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International General Candidates Observation

Certificates Sheet
(2011 Specifaction)

IGC3-THE HEALTH AND


SAFETY PRACTICAL APPLICATION

sheet number _01 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Workers carrying building rocks Provision of suitable handling aid to carry
from dumping point to foundation the rocks to minimize the manual handling One month
basement (distance 30 mtr approx) risk.
manually Increasing suck of manual Provision of road facility closest point
handling will lead to server beak where the rocks are actually required to 01 week
enjoy over a period of time. WRuld eliminate or reduce manual handling.
fatigue.
Workers were picking up the second Sand to be unloaded on a hip-height
filled baskets in stamping position platform to eliminate requirement of From next load
for putting it in the cement mixer stooping while lifting Tool box on correct (01 day)
during concrete work. Possible risk lifting techniques and consequences of
of back pain and lower back injury continuous bad lifting to all workers.
over a period of time. Hazard of 03 days
ergonomics.
Workers ware required to carry the Provide a handling aid to carry the sand
sand from dumping point to the baskets introduce job rotations to control 01 day
cement mixer which was 10 mtr risks of repetitive job.
away this repetitive work needing Plan the task in such a way that , sand ,
stooping and twisting continuously. concrete, cement etc 03 days
Increasing risk of severe back pain Are to be unloaded very close
and lower back injuries. To the position of the cement mixer to
minimize manual handling risks
INTERNATIONAL GENERAL Candidates observation
CERTIFICATE sheet
(2011 specification)
IGC3-THE HEALTH AND
SEFETY PRACTICAL APPLICATION sheet number _02 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Two workers were doing hand Stop the work, and contractor to provide a
drilling work platform without guard suitable and safe work platform to Immediate
work on a side wall at nearly 4 mtr recommence the work.
height using a badly constructed Inspection of all work platforms and access
work platform without guard rails equipments for safe construction.) Routine 2 days
and toe boards possible falling from inspection for continues monitoring also regular
height or collapse of the plate form. regular to be ensured.
Plastering works on first floor of the Provide suitable guard reacts & toe boards
building. The workers were standing to the scaffold provide safety net under the 01 day
on a scaffold without guard tails and working platform to reduce the injury of
toe boards. Risk of falling people falling from height. 01 week
and object from height.

Workers carrying out firing of Provide safety harms to the works and
wooden planks on an unprotected ensure good supervision Immediate
edge at the second floor of the
building without any safety Provision of guard rails and toe boards at
precaution increased risk of people the unprotected edge. A suitable safety net 01 week
falling from height causing serious also to be positoined to prevent falls from
injury or death. height.
INTERNATIONAL GENERAL Candidates Observation
CERTIFICATE sheet
(2011 specification)
IGC3-THE HEALTH AND
SEFETY PRACTICAL APPLICATION
sheet number _03 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Workers throwing debris from The workers are to be instructed to refrain
rooftop of the there storied under from this unsafe act. Immediate
construction building. possible risk A suitable debris chute should be
of serious head injury to the people positioned to safe disposal of rubbles from
down below. all the floors. One week

Cement bags stacked improperly on Cement bags are to be rearrange properly


an over head height .the poor and to be sacked as per laid down 01 day
stacking can cause falling of heavy standards.
cement bags on the workers leading Tool box talk to all supervisors and 01 week
to serious injury. contractors on safe stacking procedures.

Used wooden pieces with rusted House keeping staff to be instructed to


nails littered at the work site. carry out thorough clean ship of the Immediate
Risk of penetration of rusted nails worksite on a regular basis.
leading piercing other ill health
effects of iron rust is tetanus. Effective supervision of housekeeping 01 week
activities fixed routines to be promulgated.
INTERNATIONAL GENERAL Candidate Observation
CERTIFICATE sheet
(2011 specification)

IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION
sheet number _04 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Conveyor belt operator was without Hard hat to be provided to the operator the
a hard hat. Risk of accidental hit of reduce the risk of head injury. Immediate
conveyor basket leading to serious Toolbox talk on importance of wearing (01 day)
head injury. personal protection equipment while at
work. 01 week
Regular work place inspection . ongoing

Conveyor belt operator was sitting Frequent breaks and job rotation to reduce
on hand seat : fully exposed to total the effects of vibration . 01 day
vibration of the machine. Possible Seat is to be modified to a more
risk of serious nerve or joint damage comfortable seat preferably with cushion 01 weak
and muscle weakening due to long to minimize the exposure of vibration.
them exposing to vibration.

