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KENR8237 Harness And Wire Electrical Schematic Symbols

Diagnostic Codes
March 2007
Flash Code Code SPN-FMI Description of Code Symbols
00 071-11 Engine Shutdown Override Switch Occurrence
00 084-14 Quick Stop Occurrence
00 096-03 0096-03 Fuel Level Voltage High
00 096-04 0096-04 Fuel Level Voltage Low
00 186-04 PTO Engine Shutdown Switch Voltage Low T

00 224-11 Theft Deterent Active Pressure Temperature Level Flow Circuit Breaker
00 224-14 Theft Deterent Active with Engine Cranking
00 231-12 J1939 Device Not Responding Symbol Symbol Symbol Symbol Symbol
00 246-11 Brake Pedal Switch #1 Fault
00 247-11 Brake Pedal Switch #2 Fault Symbols and Definitions
01 071-00 Idle Shutdown Override
12 111-02 Coolant Level signal invalid Fuse - A component in an electrical circuit that will open the circuit if too much current flows
12 111-03 Coolant Level voltage high through it.
12 111-04 0111-04 Coolant Level voltage low
15 164-02 0164-02 Injection Actuation Pressure Signal Erratic Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
15 164-03 0164-03 Injection Actuation Pressure Voltage High circle indicates that the component has screw terminals and a wire can be disconnected from it.
15 164-04 0164-04 Injection Actuation Pressure Voltage Low
16 173-00 High Exhaust Gas Temperature Derate Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
16 173-11 Very High Exhaust Gas Temperature Derate No circle indicates that the wire cannot be disconnected from the component.
17 164-00 0164-00 Excessive Injection Actuation Pressure
18 042-11 Injection Actuation Pressure output fault
21 041-03 0678-03 8 Volt Supply voltage high Ground (Wired): This indicates that the component is connected to a grounded wire. The
21 041-04 0678-04 8 Volt Supply voltage low grounded wire is fastened to the machine.
21 232-03 0620-03 5 Volt Supply voltage high
21 232-04 0620-04 5 Volt Supply voltage low
24 100-03 0100-03 Oil Pressure voltage high Ground (Case): This indicates that the component does not have a wire connected to ground.
24 100-04 0100-04 Oil Pressure voltage low It is grounded by being fastened to the machine.
25 102-01 0102-01 Low Boost Pressure
25 102-02 0102-02 Boost Pressure signal erratic
25 102-03 0102-03 Boost Pressure voltage high Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
25 102-04 0102-04 Boost Pressure voltage low contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C9 On-highway Engine
25 102-07 0102-07 Boost Pressure not responding
26 108-03 0108-03 Barometric Pressure voltage high
Sender: A component that is used with a temperature or pressure gauge. The sender
26 108-04 0108-04 Barometric Pressure voltage low
27 110-03 0110-03 Coolant Temperature voltage high
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T

27 110-04 0110-04 Coolant Temperature voltage low


the gauge of the temperature or pressure.
28 091-13 Throttle Position out of Calibration
29 030-08 PTO Throttle signal invalid Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
29 030-13 PTO Throttle out of calibration It has a coil that makes an electromagnet when current flows through it. The
31 084-01 Vehicle Speed loss of signal electromagnet can open or close the switch part of the relay.
32 091-08 Throttle Position Invalid 9DG6040-UP
33 032-05 0646-05 Turbo Wastegate Solenoid current low
33 032-06 0646-06 Turbo Wastegate Solenoid current high ETK1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
33 032-11 0646-11 Turbo Wastegate Solenoid current mismatch
34 064-02 Secondary Engine Speed loss of signal can open or close a valve or move a piece of metal that can do work.
34 064-11 Secondary Engine Speed no pattern
34 190-02 Primary Engine Speed loss of signal MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
34 190-11 Primary Engine Speed no pattern activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
35 190-00 0190-15 Engine Overspeed Warning that make electromagnet when current flows through them. It also has an internal switch that places
36 084-02 Vehicle Speed signal invalid the latch coil circuit open at the time the coil latches.
36 084-08 Vehicle Speed signal out of range
36 084-10 Vehicle Speed signal rate of change
37 094-03 0094-03 Fuel Pressure voltage high Harness and Wire Symbols
37 094-04 0094-04 Fuel Pressure voltage low
38 105-03 0105-03 Intake Manifold Air Temperature voltage high
38 105-04 0105-04 Intake Manifold Air Temperature voltage low
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
39 164-11 0164-11 Injection Actuation Pressure system fault 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
41 084-00 Vehicle Overspeed Warning
42 022-11 0637-11 Primary to Secondary Engine Speed Signal Calibration Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
42 022-13 0637-13 Engine Speed Signal Calibration Not Performed Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle

