Approved (Material Submittal with SONO from Engineers Assistant) steel material will
be used. As a normal standard mill certificate will be available for steel ordered.
Material for this project shall be marked so that identification is facilitated. All
identification and marking system shall be established. All steel material procured shall
be properly documented to ensure conformity to specification and it shall be the
responsible of the control foreman or staff to ensure conformity of steel to the
specifications.
After receipt of raw material warehouse responsible person shall verify the material
and forward the raw material inspection report to quality acceptance. Project engineer
will inspect the raw material and verify the heat number for punching as per
identification and traceability procedure. Refer project specification and quality plan.
The fabrication engineers / foreman shall be responsible to arrange to mark the item
number and punch the material code number on each member.
b) Material Testing
i) All steel shall have been specifically tested in accordance with the
appropriate material quality standard shown in Table 2.1 (for reference).
ii) Material testing shall be carried out as per QCS 2010. ASTM A36 or
equivalent material shall be tested.
c) Test Certificates
i) The Contractor shall obtain the manufacturer's test certificates and submit
them to the Engineers/Engineers Assistant for review. All steel to be used
in the Works shall have a test certificate.
Dimension
Form Material Quality Dimensions
Tolerances
Galvanized
EN 1090 - 2
Open Sections BS EN 10147 Not Applicable
Clause 11.2.2.5
and Strip
Notes:
1. Material quality requirements for Fine Grain Steels are given in EN 10113 Material
quality requirements for Weather resistant grades are given in EN 10155.
2. BS EN 10210-1 contains material quality requirements for Non-alloy and Fine Grain
Steels.
3. Tolerances for plates cut from wide strip produced on continuous mills are given in
BS EN 10051.
4. All structural steelwork, including structural fasteners and welding consumables etc.
shall comply with the EN 1993 and EN 10025.
All steel supplied shall be stored in a safe condition with proper care take
during storage to ensure that no damage occurs, which renders the materials
unserviceable. All steel material shall be stored at the shop/yard above the
ground on the platforms, skids or wooden pallets or concrete blocks.
5.1 Stacking
Upon arrival of materials at the storage yard, the assigned material controller
will match delivery notes and shall verify the consignment. The material
controller, then, report to the site supervisor the received material list and
quality condition.
Unloading can be done manually or with cranes. A spreader should be used for
lifting long components. Lifting nylon or cloth belts with suitable SWL shall be
used for unloading the materials to minimize the damage. Be sure to hook belts
to component with the right no. of points and position so that the load of
component itself do not damaged or broken.
Before erection the fabricated materials should be verified at site with respect to
mark numbers, key plan and shipping list.
Safe transportation of fabricated items to the site, their proper storage and
subsequent handling are the pivotal processes for the success of fabrication of
structural steel work.
All materials receipt at site shall be visually inspected by site supervisor for any
damage. Remedial works to the damage shall be taken immediately, if
possible, to avoid any delay to erection.
should be near to the lifting position adjacent to the area to be erected. This is
to facilitate the sorting and delivery during the erection.
All equipment to be used in this work will be inspected and approved by JV Plant Inspector
prior to commencing the work. If required, a third party inspection shall be performed by a
licensed inspection body. All equipment to be used shall be 5 years old or less as per the
Project Requirements.
Main Equipment:
1
Mobile crane
Boom Lift 2
Compressor 2
Generator As required
Overhead crane 3
Plate Bending Machine
1
Shot Blasting Machine
2
Telehandler
1
Forklift
1
Trailer
2
The above-mentioned work equipment and machinery quantities will be subject to change to
suit the site requirement and meet the work programme. Complete standby plant &
equipment will be made available at all time for immediate replacement in case of equipment
failure.
Inspection certificates for all heavy equipment will be checked and obtained where required
before allocation of machinery. These certificates will be maintained by the Plant
Department as QA/QC and HSE records. All drivers/operators must hold the required valid
driving/operation licenses.
7.1 General
All personnel that will be required to work on site will attend safety induction and
method statement briefing prior to the start of works. Inducted workers will be issued
with QDVC-GS E&C Darwish Engineering JV ID cards. Lifting and/or installation by
mobile crane shall be executed with an approved QDVC-GS E&C Darwish Engineering
JV HSE and in accordance with Work Procedure ).
Prior to commencement of activities under the Scope of Works, SOLB26 shall convene
a kick off meeting with QDVC-GS E&C Darwish Engineering JV Construction Team,
Subcontractors, QA/QC, and HSE team. A separate task launch meeting shall be held
as indicated in the Inspection and Test Plan to address the job hazards related to the
Works.
