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Abstract This paper serves to demonstrate resonant an electrothermally actuated LVD micromirror that has been
inductive coupling-based eddy current sensing as a promising previously demonstrated [9]. The particular electrothermal
piston position sensing mechanism for large vertical displacement LVD micromirror used in this study can achieve a piston
micromirrors that exhibit piston scan ranges above 100 m. The
sensor consists of two microfabricated coils packaged underneath scan range up to 450 m while having a small tilt angle
the mirror plate of an electrothermally actuated piston scanning (0.7) with a relatively small driving voltage and power
micromirror. For this paper, position sensing is achieved through (5.5 V, 300 mW).
the amplitude detection of the sensor oscillation signal due to the To monitor the piston position of such electrothermal
change in inductive coupling between the coils when the mirror LVD micromirrors, the position sensor must have a large
plate undergoes its piston scan. Two sensing regions could be
obtained: a front slope region that has a larger piston sensing piston sensing range (hundreds of microns) with suitable
range of 1 mm with a 280-nm resolution and a back slope region resolution (as low as 50 nm for 1/20 of infrared wavelengths).
that has higher sensitivity over a smaller piston sensing range The sensing bandwidth should also cover static position
of 130 m with a 20-nm resolution. For demonstration purpose, changes as well as motions up to a few kHz. Most importantly,
the sensing coils are designed to oscillate at 9.4 MHz through the sensor should be cost effective. Four quadrant parallel
a regenerative circuit and a readout circuit was used to extract
the piston position information, with which the static, dynamic, plate electrodes [10] or comb finger based capacitive position
and frequency response of the micromirror were measured. This sensing [11] provides satisfying resolution [12], but the capac-
paper also presents the fundamental electromagnetic analytical itance change would be too small compared to parasitic capac-
modeling for the sensor performance. [2015-0223] itances due to the large distance from the mirror plate to any
Index Terms Inductive position sensing, eddy currents, possible surrounding sensing electrodes, thus posing a great
sensing coil, resonant inductive coupling, electromagnetic image challenge for the interface circuitry. Piezoresistive position
theory, piston scanning micromirror. sensing [13], [14] becomes nonlinear for large displacements,
and is also temperature sensitive, making it incompatible
I. I NTRODUCTION with the targeted electrothermal micromirror. Optical position
Fig. 1. Illustration of the inductive position sensor with the LVD micromirror: Fig. 2. Operation principle of the inductive position sensor: (a) coupling not
(a) schematic of the assembly with the mirror plate above the sensing coils, affected by the mirror plate, (b) coupling enhanced by EM shielding effect.
(b) picture of the targeted electrothermal LVD micromirror device to be
measured.
TABLE I
S ENSING C OIL D IMENSIONS AND PARAMETERS
the sensor exhibits two sensing regions [8], one as the front
slope region (from d = 2100 m to 1100 m, 1 mm sensing
range), and one as the back slope region (from d = 770 m
to 650 m, 120 m sensing range), and the neutral point
always happens when d is equal to half of the coil side
length. The reason for the decrease in coupling coefficient
at closer distances is due to the increasing percentage of the
total magnetic flux being reflected back into the transmitter
coil and not crossing into the receiver coil.
When d decreases to below 650 m, the coupling coefficient
continues to decrease. However, for the current measurement
setup, the regenerative circuit can no longer sustain the
oscillation signal Vsensor when d < 650 m.
Together with the designed coil inductance and Q factor,
and assuming Iin = 3 mA from the regenerative circuit, the
calculated sensitivities in both regions (neglecting skin effect)
from (1) were 27.9 V/m in the front slope region and
375 V/m in the back slope region. This means that the
back slope region has a sensing range that is about ten times
smaller than the front slope region, but also has a sensitivity
that is at least ten times higher. The choice of which region to
use is then determined by the specific LVD micromirror, the
intended piston scan range, as well as the micromirror/sensor
assembly.
In realistic cases, the skin depth of the Al layer on the
mirror plate should be considered, which means that if the
frequency f 0 is not high enough, a certain amount of magnetic
flux will leak through the mirror plate and thus reduce the
sensitivity.