325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Related Electrical Service Manuals Plug
Part Number

Title Form Number Harness identification code: 2 200-L32 BK-14


This example indicates wire
Troubleshooting Guide SENR9517 135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color
Systems Operation / Testing and Adjusting SENR9513

2007 Caterpillar Printed in U.S.A.


All Rights Reserved

INJECTION ACTUATION
PRESSURE CONTROL ENGINE COOLANT
INJECTION ACTUATION VALVE CONNECTOR TEMPERATURE
PRESSURE SENSOR A-C13 SENSOR CONNECTOR
CONNECTOR A-C11
A-C3

INLET AIR
HEATER LAMP INLET AIR HEATER A-C1
INJECTOR 3 CONNECTOR INLET MANIFOLD RELAY CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG
INJECTOR 2 AIR TEMPERATURE
T-C19 ENGINE OIL A-C30 A-C9 1 8T-8737
T-C18 SENSOR CONNECTOR WH-18 G828-A22 2 180-9340
PRESSURE SENSOR
CONNECTOR A-S6 A-C12 GN-18 G829-A18 3 180-9340
A-C8 4 8T-8737
(G827-BU) 5 8T-8737
6 8T-8737

(Dimensions: 25 inches x 24 inches)


7 8T-8737
BU-18 G850-A14 8 180-9340
INJECTOR HARNESS
9 8T-8737
CONNECTOR A-S5
10 8T-8737
A-C16 (G826-BR) 11 8T-8737
12 8T-8737
A-S3 13 8T-8737
INJECTOR1 GY-18 A747-A17 14 180-9340
(G829-GN)
15 8T-8737
T-C17
16 8T-8737
PK-18 C991-A90 17 180-9340
A-S1

KENR8237
A-S2 PK-18 G833-A1 18 180-9340
MAIN HARNESS G833-PK) 19 8T-8737
(G828-WH)
INJECTOR 4 CONNECTOR GY-18 T945-A71 20 180-9340
INJECTOR 6 T-C20 T-C23 PU-18 T946-A72 21 180-9340
A-S4 A-C14
T-C22 22 8T-8737
(G850-BU) CLR-GA WIRE NAME POS TERM/PLUG 23 8T-8737
BU-18 E965-A60 1 111-1567 GY-18 994-A12 24 180-9340
YL-18 E966-A59 2 111-1567 BR-18 G849-A16 25 180-9340
ACCESSORY TABLE 26 8T-8737
INJECTOR 5 QTY PART NAME P/N 27 8T-8737
T-C21 1 PLUG_AS. 111-2416 YL-18 T947-A73 28 180-9340
BR-18 T948-A74 29 180-9340
BOOST PRESSURE
30 8T-8737
SENSOR CONNECTOR A-C15 31 8T-8737
A-C4 CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-A4 32 180-9340
BK-18 E963-A62 1 111-1567 33 8T-8737
WH-18 E964-A61 2 111-1567 34 8T-8737
Connector Locations for QTY
ACCESSORY TABLE
PART NAME P/N
BU-18
YL-18
C967-A5
T951-A42
35
36
180-9340
180-9340

