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JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO.

1, FEBRUARY 2016 207

Resonant Inductive Coupling-Based Piston Position


Sensing Mechanism for Large Vertical
Displacement Micromirrors
Victor Farm-Guoo Tseng, Member, IEEE, and Huikai Xie, Senior Member, IEEE

Abstract This paper serves to demonstrate resonant an electrothermally actuated LVD micromirror that has been
inductive coupling-based eddy current sensing as a promising previously demonstrated [9]. The particular electrothermal
piston position sensing mechanism for large vertical displacement LVD micromirror used in this study can achieve a piston
micromirrors that exhibit piston scan ranges above 100 m. The
sensor consists of two microfabricated coils packaged underneath scan range up to 450 m while having a small tilt angle
the mirror plate of an electrothermally actuated piston scanning (0.7) with a relatively small driving voltage and power
micromirror. For this paper, position sensing is achieved through (5.5 V, 300 mW).
the amplitude detection of the sensor oscillation signal due to the To monitor the piston position of such electrothermal
change in inductive coupling between the coils when the mirror LVD micromirrors, the position sensor must have a large
plate undergoes its piston scan. Two sensing regions could be
obtained: a front slope region that has a larger piston sensing piston sensing range (hundreds of microns) with suitable
range of 1 mm with a 280-nm resolution and a back slope region resolution (as low as 50 nm for 1/20 of infrared wavelengths).
that has higher sensitivity over a smaller piston sensing range The sensing bandwidth should also cover static position
of 130 m with a 20-nm resolution. For demonstration purpose, changes as well as motions up to a few kHz. Most importantly,
the sensing coils are designed to oscillate at 9.4 MHz through the sensor should be cost effective. Four quadrant parallel
a regenerative circuit and a readout circuit was used to extract
the piston position information, with which the static, dynamic, plate electrodes [10] or comb finger based capacitive position
and frequency response of the micromirror were measured. This sensing [11] provides satisfying resolution [12], but the capac-
paper also presents the fundamental electromagnetic analytical itance change would be too small compared to parasitic capac-
modeling for the sensor performance. [2015-0223] itances due to the large distance from the mirror plate to any
Index Terms Inductive position sensing, eddy currents, possible surrounding sensing electrodes, thus posing a great
sensing coil, resonant inductive coupling, electromagnetic image challenge for the interface circuitry. Piezoresistive position
theory, piston scanning micromirror. sensing [13], [14] becomes nonlinear for large displacements,
and is also temperature sensitive, making it incompatible
I. I NTRODUCTION with the targeted electrothermal micromirror. Optical position

T HE UTILIZATION of large vertical displacement (LVD)


MEMS microactuators [1][4] as the linear scanning
movable mirror in Fourier transform spectrometers (FTS)
sensing [15], [16] provides suitable performance, but requires
a very complicated assembly. It is also not desired to have
sensing coils embedded within the mirror plate [17], [18]
offers a great potential for FTS system miniaturization such due to the difficulty in scaling down the coils. Interestingly,
that miniaturized, portable material analysis tools can be in 1990, a large scale mirror assembly for precise beam
constructed [1], [5][7]. In MEMS FTS systems, it is desired steering applications was demonstrated by Loney [19], which
for the mirror plate to have a large and linear piston scan utilizes inductive eddy current sensing to monitor the mirror
range (above 100 m) to achieve high spectral resolution, plate position. Inductive eddy current based position sensing
but at the same time have very small tilting (below 0.01) has the desired performance due to its large sensing range
to minimize misalignment issues [8]. Ultimately, closed-loop (near the coil size), requires no coils on the mirror plate, can
control of the mirror plate position is necessary, which requires achieve nanometer resolution, covers a motion bandwidth from
a suitable position sensor to be integrated with the micromirror DC up to tens of kHz, and is relatively simple to construct.
device to monitor the mirror plate position. Specifically, in this However, it has not yet been demonstrated in microscale
work, an inductive position sensor is developed and applied to devices.
Therefore, the endeavor of this work is to demonstrate
Manuscript received August 11, 2015; revised October 11, 2015; accepted
October 26, 2015. Date of publication November 22, 2015; date of current inductive position sensing as a potential position sensing
version February 1, 2016. This work was supported by the National Science mechanism for LVD micromirrors. Expanding on our previous
Foundation through the Division of Electrical, Communications, and Cyber work [20], [21], the details on the fundamental modeling,
Systems under Grant 1002209. Subject Editor C. Rembe.
The authors are with the Department of Electrical and Computer design, fabrication, and measurements of the inductive position
Engineering, University of Florida, Gainesville, FL 32611 USA (e-mail: sensor, as well as the interface and readout circuitry are
vfgtseng@gmail.com; hkx@ufl.edu). hereby presented. By placing sensing coils beneath the
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. mirror plate, a large piston sensing range of hundreds of
Digital Object Identifier 10.1109/JMEMS.2015.2499301 microns can be achieved by amplitude detection of the sensor
1057-7157 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
208 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016