SOLB26 will coordinate with other Contractors and/or Subcontractors working at the
Site to discuss possible clashes with the existing or future utilities at site. There will be
no works to be executed by other Contractor or Subcontractors at the same time within
the zone where SOLB26 is erecting structural steel.
SOLB26 will execute the fabrication of structural steel works for Qatar Rail, Red Line
South Underground - Entrance Shelters and Pop-Ups in the manner identified in the
flowchart:
Kick off meeting between all
parties referenced in Sec 7.1
The fabrication of steel works shall be carried out as per approved IFC drawings and
specifications.
The cutting plan shall be prepared for the material before commencement of fabrication
work. Material mark number shall be provided for easy identification.
7.2.1.2 Marking
Marking shall be carried out as per cutting plan under the guide lines of
fabrication foremen and subsequently verified by the fabrication engineer
prior to cutting. Prior to marking the material shall be checked for its
identification and defects. Necessary items shall be carefully and accurately
marked in accordance with approved IFC drawings.
7.2.1.3 Cutting
Marking cutting shall be carried out either by shear, plasma, laser cutting,
CNC profile cutting and drilling machine. The edge of all plates shall be
perfectly straight and uniform throughout. Cut edges shall be visually
examined for laminations and inclusions. All corners shall be shaped so as to
be notching free, sheared for field shall be done in the shop.
7.2.1.4 Straightening
All steel material shall be straight and free from bends or twists. If the sections
are distorted or twisted during transit, storage etc. they shall be straightened
and/or flattened by straightening machine at ambient temperature, though
minor bends may be corrected by limited heating under supervision.
7.2.1.5 Bending
The bending of plates and sections to specially required shapes shall be done on appreciate
machine. No distortion shall be allowed. Distorted elements should not be used or repaired.
7.2.1.6 Holes
Punching and or drilling shall be done accurately as per the drawing and burrs
removed effectively. The holes shall be drilled / reamed within the allowable limits
specification in project specification. Holes for bolts shall not be formed by a
gas cutting process.
7.2.1.7 Notches
The ends of all joints, beam and girders shall be cut truly square unless
required otherwise and joist flanges shall be neatly cut away or notched
where necessary, the notches being kept as small as possible.
7.2.1.8 Assembly
If necessary items like roof trusses shall be trial assembled as per approved
assembly drawing keeping in view the actual site condition prior to dispatch
to site for erection, so that they can be conveniently pre - assembled before
erection. Necessary match marks shall be made on these components before
disassembly in the shop and dispatching.
7.2.1.9 Welding
The member or plates to be welded are fit-up aligned and retained in position
to welding operations. The location of integral parts / members to be
assembled shall be checked dimensionally prior to full welding. Tack welds
shall be used for secure alignment. Generally, the tack welds shall be subject
to the same quality requirement as the final welds unless otherwise specified.
Tack welds containing any cracks shall be removed thoroughly and replaced
with sound track welds. Size and location of tack welds based on
specification.
Back-stripped surface shall be visually checked for roof gap prior to start welding
Run-out and run-off plates shall be welded at the ends of weld lines of crucial butt
welds
Prior to welding the surface to be welded and filler material to be used shall be
checked
Prior to welding root opening, groove angle and crucial dimension shall be checked
and groove face shall be free from oil, water and dirt
Prior to welding the welding current shall be measured the most appropriate welding
condition (current & Voltage) shall be maintained with ammeter and voltmeter
throughout welding work
All welding is to be carried out in an approved environment and if necessary,
additional protection may be required. All joints are to be dried before welding in
damp climate condition
During welding work, the most appropriate arc length, angle and welding speed shall
be maintained so that welding defects shall be avoided and arc energy requirement
are satisfied
Fillet weld terminating at the end of members shall be returned continuously around
the corner for the distance of not less than twice the size of the weld
Surface of butt joint required to be flush shall be finished so as not to reduce the
thickness of the inner base metal or weld metal than 1mm or 5% of the thickness
whichever is the smaller not leave reinforcement that exceed 1mm
All reinforcement shall blend smoothly into the plate surfaces with transition areas
free from undercut
Chipping and gouging shall be used, provided grinding follows them
In the case of multi-layer welding, slags and spatters on each completed bead shall
be removed prior to the start of welding for the following layer
All craters shall be filled to the full cross section of the welds.
All welding activity shall be carried out as per the approved welding procedure specification.
SMAW Process
FCAW Process
SAW Process
7.2.1.15 Electrodes
The electrodes used for welding shall be of suitable type and size depending
upon specifications of parent materials, the method of welding, the position
of welding and quality of welds desired. However, only low hydrogen
electrodes (E7018) shall be used for plates and sections. All low hydrogen
electrodes shall be baked and stored before use as per manufactures
recommendation. The electrodes shall be baked and stored before use as
per manufactures recommendation. The electrodes shall be re-backed at
250C to 300C for one hours and later on cooled in the same oven 100C.