Harness 215-3249 ATMOSPHERIC PRESSURE


1 PLUG_AS. 100-3320 BR-18
BU-18
T952-A43
T953-A44
37
38
180-9340
180-9340
SENSOR CONNECTOR GY-18 T954-A45 39 180-9340
A-C5 A-C16 PK-18 A746-A41 40 180-9340
FUEL PRESSURE CLR-GA WIRE NAME POS TERM/PLUG BR-18 G826-A9 41 180-9340
SENSOR CONNECTOR YL-18 T951-A42 1 180-9340
ENGINE CONTROL BU-18 G827-A8 42 180-9340
TURBO WASTEGATE A-C6 BR-18 T952-A43 2 180-9340 43 8T-8737
A-C17 A-C20 MODULE (ECM) P1
SOLENOID CONNECTOR BU-18 T953-A44 3 180-9340 PU-18 T957-A53 44 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C1
NEO_YL-16 T951-A54 1 154-2389 NEO_GY-16 T954-A57 1 154-2389 A-C2 GY-18 T954-A45 4 180-9340 YL-18 T958-A52 45 180-9340
NEO_PU-16 T957-A69 2 154-2389 NEO_BU-16 T960-A66 2 154-2389 GN-18 T955-A46 5 180-9340 BR-18 T959-A51 46 180-9340
ACCESSORY TABLE ACCESSORY TABLE GY-18 T956-A47 6 180-9340 BU-18 T960-A50 47 180-9340