Fig. 1. Illustration of the inductive position sensor with the LVD micromirror: Fig. 2. Operation principle of the inductive position sensor: (a) coupling not
(a) schematic of the assembly with the mirror plate above the sensing coils, affected by the mirror plate, (b) coupling enhanced by EM shielding effect.
(b) picture of the targeted electrothermal LVD micromirror device to be
measured.

oscillation signal, which is due to the change in resonant


inductive coupling between the coils when the mirror plate
undergoes piston scan.
II. O PERATION P RINCIPLE AND D ESIGN
An illustration of the inductive position sensor assembled
with the targeted electrothermal LVD micromirror device is
shown in Fig. 1(a). An SEM picture of the LVD micromirror
employed in this study is shown in Fig. 1(b), which will be
further introduced in Section IV. The inductive position sensor
is composed of two identical sensing coils microfabricated
on a glass substrate. Microfabricated capacitors could also be
paired with the coils to form LC cells. The LVD micromirror
is then bonded onto the inductive position sensor such that Fig. 3. Lumped element circuit model of the RIC based inductive position
its Al-coated mirror plate is directly above the two sensing sensor shown with the regenerative circuit and mirror plate.
coils. For the sensor operation in this study, one of the
coils serves as the transmitter coil, and the other serves as paired with identical capacitors to form resonant inductive cou-
the receiver coil (Fig. 2). The transmitter coil emits high pled (RIC) LC cells [22] with the same resonant frequency f 0,
frequency magnetic flux that couples into the receiver while a regenerative circuit was used to supply a feedback
coil while inducing eddy currents within the Al mirror input current Iin to start oscillation through the LC cells at the
plate. The induced eddy currents opposes the magnetic flux frequency f 0 . f 0 can range from a few MHz to a few hundreds
from penetrating the mirror plate (electromagnetic shielding). of MHz. For demonstration purpose, f0 was designed to be
As the mirror plate approaches the coils due to its vertical 9.4 MHz in this work. The sensor output is taken at the
displacement z, the flux lines bend downwards, causing the node Vsensor . The regenerative circuit (shown in Fig. 7(b))
amount of inductive coupling between the coils to change. will be discussed later. When the mirror plate moves up
Hence, the piston position of the mirror plate can be deduced and down, the coupling coefficient k between the coils is
by measuring the amplitude of the inductive coupling signal affected, which in turn influences the amplitude of the output
between the coils. signal Vsensor . Assuming an ideal regenerative circuit, the
sensitivity of Vsensor to displacement z can be derived as [23]
A. Lumped Element Modeling    
 d Vsensor   dk 2 
The lumped element circuit model of the inductive position   =  Q L(2 f 0 )Iin  (1)
sensor is shown in Fig. 3. The transmitter and receiver coils are  dz   dz 
TSENG AND XIE: RESONANT INDUCTIVE COUPLING-BASED PISTON POSITION SENSING MECHANISM 209