From baking oven the electrode shall be transferred to a holding oven
maintained at 60C - 70C. The electrodes shall be drawn from this oven for
use. Where coated electrodes are used they shall meet the requirement of
relevant standards, bare electrode and granular flux conform to relevant
standards. Where charpy V Notch values are required on the base metal,
an electrode meeting the requirement of BS-EN-ISO or AWS and having a
minimum average charpy v-notch impact strength of 25 ft, Ibs at -20c.
Preheat shall be done uniformly on the surface at a distance of 4 times the thickness away
from the joint groove for t<50mm or at a distance of 75mm from joint groove preparation
from t>50mm on either side of the plate.
All shop splices in each component part of cover plate beam or built up
members shall be made before such component part is welded to other
components part of the member.
Butt weld in flange plates and / or web plates shall be complete before the flange and webs
are welded together.
The ends of butt welds shall have full throat thickness. This shall be
obtained on all main butt welds by use of run off run on pieces adequately
secured on either side of main plates additional metal remaining after the
removal of extension pieces shall be removed by grinding or by gas cutting.
Each reinforcement height for butt welds and leg dimensions for fillet shall be checked in
additional to bead contour appearance. Also, possible presence of such service defects,
undercut, crack, surface porosity etc. shall be checked visually. The reinforcement on each
side of butt-welded joints shall be checked in accordance with relevant standards.
Temporary lugs brace and clips shall be welded in connection with Welding Procedure
Specifications (WPS) and these shall be removed without damaging the base metal and are
ground flash and smooth.
Preparation of Material Marking of steel shall be done in accordance with the stop drawing
and cutting plan. Material cutting shall be carried out by gas. Either by pug cutting or CNC
machine to cut plates to the required sizes. The dimension and shape of the edges to be
joined by welding shall be checked as per approved drawing / specification. Surface and
edge preparation shall be free from loose scale, slag, grease, paint and other foreign matter.
Edge preparation shall be verified for proper groove and root face dimensions. Joint surface
shall be free from fins and tears.
Fit- up Assembly Built up Columns steel structural shall be assembled in jigs or on suitable
surface plates with proper layouts as per the drawing. Column bottom plate
will be kept at bottom and sides two vertical plates will be fit up with the bottom
plate by means of Butt weld joint. Stiffener plates will be provided at least
every 1 meter to avoid the distortion and to maintain the built up box column
sizes & shape. The top plate shall be fit-up with this two plates and complete
the fit-up of Built up box column by tack weld. After completion of full built up
box column joint fit-up, S/C SOLB26 QC Inspector will check the fit- up and
release for welding.
In the case of multi-layer welding, slags and spatters on each completed bead
shall be removed prior to the start of welding for the following layer. After
completion of welding all temporary lugs, Run-on and run-off plates shall be
removed without damaging the base metal and the area ground flash and
smooth. All welding area shall be clean and inspect as per specification. After the
completion of inspection and test for Built-up box column release it for further activities.
indications and the acceptance criteria shall be in accordance with sec 8 Div. 1
ASME code or relevant EN-ISO standards.
General requirement of Magnetic Particle Testing (MT): Magnetic particle testing
procedure shall be in accordance with approved Standard. The Evaluation of
indication and the acceptance criteria shall be in accordance with approved
standards. Independent testing authority MPI reports shall be obtained for fillet
welds.
General requirement of ultrasonic test/examination (UT): The ultrasonic testing of
plates for lamination shall be in accordance with SA 435 and UT of Butt joint shall be
in accordance with approved standards. Independent testing authority UT reports
shall be obtained for all butt joints.
The fabricated steel structural shall be inspected in accordance with respective approved
fabrication drawing and specification. Overall length, orientation, diagonal measurement and
all other dimension shall be verified and recorded. If dimensions are not with required
tolerance the member shall be corrected prior to further process.
All dimensions shall be recorded in approved format. 100% visual inspection shall be carried
out for external defects. QDVC-GS E&C Darwish Engineering JV QA/QC shall conduct the
final inspection and review all inspection reports and prepared as inspection and test plan
(ITP).
Abrasives for blast cleaning shall be clean, dry and free of any constituent.
Silica sand shall not be used. Surface preparation shall be in accordance with
ISO-8501-01 and technical data sheet of specified paint. Abrasive shall be
100% for shot and 100% for manual blasting. The surface grade quality and
finish shall be SA 2 (ISO 8501-1: 1988) or as recommended by
manufacturer. Surface profile shall be 40 to 70 microns, since too low height, prevent proper
adhesion and too high profile may lead to profile peaks protruding the coating resulting in
early pinpoint rusting. Paint shall be applied to dry, clean prepared surfaces under
controlled favourable weather conditions and in accordance with manufacture
data sheet.