Fig. 7. (a) Schematic of the regenerative circuit, (b) design of the regenerative
circuit, (c) schematic of the readout circuit, (d) design of the readout circuit. with the transmitter LC cell as its load. The third stage supplies
the input current Iin .
operation of this sensor is also limited to when the mirror Furthermore, a readout circuit was constructed to convert
plate distance d is within 500 m < d < 3000 m, or in the amplitude of the sensor output signal Vsensor into the
other words when d is within 0.25 to 1.5 times of the coil voltage level of Vreadout (the schematic and details are shown
side length. Approaching even closer will also cause the coil in Fig. 7(c) and Fig. 7(d)). Since the amplitude of Vsensor is
inductance to decrease. directly related to the piston position of the mirror plate, the
output voltage level of Vreadout also directly corresponds to
F. Interface and Readout Circuitry the mirror plate piston position, regardless of the mirror plate
The schematic and detailed design of the regenerative circuit motion frequency. The first stage of the readout circuit is a
is shown in Fig. 7(a) and Fig. 7(b). The regenerative circuit JFET RF amplifier, and the second stage is a bias level shifter
is used to provide positive feedback from the receiver LC cell connected to a diode peak detector for AC to DC conversion.
to the transmitter LC cell to start oscillation at f 0 . Discrete
transistors were used for demonstration purpose. The first stage III. S ENSOR FABRICATION
is a high input impedance buffer stage, which is needed to The fabrication process of the sensing coils and capacitors
avoid loading down the Q factor of the receiver LC cell. The on the glass substrate starts with the sputter deposition and
second stage is a tunable gain and tunable phase stage. Tunable patterning of a 1 m thick Cu layer (on 30 nm thick Ti layer)
gain is achieved by adjusting the 1 k potentiometer Rpot , as the capacitor bottom electrodes and interconnections
and tunable phase is achieved by adjusting the 40 pF tunable (Fig. 8(a)). A second 30 nm thick Ti layer is then sputter
capacitor Ctune . The third stage is a resonant amplifier stage deposited onto the bottom Cu electrodes by lift-off (Fig. 8(b)).
212 JOURNAL OF MICROELECTROMECHANICAL SYSTEMS, VOL. 25, NO. 1, FEBRUARY 2016
Fig. 9. Microfabricated sensing coils and capacitors: (a) the twin coils and
capacitors, (b) close-up view of the Cu coil windings.
Sulfuric acid based wet etching was used to pattern the bottom
Cu electrodes to form a sidewall slope, such that the second
Ti layer would completely cover the bottom Cu electrodes to
Fig. 11. The measured static elevation of the mirror plate versus driving
enhance adhesion and avoid Cu oxidation or diffusion during voltage of the targeted electrothermal LVD micromirror with curve fitting.
