COVERCAT

www.covercat.com

CoverCat Airless Spray Equipment

High Pressure Airless Spray or Low Pressure pumps for Single-Gun or Multiple Gun
Application of Pre-Mixed Coatings.
CoverCat offers a range of Pneumatically powered Airless Spray Machines for a wide range of
industrial coating applications from heavy duty to low viscosity materials for high quality
Industrial finishing applications. The machines are directly related to our world-renowned
plural component systems and have evolved as a result of customer requests to provide a
range of strong and reliable machines for everyday use in standard or premix coating
applications.

200/40 300/73 100/30

Cart and Wall mounted Single Component Airless Spray Equipment

The compressed air supply provides the power source for the pump to operate and is directly connected to the high
pressure displacement pump. The Pump unit is a double acting, double ball design and delivers the same quantity of
material on both strokes of the pump cycle.

Coating materials are supplied from the pump through a high pressure filter to the spray hose which is connected to
the spray gun and spray tip.

Pressure is maintained by the air supply and is governed by an air pressure regulator with a pressure gauge.

There are a wide range of pressure ratio and delivery volume options which are selected from the tables below.

All units are supplied complete with Air maintenance kit comprising Coupling, Air valve, Air filter, regulator and gauge
with lubricator unit.

A High Pressure material filter with drain valve is installed to the pump outlet.

A suction hose and probe is fitted to the pump inlet except where this is replaced by a hopper feed on smaller units.

Robust steel carts are powder coated for durability and fitted with pneumatic tyres on larger units.

CoverCat Spray Systems Ltd CoverCat Inc.,

35A Northfield way, Aycliffe Business Park, www.covercat.com 5 Broad Avenue, Ossining,
Newton Aycliffe, Co. Durham. DL5 6UF.UK sales@covercat.com New York. 10562 USA
Tel: +44 (0) 1325 314 120 Tel: +1 914 762 8700
Fax: +44 (0) 1325 307171 Page 1 of 1 Fax: +1 914 762 1202
 COVERCAT
www.covercat.com

CoverCat Airless Spray Equipment

Standard Model Range

Model Air Motor Pressure Ratio Pump Volume per Del. @ 20 Cycles Del. @ 20 Cycles
Type Cycle (litres) (ltr/min) (USG/min)

330-75 330 75:1 99L 0.27 5.42 1.43

330-66 330 66:1 100L 0.31 6.20 1.64
330-44 330 44:1 26L 0.46 9.24 2.44
330-27 330 27:1 18 0.76 15.27 4.31

300-79 290 79:1 97L 0.20 3.99 1.05

300-68 290 68:1 98L 0.23 4.65 1.23
300-58 290 58:1 99L 0.27 5.42 1.43
300-51 290 51:1 100L 0.31 6.20 1.64
300-34 290 34:1 26L 0.46 9.24 2.44

250-78 250 78:1 94L 0.16 3.10 0.83

250-63 250 63:1 96L 0.19 3.87 1.09
250-52 250 52:1 98L 0.23 4.65 1.23
250-45 250 45:1 99L 0.27 5.42 1.43
250-40 250 40:1 100L 0.31 6.20 1.64
250-26 250 26:1 26L 0.46 9.24 2.44

200-65 200 65:1 92L 0.12 2.32 0.62

200-48 200 48:1 94L 0.16 3.10 0.83
200-38 200 38:1 96L 0.19 3.87 1.09
200-32 200 32:1 98L 0.23 4.65 1.23

175-74 175 74:1 90L 0.08 1.55 0.41

175-49 175 49:1 92L 0.12 2.32 0.62
175-37 175 37:1 94L 0.16 3.10 0.83
175-29 175 29:1 96L 0.19 3.87 1.09

150-55 150 55:1 90L 0.08 1.55 0.41

150-37 150 37:1 92L 0.12 2.32 0.62
150-28 150 28:1 94L 0.16 3.10 0.83
150-22 150 22:1 96L 0.19 3.87 1.09

125-38 125 38:1 90L 0.08 1.55 0.41

125-25 125 25:1 92L 0.12 2.32 0.62
125-19 125 19:1 94L 0.16 3.10 0.83

100-24 100 24:1 90L 0.08 1.55 0.41

100-16 100 16:1 92L 0.12 2.32 0.62
100-12 100 12:1 94L 0.16 3.10 0.83

Note; Shaded lines are standard recommended units

CoverCat Spray Systems Ltd CoverCat Inc.,

35A Northfield way, Aycliffe Business Park, www.covercat.com 5 Broad Avenue, Ossining,
Newton Aycliffe, Co. Durham. DL5 6UF.UK sales@covercat.com New York. 10562 USA
Tel: +44 (0) 1325 314 120 Tel: +1 914 762 8700
Fax: +44 (0) 1325 307171 Page 2 of 2 Fax: +1 914 762 1202
 COVERCAT
www.covercat.com