Painting shall be applied as per the project & QCS 2010 Section 16
specification. Dry film thickness shall be checked prior to shipment to project
site and painting inspection reports shall be maintained. Preparation
generally shall comply with requirements SSPC and printed instruction of
8. QUALITY MANAGEMENT
All works will be undertaken in compliance with the quality requirements of the Contract, and
Project Quality Management Plan.
All works requiring inspection and testing to demonstrate conformity with requirements will
be undertaken in accordance with the Inspection and Testing Procedure.
Where nonconformities are found / identified, they will be addressed in accordance with
Procedure for Control of Non-Conformances.
The quality control activities associated with the works will be conveyed to all personnel
involved in the execution of the works by the Project QA/QC and Construction Manager prior
to the commencement of the work.
The equipment and instruments used for measurements on site will be calibrated and
certified. The relevant documents will accompany the corresponding equipment and
instruments.
Necessary internal and external trainings shall be provided to the staff carrying out the job to
ensure that the quality standards required on the project are met. Skilled and competent
personnel shall be deployed to undertake the job.
d) General
The works shall be carried out in compliance with the applicable HS legal &
Environmental Legal and contractual requirements as well as Health and Safety
Plan.
Any emergency situations that may occur on site shall be dealt following the
procedures, responses and controls as described in the Emergency
Preparedness and Response Plan.
The identified hazards and associated risks and mitigation controls shall be
communicated to the workforce through registered Pre-task briefings at the
beginning of each shift.
The minimum PPE as per the project HS Plan that all personnel involved in the
works will wear as follows:
vi) Gloves
Personnel not directly involved in physical work who are visiting the site must
also wear all the required personal protective equipment at any time they are
outside of their vehicle, with the exception of gloves, which are discretionary.
Personnel who are visiting the site but not leaving the PPE free designated
areas which, if present on the site, will be clearly defined by signs and barriers
(typically around the offices and car park), are not required to wear PPE (but it is
recommended, especially protective eye wear).
f) Manpower
Safety and Health induction shall be conducted by the JV Health & Safety
Department prior to commencement of works to each person involved in works.
All operators involved in the works execution and the workers undertaken critical
tasks shall be competent and certified to undertake the works. The drivers shall
hold a valid Qatari license. All workers will receive a daily briefing around the
works they are to undertake that day.
All personnel shall wear the required Personal Protective Equipment (PPE) in
accordance with the Health and Safety Plan.
The Site Engineer is responsible for the job and will be present at site during
working hours and a Safety Officer as well to monitor all activities.
Any incident, injury and near miss will be reported immediately to the Safety
Department and Site Manager.
The welfare facilities (see Health and Safety Plan) for the site works including
drinking water cooler, shaded area, workers toilet blocks, dedicated smoking
area, emergency standby vehicle will be established prior to commence the
works.
All plant and equipment shall be inspected by the JV Plant & Equipment
department prior to start the work.
The subcontractor will also practice a daily visual inspection to all plant and
equipment. A pre-shift visual inspection must be contacted and recorded as per
the equipment checklist. For plant and equipment inspection, refer to Plant and
Equipment Inspection & Maintenance Procedure.
(ii) Plant/ machine operators will have all round 360o visibility at all times.
(iv) Plant movement and operation will be coordinated and managed to ensure
safe and efficient operation.
(v) All persons on site will be briefed on the hazards of working adjacent to
traffic or in the vicinity of moving plant/ equipment & instructed to maintain
eye contact at all times with machine / vehicle operators.
Only authorized personnel will be permitted to enter the work site. Upon arrival at
site the following checks will be made and any non-compliance will result in that
person being prevented from entering the work site:
(iii) All staff shall have their ID card with them at all times, as evidence of site
induction and competence.
At the end of each working day all access to the work site will be secured. A
night time patrol will ensure that the work area is secure and that safety
precautions are in place. The following will be ensured as a minimum:
(ii) In the event of a serious accident the area will be segregated off and a full
investigation will be carried out with initial report submitted to QDVC within
24 hours.
(iii) JV personnel will meet the emergency services at the site entrance and
escort them to the scene of the accident.
(iv) Emergency contact names and mobile numbers are displayed in the site
office and rest areas.
(v) Fire extinguishers will be placed at designated points around the site office
and welfare areas.
(vi) Mobile Plant and Equipment will have fire extinguishers fixed in place.
(viii) Trained first aiders will be available on site and first aid kits available in the
site offices.