the subsequent SiO2 deposition. Next, 0.3 m thick SiO2
is deposited by plasma enhanced chemical vapor deposition
(PECVD) and patterned by dry etching as the capacitor
dielectric layer (Fig. 8(c)). Another Cu/Ti layer is then sputter actuators is shown in Fig. 10. As mentioned, the mirror plate
deposited as the seedlayer for Cu electroplating, followed by is 3 mm 3 mm in area with 1 m thick Al coating on
the formation of a 35 m thick photoresist mold by dou- 20 m thick silicon. As shown, the mirror plate is initially
ble spin coating and photolithography patterning of AZ9260 elevated 550 m above the substrate by numerous Z-shaped
(Fig. 8(d)). The Cu windings and capacitor top electrodes are LVD electrothermal actuators, each composed of three sets
then formed by electroplating (Fig. 8(e)). After phototresist of Al on SiO2 bimorphs (with embedded Pt heater resistors)
and seedlayer removal, a final PECVD SiN passivation layer and two silicon rigid frames. When the heater resistors heat
is used to protect all Cu structures from oxidation (Fig. 8(f)). up due to current flow, the actuators flatten downwards due to
The microfabricated device with the twin sensing coils and the mismatch of the coefficients of thermal expansion between
capacitors is shown in Fig. 9, with the capacitors surrounding Al and SiO2 , causing the mirror plate to exhibit a downward
the coils. Another version with only twin microfabricated piston scan. The lengths of the bimorphs are designed such that
coils was also produced, which is to be paired with discrete most of the center shift and tilt angle of the mirror plate is
capacitors for comparison. The coil dimensions were close cancelled during its piston scan. Details of the actuator design
to the designed values of Table I. The inductance of the are presented in [9]. The advantage of this type of actuator
coils was around 330 nH, but the Q factor at 9.4 MHz design is the relatively large piston scan range that can be
was lower at around 10.5 due to the lower than expected achieved (hundreds of microns) with relatively low driving
conductivity of the electroplated Cu (1.5 times lower than the voltage and power (typically several volts and hundreds of
theoretical conductivity of copper) and the slightly reduced milliwatts). For this device, the static elevation of the mirror
winding thickness during the seedlayer removal etching. The plate versus driving voltage is plotted in Fig. 11. Only 5 V
microfabricated capacitors had a capacitance of around 800 pF, is needed to achieve a piston scan range up to 430 m.
causing the resonant frequency f 0 to be around 9.4 MHz when However, the linear displacement range is when the driving
combined with the regenerative circuit. voltage is between 1.2 V to 3.8 V. The curve fitting in Fig. 11
is conducted by using the equation
IV. TARGETED LVD M ICROMIRROR
The targeted electrothermal LVD micromirror device was D0 Df
D= + Df (5)
shown in Fig. 1(b), and a close-up view of the electrothermal 1 + exp((V Vmid )S)
TSENG AND XIE: RESONANT INDUCTIVE COUPLING-BASED PISTON POSITION SENSING MECHANISM 213
Fig. 12. Measurement setup: (a) the sensing coils fixed on top of the mirror
plate, (b) entire setup fixed under a microscope to monitor the distance d.
A. Static Measurements
The static measurements of the amplitude of Vsensor versus
with D as the mirror plate elevation, D0 and Df as the the distance d between the mirror plate and sensing coils are
initial and final elevation (550 m and 118 m in this case), plotted in Fig. 13(a) for different designs. The sensitivity of
Vmid = 2.75 V as the middle voltage of the curve, and the inductive position sensor constructed with twin microfab-
S = 1.217 as a parameter related to the center slope. ricated LC cells is slightly lower due to the lower Q factor
The frequency response of this device was first measured of the microfabricated capacitors compared to discrete
by using a laser Doppler vibrometer, and the results will be capacitors. For the inductive position sensor constructed with
then compared with the measurements obtained by using the twin microfabricated sensing coils only, the front slope region
inductive position sensor. The thermal cutoff frequency for this has a 1 mm sensing range (from d = 1500 to 2500 m),
device is around 10 Hz, and the resonant frequencies of the an average sensitivity of 13 V/m (10%), and a 280 nm
piston and tilt modes are 390 Hz and 470 Hz respectively. Due resolution. The back slope region has a 130 m sensing
to the slower thermal response of this device, it was operated range (from d = 750 to 880 m), an average sensitivity
at below 1 Hz when conducting time response measurements of 185 V/m (4%), and a 20 nm resolution. The resolution
with the inductive position sensor. was measured by using a spectrum analyzer to determine the
noise floor at Vsensor , which was near 3.68 V. The sensitivities
V. M EASUREMENT R ESULTS in both regions were roughly 2 times lower than theoretical
Although the ideal assembly of the sensing coils with the predictions due to the 1 m thick Al layer on the mirror plate
LVD micromirror device should be as Fig. 1, due to the being thinner than its skin depth of 27 m at 9.4 MHz, and
demonstration purpose nature of this work, the sensing coils also the lower than expected Q factor of the microfabricated
were first combined with the board level circuitry, then fixed sensing coils being at around 11. Nevertheless, the inductive
on top of the mirror plate with a micropositioner such that the position sensor is still shown to provide adequate sensitivities
sensing coils face downwards towards the mirror plate, and in both regions. As expected, the resolution in the back slope
the initial distance between the mirror plate and the coils was region satisfies the 50 nm resolution specification for infrared
monitored with a microscope looking through the transparent FTS applications, while the resolution in the front slope region
glass substrate. The measurement setup is shown in Fig. 12, can be improved by increasing the Q factor of the sensing coils
with the sensing coils combined with the circuitry. The and the resonant frequency f 0 . The measured sensor dynamic
LVD micromirror device was driven by a voltage Vdrive pro- range can be calculated to be 71 dB in the front slope region,
vided from a function generator to achieve the piston scan. and 76 dB in the back slope region.
