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Concrete Engineering Products Berhad

(Co. No. 88143-P)

CEPCO PC Poles
Structural Details Concrete Engineering Products Berhad
(Co. No. 88143-P)

HEAD OFFICE
Level 22, Menara KH (Promet), Jalan Sultan Ismail,
P.O. Box 11919, 50762 Kuala Lumpur.
Tel: +6 (03) 2144 1066 Fax: +6 (03) 2144 4885
Website : www.cepco.com.my Enquiry : sales @cepco.com.my

SG PETANI FACTORY & NILAI FACTORY


NORTHERN BRANCH SALES OFFICE Lot 7106,
Lot 63, Bakar Arang Industrial Estate, Kaw. Perindustrian Nilai,
08000 Sungai Petani, Kedah. 71800 Nilai, Negeri Sembilan.
Tel: +6 (04) 421 0891, Tel: +6 (06) 799 2841,
WIRE ARRANGEMENT DRAWING +6 (04) 421 5587, 422 3548 +6 (06) 799 2842
Fax: +6 (04) 422 1263 Fax: +6 (06) 799 2839

PASIR GUDANG FACTORY & BATANG KALI FACTORY


SOUTHERN BRANCH SALES OFFICE (AR 6089)
PLO 337, Jalan Suasa, A3, Kawasan Perindustrian MIEL,
Pasir Gudang Industrial Estate, 44300 Batang Kali,
81700 Pasir Gudang, Johor. Hulu Selangor, Selangor.
Tel: +6 (07) 251 1048, Tel: +6 (03) 6057 1811
+6 (07) 251 1050, 252 3110 Fax: +6 (03) 6057 1817
Fax: +6 (07) 251 4066

SARAWAK SALES OFFICE


SECTIONAL DRAWING AT G.L. RAWANG FACTORY No.11, 2nd Floor,
PT 643, Batu 20, Jalan Ipoh, Eastmoore Commercial Centre,
48000 Rawang, Rock Road, 93200 Kuching,
Selangor Darul Ehsan. Sarawak.
STRUCTURAL DRAWINGS Tel: +6 (03) 6091 4201, Tel: +6082-414188
+6 (03) 6091 4314 Fax : +6082-414088
Fax: +6 (03) 6091 4287
STANDARD POLE PROPERTIES
Dimensions PC Wire NT Wire Design
(Nos.) (6.0 mm ) Embedded Design Nominal
Pole Length Top End Bottom End Bending
Length (m) Load Weight
Marking (m) Diameter Diameter Moment
7.1 9.0 L1 L2 EL (kN) (kg)
L DT (mm) DB (mm) (kg-m)
SIRIM
7.5M-1.1 KN 7.5 100 175 4 - 4.0 - 1.30 1.1 650 220 CERTIFIED TO ISO
9001:2008
7.5M-2.0 KN 7.5 140 240 4 - 4.0 - 1.30 2.0 1190 350 Registration No. AR0126,
AR0318, AR0989, AR6089
9.0M-2.0 KN 9.0 140 260 4 - 5.0 3.5 1.50 2.0 1450 450 MS 1314 : PART 4 : 2004 & AR0367
10M-5.0 KN 10.0 190 323

Poles of other specifications can be manufactured on order


- 8 4.0 - 1.70 5.0 4030 780
Prestressed Spun
Concrete Piles and Poles
Concrete Engineering Products Berhad
(Co. No. 88143-P)

