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Article history: Steel bered high strength concrete (SFHSC) is an effective material that can be used for repairing con-
Received 17 May 2012 crete elements. Design of normal strength concrete (NSC) elements that should be repaired using SFHSC
Accepted 17 July 2012 can be based on general concepts for design of two-layer beams, consisting of SFHSC in the compressed
Available online 3 August 2012
zone and NSC without bers in the tensile zone. It was previously reported that such elements are effec-
tive when their section carries rather large bending moments. Steel bers, added to high strength con-
Keywords: crete, increase its ultimate deformations due to the additional energy dissipation potential contributed
Steel bered high strength concrete
by bers. When changing the bers content, a required ductility level of the repaired element can be
Repairing
Two-layer beams
achieved. Providing proper ductility is important for design of structures to dynamic loadings. The cur-
Energy dissipation potential rent study discusses experimental results that form a basis for nding optimal ber content, yielding
Ductility the highest Poisson coefcient and ductility of the repaired elements sections. Some technological issues
as well as distribution of bers in the cross section of two-layer bending elements are investigated. The
experimental results, obtained in the frame of this study, form a basis for general technological provi-
sions, related to repairing of NSC beams and slabs, using SFHSC.
2012 Elsevier Ltd. All rights reserved.
0261-3069/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2012.07.041
I. Iskhakov et al. / Materials and Design 44 (2013) 216222 217
1 b 2
h1 h
Fig. 1. A general view of a roof beam and slab: 1 uncovered part of the beam and 2 roof slab.
Design of RC bending elements that should be repaired is based Description Fibre type
on main principles, developed for two-layer beams [9]. Usually for F1 F2
RC plates the repaired zone is located in their upper part. As
Shape Straight Corrugated
known, for simple supported elements this part is under compres- Surface Plane
sion (Fig. 2). The compressed zone depth in RC plates is rather Cross-section Circular
small and their repairing by NSC has relatively low efciency. Fol- Anchorage Hooked ends Continuous
lowing [9], it was proposed to obtain high performance RC beams, Parameters Units Values
using SFHSC in their compressed zone, which in turn leads to two lf mm 50
layer bending elements (with NSC in the tensile zone). In the cur- df mm 1
rent study this idea is applied for repairing the upper part of beams ft MPa 1100
and plates. As a result, the repaired elements are high performance nf kg1 3150 2850
ones.
For design of repaired RC bending elements the following ap-
proach is used. As known, for plates no links are required to with- pressive and splitting tensile strengths of HSC were analyzed, using
stand shear forces. Additionally, bonding between the SFHSC and available experimental data [11] obtained for cubic specimens
NSC layers is provided by denition, as the contact area between with ber contents of 0, 20, 40 and 60 kg/m3. Additionally, typical
the layers is big enough for transferring the horizontal shear forces. development of Poisson deformations in steel bered cylindrical
Moreover, as the compressed zone depth in plates is rather small specimens was studied, because namely steel bers dene the en-
and approximately equal to that of the SFHSC layer, the neutral ergy dissipation ability of the repaired SFHSC + NSC element in the
axis of the section after repairing is located on the border between transverse direction.
the old (NSC) and new (SFHSC) concretes. Straight bers with end hooks (F1) and corrugated bers (F2)
It is clear that height of the repaired section will increase by the were used. The bers properties are shown in Table 1 [11]. All -
SFHSC layer depth. Therefore, in this case the existing reinforce- bers had the same aspect ratio k = lf/df = 50, where lf, and df are
ment in the compressed zone of the bending element before the ber length and diameter, respectively. The bers tensile
repairing becomes nonefcient, because in the repaired section it strength was 1100 MPa. The value nf represents the number of -
will be located close to the neutral axis. bers per kg. In all cases the modulus of elasticity was 200,000 MPa.
According to modern design codes for RC structures, it is possi- Following [11], the plane concrete mixture included the follow-
ble to avoid shear reinforcement (links) in plates, but in beams at ing components:
least minimum shear reinforcement is required. Steel bers may
be used instead of links with minimum section as they increase Composite Portland cement with portions of granulated slag
the shear strength increases with increasing ber volume [12]. It and limestone between 6% and 20% with a density of 3.05 kg/
was previously demonstrated that the depth of the compression dm3 and a neness of 4660 cm2/g.
zone in bending elements should be constant and equal to its max- Fly ash with specic gravity of 2.3 kg/dm3 and grain sizes
imum value [9]. Hence, it is not recommended to decrease the rein- between 2 and 290 lm.
forcement section with a reduction of bending moments along the Polycarboxylic ether-based superplasticizer with a density of
element. 1.07 kg/dm3.
The shear capacity in the repaired (two layer) element is: Long-term retarder, based on phosphonic acid with a density of
1.17 kg/dm3.