CoverCat Air Motors

Ref Size Part Diameter Diameter Stroke Stroke Area Area

number mm ins. (appx.) mm ins. cm2 in2
100 100.0 4.0 120 4.72 78.23 12.13
125 125.0 5.0 120 4.72 122.61 19.01
150 150.0 6.0 120 4.72 153.90 23.86
175 175.0 7.0 120 4.72 239.81 37.18
200 200.0 8.0 120 4.72 314.05 48.69
250 250.0 10.0 120 4.72 506.65 78.55
290 290.0 11.5 120 4.72 660.35 102.38
330 330.0 13.0 120 4.72 804.06 124.66
350 350.0 14.0 120 4.72 962.00 149.13
450 441.3 17.5 120 4.72 1529.17 237.08

CoverCat Displacement Pumps, Delivery and Volume

Pump ref Part Effective Effective Delivery Delivery Delivery Delivery Delivery
No. number Piston Piston @ @ @ @ @
(Type) Area Cm2 Area sq.in. 1 Cycle 20 Cycle 40 Cycle 1 Cycle 20 Cycle
litres litres litres USG USG
88 2.46 0.38 0.06 1.18 2.36 0.0155 0.310
89 2.58 0.40 0.06 1.24 2.48 0.0163 0.326
90L 3.23 0.50 0.08 1.55 3.10 0.020 0.40
91L 4.30 0.67 0.10 2.07 4.13 0.027 0.54
92L 4.84 0.75 0.12 2.32 4.64 0.031 0.62
93 5.16 0.80 0.12 2.48 4.95 0.033 0.66
41 5.61 0.87 0.13 2.69 5.39 0.036 0.72
42 6.16 0.95 0.15 2.96 5.92 0.039 0.78
94L 6.45 1.00 0.16 3.10 6.19 0.041 0.82
66 6.92 1.07 0.17 3.32 6.64 0.044 0.88
43 7.49 1.16 0.18 3.59 7.19 0.047 0.94
95 7.74 1.20 0.19 3.72 7.43 0.049 0.98
96L 8.07 1.25 0.19 3.87 7.74 0.051 1.02
97L 8.31 1.29 0.20 3.99 7.98 0.053 1.06
50 8.95 1.39 0.22 4.30 8.60 0.057 1.14
98L 9.68 1.50 0.23 4.64 9.29 0.061 1.22
44 10.44 1.62 0.25 5.01 10.02 0.066 1.32
99L 11.29 1.75 0.27 5.42 10.84 0.072 1.44
100L 12.90 2.00 0.31 6.19 12.39 0.082 1.64
26L 19.63 2.98 0.47 9.42 18.85 0.124 2.48
18 31.81 4.93 0.76 15.27 30.54 0.202 4.04
Note; L suffix is updated lightweight type pump assembly

To convert litres to Imperial gallons multiply by 0.220

To convert litres to US gallons multiply by 0.264

CoverCat Spray Systems Ltd CoverCat Inc.,

35A Northfield way, Aycliffe Business Park, www.covercat.com 5 Broad Avenue, Ossining,
Newton Aycliffe, Co. Durham. DL5 6UF.UK sales@covercat.com New York. 10562 USA
Tel: +44 (0) 1325 314 120 Tel: +1 914 762 8700
Fax: +44 (0) 1325 307171 Page 3 of 3 Fax: +1 914 762 1202
 COVERCAT
www.covercat.com

Dimensions and weights

Ref Size Length Width Height Weight Weight

(mm) (mm) (mm) (lbs) (kgs)
100 200 200 600 33 15
125 220 220 660 40 18
150 250 250 700 77 35
175 300 300 900 88 40
200 330 330 1100 143 65
250 350 350 1250 165 75
290 400 400 1250 176 80
330 450 450 1300 198 90
350 450 450 1380 374 170
450 520 520 1400 440 200

Dimensions and weights Shipping Cases

Ref Size Length Width Height Weight Weight

(mm) (mm) (mm) (lbs) (kgs)
100 400 400 800 53 24
125 400 400 800 60 27
150 400 400 1000 97 44
175 400 400 1000 108 49
200 500 500 1500 173 78
250 500 500 1500 205 93
290 500 500 1500 216 98
330 500 500 1500 248 112
350 750 750 1500 474 215
450 750 750 1500 540 245

CoverCat Air Motors are Double Acting complete with 2 x Maximum Safe Working Pressure of all units;
Exhaust Silencers and Integral pneumatic stroke change
Compressed Air: 8bar, 116 psi, 8kg/cm2
system.
Fluid Pressure: 400bar, 5800psi
All units are supplied with High Pressure Filter with drain
valve.

Compressed Air installation kit, including filter, (unless otherwise stated.)

regulator, gauge, lubricator and all interconnecting hose
and fittings.

Technical Operators and Guidance notes, Packing cup Compressed air volume requirements vary according to
wrench and 250ml of throat seal liquid included with all use, Consult technical guidance notes for advise.
units.

CoverCat Spray Systems Ltd CoverCat Inc.,

35A Northfield way, Aycliffe Business Park, www.covercat.com 5 Broad Avenue, Ossining,
Newton Aycliffe, Co. Durham. DL5 6UF.UK sales@covercat.com New York. 10562 USA
Tel: +44 (0) 1325 314 120 Tel: +1 914 762 8700
Fax: +44 (0) 1325 307171 Page 4 of 4 Fax: +1 914 762 1202