(ix) Engineer, Supervisor and Foremen shall be supplied with complete set of
First Aid Kit to be kept inside their vehicle in order to give immediate
treatment in case of accident happen.
In case night work will be carried out, the following should be ensured:
(ii) Checking the inventory of safety equipment to make sure they are
sufficiently available, appropriate and in good working condition. Retro-
reflective signage, barriers, cones, signage, reflective tapes and lighting
equipment will be provided for night time construction works.
For minor injuries, JV's vehicle assigned to the job site will be used for
transporting injured persons to the first-aid station. If the person needs
transportation to hospital, an ambulance will be required.
Watchman will be kept full time on site for security purpose for the new gates
proposed under this document.
The emergency contact numbers list shall be kept up to date at all times and
shall be displayed on site at such locations so as to be readable by all personnel.
All emergency contact numbers are included on the notification card and QDVC
badge given to all inducted working personnel.
The Contractor will employ the best practical means to avoid nuisance and
disturbance to residents and the public. The Contractor should strictly adhere to
Qatar Rail Employers Framework Construction Environmental Management Plan
(CEMP-QR) and Contractors Construction Environmental Management Plan
(CEMP-C).
The significant Environmental hazards and risk related to the works covered by
this document along with the control measures for each hazard have been
identified, and documented in the Environmental Risk Assessment .
Noise management plan shall be as per Construction Noise and Vibration Plan.
Appendix A
Organization & Responsibilities
9 QA/QC Inspector 1 Responsible for testing and to follow up for the results.
Responsible for any untoward accident/incident and
10 First Aider 1
emergency situations occurs at site
11 General Foreman 1 Directly supervising the work of all the labour force
Responsible for supervising the work of all labour force
12 Foreman 1-2
for a specific task/area.
M003-SLB-STS-ITP-00001 Rev. 0 Date of Form: 2015-12-03
METHOD STATEMENT FOR
FABRICATION OF
Qatar Rail, Red Line South Underground -
RED LINE SOUTH UNDERGROUND
Entrance Shelters and Pop-Ups
Date: 16.03.2017 Codification: M003-SLB-STS-MES-00001 Rev: 1 Page 37 of 81
Appendix B
Inspection and Test Plan (ITP)
Engineers
(1)
Assistant
3rd Party
SOLB26
Responsible (5) Verification
IMAR
Activity (2) Works Description Checking Activity to be Control Required
No Acceptance Criteria Job Documents
Performed Documents Frequency
Function
1.0 PRELIMINARIES/APPROVALS
Receipt Inspection
Mechanical and Chemical
Prior to start Report with attached
Raw materials (Angles, Beams, Channels, Project requirements in
2.1 Approving MAR QC Inspector H W Mill Test Certificates,
Plates, Bars, Hollow sections) Specifications accordance to European of work
Approved Materials
Standard EN 10025
Approval Form (MAF)
Receipt Inspection
Project Approved Paint Coating Prior to start Report with attached
2.2 Coating Materials Approving MAR QC Inspector H W Mill Test Certificates,
Specifications System of work
Approved Materials
Approval Form (MAF)
Intervention Points (Engineers Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)
This point is used to designate an operation which the organization is not
Document to be submitted for Approval as
H - Hold Point allowed to perform or begin without the presence of inspecting entities or formal W - Witness Weekly one or more visit. R - Review contractually required
authorization
M003-QGD-QMS-FRM-00103 Rev. 4 Date of Form: 2015-12-03
INSPECTION & TEST PLAN FOR STRUCTURAL STEEL
RED LINE SOUTH UNDERGROUND
FABRICATION
Contractor SUBCONTRACTOR Doc No M003-SLB-STS-ITP-00001 Rev 2 Issue Date 2017-05-16 Page 2 of 4 Qatar Rail
(3) Checks (4) Intervention Points
Engineers
(1)
Assistant
3rd Party
SOLB26
Responsible (5) Verification
IMAR
Activity (2) Works Description Checking Activity to be Control Required
No Acceptance Criteria Job Documents
Performed Documents Frequency
Function
Receipt Inspection
Project Prior to start Report with attached
2.3 Bolts, Nuts, Washers and Connectors Approving MAR Approved MAR QC Inspector H W Mill Test Certificates,
Specifications of work
Approved Materials
Approval Form (MAF)
Receipt Inspection
Prior to start Report with attached
Welding Consumables
Project Approved MAR QC Inspector
2.4 Approving MAR H W Mill Test Certificates,
Specifications of work
Approved Materials
Approval Form (MAF)
- As per approved
- Prior to
Fabrication Drawing /
Fabrication /
Cutting plan Fit-up
- All cut piece steel Method Statement for
Cutting and Marking / Numbering of Materials QC Inspector - Prior to