V Rd1 V HSC NSC
Rd1 V Rd1 1 Natural sand with a fraction size of 02 mm.
Two different types of gravel with a fraction size of 28 mm and
V Rd2 V HSC NSC 816 mm.
Rd2 V Rd2 2
where VRd1 and VRd2 are the concrete section shear capacities with- Sand and gravel had a specic gravity of 2.65 kg/dm3.
out and with links, respectively [9]. The shear stresses in the SFHSC According to the German standard DIN EN 123505 [19], one
can be obtained based on the equation of shear deformations com- workability test was carried out for each HSC and SFHSC mixture.
patibility in the old and new concrete layers. An additional require- The test was carried out in the lapse of 5 min after nishing mixing.
ment for the HSC shear stresses on the border of two concretes is The target slump should be between 56 and 62 cm [20].
sSFHSC 6 fRd
NSC
. The second stage of the research is focused on experimental
The above mentioned repairing strategy (new SFHSC + old NSC) investigation of full scale beams, aimed at studying the interaction
was veried experimentally. As the model of a repaired element between the old and new concrete layers in repaired beams. Cast-
should correspond to real conditions, the SFHSC layer was casted ing of the specimens, their curing and the experimental set-up
after hardening of the NSC one. (Note that if the SFHSC layer would were chosen according to the German regulations [21], which are
be cast immediately after the NSC one, bonding between the layers similar to those of RILEM [22]. The load was controlled using a dis-
would be better, compared to that when the SFHSC concrete is cast placement method with a rate of 0.2 mm/min.
after hardening of the NSC one.) At the same time, testing full scale The dimensions of the tested TLB were 15 32 300 cm. A
RC elements is the second stage of the experimental program. First constructive scheme of the beams is presented in Fig. 4. For two-
it is required to evaluate the properties of materials, used for pro- layer beams the lower limit of the HSC class should be selected
ducing the elements for the second stage. With this aim experi- so that for TLB with rectangular section the following conditions
mental data obtained in previous research [11] was used. are satised [9]:
0:2d x 0:4d 3
4. Experimental program
It should be mentioned that from the economical viewpoint it is
The current investigation includes two stages. During the rst desired to have a beam with compressed HSC layer depth, obtained
stage, inuences of geometry and tensile strength of bers on com- according to the calculated value and not following the construc-
I. Iskhakov et al. / Materials and Design 44 (2013) 216222 219
Table 2 specimens. CATMAN software [17] was used for data login. The
Compressive strength of cubic specimens, MPa (following [11]). load was applied in steps, and at each step cracks openings were
Type of bres Fibre content (%) measured. Additionally, the interaction between the concrete lay-
0 20 40 60 ers was controlled.
It should be mentioned that six LVDTs were used to measure
F1 86.1 86.8 91.2 88.1
F2 86.1 95.3 93.4
deformations between the SFHSC and NSC layers in vertical and
horizontal directions. Two LVDTs were used to measure the Pois-
son deformations in the SFHSC layer that are required to assess
tion or technological requirements. Therefore such elements the steel bers contribution to the specimens ductility.
should be used in cases of rather large bending moments, when At the rst and second load steps the load corresponded to 50%
the compressed zone depth is close to its maximum value. and 100% of the calculated cracking moment value. The third load
As in repaired elements the new SFHSC layer is cast on the step corresponded to beginning of crack formation. The next load
existing concrete, casting of tested specimens (TLB) included two steps were gradually increased up to 35 mm deection at the
stages. At the rst stage berless NSC layer was casted in real mid span, corresponding to the specimens ultimate limit state.
building site conditions. After casting, the rst layer the beams After this stage the beams were loaded up to their failure without
were compacted by vibration. The second stage included producing LVDT to obtain the ultimate load.
bered HSC with FWR of 40 kg/m3 in laboratory conditions and
casting the upper layer of the beams. Casting of this layer was after 6. Results and discussion
hardening of the NSC one in natural site conditions. After casting
the HSC layer was also compacted. The TLB specimens with HSC 6.1. Cubic specimens
layer were kept in natural conditions, corresponding to those of
real construction sites, during 4 days. After that the beams were As known from previously carried out research [13], in order to
stored at a temperature of about 20 C and a relative humidity of withstand design loadings, proper ductility of bered concrete ele-
40% in the testing hall. The TLB were tested when the SFHSC layer ments is required. To obtain corresponding ductility, appropriate
achieved its design strength. ber content should be selected. It seems that higher ber content
leads to higher plastic energy dissipation (PED), which is desired.