CEPCO PHC Piles CEPCO PHC Piles CEPCO PHC Piles


Structural Details Structural Properties (Grade 80) Typical Connection Details
CLASS A ( Effective Prestress 4.0 N/mm ) 2
HT REINFORCEMENT DETAILS
REINFORCEMENT DETAILS WELDED JOINT DETAIL Outer Moment Calculated *Allowable
Outer
Wall Length PC Bar Area of Nominal Effective Dia. of CEPCO PHC Piles H
Diameter of Inertia Bending Moment Axial Pile D (mm)
Thickness L Concrete Weight Prestress Diam L
D Diam Num Area Concrete Cracking Ultimate Load (mm) Numbers
(mm) (m) (cm2) (kg/m) (N/mm2) (mm) (mm)
(mm) (mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t)
250 12 4 500 75
300 60 6-12 7.1 6 2.40 452 34,608 2.1 3.5 87 118 4.9
300 12 4 500 75
350 60 6-12 7.1 6 2.40 547 59,925 2.8 4.1 106 142 4.1
350 12 5 600 75
400 65 6-12 7.1 8 3.20 684 99,577 4.2 6.3 132 178 4.4
400 12 5 700 75
450 70 6-12 7.1 10 4.00 836 155,956 6.0 8.9 161 217 4.5
450 16 5 800 75
500 80 6-12 7.1 12 4.80 1,056 241,199 8.2 11.8 204 274 4.3
500 16 6 900 75
600 90 6-12 9.0 12 7.68 1,442 483,427 14.7 22.7 276 375 4.9
600 16 8 1000 75
700 20 8 1200 75
CLASS B ( Effective Prestress 5.0 N/mm 2 ) 800 20 8 1400 75
Outer Moment Calculated *Allowable 900 25 10 1500 75
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress 1000 25 10 1500 75
D Diam Num Area Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2) NOTES:-
(mm) (mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t)
Selection of Pile Hammer
1. The above recommendation is applicable for standard spun piles not
250 55 6-12 7.1 6 2.40 337 17,289 1.5 3.0 63 88 6.3 subjected to tensile load.
2. In-situ con crete plug for marine piles has to be designed based on
300 60 6-12 7.1 7 2.80 452 34,608 2.3 4.1 86 118 5.6 required loading.
350 70 6-15 7.1 9 3.60 616 64,115 3.5 6.2 117 160 5.3
400 80 6-15 9.0 8 5.12 804 109,378 5.5 10.1 152 209 5.8
450 80 6-15 9.0 8 5.12 930 166,570 6.9 11.4 178 242 5.1
500 90 6-15 9.0 10 6.40 1,159 255,324 9.5 15.8 221 301 5.1
600 100 6-15 9.0 14 8.96 1,571 510,509 16.1 26.5 299 408 5.2
9.0/ 20/ 12.8/
700 110 6-36 2,039 918,012 25.8 43.5 387 530 5.6
10.7 14 12.6
800 120 6-36 10.7 18 16.20 2,564 1,527,870 38.0 63.9 485 666 5.7
900 130 6-36 10.7 20 18.00 3,145 2,397,074 50.3 79.9 599 818 5.2
1000 140 6-36 10.7 24 21.60 3,782 3,589,571 67.8 106.5 721 983 5.2

TYPICAL ARRANGEMENT OF PILE


CLASS C ( Effective Prestress 7.0 N/mm 2 ) CUSHION BLOCKS
Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
WELDED JOINT DETAIL D
Thickness L
Diam Num Area
Concrete
Concrete Cracking Ultimate Load
Weight Prestress
RECOMMENDED HAMMER SIZES
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm2) (cm4) (t-m) (t-m) (t)
Hydraulic Hammer Weight
250 55 6 - 12 7.1 7 2.8 337 17,289 1.6 3.4 62 88 7.2 Pile (tons) 3T 3T - 5T 7T - 9T 9T - 12T 12T - 16 T 16T - 20T
Diameter (mm)
300 60 6 - 12 7.1 10 4.00 452 34,608 2.7 5.9 83 118 7.6
250, 300 X
350 70 6 - 15 9.0 8 5.12 616 64,115 4.2 8.8 114 160 7.2
350 X
400 80 6 - 15 9.0 12 7.68 804 109,378 6.8 15.1 147 209 8.1
400 X
450 80 6 - 15 9.0 12 7.68 930 166,570 8.5 17.0 173 242 7.2
450 X X
500 90 6 - 15 9.0 16 10.24 1,159 255,324 12.1 25.2 214 301 7.6
500 X
9.0/ 20/ 12.8/
600 100 6 - 30 1,571 510,509 19.3 37.9 292 408 7.1 600 X X
10.7 14 12.6
9.0/ 28/ 17.92/ 700 X X
700 110 6 - 42 2,039 918,012 31.0 62.1 376 530 7.6
10.7 20 18.00 800 X X
800 120 6 - 42 10.7 24 21.60 2,564 1,527,870 44.2 85.2 475 666 7.3
DETAIL Y 900 X
900 130 6 - 42 10.7 28 25.20 3,145 2,397,074 60.0 111.8 585 818 7.0 1000 X
a = EFFECTIVE THROAT THICKNESS
1000 140 6 - 42 10.7 36 32.40 3,782 3,589,571 83.8 159.7 700 983 7.4 Range of Working Load (Tonne) 40-60 40-140 80-230 140-320 200-420 280-500
NOTES:-
Note **** In compliance with MS 1314 : Part 4 : 2004 Precast Concrete Piles (subject to change without prior notice) 1. The above table gives the general recommendation for hydraulic hammer sizes.
& modified to suit BS 8004 : 1986 Code of Practice for Foundations 2. The actual hammer selection will depend on the pile length, bearing capacity and ground conditions.
and also BS 8110 : 1985 Structural use of Concrete