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machined Fourier transform spectrometer on silicon optical bench plat- University, Hsinchu, Taiwan, in 2005 and 2007,
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Fourier transform spectrometer by a large-vertical-displacement micro- in electrical and computer engineering.
electromechanical mirror, in Adv. Imag., OSA Tech. Dig., Vancouver, He was with Texas Instruments from 2009 to 2010,
BC, Canada, 2009, paper FWD4. where he was a Product Engineer for the digital
[9] L. Wu and H. Xie, A Large vertical displacement electrothermal light processing picoprojector products at the assem-
bimorph microactuator with very small lateral shift, Sens. Actuators A, bly and test site in Taiwan. He has authored over
Phys., vols. 145146, pp. 371379, Jul./Aug. 2008. 14 journal and conference papers, and his research
[10] P. B. Chu et al., Design and nonlinear servo control of MEMS experience and interest covers the fields of MEMS sensors and actuators,
mirrors and their performance in a large port-count optical switch, inductive position sensing, vibration energy harvesting devices, integrated
J. Microelectromech. Syst., vol. 14, no. 2, pp. 261273, Apr. 2005. high-density passives, and optical MEMS devices.
[11] J.-H. Lee, Y.-C. Ko, B.-S. Choi, J.-M. Kim, and D. Y. Jeon, Dr. Tseng has been a Member of the IEEE Electron Devices Society
Bonding of silicon scanning mirror having vertical comb fingers, since 2013.
J. Microelectromech. Syst., vol. 12, no. 5, pp. 644649, Sep. 2002. Huikai Xie (M02SM07) received the M.S. degree
[12] J. Dong and P. M Ferreira, Simultaneous actuation and displace- in electrical and computer engineering from Tufts
ment sensing for electrostatic drives sensing for electrostatic drives, University, Medford, MA, USA, in 1998, and the
J. Micromech. Microeng., vol. 18, no. 3, p. 035011, Jan. 2008. Ph.D. degree in electrical and computer engineer-
[13] A. D. Yalcinkaya, H. Urey, D. Brown, T. Montague, and R. Sprague, ing from Carnegie Mellon University, Pittsburgh,
Two-axis electromagnetic microscanner for high resolution displays, PA, USA, in 2002.
J. Microelectromech. Syst., vol. 15, no. 4, pp. 786794, Aug. 2006. He joined the University of Florida in 2002, where
[14] T. Bourouina et al., Integration of two degree-of-freedom magne- he is currently a Professor with the Department
tostrictive actuation and piezoresistive detection: Application to a two- of Electrical and Computer Engineering. He has
dimensional optical scanner, J. Microelectromech. Syst., vol. 11, no. 4, authored over 200 technical papers and holds more
pp. 355361, Aug. 2002. than 30 patents. His research interests include
[15] I. Ishikawa, R. Sawada, E. Higurashi, S. Sanada, and D. Chino, Inte- MEMS/NEMS transducers, integrated sensors, microactuators, integrated
grated micro-displacement sensor that measures tilting angle and linear power passives, carbon nanotube-CMOS integration, optical MEMS, infrared
movement of an external mirror, Sens. Actuators A, Phys., vol. 138, sensors, and biomedical imaging.
no. 2, pp. 269275, Aug. 2007. Dr. Xie is a Senior Member of the Optical Society.