One window in the work site office All the obstructed materials ore to be
was blocked by card board boxes rumored and properly cleaned thoroughly. 01 day
and stationeries, in the office Empty card boards and concern packing
increased. risk of fatigue and materials are to be stored in separate 01 week
drowsiness due to thermal stress & location.
lack of oxygen supply to the brain.
INTERNATIONAL GENERAL Candidates observation
CERTIFICATE sheet
(2011 specification)

IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION
sheet number _05 of _17_

Student Name MUHAMMAD ASLAM ZEB ________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Time scale


Hazards and consequences Immediate and longer terms action
Site Supervisors computer screen is Monitor to be adjusted to bring it in line of
not in line with the eye sight. the eye. 01 day
Risk of Musculoskeletal hazard and Ergonomically safe chair with height
can lead to neck and back pain and suitable system is to be purchased to all
eye strain. computers users. 01 month

Cement unpacking labors standing Gum boots, overall and gloves to be


bore footed. provided to the worker. 01 day
Risk of dermatitis and other ill- Training session to all workers on all health
health effects due to irritant effects of exposure to dry and wet cement. 01 week
behavior of dry cements.

Plastering labor including women Provide overall, gloves, filtering face piece
helpers fully Exposed to dry and wet respirators and gum boots to reduce the all 02 day
cement. health effects.
Increased risk of dermatitis and Training session on different ill-health
corrosive burns following long terms consequences of long term exposure to dry 01 week
expose to dry and wet cement. and wet cement.
INTERNATIONAL GENERAL Candidates observation
CERTIFICATE sheet
(2011 specification)

IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _06 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Filled cans of petrol and diesel are Petrol and diesel are to be removed from
kept in the office space risk of fire office space and to be kept in a safer place. 01 day
hazard. Also risk of ill-health effects Designated storage area for inflammable
creating the fumes of the fuel to be implemented as per land down 01 week
improperly stowed petrol and diesel standards.

Empty and foul gas cylinders are Empty and failed gas cylinder is to be
kept in one place. separated and to be chained upright. 01 day
the place is not marked increased A friends and open area storage place to
risk of fire hazard. be designated with suitable gate with lock 01 week
this to be marked and signed appropriately.

Arrangement sufficient water points Good practice to be Maintained


with 20 ltr water dispenser made On going
throughout the work site. Monitoring
INTERNATIONAL GENERAL Candidates observation
CERTIFICATE sheet
(2011 specification)

IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _07 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
Dustbin in the site super visors Housekeeping staff to be instructed for
office is overflowing increased risk clearance of the dust bin. Immediate
of fire hazard:
Biological hazard, Burn injuries Effective supervision of housekeeping staff 01 day
Properly, damage. for timely clearance of all dustbins.

Protective cover of concert Operator to be instructed to close the


conveyor machine was kept open. machine covers to eliminate the Immediate
Increased risk of entanglement or entanglement hazard.
drawing in by the machine will lead Tool box talk to all machine operators on 01 week
to serious injuries. risks and consequences of hazards
associated with running machines.

Cement mixer was positioned on Cement mixer to be repositioned to a safer


road side very near to a busy state, place. Immediate
highway junction without any Proper barricading and suitable signages Or 01 hour
precautionary measures. to be provided.
Increased risk of high speeding Proper planning on positioning of 01 week
valances hitting the workers. equipments for work provision hi-vis
jackets to workers.
INTERNATIONAL GENERAL Candidates observation
CERTIFICATE sheet
(2011 specification)

IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _08 of _17_

Student Name MUHAMMAD ASLAM ZEB ___________ Student number 00224185

Place inspected KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Observation Control Measures Timescale


Hazards and consequences Immediate and longer terms action
The plug sockets on extension board Stop work and provide a new extension
used to operate the drilling machine board to recommence the work. Immediate
was broken and in very badly Tool box talk to contractors & workers on
maintained condition. precautionary measures while working on 03 day
Increased risk of electrocute and fire electrical eqvipments.
from electrical spark .