TABLE I
S ENSING C OIL D IMENSIONS AND PARAMETERS

Fig. 4. Simulated frequency response at Vsensor with different kQ coupling


conditions. and Q factor, and the designed dimensions for the sensing
coils are shown in Table I. For this work, the side length of
the coils was limited to within 2 mm since the mirror plate of
the targeted LVD micromirror device is 3 mm3 mm, and the
coils were chosen as square shaped spiral coils. Since the coils
were fabricated by electroplating Cu through thick photoresist
molds, the thickness of the coils was limited to 35 m, which
limits the minimum coil resistance and thus the achievable
Q factor of the coils. By taking into account photolithography
limitations and the skin depth of Cu at 9.4 MHz, a designed
coil inductance of 330 nH was achieved with a Q factor of
around 14 at 9.4 MHz. As shown in Fig. 5, the current density
of the coils at 9.4 MHz is still evenly distributed, thus negating
the need to incorporate varying winding width designs. The
Fig. 5. Simulated current density distribution of the designed coils current Iin is limited to 3 mA by the regenerative circuit,
at 9.4 MHz. hence the power dissipation in the coils is below 3 mW. The
induced eddy current power loss in the mirror plate is also
below 0.33 mW, and can neglected.
with Q as the quality factor of the LC cells, and L as the coil
inductance. Equation (1) is only valid when the two LC cells
are loosely coupled [16], which happens when kQ < 1. C. Modeling for Coupling Coefficient
This condition ensures that the frequency response at Vsensor The change in coupling coefficient k versus the change
only exhibits one resonant peak at f 0 (as shown in Fig. 4). in vertical displacement z can be analytically understood
If kQ exceeds 1, frequency splitting occurs even when the by employing electromagnetic image theory. First, as shown
two LC cells are perfectly matched (shown in Fig. 4 as well), in Fig. 6(a), the transmitter and receiver coils are both
and the frequency response at Vsensor exhibits two resonant simplified as single turn circular current loops with radius
peaks at of b located at the bottom of the 2D plane. The transmitter
f0 coil has a current I1 running through it and emits a high
f 0_lo = (2) frequency upward magnetic flux on the lower half of the plot
(1 + k) 

f0 (within distance d). The magnetic flux density vector field B 1


f 0_hi = . (3) generated by the transmitter coil on a random point (x,z) can
(1 k) be described by [24]
From (1), it can be seen that in order to maximize the  
 30 I1 b2 xz  z2 1 
sensitivity, the coils must be designed to achieve an L and Q B1 = x + ( ) z (4)
as high as possible at the frequency f 0 within a limited 4(x 2 + z 2 )3/2 x 2 + z 2 x 2 + z2 3
size. Increasing the resonant frequency f 0 can also help to  
with x and z as the unit vectors.
increase the sensitivity and scale down the coil size. Finally, If the mirror plate is assumed to be an infinite plane of a
the sensitivity of k to z should also be maximized. perfect electric conductor, another identical image coil at a
distance 2d from the transmitter coil on the other side of the
B. Coil Design Inductance and Q Factor mirror plate can be imagined to exist to take the place of the
3D finite element simulations were carried out to design mirror plate and the induced eddy currents. The image coil
the coils (shown in Fig. 5) to achieve a maximum inductance carries a current I1 flowing in the opposite direction of I1 ,
210 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016

the sensor exhibits two sensing regions [8], one as the front
slope region (from d = 2100 m to 1100 m, 1 mm sensing
range), and one as the back slope region (from d = 770 m
to 650 m, 120 m sensing range), and the neutral point
always happens when d is equal to half of the coil side
length. The reason for the decrease in coupling coefficient
at closer distances is due to the increasing percentage of the
total magnetic flux being reflected back into the transmitter
coil and not crossing into the receiver coil.
When d decreases to below 650 m, the coupling coefficient
continues to decrease. However, for the current measurement
setup, the regenerative circuit can no longer sustain the
oscillation signal Vsensor when d < 650 m.
Together with the designed coil inductance and Q factor,
and assuming Iin = 3 mA from the regenerative circuit, the
calculated sensitivities in both regions (neglecting skin effect)
from (1) were 27.9 V/m in the front slope region and
375 V/m in the back slope region. This means that the
back slope region has a sensing range that is about ten times
smaller than the front slope region, but also has a sensitivity
that is at least ten times higher. The choice of which region to
use is then determined by the specific LVD micromirror, the
intended piston scan range, as well as the micromirror/sensor
assembly.
In realistic cases, the skin depth of the Al layer on the
mirror plate should be considered, which means that if the
frequency f 0 is not high enough, a certain amount of magnetic
flux will leak through the mirror plate and thus reduce the
sensitivity.

