2017829 GPE4860C,EmbeddedTelecomPowerSystem,DC48V,60A,ModularRectifierSystem,MonitoringUnit

PowerSystemofHighPerformanceandHighReliability
GPE4860CEmbeddedPowerSystem
Input:90~285VacOutput:43.2~57.6Vdc


WelcometouseGPE4860C.Itconsistsofthepowerdistributionframe,monitoringmoduleandrectifiermodule.Thewholesystemisofhighreliabilityand
performance,andcanbeoperatedthroughPCsoftware.

Application

Smallscaleprogramcontrolledexchanger
Accessnetwork
Transmissionequipment
Mobilecommunication
Satellitecommunicationgroundstation
Microwavecommunication

Mainfeatures

Adoptionofactivepowerfactorcompensationtechnologywithfactor0.98
WideoperatingrangeofACinputvoltage:90~285Vac
Operatingtemperaturerange:33C~+55C
Zerocurrent/voltageswitchingtechwithhighefficiency90%
Perfectbatterymanagement,batterytemperaturecompensation,LVLDandLVBDprotection,batterycapacitytest
Hotswappable
Inputover/undervoltageprotection
Outputovervoltageprotection
Outputovercurrentprotection
Outputshortcircuitprotection
Autocurrentsharing,paralleloperation
Embeddedmounted
Multiplecommunicationports,easyfornetworkingandremotemanagement

1.General
1.1Systemconfiguration

Thesystemconsistsofdistributionunit,rectifiermodule(upto2sets)and1monitoringmodule.Theconfigurationisoptional,asfollowingtable:

Configuration RectifierModule MonitoringModule Distribution Remark
DCoutput:
Standard GPR4830A/B GPM48M 40A1(Load) Fordetails,pleaserefertothespecificationsofrectifierandmonitoringmodules.
Batteryoutput:40A1(Battery)

1.2Operatingprinciple

Undernormalconditions,everyparameterofrectifiermodulesanddistributionunitareallundercontrolofthemonitoringmodule,operatingaccordingtothepreset
parameteroruserscommands.IfACmainsfault,thesystemwillbepoweredbythebattery.Withthebatterydischarge,theterminalvoltageofthebatterystartsto
descend.Whenthebatteryvoltageisunder42V0.5V,themonitoringmodulereportsbatteryundervoltagealarmsignalandcutsofftheloadoutput,thenthepower
systemstopsworking.WhentheexternalACmainsrecovers,thesystemwillresumetothenormalworkstate.(Allabovemonitoringdataaresystemdefaultvalues
thatuserscanreset).

Exceptforbatteryoverdischargeprotection,batteryorloadovertemperatureprotectionisprohibitiveunderdefault,userscansendcommandtoactivateorinactivate
accordingtothedemanding.Whentheoperatingtemperatureis55Cormore,powerderatingwillbeemployedbysystem.

1.3SystemProperties


Input
Parameter Min. Typical Max. Unit Remark
Inputvoltagerange 90 220 285 Vac Nominaloperatingvoltage:100V240V
Inputfrequency 45 50 65 Hz
Coldstart@25C,285Vacinput
Inrushcurrent 50 A
Testedatfullload
Powerfactor 0.98






Output
Parameter Min. Typical Max. Unit Remark
Outputvoltagerating 53.5 Vdc
Outputvoltagerange 43.2 53.5 57.6 Vdc
Outputcurrentrange 0 60 A 176~285VAC
After1houroperationatlow
temperature,apply0.1uFfilm
capacitorand10uFHF
Ripple(Vpp) 200 mv electrolytecapacitor,
oscilloscopebandwidthof
20MHz,with20CMtwisted
pair.
90 % 220Vacinput,ratedoutput
Outputefficiency
82 % 110Vacinput,15Aoutput
Regulation 2 %
Loadregulation 2 %
Lineregulation 1 %
Outputpower 3200 W 176285VInput

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2017829 GPE4860C,EmbeddedTelecomPowerSystem,DC48V,60A,ModularRectifierSystem,MonitoringUnit
1200 W 90175VInput

Insulationrating
Parameter Requirement Remark
Inputoutput 3500Vdc/10mA//1min
Noflashoverandbreakdown,with
Inputchassis 3500Vdc/10mA//1min
dischargetuberemoved.
Outputchassis 750Vdc/10mA//1min
Leakagecurrent 3.5mA
Atnormalatmosphericpressure,relativehumidity:90%,testingvoltage:
Insulationresistance 500vdc,insulationofinputoutput,inputground,outputgroundshallnotbe
lessthan10M