5 Amps power supply sockets in the Additional plugs are to be disconnected


office is using by 03 users. from the socket. Immediate
Risk of over loading the socket Appropriately rated extension board to be
leading to heavy spark and fire also used for meeting the requirement
risk of electric shock. Provision of sufficient power supply sockets 01 week
in the office to avoid overloading of single
socket.

Emergency contact numbers not Contact numbers of nearby fire station,


available in the site office or site hospital, and ambulance service, police 01 day
supervision. station to be collected and displayed.
It will lead to panic situation in case Mock drills with emergency services to be 01 month
of emergency. carried out.

Good general lighting and Good practice to be maintained


comfortable temperature level and On going
office space is observed . Monitoring
INTERNATIONAL GENERAL Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _09 of _17_

Student number 00224185


LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

REPORT ON RISK ASSEMENT MADE AT CONSTRUCTION

SITE OF MANZIL CONSTRUCTION

INTRODUCTION :-

This is a precise report on risk assessments carried out in a building construction site of

KARKON construction at KDA road, Karak (kpk)

The inspection was made on 03 march 2014 to assess the risk and hazards arising daring various
construction activities and the adequacy of the control measures taken in the construction site.

Around 150 workers and 40 contractors were working towards building a three storied commercial
shopping complex of 8713 sq.ft on the banks of the busy state highway.

There I had meet with M.Nouman the site engineer who provided a had full of help to complete this
assessment.

EXECUTIVE SUMMARY :-

The inspection focuses mainly on health and safety hazards associated with
various constructions activates at the work associated with various construction activities at the work
site.

The main topics outlined below and a detailed description is placed in the main body of this report.

Few points related to lack of emergency procedures which required attention were also mentioned
INTERNATIONAL GENERAL Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _10 of _24_

Student number 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

(A) PERSONNEL SAFETY

Risk of people and objects bulling from height due to working with improper work

Platforms and badly maintained access equipments were clearly visible during the

Inspection.

Musculoskeletal hazards of excessive manual handling due to improper lifting techniques and
continuous stopping and twisting motions were also assessed.

(A) HAZARDOUS SUBTANCE SAFTY :-

Risk of continuous and long team exposure to hazardous clearly noticeable in the work

Site provision and usage of appropriate clothing and PPEs are found essential to minimize the ill-health
effects to workers.
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number
_11 of _17_

Student number 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

(B) FIRE SAFTY :-


Presence of fire hazardous materials and improper storage of inflammable materials

Increasing the risk to maximum tolerable extend. These are to be controlled by designating suitable
stowage area and necessary precautionary measures.

MACHINE AND VECHILE SAFTY :-

Risk of entanglement due to improper usage of rotating machineries is need to be

controlled by importing training and effective supervision working in close prominently

to vehicle road traffic should be avoided to possible extend if unavoidable , adequate safety measures
are to be adopted .

(C) ELECTRICAL SAFETY :-

Risk of electrocution and electrical fire due to sparks from defective or poorly maintained

Electrical equipment / fittings exist in the site.

These are to be addressed and necessary corrective measures are needed.

A number of breaches of legislation rules related to variable to various issues also noticed and mentioned in the
man body the good practices mentioned in the observation are to be acknowledged and appreciated.

These are to be maintained through continuous monitoring.

MAIN FINDINGS :--

The inspection highlighted many issues relating to health and safety hazards associated with
various construction activities at the worksite. They are persuaded below in details
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _12 of _17_

Student number 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014


1 . Safety of people

Working at height . Working at height always involves potential risk of serious injury or fatality to the workers.
Many of the working platforms and access equipments in the work site were prone to this highly
Alerted risk due to either improper design or poor maintenance. Some of the elevated work platforms are in badly
maintained condition. But still in use and not provided with guard rails and toe boards these represent
infringement of Rule 5(2) of Regulation of Employment and condition and workers Act 1996 by Republic of Indian
Immediate attention required on following points:

Replacing of poorly designed and badly maintained scaffolds and elevated platforms
Provision of suitable guard rails and toe boards to the unprotected edger and work platforms.
Routinely inspection and periodic maintenance of scaffolds work platforms and access
equipments
Provision of sufficient number of safety harness and other Protective equipments and proper
supervision to ensure corrector usage of PPES.