D. Piston Sensing Resolution


Referring to Fig. 3, by considering the thermal noise
contributions from the resistive components R of both coils,
and assuming a noise figure of 4 dB for the regenerative
circuit (due to the 2N2222A based circuitry), the total root
mean square noise voltage at Vsensor is calculated to be around
2.47 V by integrating over the surrounding bandwidth from
1 MHz to 20 MHz. With the calculated piston sensitivities in
both regions mentioned above, the theoretical piston sensing
resolution is 88 nm in the front slope region, and 6.6 nm in the
Fig. 6. Modeling results for coupling coefficient k versus distance d: back slope region. The theoretical piston sensing resolution in
(a) image theory analytical modeling, (b) finite element simulations, (c) k the back slope region satisfies the 50 nm resolution specifica-
versus d results.
tion for infrared FTS applications, while the theoretical piston
sensing resolution in the front slope region can be further
and generates a downward opposing magnetic flux to cancel improved by increasing the resonant frequency f 0 . Together
the magnetic field at the mirror plate location (at distance d). with the piston sensing ranges of both regions mentioned

The magnetic flux density vector B 1 generated by the image above, the theoretical piston sensing dynamic range can be
coil on the same point (x, z) is the same as (4) except that calculated to be 81 dB in the front slope region, and 85 dB in
z is replaced by (z-2d). Thus, the total magnetic flux density the back slope region.
at any point below distance d from the transmitter coil is the
 
vector sum of B 1 and B 1 . The total magnetic flux crossing E. Eddy Current Power Loss
the receiver coil can then be calculated, and the results are As the mirror plate approaches the coils to a closer dis-
shown to correspond well with finite element simulations tance, the eddy current power loss within the mirror plate
(Fig. 6(b)) that use the coil dimensions of Table I with a becomes significant enough to reduce the Q factor of the coils.
3 mm 3 mm mirror plate. The resulting coupling coefficient Calculations and simulations show that the Q factor reduces
k versus distance d of both the simulations and simplified to 13.4 when the distance d drops to 800 m, and further
analytical calculations are plotted in Fig. 6(c). As shown, reduces to 10.8 when d drops to 400 m. Consequently, the
TSENG AND XIE: RESONANT INDUCTIVE COUPLING-BASED PISTON POSITION SENSING MECHANISM 211

Fig. 8. Fabrication process: (a) patterning of the bottom Cu/Ti electrodes,


(b) second Ti lift-off to cover bottom electrodes, (c) SiO2 dielectric deposition
and patterning, (d) Cu/Ti seedlayer deposition and thick photoresist mold
formation, (e) Cu electroplating for windings, (f) seedlayer removal and
SiN passivation.

Fig. 7. (a) Schematic of the regenerative circuit, (b) design of the regenerative
circuit, (c) schematic of the readout circuit, (d) design of the readout circuit. with the transmitter LC cell as its load. The third stage supplies
the input current Iin .
operation of this sensor is also limited to when the mirror Furthermore, a readout circuit was constructed to convert
plate distance d is within 500 m < d < 3000 m, or in the amplitude of the sensor output signal Vsensor into the
other words when d is within 0.25 to 1.5 times of the coil voltage level of Vreadout (the schematic and details are shown
side length. Approaching even closer will also cause the coil in Fig. 7(c) and Fig. 7(d)). Since the amplitude of Vsensor is
inductance to decrease. directly related to the piston position of the mirror plate, the
output voltage level of Vreadout also directly corresponds to
F. Interface and Readout Circuitry the mirror plate piston position, regardless of the mirror plate
The schematic and detailed design of the regenerative circuit motion frequency. The first stage of the readout circuit is a
is shown in Fig. 7(a) and Fig. 7(b). The regenerative circuit JFET RF amplifier, and the second stage is a bias level shifter
is used to provide positive feedback from the receiver LC cell connected to a diode peak detector for AC to DC conversion.
to the transmitter LC cell to start oscillation at f 0 . Discrete
transistors were used for demonstration purpose. The first stage III. S ENSOR FABRICATION
is a high input impedance buffer stage, which is needed to The fabrication process of the sensing coils and capacitors
avoid loading down the Q factor of the receiver LC cell. The on the glass substrate starts with the sputter deposition and
second stage is a tunable gain and tunable phase stage. Tunable patterning of a 1 m thick Cu layer (on 30 nm thick Ti layer)
gain is achieved by adjusting the 1 k potentiometer Rpot , as the capacitor bottom electrodes and interconnections
and tunable phase is achieved by adjusting the 40 pF tunable (Fig. 8(a)). A second 30 nm thick Ti layer is then sputter
capacitor Ctune . The third stage is a resonant amplifier stage deposited onto the bottom Cu electrodes by lift-off (Fig. 8(b)).
212 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016

Fig. 10. A close-up view of the electrothermal bimorph actuators of the


targeted electrothermal LVD micromirror device.