3.1 - Approved Drawing H W Structural Steel
materials shall be Drilling /
Fabrication Works
marked clearly either Bending
by hard stamped or (where
applicable)
paint markers
Project Material Traceability
3.2 Material Traceability Checking of mill certificates Approved Drawing QC Inspector All deliveries H R
Specifications Report
Method Statement for
- As per approved Structural Steel
- Prior to
Fit-up Inspection Fabrication Drawing / QC Inspector Fabrication Works
3.3 Fit-up Inspection Approved Drawing release for H W
Dimension and Visual
Cutting plan welding
Welding Inspection
Report
Welding Procedure
Project QC Inspector
4.1 Welding parameters - Approved WPS RANDOM W W Specification & Welder
Specifications Qualification Test
Intervention Points (Engineers Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)
This point is used to designate an operation which the organization is not
Document to be submitted for Approval as
H - Hold Point allowed to perform or begin without the presence of inspecting entities or formal W - Witness Weekly one or more visit. R - Review contractually required
authorization
M003-QGD-QMS-FRM-00103 Rev. 4 Date of Form: 2015-12-03
INSPECTION & TEST PLAN FOR STRUCTURAL STEEL
RED LINE SOUTH UNDERGROUND
FABRICATION
Contractor SUBCONTRACTOR Doc No M003-SLB-STS-ITP-00001 Rev 2 Issue Date 2017-05-16 Page 3 of 4 Qatar Rail
(3) Checks (4) Intervention Points
Engineers
(1)
Assistant
3rd Party
SOLB26
Responsible (5) Verification
IMAR
Activity (2) Works Description Checking Activity to be Control Required
No Acceptance Criteria Job Documents
Performed Documents Frequency
Function
Full
AWS D1.1 AS per AWS D1.1 Penetration Ultrasonic Test
5.1 Ultrasonic Testing UT Inspection ND Operator H W
Section 6.13 Section 6: Part C Butt Welds = Reports
100%
1.) Full
Penetration
Butt Welds =
AWS D1.1 AS per AWS D1.1 Magnetic Particle
5.2 Magnetic Particle Testing MP Inspection ND Operator 100% H W
Section 6: Part C Section 6: Part C Inspection Reports
2.) Fillet
Welds = min.
20%
6.0 PAINTING
Prior to
Surface Preparation
Surface Preparation and Protective Project As per approved MAR and application of
6.1 Surface preparation QC Inspector H W and Protective
Coating Inspection Specifications MS coating
Coating Report
system
Surface Preparation
and Protective
Surface Preparation and Protective Project Approved Paint Coating Random, as
6.2 Check of Wet Film Thickness QC Inspector H W Coating Report,
Coating Inspection Specifications System required
Approved Materials
Approval Form (MAF)
Surface Preparation
Surface Preparation and Protective Project Approved Paint Coating 100% for
6.3 Check of Dry Film Thickness QC Inspector H W and Protective
Coating Inspection Specifications System every steel
Coating Report,
Intervention Points (Engineers Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)
This point is used to designate an operation which the organization is not
Document to be submitted for Approval as
H - Hold Point allowed to perform or begin without the presence of inspecting entities or formal W - Witness Weekly one or more visit. R - Review contractually required
authorization
M003-QGD-QMS-FRM-00103 Rev. 4 Date of Form: 2015-12-03
INSPECTION & TEST PLAN FOR STRUCTURAL STEEL
RED LINE SOUTH UNDERGROUND
FABRICATION
Contractor SUBCONTRACTOR Doc No M003-SLB-STS-ITP-00001 Rev 2 Issue Date 2017-05-16 Page 2 of 4 Qatar Rail
(3) Checks (4) Intervention Points
Engineers
(1)
Assistant
3rd Party
SOLB26
Responsible (5) Verification
IMAR
Activity (2) Works Description Checking Activity to be Control Required
No Acceptance Criteria Job Documents
Performed Documents Frequency
Function
Materials Receiving
100% for Inspection report
Attached required
100% - every delivery at every steel (MRIR) / Structural
7.1 Inspection Reports - relevant delivery DCC H R
site structure Fabrication
documents
member Acceptance
Certification
Intervention Points (Engineers Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)
This point is used to designate an operation which the organization is not
Document to be submitted for Approval as
H - Hold Point allowed to perform or begin without the presence of inspecting entities or formal W - Witness Weekly one or more visit. R - Review contractually required
authorization
M003-QGD-QMS-FRM-00103 Rev. 4 Date of Form: 2015-12-03
Report No
Project No
SURFACE PREPARATION & PROTECTIVE COATING REPORT Date of Insp.
www.solb26.com Page 1 of
PAINT SYSTEM (TYPE):
APPLICATION METHOD:
BLASTING
PRIMER COAT
INTER. COAT
TOP COAT
COATING DETAILS
Primer (micron) Internmediate Coat (micron) Top Coat (micron)
Item Number
WFT Reading MIN MAX AVE WFT Reading MIN MAX AVE WFT Reading MIN MAX AVE
Name
Signature
Date
S26-QF-059_Rev.02_15.10.2015
Project No.