12 Page,
QTY PART NAME P/N QTY PART NAME P/N GN-18 T950-A76 7 180-9340 WH-18 E964-A61 48 180-9340
1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693 A-C23 BU-18 T949-A75 8 180-9340 BK-18 E963-A62 49 180-9340
1 SEAL 154-0877 1 SEAL 154-0877 CLR-GA WIRE NAME POS TERM/PLUG
A-C11 BR-18 T948-A74 9 180-9340 50 8T-8737
1 CLIP 154-3769 1 CLIP 154-3769 NEO_YL-16 T951-A54 1 144-1636
CLR-GA WIRE NAME POS TERM/PLUG YL-18 T947-A73 10 180-9340
NEO_BR-16 T952-A55
NEO_BU-16 T953-A56
2
3
144-1636
144-1636 Connector and Splice Locations for BU-18 995-A4 1 180-9340 PU-18 T946-A72 11 180-9340
51
52
8T-8737
8T-8737
NEO_GY-16 T954-A57 4 144-1636 PK-18 G833-A2 2 180-9340 GY-18 T945-A71 12 180-9340 53 8T-8737
CLR-GA
A-C18
WIRE NAME POS TERM/PLUG CLR-GA
A-C21
WIRE NAME POS TERM/PLUG
NEO_GN-16 T955-A58
NEO_GY-16 T956-A63
5
6
144-1636
144-1636
Harness 266-7691 ACCESSORY TABLE WH-18 T962-A48 13 180-9340 GN-18 T955-A46 54 180-9340
NEO_BR-16 T952-A55 1 154-2389 NEO_GN-16 T955-A58 1 154-2389 QTY PART NAME P/N GN-18 T961-A49 14 180-9340 GY-18 T956-A47 55 180-9340
7 -
NEO_YL-16 T958-A68 2 154-2389 NEO_GN-16 T961-A65 2 154-2389 1 PLUG_AS. 230-4011 BU-18 T960-A50 15 180-9340 56 8T-8737
8 -
ACCESSORY TABLE ACCESSORY TABLE BR-18 T959-A51 16 180-9340 57 8T-8737
9 -
QTY PART NAME P/N QTY PART NAME P/N
10 - A-C3 A-C5 A-C8 YL-18 T958-A52 17 180-9340 YL-18 E966-A59 58 180-9340
1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693
1 SEAL 154-0877 1 SEAL 154-0877
11 - LOW OUTPUT ENGINE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C12 PU-18 T957-A53 18 180-9340 BU-18 E965-A60 59 180-9340
12 - HIGH OUTPUT ENGINE SPEED/TIMING WH-18 G828-A24 1 180-9340 WH-18 G828-A70 1 180-9340 BR-18 G826-A86 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
1 CLIP 154-3769 1 CLIP 154-3769 60 8T-8737
NEO_WH-16 T962-A64 13 144-1636
SPEED/TIMING SENSOR CONNECTOR GN-18 G829-A20 2 180-9340 GN-18 G829-A19 2 180-9340 BU-18 G827-A88 2 180-9340 BU-18 C967-A5 1 180-9340 QTY PART NAME P/N PK-18 G854-A6 61 180-9340
NEO_GN-16 T961-A65 14 144-1636
NEO_BU-16 T960-A66 15 144-1636 SENSOR CONNECTOR A-C14 BR-18 G849-A16 3 180-9340 GY-18 A747-A17 3 180-9340 GY-18 994-A12 3 180-9340 PK-18 G833-A3 2 180-9340 1 PLUG_AS 172-6062 PU-18 G855-A7 62 180-9340
A-C19 A-C22 NEO_BR-16 T959-A67 16 144-1636 A-C15 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 1 WEDGE 172-6065 WH-18 M795-A76 63 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG NEO_YL-16 T958-A68 17 144-1636 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BK-18 C211-A77 64 180-9340
NEO_BU-16 T953-A56 1 154-2389 NEO_GY-16 T956-A63 1 154-2389 NEO_PU-16 T957-A69 18 144-1636 1 PLUG_AS. 237-0227 1 PLUG_AS. 230-4013 1 PLUG_AS. 237-0227 1 PLUG_AS. 230-4011 BU-18 T949-A75 65 180-9340
NEO_BR-16 T959-A67 2 154-2389 NEO_WH-16 T962-A64 2 154-2389 ACCESSORY TABLE
A-C30 GN-18 T950-A76 66 180-9340
ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N 1 RECEPTACLE_AS. 191-7823 CLR-GA WIRE NAME POS TERM/PLUG GN-18 T961-A49 67 180-9340
1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693 1 WEDGE 172-6064 A-C2 A-C4 A-C6 A-C9 A-C13 RD-18 C987-A83 1 116-6159 WH-18 T962-A48 68 180-9340
1 SEAL 154-0877 1 SEAL 154-0877 5 STRAP 3S-2093 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG BU-18 G850-A84 2 116-6159 69 8T-8737
1 CLIP 154-3769 1 CLIP 154-3769 5 MOUNT-WIRE_TIE 105-1797 WH-18 M795-A76 1 180-9340 WH-18 G828-A23 1 180-9340 BR-18 G826-A87 1 180-9340 RD-18 C987-A83 1 180-9340 PK-18 G854-A6 1 180-9340 ACCESSORY TABLE 70 8T-8737
BK-18 C211-A77 2 180-9340 GN-18 G829-A21 2 180-9340 BU-18 G827-A89 2 180-9340 BU-18 G850-A85 2 180-9340 PU-18 G855-A7 2 180-9340 QTY PART NAME P/N ACCESSORY TABLE
ACCESSORY TABLE PK-18 A746-A41 3 180-9340 PK-18 C991-A90 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE 1 PLUG_AS. 116-6158 QTY PART NAME P/N
QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N 2 SEAL 100-6674 1 PLUG_AS. 160-7690
1 PLUG_AS. 155-2269 QTY PART NAME P/N QTY PART NAME P/N 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 1 RETAINER 111-2422 2 STRAP-CABLE 3S-2093
1 WEDGE 155-2261 1 PLUG_AS. 230-4013 1 PLUG_AS. 237-0227 1 WEDGE 155-2261 1 WEDGE 155-2261 1 CAP 116-6161 1 ENDBELL 126-1774
T-C17 T-C23 A-C16
1539693 1917823 1726062
INJECTOR 1 A T951-T54 YL-16 T951-T54 YL-16 1 T951-A42 YL-18
B T957-T69 PU-16 T952-T55 BR-16 2 T952-A43 BR-18 P2
T953-T56 BU-16 3 T953-A44 DK BU-18 1607690 ENGINE CONTROL MODULE
T954-T57 GY-16 4 T954-A45 GY-18 1
T-C18 G828-A22 WH-18 2 ANALOG SENSOR POWER
INJECTOR 1539693
T955-T58 GN-16 5 T955-A46 GN-18
G829-A18 GN-18 3 ANALOG SENSOR COMMON
T956-T63 GY-16 6 T956-A47 GY-18
HARNESS INJECTOR 2 A T952-T55 BR-16 7 T950-A76 GN-18 4
INLET MANIFOLD CONNECTOR ATMOSPHERIC B T958-T68 YL-16 8 T949-A75 BU-18 5
9 T948-A74 BR-18 6
AIR TEMPERATURE A-C16/T-C23 PRESSURE 10 T947-A73 YL-18 7
T-C19 T946-A72 PU-18 G850-A14 BU-18 8 INLET AIR HEATER
SENSOR SENSOR TURBO 1539693
11
9
12 T945-A71 GY-18
A-C12 A-C5 WASTEGATE INJECTOR 3 A T953-T56 BU-16 T962-T64 WH-16 13 T962-A48 WH-18 10
BOOST B T959-T67 BR-16 T961-T65 GN-16 14 T961-A49 GN-18 11
INLET AIR HEATER SOLENOID T960-T66 BU-16 15 T960-A50 DK BU-18 12
PRESSURE T959-T67 BR-16 T959-A51 BR-18 13
RELAY A-C2 T-C20
16
A747-A17 GY-18 14 ATMOSPHERIC PRESSURE
SENSOR 1539693
T958-T68 YL-16 17 T958-A52 YL-18
A-C9 A-C3 T957-T69 PU-16 18 T957-A53 PU-18 15
A-C4 FUEL PRESSURE INJECTOR 4 A T954-T57 GY-16 2370227 INJECTOR HARNESS CONNECTOR
16
ENGINE COOLANT B T960-T66 BU-16 C991-A90 BK-18 17 FUEL PRESSURE (NOTE C)
SENSOR INJECTION +V 1 G828-A24 WH-18 G833-A1 PK-18 18 ANALOG SENSOR RETURN
TEMPERATURE ACTUATION GROUND 2 G829-A20 GN-18 19
A-C6 T-C21 SIGNAL 3 G849-A16 BR-18 T945-A71 GY-18
SENSOR 1539693
PRESSURE