Fig. 9. Microfabricated sensing coils and capacitors: (a) the twin coils and
capacitors, (b) close-up view of the Cu coil windings.

Sulfuric acid based wet etching was used to pattern the bottom
Cu electrodes to form a sidewall slope, such that the second
Ti layer would completely cover the bottom Cu electrodes to
Fig. 11. The measured static elevation of the mirror plate versus driving
enhance adhesion and avoid Cu oxidation or diffusion during voltage of the targeted electrothermal LVD micromirror with curve fitting.
the subsequent SiO2 deposition. Next, 0.3 m thick SiO2
is deposited by plasma enhanced chemical vapor deposition
(PECVD) and patterned by dry etching as the capacitor
dielectric layer (Fig. 8(c)). Another Cu/Ti layer is then sputter actuators is shown in Fig. 10. As mentioned, the mirror plate
deposited as the seedlayer for Cu electroplating, followed by is 3 mm 3 mm in area with 1 m thick Al coating on
the formation of a 35 m thick photoresist mold by dou- 20 m thick silicon. As shown, the mirror plate is initially
ble spin coating and photolithography patterning of AZ9260 elevated 550 m above the substrate by numerous Z-shaped
(Fig. 8(d)). The Cu windings and capacitor top electrodes are LVD electrothermal actuators, each composed of three sets
then formed by electroplating (Fig. 8(e)). After phototresist of Al on SiO2 bimorphs (with embedded Pt heater resistors)
and seedlayer removal, a final PECVD SiN passivation layer and two silicon rigid frames. When the heater resistors heat
is used to protect all Cu structures from oxidation (Fig. 8(f)). up due to current flow, the actuators flatten downwards due to
The microfabricated device with the twin sensing coils and the mismatch of the coefficients of thermal expansion between
capacitors is shown in Fig. 9, with the capacitors surrounding Al and SiO2 , causing the mirror plate to exhibit a downward
the coils. Another version with only twin microfabricated piston scan. The lengths of the bimorphs are designed such that
coils was also produced, which is to be paired with discrete most of the center shift and tilt angle of the mirror plate is
capacitors for comparison. The coil dimensions were close cancelled during its piston scan. Details of the actuator design
to the designed values of Table I. The inductance of the are presented in [9]. The advantage of this type of actuator
coils was around 330 nH, but the Q factor at 9.4 MHz design is the relatively large piston scan range that can be
was lower at around 10.5 due to the lower than expected achieved (hundreds of microns) with relatively low driving
conductivity of the electroplated Cu (1.5 times lower than the voltage and power (typically several volts and hundreds of
theoretical conductivity of copper) and the slightly reduced milliwatts). For this device, the static elevation of the mirror
winding thickness during the seedlayer removal etching. The plate versus driving voltage is plotted in Fig. 11. Only 5 V
microfabricated capacitors had a capacitance of around 800 pF, is needed to achieve a piston scan range up to 430 m.
causing the resonant frequency f 0 to be around 9.4 MHz when However, the linear displacement range is when the driving
combined with the regenerative circuit. voltage is between 1.2 V to 3.8 V. The curve fitting in Fig. 11
is conducted by using the equation
IV. TARGETED LVD M ICROMIRROR
The targeted electrothermal LVD micromirror device was D0 Df
D= + Df (5)
shown in Fig. 1(b), and a close-up view of the electrothermal 1 + exp((V Vmid )S)
TSENG AND XIE: RESONANT INDUCTIVE COUPLING-BASED PISTON POSITION SENSING MECHANISM 213

Fig. 13. Static measurements results: (a) amplitude of Vsensor versus


distance d, (b) Vreadout versus distance d in the back slope region with linear
fitting.