Ambientrequirements
Parameters Min. Typical Max. Unit Remark
Nominaloperatingtemp 15 25 +55 C
Startupwithfullloadat
40C,normaloperation,
withpartialdegradationof
Operatingtemp 33 +55 C performancepermissible.
Fortemperaturebetween
55Cand65C,output
withderatingto80%
StoragetempStoragetemperature 40 +70 C
Longtermoperation,no
Relativehumidity 5 95 %
condensing
Atmosphericpressure 70 106 KPa
Altitude 0 4000 m
Forcedcooling,frontin&rearout,thefanislocatedinsidethe
Coolingmethod
frontpanel,withspeedprogrammablebythetemperature.
Theunitcanoperatewhenthediameterofdustparticleismore
Ingressprotection than5m,withdensity3*104/m3.Thedustshallnotbe
conducting,electromagneticorcorrosive.



Mechanicalspecifications
Dimensions(Overall) 442mm250mm43.6mm
Weight(kg)(Overall) 7Kg(includingmodules)

2.Installation
2.1Dimensionsdiagram

2.2Installation

Firstinserttheembeddedpowermoduletothespecifiedlocationtillthesystemiswellfixed.Keepthe4fixingholesonthebracketinlinewiththoseonthecabinet
andthenscrewup4M4crossroundedheadscrews,withthespringwasherandflatwasher.Atlastfinishtheinstallationaftertighteningthescrew.


3.Electricconnection
3.1Electricconnection

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2017829 GPE4860C,EmbeddedTelecomPowerSystem,DC48V,60A,ModularRectifierSystem,MonitoringUnit

Chassisconnectswithexternalelectricthroughsysteminterfaceboard.Asshowninfigurebelow:

1.Bracket2.ACinputsocketwiththreecore
3.Rectifiermodule4.Monitoringmodule
5.Signalinterface6.Outputconnectors

3.2Processofelectricconnections

Electricconnectionbetweenmaincabinetandexternalcomponentincludes:connectionofACinputline,connectionofDCoutputandbattery,connectionof
communicationcables,connectionofGNDcables.Themainrequirementsofelectricalconnectionaresafetyandreliability.Thefollowingsaredetaileddescription.

(1)ACinputcableconnections
TheconnectorsforACinputcablearethreecoreACinputsocketsonthefrontpanelofsystem.TheACcablecanbedirectlyinsertedtotheconnector.

(2)ConnectionofDCloadcables
Theterminalsforoutputconnectionofpowersystemareonescrewedbindingposts(4P)andtheterminalsforloadconnectionareLOAD+andLOAD(2PIN),
locatingonthefrontpanelofthesystem.Thecablecanbedirectlycrimpedintotheterminal.
a.Thespecificationsandmodelofthecablesshallbeaccordingtotheengineeringdesignrequirements.
b.Connectthe+endoftheloadtothecorrespondingconnectionterminalofLOAD+.(Thecablesectionshallbe6mm2above.)
c.ConnecttheendoftheloadtothecorrespondingconnectionterminalofLOAD.(Thecablesectionshallbe6mm2above.)

(3)ConnectionofDCbatterycables
Theterminalsforoutputconnectionofpowersystemareonescrewedbindingpost(4P)andtheterminalsforbatteryconnection(2PIN)aresignedasBAT+andBAT.
Thecablecanbedirectlyinsertedtotheterminal.Thedetailedprocessofbatteryconnectionisasfollowing:
a.Preparepositiveconnectioncablesandnegativeconnectioncables(includingterminalsandpolarityidentificationsready).
b.Fastenupthebatteryconnectioncable
c.ConnectoneendofpositiveconnectioncabletotheBAT.+
d.ConnectoneendofnegativeconnectioncabletotheBAT.

(4)ConnectionofGNDcables
ThefixedM6screwofthebracketattherightfunctionsasPEinput.

(5)Connectionofcommunicationcables
RS485communicationcableterminalofGPE4860C,locatingonthefrontpanelofmonitoringmodule,functionsascommunicationwiththehost.
RS485communicationmode:
A.ConnectoneendofcommunicationcabletoRS485onfrontpanelofGPE4860C
B.ConnecttheotherendofcommunicationcabletoRS485ofthehost.+,cableofRS485inGPE4860Crespectivelycorrespondto+,cableofRS485inthe
host.
Ethernetcommunicationmode:
A.ConnectoneendofcommunicationcabletoLANportonfrontpanelofGPE4860C.
B.ConnecttheotherendtoEthernetordirectlyapplythecrossovercable(Cable1withcable3,cable2withcable6)withthePC.