T946-A72 PU-18
20 NOT USED
267-1402 21 NOT USED
A-C11 A T955-T58 GN-16 22
INJECTOR 5 B T961-T65 GN-16 23
994-A12 GY-18 24 ENGINE OIL PRESSURE
G849-A16 BR-18 25 INJECTION ACTUATION PRESSURE
T-C22 A-C4 26
INJECTION ACTUATION 1539693 2304013 LOW OUTPUT 27
A-C14 T947-A73 YL-18
PRESSURE CONTROL A T956-T63 GY-16 +V 1 G828-A23 WH-18 (TOP) 28 NOT USED
INJECTOR 6 B T962-T64 WH-16 BOOST 1112416 T948-A74 BR-18 29 NOT USED
GROUND 2 G829-A21 GN-18 B E964-A61 WH-18
VALVE PRESSURE SIGNAL 3 A746-A41 PK-18 A E963-A62 BK-18
30
ENGINE 31
A-C13 266-8650 SPEED/TIMING 995-A4 BU-18 32 ENGINE COOLANT TEMPERATURE
SENSORS A-C15
1003320 33
236-6221 34
B E966-A59 YL-18 C967-A5 BU-18 35 INTAKE MANIFOLD AIR TEMPERATURE
A E965-A60 BU-18 T951-A42 YL-18 36 INJECTOR 1 +
A-C5 HIGH OUTPUT T952-A43 BR-18 37 INJECTOR 2 +
INJECTION ACTUATION 2304013 (BOTTOM) T953-A44 DK BU-18 38 INJECTOR 3 +
+V 1 G828-A70 WH-18 T954-A45 GY-18 39 INJECTOR 4 +
PRESSURE SENSOR ATMOSPHERIC GROUND 2 G829-A19 GN-18 A746-A41 PK-18 40 BOOST PRESSURE
A-C3 PRESSURE SIGNAL 3 A747-A17 GY-18 G826-A9 BR-18 41 ANALOG SENSOR POWER
276-8548 G827-A8 BU-18 42 ANALOG SENSOR COMMON
43
T957-A53 PU-18 44 INJECTOR 1 RETURN
994-A12 GY-18 T958-A52 YL-18 45 INJECTOR 2 RETURN
995-A4 BU-18 T959-A51 BR-18 46 INJECTOR 3 RETURN
A-C8 A746-A41 PK-18 T960-A50 DK BU-18 47 INJECTOR 4 RETURN
2370227 A747-A17 GY-18 E964-A61 WH-18 48 PRIMARY ENGINE SPEED/TIMING +
G826-A86 BR-18 C211-A77 BK-18 E963-A62 BK-18 49 PRIMARY ENGINE SPEED/TIMING -
ENGINE OIL +V 1 50
GROUND 2 G827-A88 BU-18 C967-A5 BU-18
PRESSURE SIGNAL 3 994-A12 GY-18 C991-A90 BK-18 51
2769067 E963-A62 BK-18 52
E964-A61 WH-18 53
E965-A60 BU-18 T955-A46 GN-18 54 INJECTOR 5 +
E966-A59 YL-18 T956-A47 GY-18 55 INJECTOR 6 +
G849-A16 BR-18 56
G854-A6 PK-18 57
A-C6 G855-A7 PU-18 E966-A59 YL-18 58 SECONDARY ENGINE SPEED/TIMING +
2370227 M795-A76 WH-18 E965-A60 BU-18 59 SECONDARY ENGINE SPEED/TIMING -
FUEL +V 1 G826-A87 BR-18 60
GROUND 2 G827-A89 BR-18 G854-A6 PK-18 61 IAP CONTROL VALVE +
LOW OUTPUT ENGINE PRESSURE SIGNAL 3 C991-A90 BR-18 G855-A7 PU-18 62 IAP CONTROL VALVE-
A-S1
SPEED/TIMING 2769067 G833-A2 PK-18 G833-A1 PK-18 M795-A76 WH-18 63 TURBO WASTEGATE +
G833-A3 PK-18 C211-A77 BK-18 64 TURBO WASTEGATE -
SENSOR T949-A75 BU-18 65 NOT USED
J1 T950-A76 GN-18 66 NOT USED
A-C14 T961-A49 GN-18 67 INJECTOR 5 RETURN
A-S2 T962-A48 WH-18 68 INJECTOR 6 RETURN
A-C11 69
2304011 G828-A23 WH-18 G828-A22 WH-18
ENGINE COOLANT SIGNAL 1 995-A4 BU-18 G828-A24 WH-18 70
TEMPERATURE RETURN 2 G833-A2 PK-18 G828-A70 WH-18
234-5012
HIGH OUTPUT ENGINE ENGINE
SPEED/TIMING A-S3
CONTROL G829-A19 GN-18 G829-A18 GN-18
SENSOR G829-A20 GN-18
MODULE A-C12 G829-A21 GN-18
A-C15 INLET MANIFOLD 2304011 TO ECM
SIGNAL 1 C967-A5 BU-18
A-C1 AIR TEMPERATURE RETURN 2 G833-A3 PK-18 MOUNTING
234-5013 A-S4 BOLT
G850-A85 BU-18 G850-A14 BU-18
G850-A84 BU-18