Shift
CLIENT Date
REQUIRED ACTUAL
DRAWING NO REVISION ITEM MARK NO QTY FIT UP WELDER NO VISUAL NDT REMARKS
DIMENSION DIMENSION
NAME
SIGNATURE
DATE
S26-QF-058_Rev.05_19.07.2016
Report No
MAGNETIC PARTICLE Date of
INSPECTION REPORT Examination
www.solb26.com
Page
Assembly or
Object Material
Part No
No
Surface As it is Sand blasted Heat
Before
Condition Ground Machined Treatment
After
Direct Current Row
Magnetization Flexible Cable
Yoke Equipment
Technique Bobin / Coil
Induced Current
Fluorescent Wet
Test Medium Brand
Color Contrast Dry
Current Type Ampere-Turns Pole Distance
Current Intensity Coil Diameter UV-Light Intensity
Contrast Paint Carrier Medium Visible Light Intensity
Yes
Field Strength Test Medium Check Demagnetization
No
Name
Signature
Date
S26-QF-034-Rev.03_16.11.2015
Report No
MAGNETIC PARTICLE Date of
INSPECTION REPORT Examination
www.solb26.com
Page
Name
Signature
Date
S26-QF-034-Rev.03_16.11.2015
Rapor No:
Report No
Muayene Tarihi:
ULTRASONIC TEST REPORT Date of Examination
www.solb26.com Sayfa No:
Page
Mteri: Sipari No: Para Tanm:
Customer Project No Object
Para No: Resim No: Malzeme:
Part Code Drawing No Material
Yok/No
Isl lem : ncesi/Before Cihaz: Temas Svs:
Heat Treatment Equipment Coupling Medium
Sonras/After
Standart: Muayene Talimat: Muayene Kapsam:
Test Specification Test Instruction Test Scope
Mesafe Kalibrasyonu Duyarllk Kalibrasyonu / Sensitivity Adjustment
Distance Calibration
Kalibrasyon. DGS:Rh Kalibrasyon Kalibrasyon
S DGS:Rl DDSR Yanstcs
Prob Prob PD
Bloku
DGS:Sca. DSDH
Bloku SJ VJ VT V VR
No. Probe SPD Calibration RB:Rh Calibration Calibration VV
(mm) Block RB:Rl (mm) Block Reflector (mm) (dB) (dB) (dB) (dB)
Name
Signature
Date
S26-QF-032_Rev.02_16.11.2015
Rapor No:
Report No
Muayene Tarihi:
ULTRASONIC TEST REPORT Date of Examination
www.solb26.com Sayfa No:
Page
Tarama
Prob Yn
Kaynak No x y z x Vu Hu Aklama
Weld No mm mm mm mm dB dB Remarks
No Scan.dir.
z y
Name
Signature
Date
S26-QF-032_Rev.02_16.11.2015
Rapor No:
Report No
ULTRASONIC TEST Muayene Tarihi:
Date of Examination
REPORT
www.solb26.com Sayfa No:
Page
Kaynak Dikii Kaynak Yntemi Kaynak
ap/Kalnlk Prob No Tarama Yn Sonu Kaydedilen Belirtiler
No Welding No.
Diam./Thk. Probe No Scanning Direction Result Recordable Indications
Weld Seam No Process Welder No
Name
Signature
Date
S26-QF-032_Rev.02_16.11.2015
Report No
Project No
RECEIPT INSPECTION REPORT Date of Inspection
RML Rep. No.
www.solb26.com
Page
Required Cast No
Nr. Material Description Qty Unit P.O. No D.N. No Damage Acc/Rej Remarks
Grade /Batch No
1
2
3
4
5
6
7
8
9
10
11
12
13
Q.C Inspector QA/QC Manager TPIA Client
Name
Signature
Date
S26-QF-030_Rev.06_19.06.2016
METHOD STATEMENT FOR
FABRICATION OF
Qatar Rail, Red Line South Underground -
RED LINE SOUTH UNDERGROUND
Entrance Shelters and Pop-Ups
Date: 16.03.2017 Codification: M003-SLB-STS-MES-00001 Rev: 1 Page 39 of 81
Appendix C
Health, Safety, Environment Risk Assessment
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
3 Band Saw (Peddinghaus)
Area/Department Fabrication
stopper inplace.