Estimated cost for the above control measures would be

2,70,000 inr

(a) Musculoskeletal hazards :- The tasks involving carrying load manually to longer distance and
repetitive stooping 01 twisting motion are prone to various musculoskeletal disorders like back
injury , tendon and ligament injurious wruld etc These risks are to be eliminated or minimized by
proper planning of posting for unloading construction materials and ways of appropriate
handling and following actions are strongly recommended
Proper planning and supervision to ensure the material or unloaded at the possible nearest
Point where the items are actually required
Provision of adequate and suitable handling aids for conveying goods.
Estimated cost for above remedial action would be 50,000 inr
(b) Falling of objects from height Is a common hazards in any construction site. Also, deliberately
throwing debris and rubbles from heighted floors to ground might increase the risk to the
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _13 of _17_

STUDENT NUMBER 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014


People below strict measures to be implemented to control these unsafe acts following
action are required.
Contractors and labor are to be clearly instructed not to throw rubbles from roof floors to
ground.
Suitable debry chute to be imported for safe disposal of rubbles from every floors to ensure
safety of people below it also comply with rule 52 of Indian building and construction
workers central rules 1998 which says the employer shall ensure at a construction site of a
building or other construction work that (a) debris are handled and disposed of by a method
which does not cause danger to the safety of a person and (b) debris are not thrown inside
or outside from any height of such building or other construction work.
Hard hats are to be made mandatory by internal laws to comply with the rule 54 of Indian
Building construction workers central rule which says the employer shall ensure that all
persons who are performing any work or services at a building or other construction work
wear safety shoes and helmets conforming to the national standards
Estimated cost for the above control measures is 30,000 inr
The stacking of cement bags was found improper and appropriate corrective actions to
be taken as per standard codes in place.
This should comply Rule 51 of Indian building construction workers central rules 1998
which says the employer shall ensure at a construction site of a building that all building
materials are stored or stacked in a safe and orderly manner to avoid obstruction and
danger to any passageway or place of work.
2 Hazardous Substance Safety :
Cement and sand dust are the most common health hazards in a construction work site. Direct and
long term exposure to dry and wet cement might cause series ill-health effects like dermatitis and
corrosive burns to workers.
Following control measures are to be implemented urgently to minimize these effects:
Provision of gloves, overalls, gum boots and filtering face piece respirator to all personnel
exposed to hazardous substances like cement, metal, sand etc .
Health surveillance of these workers is to be conducted and details to be recorded.
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 Specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _14 of _17_

Student number 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014

Training sessions for creating awareness among workers on ill health effects of various
hazardous substances
Estimated cost for these control measures would be 40,000 inr

3 FIRE SAFTY:

The inspection reveals some of the fire hazards and risks arising from improper storage
of gas cylinders inflammable fuels etc. and accumulation of paper wastage due for poor housekeeping
Non-availability of designated storage place for storing the gas and inflammable fuel containers are
they key issues which required immediate attention . Lack of effective supervision on housekeeping
activities also ignites the fire risk. Under mentioned prevention measures accorded priority to reduce
occurrence and spread if fire in the work site.

Arrangement of safe, suitable and dedicated storage aria with proper fencing and lockable gate

Keeping gas slanders this area to be marked with proper sign and warning boards. Empty and

Filled cylinders are to be stored separately and to be chained upright an inspection schedule of this
storage area by competent personnel also to be promulgated and ensured.

Another safe stowage area for keeping the liquid fuel containers also to be earmarked.
Procurement of new first aid fire extinguishers.
Ensure good supervision on housekeeping routines for timely clearance of dustbins and other
waste materials.
Estimated cost for these control measures would be 1, 00,000 inr.
3 MACHINE / VECHICLE SAFTY :-
During the assessments, some points related to machine and vehicle safety did also

Come in light usage of rotating machineries without proper guards and protective covers

Was observed. This could lead to serious injurious fractures due to entanglement,

Entrapment or drawing in this represents clear infringement of Rule 37 of Indian


INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _15 of _17_

Student number 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014


Building and construction workers central rules 1998 which says An Employer shall

Ensure at a construction site;

(a) All motors, cog wheel chairs and friction gearing, fly

Wheels, shafting, dangerous and moving parts of machinery (whether or not driven by

Mechanical power) and steam pipes are securely fenced or lagged: (b) the fencing of

Dangerous ports of machinery is not removed while such machinery is in close proximately to the
vehicular traffic was not addressed at all and it indicates clear breach of Rule 48 of Indian Building and
construction Workers central rules 1998 which says whenever a building or construction work is being
carried on or is located in close proximity to a road or any other place where any vehicular traffic may
cause danger to building workers the employer shall ensure that such building or other construction
work is barricaded and suitable warning signs and lights displaced or erected to prevent such danger and
if necessary he may make a request in writing to the concerned authorities to control such traffic.

