DV 595K S

ORDER NO.
RRV3442
DV-595K-S
DVD PLAYER
DV-595K-S
DV-595K-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
The voltage can be converted
Model Type Power Requirement Region No.
by the following method.
DV-595K-S RLXZT AC110-127 V/220 - 240 V 3 Automatic select
DV-595K-S RTXZT AC110-127 V/220 - 240 V 3 Automatic select
DV-595K-G RAXZT5 AC110-127 V/220 - 240 V 6 Automatic select
DV-595K-S RLXZT3 AC110-127 V/220 - 240 V 3 Automatic select
For details, refer to "Important Check Points for Good Servicing" .
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
T-ZZR JUNE 2006 printed in Japan
1 2 3 4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts mustbe of identical designation.
REMARQUE
(POUR MODLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les picesde remplacement doivent avoir la mme dsignation.
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
The following check should be performed for the
continued protection of the customer and SHOCK HAZARD AND MUST BE CORRECTED BEFORE
ser vice technician. RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (waterpipe 2. PRODUCT SAFETY NOTICE
, conduit, etc.) by connecting a leakage current tester
Many electrical and mechanical parts in the appliance
such as Simpson Model 229-2 or equivalent between the have special safety related characteristics. These are
D earth ground and all exposed metal parts of the appliance often not evident from visual inspection nor the protection
(input/output terminals, screwheads, metal overlays, control afforded by them necessarily can be obtained by using
shaft, etc.). Plug the AC line cord of the appliance directly replacement components rated for voltage, wattage, etc.
into a 120V AC 60Hz outlet and turn the AC power switch Replacement parts which have these special safety
on. Any current measured must not exceed 0.5mA. characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
Reading should in this Service Manual.
Leakage not be above The use of a substitute replacement component which does
Device current 0.5mA
tester not have the same safety characteristics as the PIONEER
under
E test recommended replacement one, shown in the parts list in
Test all this Service Manual, may create shock, fire, or other hazards.
exposed metal Product Safety is continuously under review and new
surfaces
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Also test with
plug reversed Earth Service Manual may be obtained at a nominal charge
(Using AC adapter ground from PIONEER.
plug as required)
AC Leakage Test
F
2 DV-595K-S
1 2 3 4
5 6 7 8
[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed. B

When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc. C
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing. D

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
DV-595K-S 3
5 6 7 8
1 2 3 4
CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFCATIONS ............................................................................................................................................. 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
A
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 06 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 POWER BLOCK DIAGRAM..................................................................................................................... 13
3.3 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.4 DVD MT PCB ASSY (1/6) ........................................................................................................................ 16
3.5 DVD MT PCB ASSY(2/6) ......................................................................................................................... 18
3.6 DVD MT PCB ASSY(3/6) ......................................................................................................................... 20
3.7 DVD MT PCB ASSY(4/6) ......................................................................................................................... 22
3.8 DVD MT PCB ASSY(5/6) ......................................................................................................................... 24
B 3.9 DVD MT PCB ASSY(6/6) ......................................................................................................................... 26
3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 28
3.11 POWER PCB ASSY............................................................................................................................... 30
3.12 KARAOKE PCB ASSY........................................................................................................................... 32
3.13 WAVE FORMS ....................................................................................................................................... 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37
4.2 DVD MT PCB ASSY................................................................................................................................. 38
4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS .......................................................... 42
4.4 POWER PCB ASSY................................................................................................................................. 46
4.5 KARAOKE PCB ASSY............................................................................................................................. 48
5. PCB PARTS LIST ........................................................................................................................................... 50
C 6. ADJUSTMENT ............................................................................................................................................... 51
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 51
6.2 TEST MODE ............................................................................................................................................ 52
6.3 TEST MODE IN........................................................................................................................................ 53
6.4 DISC REMOVAL METHOD...................................................................................................................... 54
7. GENERAL INFORMATION ............................................................................................................................. 55
7.1 DIAGNOSIS ............................................................................................................................................. 55
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 55
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 56
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 57
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 58
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 59
D 7.1.6 TROUBLE SHOOTING ...................................................................................................................... 60
7.2 DISASSEMBLY ........................................................................................................................................ 63
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 80
8. PANEL FACILITIES ........................................................................................................................................ 82
8.1 FRONT PANEL SECTION ....................................................................................................................... 82
8.2 REMOTE CONTROL ............................................................................................................................... 83
4 DV-595K-S
1 2 3 4
5 6 7 8
1. SPECIFCATIONS
A
Specifications
General
System . . . . . . . . . . . . . . . . . . . . . DVD player
Digital audio characteristics
Power requirements
Frequency response . . . . . . . . 4 Hz to 44 kHz
. . . . . . . . AC 110 127/ 220 240 V, 50/60 Hz
(DVD fs: 96 kHz)
Power consumption . . . . . . . . . . . . . . . . . 7 W
Power consumption (standby) . . . . . . 0.8 W
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Weight . . . . . . . . . . . . . . . . . . . . . . 1.7kg
Dynamic range . . . . . . . . . . . . . . . . . . . . 88 dB
Dimensions: Total harmonic distortion . . . . . . . . . . 0.0065 % B
420 (W) mm x 49.5 (H) mm x 221 (D) mm Wow and flutter . . . . . . Limit of measurement
(DV-595K-S) (0.001% W. PEAK) or lower
Operating temperature . . . . . . . +5C to +35C
Digital output
Operating humidity . . . . . . . . . . . . . 5% to 85% Coaxial digital output . . . . . . . . . . . . . RCA jack
(no condensation)
Optical digital output . . . . . . . Optical digital jack
Component video output