Fig. 12. Measurement setup: (a) the sensing coils fixed on top of the mirror
plate, (b) entire setup fixed under a microscope to monitor the distance d.
A. Static Measurements
The static measurements of the amplitude of Vsensor versus
with D as the mirror plate elevation, D0 and Df as the the distance d between the mirror plate and sensing coils are
initial and final elevation (550 m and 118 m in this case), plotted in Fig. 13(a) for different designs. The sensitivity of
Vmid = 2.75 V as the middle voltage of the curve, and the inductive position sensor constructed with twin microfab-
S = 1.217 as a parameter related to the center slope. ricated LC cells is slightly lower due to the lower Q factor
The frequency response of this device was first measured of the microfabricated capacitors compared to discrete
by using a laser Doppler vibrometer, and the results will be capacitors. For the inductive position sensor constructed with
then compared with the measurements obtained by using the twin microfabricated sensing coils only, the front slope region
inductive position sensor. The thermal cutoff frequency for this has a 1 mm sensing range (from d = 1500 to 2500 m),
device is around 10 Hz, and the resonant frequencies of the an average sensitivity of 13 V/m (10%), and a 280 nm
piston and tilt modes are 390 Hz and 470 Hz respectively. Due resolution. The back slope region has a 130 m sensing
to the slower thermal response of this device, it was operated range (from d = 750 to 880 m), an average sensitivity
at below 1 Hz when conducting time response measurements of 185 V/m (4%), and a 20 nm resolution. The resolution
with the inductive position sensor. was measured by using a spectrum analyzer to determine the
noise floor at Vsensor , which was near 3.68 V. The sensitivities
V. M EASUREMENT R ESULTS in both regions were roughly 2 times lower than theoretical
Although the ideal assembly of the sensing coils with the predictions due to the 1 m thick Al layer on the mirror plate
LVD micromirror device should be as Fig. 1, due to the being thinner than its skin depth of 27 m at 9.4 MHz, and
demonstration purpose nature of this work, the sensing coils also the lower than expected Q factor of the microfabricated
were first combined with the board level circuitry, then fixed sensing coils being at around 11. Nevertheless, the inductive
on top of the mirror plate with a micropositioner such that the position sensor is still shown to provide adequate sensitivities
sensing coils face downwards towards the mirror plate, and in both regions. As expected, the resolution in the back slope
the initial distance between the mirror plate and the coils was region satisfies the 50 nm resolution specification for infrared
monitored with a microscope looking through the transparent FTS applications, while the resolution in the front slope region
glass substrate. The measurement setup is shown in Fig. 12, can be improved by increasing the Q factor of the sensing coils
with the sensing coils combined with the circuitry. The and the resonant frequency f 0 . The measured sensor dynamic
LVD micromirror device was driven by a voltage Vdrive pro- range can be calculated to be 71 dB in the front slope region,
vided from a function generator to achieve the piston scan. and 76 dB in the back slope region.
214 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016

Next, to ensure a better piston scan repeatability of


the electrothermal LVD micromirror device, the driving
voltage Vdrive was limited to below 2.75 V, which limits the
piston scan range to within 200 m. Hence, the focus will
be on using the back slope region to monitor the mirror
plate motion. With the previously mentioned readout circuit
used to convert the amplitude of Vsensor into the voltage level
of Vreadout , the measured results for Vreadout versus distance d
are plotted in Fig. 13(b) for the back slope region. When
compared to the linear fit, the inductive position sensor in
the back slope region exhibits a linearity of 4% FS within the
range of d = 750 to 908 m.