Following corrective measure is to be implemented with immediate effect:-

Ensure availability of guards and protective covers while running any rotating machinery
Barricading , signage boards and hi-vis jackets white working in close proximity to road or any
vehicular traffic
Information , instruction , training and proper supervision while working with rotating machines
Estimated cost for these preventive measures is 30,000 inr
4 Electrical Safety :_-
Poor maintenance and unsafe working practice with electrical in the work site.

Over loading of power sockets and using of electrocution and fire to be heavy sparked the following
corrector are to be implemented to eliminate / reduce these risks:
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)

UNITE IGC3-THE HEALTH AND


SEFETY PRACTICAL APPLICATION sheet number _16 of _17_

STUDENT NUMBER 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014


Poor maintenance and unsafe working piracies with electrical circuits were observe during
assessments inspection in the work site over loading of power sockets and using badly
maintained extension boards were possible risks of electrocution and fire due to heavy spark.
the following corrective measures are to be implemented to eliminate reduce these risks.
Poor maintenance of all electrical equipments and tools by equipments
Instruction and training on safe working practices with electrical equipments and super vision
Estimated cost for these remedial action is 30,000 inr
CONCLUSION: _-
In any work place or organization the health and safety culture should be visible from
top of the management level the employer , manager , supervisors , contractors should give
adequate preference and importance to safety related issues to maintain an accident free and
healthy working environment in the site .
The finding and the remedial actions mentioned will definitely help to improve the
health and safety environment in the workers.
The hazards and unsafe practices identified during the inspection might lead to ill-health
problems and serious injuries to workers.
These can cost the management and many direct and direct ways the financial implication
mention will surly cost lesser then these exposes that might occur following an untoward
incident some clear examples of good practices like provision of sufficient whole some water to
all personnel and good general lighting in common areas were acknowledged .The report also
indicates a number of breaches of national legislation rules, which may invite enforcement
action and other consequences including heavy lines in the criminal courts.
Above all human life is the most precious and safety of that should be given the topmost
priority.
INTERNATIONAL GENERAL
Candidate report template
CERTIFICATE
(2011 specification)
UNITE IGC3-THE HEALTH AND
SEFETY PRACTICAL APPLICATION sheet number _17 of _17_

STUDENT NUMBER 00224185

LOCATION KARKON CONSTRUCTION COMPANY Date of inspection 03/03/014


RECOMMENDATIONS:-
The recommendations suggested for control meaning of the risks and hazards identified
are on follows.
RECOMMENDATIONS LIKELY RESOURCE PRIORITY TARGET DATE
IMPLICATION
1 .SAFETY OF PERSONEL
Replenishment of scaffolds & 1,50,000 INR HIGH 10 March 2014
other elevated platforms
Replenishment/Repair of 40,000 INR HIGH 10 March 2014
defective access equipments
Procurement of safety helmets 50,000 INR HIGH 10 March 2014
aids
Procurement of handling aids 50.000 INR MEDIUM 25 March 2014
Implanting of debry chute 20,000 INR HIGH 10 March 2014

2. Hazardous substances safety


Purchase of gloves, over all, gum 50,000 INR HIGH 10 March 2014
boots and filtering face piece
respirators
Health Surveillance for worker 20,000 INR MEDIUM 25 March 2014
by approved medical
practitioners no are very low MEDIUM 20 March 2014
Training Sessions on awareness external cost
of ill-health effect of Hazardous
substances.
3. FIRE SAFETY
Arrangement of designated 30,000 INR HIGH 06 March 2014
Stowage area for inflammable
Materials
Recruitment of new fire 70,000 INR HIGH 06 March 2014
extinguishers
Training and mock Drills with 20,000 INR MEDIUM 20 March 2014
fire station

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