4.GPM48MMonitoringModule

4.1Functionsofmonitoringmodule

Item Remark
Thehostcanconductenquiries,settingsand
controluponthemonitoringandrealizethe
Remotemonitoringofthehost
remotemessage,remotesenseandremote
control.
Tosendcontrollingordersortogetdatafromthe
Rectifiermanagementbymonitoringmodule
rectifiermoduleviaRS485communication.
Tomanagelowvoltage,powerdown,
Batterymanagement equalizing/floatcharge,temperature
compensationofthebattery.
Outputmanagementbymonitoringmodule Toinspectandcontrolthesystem
LEDindicator Signalindication
COMportsignal
Fordetails,pleaserefertospecificationsofGPM48M.

4.2Installationofmonitoringmodule

Handlesonpanelofrectifiermoduleandmonitoringmoduleareequipped.Wheninsertingcomponentintothemaincabinet,theoperatorshallclutchthehandlewith
onehandwhileholdingitwiththeotherhand.Slowlypushthecomponentintoitsslotuntiltheconnectionterminalonbackofthecomponentinsertedinto
correspondingsocketofsystembarinthemaincabinet.Finally,finishtheinstallationbyfirmlyfixingthescrewonthepaneltothemaincabinet.

Whenremovingcomponentfromthemaincabinet,firstscrewofftheboltonpanelthenslowlyremovethecomponentfromitsslotwhileclutchingthehandle.

5.GPR4830ARectifierModule

5.1Properties


Item Unit Min. Typical Max. Remarks
ACinputvoltage Vac 90 220 290
ACinputvoltagefrequency Hz 45 50 65 Ratedload

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2017829 GPE4860C,EmbeddedTelecomPowerSystem,DC48V,60A,ModularRectifierSystem,MonitoringUnit
Inputpowerfactor 0.98 Ratedvoltage/ratedload
Outputvoltagerange Vdc 42 54 58
Outputcurrent A 0 30 176~290VacInput
Outputvoltageregulation 1%
With0.1uFfilmycapacitorand
10uFhighfrequencyelectrolyte
Ripple(Vpp) mV 200
capacitor,oscilloscopeband
widthof20MHz.
W 0 1600 176290VInput
Outputpower
W 0 600 90175VInput
% 91 220VACInput
Outputefficiency
% 83 110VACInput
Inputover
Vdc 285 305 Testedwith15A,autorecoverable
voltageprotection
Inputover
Vdc 280 Hysteresisnotlessthan5V.
voltagerecoverysetpoint
Inputunder
Vdc 85 Testedwith4A,autorecoverable
voltageprotection
Inputunder
Vdc 90 Hysteresisnotlessthan5V.
voltagerecoverysetpoint
Outputover
V 58.5 59 61.5 Lockup
voltageprotectionsetpoint
Outputcurrentlimiting A 32 33 34 Autorecoverable
Long
Shortcircuitprotection A
termshortcircuitendurableHiccupwhenshortcircuitdetectedAutorecoverable
Thermalprotection Autorecoverableunderambienttemperatureof65C.
Fordetails,pleaserefertospecificationsofGPR4830A.

5.2Installationofrectifiermodule

Handlesonpanelofrectifiermoduleandmonitoringmoduleareequipped.Wheninsertingcomponentintothemaincabinet,theoperatorshallclutchthehandlewith
onehandwhileholdingitwiththeotherhand.Slowlypushthecomponentintoitsslotuntiltheconnectionterminalonbackofthecomponentinsertedinto
correspondingsocketofsystembarinthemaincabinet.Finally,finishtheinstallationbyfirmlyfixingthescrewonthepaneltothemaincabinet.

Whenremovingcomponentfromthemaincabinet,firstscrewofftheboltonpanelthenslowlyremovethecomponentfromitsslotwhileclutchingthehandle.

6.Indications


LEDindicationsonrectifiermodule
LED Color State Remark
On Normaloperation
Operation Green
Off Underabnormalsituation
Off Normaloperation
Protection Yellow Flicker Monitoringfailure,communicaonfailure
KeepOn Singlefanfailure,overcurrent,overvoltage
Off Normaloperation
Failure Red Shutdownundersituationofoutputovervoltage,over
KeepOn temperature,dualfansfailure,shortcircuitatloadside
ornooutputcausedbyinternalerrors..

LEDindicationsonmonitoringmodule
LED Color State Remark
On Normaloperation
Operation Green
Off Underabnormalsituation
Off Normaloperation
Protection Red Fanfailure,currentlimiting,externallyconnected
KeepOn
sensoralarm,ACpowerdown

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