5. Test setup However, increasing the ber content yields higher cost and lower
concrete mix workability, making the repairing process more com-
The TLB specimens were tested under standard four-point load- plicated and less effective. Therefore, optimal ber content should
ing. Linear variable differential transformers (LVDT) were used for be selected and applied.
measuring longitudinal, transverse and Poisson deformations as Compressive strength is one of the most important properties
well as deections at the middle and in the quarters of the tested for repairing existing beams and slabs, because the SFHSC layer
1500 1500
1250 1250
Load [kN]
Load [kN]
1000 1000
750 750
500 500
Straingage 1 Straingage 1
250 Straingage 2 250 Straingage 2
Average Average
0 0
0 250 500 750 1000 1250 1500 1750 2000 0 250 500 750 1000 1250 1500 1750 2000
1500 1500
1250 1250
Load [kN]
Load [kN]
1000 1000
750 750
500 500
Straingage 1 Straingage 1
250 Straingage 2 250 Straingage 2
Average Average
0 0
0 250 500 750 1000 1250 1500 1750 2000 0 250 500 750 1000 1250 1500 1750 2000
Fig. 3. Typical Poisson deformations vs. applied load for specimens with different FWR: (a) FWR = 0 kg/m3, (b) FWR = 20 kg/m3, (c) FWR = 40 kg/m3, and (d) FWR = 60 kg/m3,
(following [14]).
220 I. Iskhakov et al. / Materials and Design 44 (2013) 216222
A-A
A
SFHSC 9
NSC 32
A
103 94 103 15
300
Table 3 beam are presented in Table 4. The rst cracks appeared when
Energy, dissipated in cylindrical specimens with different FWR (following [14]). the mid span deection was 2 mm. At this stage 0.05 mm width
Fiber content (kg/m3) Dissipated energy (kN m/m)
cracks were detected in the concentrated loads zone. 0.3 mm
width cracks appeared at deection about 1/200 of the span, corre-
0 0
sponding to the service limit state (SLS). At deection equal to 1/80
20 1.075
40 1.632 of the span the maximum cracks width was 2.5 mm.
60 0.310 A typical loaddeection behavior of the tested beams is shown
in Fig. 5a. Following this gure, in spite of the fact that the beams
represent two layer elements, they exhibit classic bending behav-
Table 4 ior. The graph in the gure conrms that rst cracks appeared at
Load steps and deections of a typical tested beam.
2 mm deection (the slope of the loaddeection line changes
Load step 1 2 3 4 5 6 7 8 9 10 11 at this deection value), elasticplastic behavior of the SFHSC layer
Load F (kN) 7.5 15.0 17.0 28.8 40.5 52.9 62.8 86.2 95.6 99.1 100.5 dowered up to 15 mm, and plastic hinge appeared at about 20 mm
Deection (mm) 0.75 1.68 2 4 6 8 10 15 20 28 35
deection, corresponding to 1/140 of the beam span.
A graph, presenting cracks developing at each of previously se-
lected 28 beam section, is given in Fig. 6. Following the gure, be-
is effective for repairing namely the compressive zone of bending
fore the SLS the cracks widths along the entire length of the beam
elements. Average compressive strengths in cubic specimens with
were of the same order. Between SLS and ULS the cracks width in
different ber types and contents are given in Table 2. According to
middle beam span sections have signicantly increased up to the
this table, for both ber types the SFHSC strength increases up to
maximum values, which correspond to development of rather big
FWR = 40 kg/m3 and decreases for FWR = 60 kg/m3. Hence,
non-linear deformations. At the ultimate limit stage the cracks
FWR = 40 kg/m3 was selected as optimal ber content for the com-
pressed section zone.
elements that yields proper interaction of both layers from the concrete layers. Therefore vertical links should be used to prevent
beginning of loading and up to failure. The proposed design meth- de-bonding between the SFHSC and NSC layers.
od can be successfully applied for repairing of various types of RC It was experimentally shown that energy of vertical deforma-
structures and elements. tions is about 1.5 times more than that of the horizontal ones. It
also supports the last conclusion regarding links.
6.4. Comparison with available experimental results Absence of horizontal cracks up to the ULS demonstrates that
the SFHSC layer can be successfully cast after hardening of the
To evaluate the efciency of the proposed repairing technique, NSC one. Hence, SFHSC is a very effective and attractive construc-
results obtained in the present study were compared with an alter- tive material for repairing of existing RC elements that yields prop-
native repairing method, based on using a jacket made of ber er interaction of both layers from the beginning of loading and up
reinforced concrete with tensile hardening behavior [5]. The main to failure.
difference between this method and the proposed one is that in the The proposed design method can be successfully applied for
rst the jacket is located mainly in the tensile zone of the repaired repairing of various types of RC structures and elements. The ob-
beam section (that is neglected in design after appearing of cracks), tained results form a basis for design rules on repairing of NSC
whereas in the second one the bered high strength concrete layer beams and slabs using SFHSC.
is placed just in the compressed zone and contributes to the load
bearing capacity up to failure. References
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