A-C2
1552269 A-S5
TURBO WASTEGATE 1 M795-A76 WH-18 G826-A86 BR-18 G826-A9 BR-18
SOLENOID C211-A77 BK-18 G826-A90 BR-18
2
ENGINE OIL 230-9944
PRESSURE
A-S6
SENSOR G827-A88 BU-18 G827-A8 BU-18
G827-A89 BU-18
A-C8 A-C13
INJECTION ACTUATION 1552269
PRESSURE CONTROL VALVE 1 G854-A6 PK-18
2 G855-A7 PU-18
(INTEGRAL TO PUMP) C987-A83 RD-18

FRONT-LEFT ENGINE VIEW


K995-OR A-C9
1552269
INLET AIR 1 C987-A83 RD-18
HEATER RELAY 2 G850-A85 BU-18
N/O
INLET AIR RELAY
HEATER GROUND INLET AIR
STRAP HEATER
A-C30
J648 1166158
INLET AIR B B G850-A84 BU-18
HEATER LAMP A A C987-A83 RD-18
C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM


CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP P1


L994-YL
RELAY 1607689

K995-OR

C987-RD
1
2 +5V
WARNING LAMP 3 INPUT SENSOR COMMON #2
659-PK L994-YL C985-BU 4 +8V
KEY SWITCH H795-PK 5 AP SENSOR/SWITCH COMMON
659-PK
FAST IDLE ENABLED LAMP INPUT #6
OFF 6
ON OR 7 INPUT #4
G880-PK G880-PK E794-YL 8 J1587 DATA LINK POSITIVE
START WAIT TO START LAMP
E793-BU 9 J1587 DATA LINK NEGATIVE
10 OUTPUT #2
G837-YL 11 OUTPUT #5
160-7689 E991-GY 12 OUTPUT #3
E991-GY
13 OUTPUT #4
EXHAUST BRAKE FLYBACK 14
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
17 INPUT #14
18 INPUT SENSOR COMMON #1
SIGNAL+ C974-PU C974-PU
SPEEDOMETER
19 OUTPUT #6
(Dimensions: 25 inches x 24 inches)

ALTERNATOR C973-GN G839-BU 20 OUTPUT #7


STARTER 21 OUTPUT #8
SIGNAL- C973-GN
MOTOR C977-BU 22 CLUTCH PEDAL POSITION SWITCH
GROUND 23 INPUT #19
9 PIN CAB 24
CONNECTOR SIGNAL+ 450-YL 25
TACHOMETER
+BAT. B 450-YL 26
-BAT. A SIGNAL- 451-BR 451-BR 27

J L994-YL 28 CHECK ENGINE LAMP


659-PK 29 WARNING LAMP
H
NOTE A 30 OUTPUT #1
J1587 - G E793-BU E793-BU G880-PK 31 OUTPUT #9
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL G808-BU 32 VEHICLE SPEED IN POSITIVE
160-7690 J1939 SHIELD E A249-BK A249-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
K990-GN 34 J1939 DATA LINK NEGATIVE
J1939 - D K990-GN K990-GN
BATTERY 3 BATTERY 2 BATTERY 1 C978-BR 35 SET
J1939 + C K900-YL K900-YL C974-PU 36 SPEEDOMETER POSITIVE
J906-BR C973-GN 37 SPEEDOMETER NEGATIVE
14 AWG GXL 450-YL 38 TACHOMETER POSITIVE
10A 101-RD
230-4013 14 AWG GXL 451-BR 39 TACHOMETER NEGATIVE
10A 101-RD
14 AWG GXL L902-GN 40 INPUT #18
10A 101-RD
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL E971-GN 41 INPUT #11
10A 101-RD A249-BK 42 J1939 DATA LINK SHIELD
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 43
KENR8237