B. Time Response Measurements


With the mirror plate initially fixed at a distance
d = 820 m from the coils, and the electrothermal
LVD micromirror driven by a 0 V to 2.2 V, 0.3 Hz square
wave Vdrive signal (Fig. 14(a)), the time response measure-
ments of Vsensor and Vreadout are shown in Fig. 14(b) and (c).
This square wave driving signal causes the mirror plate dis-
tance d to travel from 820 m to 972 m, which can be seen
from the initial and final values of Vreadout when compared to
Fig. 13(b). As, shown, the rise and fall time response of the
mirror plate piston scan can be seen in the amplitude envelope
of Vsensor (with the irregularities caused by the sampling
rate of the oscilloscope), while Vreadout follows the envelope
of Vsensor , effectively demodulating Vsensor to a signal that
corresponds to the piston position. The 10% to 90% rise time
and fall time of the piston scan is around 110 ms and 300 ms
respectively. The slower than expected response time is mainly
due to the low actuator resistance (13  in this case) and
the insufficient driving capability of the function generator.
A higher actuator resistance design should eliminate this issue.
Next, with the mirror plate initially fixed at a distance
d = 835 m from the coils, and the electrothermal
LVD micromirror driven by a 0 V to 1.8 V, 0.3 Hz ramp wave
Vdrive signal (Fig. 15(a)), the time response measurements
of Vsensor and Vreadout are shown in Fig. 15(b) and (c). Once Fig. 14. Time response measurements results: (a) square wave driving signal
Vdrive , (b) Vsensor time response with square wave envelope, (c) Vreadout time
again, the ramp up and ramp down time response of the response with rise time and fall time.
mirror plate can be observed in the envelope of Vsensor , with
Vreadout following the envelope of Vsensor . This ramp wave
driving signal causes the mirror plate distance d to travel from LVD micromirror driving signal Vdrive adjusted to a
835 m to 935 m. However, the LVD micromirror transitions 1.3 V to 2 V, 0.3 Hz ramp wave signal, the measured time
between the nonlinear displacement region (when Vdrive is response of Vreadout compared to the calculated theoretical
near 0 V) and the linear displacement region, causing the time time response of Vreadout are shown in Fig. 16. This ramp
response of Vsensor and Vreadout to become rounded when Vdrive rave driving signal causes the mirror plate distance d to travel
is near 0 V. By relating Vdrive with the mirror plate distance d from 840 m to 905 m, with the LVD micromirror operating
through (5), and assuming a linear sensitivity relation between within the linear displacement region, thus having a more
Vreadout and distance d from Fig. 13(b), the calculated theo- triangular shaped time response.
retical Vreadout time response is also and plotted against the
measured Vreadout time response in Fig. 15(c). Overall, the
trend of the measured Vreadout time response matches well C. Frequency Response Measurements
with the calculated theoretical Vreadout time response, with By further adjusting the driving signal Vdrive to
the slight difference in between mainly caused by sensitivity a 1.3 V to 2 V, 0.3 Hz sine wave signal, while documenting
nonlinearities as well as the slower LVD micromirror response the amplitude of the output Vreadout signal, the piston
time. displacement frequency response of the electrothermal
Finally, with the mirror plate initially fixed at a dis- LVD micromirror could be obtained by recording the signal
tance d = 800 m from the coils, and the electrothermal gain from Vdrive to Vreadout , which is plotted in Fig. 17
TSENG AND XIE: RESONANT INDUCTIVE COUPLING-BASED PISTON POSITION SENSING MECHANISM 215

Fig. 17. Frequency response measurements with the inductive position


sensor: (a) measurements plotted in log-log scale showing thermal cut-
off frequency compared to results from the laser Doppler vibrometer,
(b) measurements plotted in linear-linear scale showing resonant frequencies.

laser Doppler vibrometer (inset of Fig. 17(a)), showing that


the inductive position sensor can provide sufficient sensing
bandwidth to cover the motion of the LVD micromirror
device. The thermal cutoff frequency is shown to be at
around 10 Hz, and the resonant frequencies of the piston and
tilt modes are also shown to be near 390 Hz and 470 Hz
respectively.
Fig. 15. Time response measurements results: (a) ramp wave driving signal VI. C ONCLUSION
Vdrive , (b) Vsensor time response with ramp wave envelope, (c) Vreadout time
response with theoretical calculations. The fundamental analytical modeling, sensor and circuit
design, fabrication, and measurements of an inductive
eddy current based position sensor for piston scanning
LVD micromirrors is reported in this paper. By sensing the
change in the resonant inductive coupling between two sensing
coils due to the piston displacement of a 3 mm 3 mm
Al mirror plate, two sensing regions were achieved, one with
a larger sensing range of 1 mm and a 280 nm resolution,
the other with a smaller sensing range of 130 m and
a 20 nm resolution. Together with a readout circuit, the
inductive position sensor is shown be very suitable for static,
time response, and frequency response measurements. This
inductive position sensor can also be used to monitor other
large displacement micromirrors [2][4] or MEMS devices,
Fig. 16. Time response measurement results with the LVD micromirror
such as vertical lens scanners [9], tunable capacitors [25],
driven by a ramp wave Vdrive signal within its linear displacement region. micropumps, micromotors, and other microscale platforms.
Future effort will be on increasing the sensor oscillation
with different scales. The frequency response measurements frequency, which can help to increase the Q factor of the
obtained via the inductive position sensor corresponds well coils, scale down the coil size, and reduce the skin depth of the
with the frequency response measurements obtained via the Al mirror plate, which overall improves on the sensitivity and
216 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016