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
Machine is operated by
authorized operator
Follow the daily inspection
only,area is closed for other
Expousre to metal chips checklist .Addressing the
around the machine
Personal Injury 3 3 2 18 workers Donot
Risk assessment and OCP
N
clean/remove the melt
to the involved groups.
chips while the machine is
running.
PPE (Eye Protection) Follow the daily inspection
checklist .Addressing the
cutting oil splash in the eye Eye injury 2 3 2 12
Risk assessment and OCP
N
to the involved groups.
Machine is operated by Install automatic shut off
authorized operator only, device or isolation as
Contact with Spindle Arm
Major Injury 4 3 2 36 PPE (operator is not control to prevent Y
(Drilling Rod) allowed to wear loose cloths entanglement or any
watch jewellry). unwanted event..
wheel handle is always be in
closed position,Operator Follow the daily inspection
maintain a distance from checklist .Addressing the
Hit by Hand wheel Major Injury 3 3 3 27 moving hand wheel.
Risk assessment and OCP
Y
S26-HS-62_Rev.02_15.10.2016
to the involved groups.
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
Permanent diability
Stuck between the materails
fatalities
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
Competent operator
Address the Risk
Safe body distance from the
assessment and OCP
Scattering metel chips personnel injury 3 3 2 18 equipments
.Follow the daily inspection
N
checklist
Adequate the coolant Follow the daily inspection
10 Drilling machine checklist .Addressing the
overheating Property damage 3 2 2 12 Risk assessment and OCP N
to the involved groups.
Check the coolant level.
Competent Operator. Follow daily inspection
Donot overload the machine checklist.
Property damage/Serious before starting the
Overloading the machine
injuries 3 4 2 22
work.Confirm to the
N
instrcution table in the
capacity of the drill bit.
Competent operator
Address the Risk
Always keep the machine in
assessment and OCP
stable position.
.Follow the daily inspection
Unstability of the machine Peoperty damage/Injuries 3 3 2 18 Donot keep the the machine
checklist Clean the
N
in the edges.
surface from moisture of
oil grease or dust.
Rollers operated by Always monitor the roller
authorized personnel while transfer the materials
only,Provide adequate to avoid crossing of the
Caught between the conveyor
rollers
Major Injury 4 2 2 16 barricading and signages. other workers. Daily N
inspection checklist to be
followed. Provide Fence
if required.
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
DURMA plate cutting and
14
bending machine
Report No 4
Page
www.solb26.com
Area/Department Fabrication
2 3 12 Competent, trained
,Qualified and third party
Authorized persons to
Exposure to welding slags Superficial burns conduct welding work N/A N
activities.PPE(welding
apron,leather gloves,safety
shoes)
2 3 2 18 Using appropriate filter(no
Expousre to welding flash(ultra 12 or high) ,Long Sleeved
Eye/Skin irritation N/A N
violet and infra red) overalls,protection screens
to protect other workers.
2 3 3 18 Adequate ventilation,Wear
appropriate
PPE(Respirator,welding Yearly Master health
Welding fumes Respiratory Problems N
mask,leather welding checkup
gloves,apron etc,Regular
breaks during in place.
Competent, trained
,Qualified and third party Follow the daily inspection
Property damage ,major checklist .Addressing the
Incompetent operator 3 3 2 18 Authorized persons to N
incident conduct welding work Risk assessment and OCP
activities. to the involved groups.
S26-HS-62_Rev.02_15.10.2016
15 welding
Report No 4
Page
www.solb26.com
Area/Department Fabrication
Certified welders,quaterly
Proper earthing to be
inspection and colour
coding by electrical done.Periodic inspection
Electric Shock Fatal accident
and color code the welding
Y
department,Elcb fitted on
15 welding main sub-panel boards machine
Page
www.solb26.com
Area/Department Fabrication
Page
www.solb26.com
Area/Department Fabrication
Hot works ( Gas
Date/Updated Date 06.04.2016
Cutting,heating)
Next Review Date
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
Report No 4
Page
www.solb26.com
Area/Department Fabrication
S26-HS-62_Rev.02_15.10.2016
METHOD STATEMENT FOR
FABRICATION OF
Qatar Rail, Red Line South Underground -
RED LINE SOUTH UNDERGROUND
Entrance Shelters and Pop-Ups
Date: 16.03.2017 Codification: M003-SLB-STS-MES-00001 Rev: 1 Page 40 of 81
Appendix D
Work Programme
Actual Work Critical Remaining Work Page 8 of 12 TASK filter: All Activities
Actual Work Critical Remaining Work Page 9 of 12 TASK filter: All Activities
Appendix E
Dimensional Tolerances (Annex D) as per EN 1090