TRANSMISSIONS 14 AWG GXL C979-OR 44 RESUME


229-BK
ENGINE 14 AWG GXL C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
RED 229-BK
3 2 1 BLOCK 14 AWG GXL G844-PK 46 INPUT #7
229-BK 47 INPUT #5
G839-BU 101-RD 48 UNSWITCHED +BATTERY
49 ENGINE COOLANT LEVEL NORMAL
C978-BR C978-BR K900-YL 50 J1939 DATA LINK POSITIVE
H795-PK 51
C979-OR C979-OR 101-RD 52 UNSWITCHED +BATTERY
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH 101-RD 53 UNSWITCHED +BATTERY
54 ENGINE COOLANT LEVEL LOW
191-7823 N/O MOMENTARY SWITCH 101-RD 55 UNSWITCHED +BATTERY
H795-PK L902-GN L902-GN
237-0227 56 INPUT #1(PTO ON/OFF SWITCH)
57
H795-PK C975-WH C975-WH 58 INPUT #2
6 5 4 3 2 1 C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C 60 INPUT #3
12 11 10 9 8 7 61
H795-PK C992-PU C992-PU
(PEDAL RELEASED POSITION) 409-OR 62 INPUT #12
18 17 16 15 14 13 GRAY SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 229-BK 63 -BATTERY
3 2 1
+BAT. G882-WH 64 INPUT #13
G882-WH G882-WH 229-BK 65 -BATTERY
(PEDAL RELEASED POSITION) C986-BR 66 ACCELERATOR PEDAL POSITION
CLUTCH PEDAL POSITION SWITCH N/C 229-BK 67 -BATTERY
68 INPUT #8(REMOTE PTO ACCELERATOR)
H795-PK C977-BU C977-BU 229-BK 69 -BATTERY
(PEDAL RELEASED POSITION) J906-BR 70 IGNITION KEY SWITCH
DIAGNOSTIC ENABLE SWITCH

H795-PK G844-PK G844-PK


172-6062 153-9693 (NOTE C) 230-4011
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT.
12 Page, Color 2,

A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR


1 2 3 4 5 6
(TRANSMISSION IN GEAR)
7 8 9 10 11 12
H795-PK E971-GN E971-GN
13 14 15 16 17 18
A B B
PASSIVE MAGNETIC
G808-BU 1 G808-BU
VEHICLE SPEED
G809-GN 2 G809-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK


+8 V RD A C985-BU C985-BU
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
COOLING FAN SOLENOID G837-YL
ACCELERATOR PEDAL POSITION SENSOR J403 P403
ARC
100-3320 111-2416 155-2269 SUPPRESSOR

B A B
A 2 1
(+) BATTERY SYMBOL DESCRIPTION
COLOR ABBREVIATIONS THIS SCHEMATIC IS FOR THE C9 ON-HIGHWAY ENGINE
ABBREV COLOR
(+) BATTERY SWITCHED CIRCUIT CONNECTED
S/N: 9DG06040-UP, ETK1-UP)
RD RED STARTING CIRCUIT
CIRCUIT NOT CONNECTED (193-3227 CHG01) DIAGRAM-WIRING
ELECTRICAL CONNECTION TO
WH WHITE (-) BATTERY / SENSOR RETURN MACHINE STRUCTURE

3E-3370 169-8670 116-6158 OR ORANGE INTERNAL ELECTRICAL CONNECTION IDENT HARNESS CHG NOTE
SENSOR / ACTUATOR SUPPLY
TO SURFACE OF COMPONENT A 266-7691 00 (J2 / ENGINE HARNESS)
YL YELLOW CONNECTOR T 215-3249 03 (INJECTOR HARNESS)
B A PK PINK SIGNAL PLUS TO ECM
A B H# CIRCUIT GROUPING DESIGNATION
A B BK BLACK SIGNAL MINUS TO ECM
C
ATCH WIRE, CABLE, COMPONENT NOTE A: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
C GY GRAY CONTROL PLUS FROM ECM AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
PU PURPLE CONTROL MINUS FROM ECM CIRCUIT CONNECTED THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY
ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
BR BROWN CAT DATA LINK BLADE, SPADE, RING OR SCREW CABLE 139-4166.
GN GREEN
TERMINAL NOTE C: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
J1939 DATA LINK FOR REPAIR AND INSTALLATION DETAILS.
SPLICE
BU BLUE

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