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the Nanoscale Research Facility of the University of Florida. Ph.D. dissertation, Dept. Elect. Comput. Eng., Univ. Florida, Gainesville,
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[4] A. Werber and H. Zappe, Thermo-pneumatically actuated, membrane- fabricated power inductor in silicon for ultracompact power supplies,
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Topics Quantum Electron., vol. 8, no. 1, pp. 98105, Jan./Feb. 2002. RF characterization of a high-density stacked MIM capacitor based
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incorporating an electromagnetic linear actuator, Sens. Actuators A,
vols. 123124, pp. 459467, Sep. 2005. Victor Farm-Guoo Tseng (M13) received the
[7] K. Yu, D. Lee, U. Krishnamoorthy, N. Park, and O. Solgaard, Micro- B.S. and M.S. degrees from National Chiao Tung
machined Fourier transform spectrometer on silicon optical bench plat- University, Hsinchu, Taiwan, in 2005 and 2007,
form, Sens. Actuators A, vols. 130131, pp. 523530, Aug. 2006. respectively, and the Ph.D. degree from the Univer-
[8] L. Wu, A. Pais, S. R. Samuelson, S. Guo, and H. Xie, A miniature sity of Florida, Gainesville, FL, USA, in 2015, all
Fourier transform spectrometer by a large-vertical-displacement micro- in electrical and computer engineering.
electromechanical mirror, in Adv. Imag., OSA Tech. Dig., Vancouver, He was with Texas Instruments from 2009 to 2010,
BC, Canada, 2009, paper FWD4. where he was a Product Engineer for the digital
[9] L. Wu and H. Xie, A Large vertical displacement electrothermal light processing picoprojector products at the assem-
bimorph microactuator with very small lateral shift, Sens. Actuators A, bly and test site in Taiwan. He has authored over
Phys., vols. 145146, pp. 371379, Jul./Aug. 2008. 14 journal and conference papers, and his research
[10] P. B. Chu et al., Design and nonlinear servo control of MEMS experience and interest covers the fields of MEMS sensors and actuators,
mirrors and their performance in a large port-count optical switch, inductive position sensing, vibration energy harvesting devices, integrated
J. Microelectromech. Syst., vol. 14, no. 2, pp. 261273, Apr. 2005. high-density passives, and optical MEMS devices.
[11] J.-H. Lee, Y.-C. Ko, B.-S. Choi, J.-M. Kim, and D. Y. Jeon, Dr. Tseng has been a Member of the IEEE Electron Devices Society
Bonding of silicon scanning mirror having vertical comb fingers, since 2013.
J. Microelectromech. Syst., vol. 12, no. 5, pp. 644649, Sep. 2002. Huikai Xie (M02SM07) received the M.S. degree
[12] J. Dong and P. M Ferreira, Simultaneous actuation and displace- in electrical and computer engineering from Tufts
ment sensing for electrostatic drives sensing for electrostatic drives, University, Medford, MA, USA, in 1998, and the
J. Micromech. Microeng., vol. 18, no. 3, p. 035011, Jan. 2008. Ph.D. degree in electrical and computer engineer-
[13] A. D. Yalcinkaya, H. Urey, D. Brown, T. Montague, and R. Sprague, ing from Carnegie Mellon University, Pittsburgh,
Two-axis electromagnetic microscanner for high resolution displays, PA, USA, in 2002.
J. Microelectromech. Syst., vol. 15, no. 4, pp. 786794, Aug. 2006. He joined the University of Florida in 2002, where
[14] T. Bourouina et al., Integration of two degree-of-freedom magne- he is currently a Professor with the Department
tostrictive actuation and piezoresistive detection: Application to a two- of Electrical and Computer Engineering. He has
dimensional optical scanner, J. Microelectromech. Syst., vol. 11, no. 4, authored over 200 technical papers and holds more
pp. 355361, Aug. 2002. than 30 patents. His research interests include
[15] I. Ishikawa, R. Sawada, E. Higurashi, S. Sanada, and D. Chino, Inte- MEMS/NEMS transducers, integrated sensors, microactuators, integrated
grated micro-displacement sensor that measures tilting angle and linear power passives, carbon nanotube-CMOS integration, optical MEMS, infrared
movement of an external mirror, Sens. Actuators A, Phys., vol. 138, sensors, and biomedical imaging.
no. 2, pp. 269275, Aug. 2007. Dr. Xie is a Senior Member of the Optical Society.

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