Y (luminance) - Output level . . . 1 Vp-p (75 ) Accessories
C
PB (color) - Output level . . . . 0.7 Vp-p (75 ) Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1
PR (color) - Output level . . . . . 0.7 Vp-p (75 ) Power cable
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA Taiwan model . . . . . . . . . . . . . . . . . . . . . . . . . 2
Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1
S-video output AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Y (luminance) - Output level . . . . . .1 Vp-p (75 )
C (color) - Output level . . . . . . 286 mVp-p (75 ) Front panel button names sticker
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video (Singapore/Taiwan models only) ..........1
Remote control overlay
(Singapore/Taiwan models only) ..........1 D
Video output
Operating Instructions
Output level. . . . . . . . . . . . . . . . . . .1 Vp-p (75 )
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (1 stereo pair)

Output level . . . . . . . . . . . . During audio output The specifications and design of this product are subject to
200 mVrms (1 kHz, 20 dB) change without notice, due to improvement.
Number of channels . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA Published by Pioneer Corporation.
Copyright 2006 Pioneer Corporation. E
All rights reserved
DV-595K-S 5
5 6 7 8
1 2 3 4
2. EXPLODED VIEWS AND PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
POLYBAG,INSTRUCTION (RED CAUTION) For RAXZT5 type
GUARANTEE CARD 12
6
2
INSTRUCTION BOOK (E) 7

1
INSTRUCTION BOOK (C) 8
B
INSTRUCTION BOOK (T) 9
7- 9
"Operating Instructions" 14
For RLXZT,RLXZT3, RTXZT types
POLY BAG INSTA5
5 TRANSMITTER 2
CORD,RCA PIN
16
3
BATTERY,MANGAN
PACKAGE 1
C
4
PACKAGE
14
GIFT SHEET
13 Fr
on
D
t
PACKAGE
14
PACKAGE
17 14
11
PACKAGE,PAD
15
17
6 DV-595K-S
1 2 3 4
5 6 7 8
PACKING SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.
> 1 Cord Set AC See Contrast table (2)
2 Cord, RCA Pin 06CPBA2006 11 Package.Pad 792WHA0604 A
3 Remote Control 07650LE010 12 Polyethylene Bag,Instruction See Contrast table (2)
4 Battery Cover VNK4998 13 Gift Sheet 791WHA0100
NSP 5 Battery,Mangan (AR, R6P) 14 Package 792WHAA190
15 Gift Box See Contrast table (2)
NSP 6 Guarantee Card See Contrast table (2)
7 Instruction Book See Contrast table (2) 16 Poly, Bag 791WHAA040
8 Instruction Book See Contrast table (2) 17 Carton Label See Contrast table (2)
9 Instruction Book See Contrast table (2)
10
(2) CONTRAST TABLE B

DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for
the following :
DV-595K-S/ DV-595K-S/ DV-595K-S/ DV-595K-G/
Mark No. Symbol and Description
RLXZT RLXZT3 RTXZT RAXZT5
> 1 Cord Set AC 1206158802 1206158802 1206158802 12061K8801
NSP 6 Guarantee Card Not used Not used J2I81292A J2I90802A
7 Instruction Book (English) J2I81701B J2I81701B Not used Not used
8 Instruction Book (Chinese) J2I81710B J2I81710B Not used J2I90801A
9 Instruction Book (Thai) Not used Not used J2I81201A Not used
C
12 Polyethylene Bag,Instruction JB5UD200 JB5UD200 JB5UD100 JB5UD200
15 Gift Box 793WCDD133 793WCDD133 793WCDD133 793WCDD256
17 Carton Label Not used 723000D370 723000D376 Not used
DV-595K-S 7
5 6 7 8
1 2 3 4
2.2 EXTERIOR SECTION

20
NON-CONTACT
A SIDE 14
20
20
CONTACT SIDE
Refer to
"2.3 06 DVD MECHA SECTION".
5 18
17 20
18
PCB240 18
(POWER PCB ASS'Y) 4
B 19
19
19
19 E 18
28 20
21
F
25
11 24
C
12 21
23
16 21
12
13
18
6 E
9 18
16 19
28
13 18
19
10 19
H
8
D 13
15 (KARAOKE PCB ASS'Y) A
PCBDF0
(OPERATION 3 PCB ASS'Y) 13 19
30
27 29
22 A 31
G 1
PCB130
(DVD PCB ASS'Y)
22
PCB280
B 3 (OPERATION 2 PCB ASS'Y)
101G
101M 101N
B 32 C 22
E
101D
101O 33
101J C
101E 22
101I 26
22
22
101B 29
30
101H
101A 101F
101K C B
101L A 22
101
2
F " FRONT PANEL SECTION". PCB270
(OPERATION 1 PCB ASS'Y)
8 DV-595K-S
1 2 3 4
5 6 7 8
EXTERIOR SECTION parts List
1 DVD MT PCB Assy A2I817A130

2 OPERATION PCB Assy See Contrast table (2) NSP 26 Double,Face-Tape 7290000156 A
3 OPERATION 2 PCB Assy A2I802A280 27 OPERATION 3 PCB Assy A2I802ADF0
> 4 POWER PCB Assy A2I817A240 28 Cord Connector (CD502) 06CU2E3301
5 DVD MECHA ASSY A2I802A650 29 Spring Earth 743WKAA015
30 Screw Tap Tite(P) 811012680U
NSP 6 Angle, PCB 761WSA0272
NSP 7 Holder PCB 761WPA0437 31 Cord Connector (CD601) 122H0B1003
NSP 8 Plate, Bottom 702WSA0251 32 Cord Connector (CD604) 122H051706
9 KARAOKE PCB Assy See Contrast table (2) 33 Cord Connector (CD602) 122H091303
NSP 10 Sheet, Caution See Contrast table (2) 101 Front Cabi Assy See Contrast table (2)
NSP 101A Cabinet,Front 701WPJD356
11 Plate, Cover power 755WPAA031 B
12 Holder,FFC 761WPA0396 NSP 101B Plate, Display 711WPA0253
13 Cushion, Leg VEB1349 101C
14 Cabinet,Top See Contrast table (2) 101D Flap, DVD See Contrast table (2)
15 Rotary, Knob See Contrast table (2) NSP 101E Badge,Brand 7236310014
NSP 101F Button,Frame 1 735WPA0874
16 Cushion (15x20x16) 8965TS101B
NSP 17 Sheet, Fuse 7240001122 NSP 101G Button,Frame 4 735WPA0879
18 Screw,Tap Tite(S)-Bind Wash. 816423063U NSP 101H Button,Frame 2 735WPB0328
19 Screw,Tap Tite(S) (3x5.5) 8107D3055U NSP 101I Button,Frame 5 735WPB0329
20 Screw,Tap Tite(B) (3x6.0) 8109K3060U NSP 101J Button,Frame 3 735WPB0330
NSP 101K Button, Cap 737WPB0005 C
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P) (2.6x8) 811022680U NSP 101L Button, Cap 2 737WPB0006
NSP 23 Sheet, Jack 1 722631A078 NSP 101M Button, Cap 1737WPJ0002
NSP 24 Sheet, Jack 2 See Contrast table (2) 101N Spring,Flap-DVD 743WKA0052
NSP 25 Sheet, Jack 3 See Contrast table (2)
(2) CONTRAST TABLE

DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for
the following :
DV-595K-S/ DV-595K-S/ DV-595K-S/ DV-595K-G/ D
Mark No. Symbol and Description
RLXZT RLXZT3 RTXZT RAXZT5
2 OPERATION PCB Assy A2I817A270 A2I817A270 AI818A270 A2I819A270
9 KARAOKE PCB Assy A2I817ADV0 A2I817ADV0 A2I817ADV0 A2I819ADV0
NSP 10 Sheet, Caution 726000A140 726000A140 726000A140 726000A143
14 Cabinet,Top 702WSB0114 702WSB0114 702WSB0114 702WSB0116
15 Rotary, Knob 731WPB0001 731WPB0001 731WPB0001 731WPBA001
NSP 24 Sheet, Jack 2 722631A079 722631A079 722631A117 722631A113

NSP 25 Sheet, Jack 3 722631A080 722631A080 722631A116 722631A140
101 Front Cabi Assy 7A701A671A 7A701A671A 7A701A671A 7A701A789A
101D Flap, DVD 712WPJC265 712WPJC265 712WPJC265 712WPJC281 E
DV-595K-S 9
5 6 7 8
1 2 3 4
2.3 06 DVD MECHA SECTION
34 9
18
14
Cannot supply separately.
AB If the repair is needed, replace the
Lubricating Oil LOADER SUB ASS'Y.
GYA1001 21
15
B
11
Grease AB
GEM1036
AB
AB
AC
AB
AB 23
20
C
AB 4 Lubricating Oil
GYA1001
3 19
12
AC
29
6 CD2001 SW1 1 E
PCB610
Pickup leneses 5 (LOADING MOTOR PCB ASS'Y)
GEM1004 32
D GED-008 24 7
31
10 CD2302
8 Do not replace the parts. Because,

13 minute adjustments are needed if
this condition is disassembled
22 further more.
AA 22 If the repair is needed, replace the
16 DVD MECHA ASS'Y.
8
27 Grease
E GEM1018
25 2
26
30 17
SW2 PCB640 D
Note : (SW PCB ASS'Y)
28
33
CD2301
CLASS NOTE: Applying positions AA, AB and AC for the

PART NO. PART NAME MARK
grease are displayed for this section.
GREASE GEM1018 G-555G AA Check if the correct grease is applied for each
F GYA1001 G-313Y AB position.
GEM1036 FL-78A AC
10 DV-595K-S
1 2 3 4
5 6 7 8
06 DVD MECHA SECTION parts List
Mark No. Description Part No.
NSP 1 Loading Motor PCB Assy A2F101A610
2 Gear,Middle 92P100117A A
3 Loading Motor 1515S98004
4 Pulley,Motor 92P100097A
5 FEED Motor 1515S98004
6 Cord Jumper (24P)(CD2001) 122J402202

7 Cord Jumper (CD2302) 122H051602
8 Insulator (F) 92P200013A
9 Belt,Loading 92P200015A
10 Insulator (R) 92P200016A
11 Frame,main 92P100119A B
12 Tray (B) 92P100127B
13 Holder ,Traverse 92P100125A
14 Gear,Pulley 92P100123A
15 Gear,Main 92P100124A
16 Gear,Feed 92P100116A
NSP 17 SW PCB Assy (PCB640) A2F101A640
18 Plate, Clamper 92P000023A
19 LOADER SUB ASSY (B) 92AAA0019B
20 Clamper 92P100122A
C
21 Screw,Pan (M1.7x3 P3) 814011730U
22 Screw,Pan (M1.7x2.3 P3) 814011723U
23 Rack,Loading 92P100121A
24 Gear,Motor 92P100088A
25 Feed Rack Assy 92AAA0017A
26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U

27 Screw,Gear Feed 92P700007A
28 Cord Jumper (CD2301) 122H061605
29 Switch (SW1) 0515S32003
D
30 Push Switch (SW2) 0500101036
31 Screw,Tap Tite(P) (2.6x8) 811022680U

32 Sems.Tap Tite(P) (2x8) 816112080U
33 Screw (Bind 2x8) 811022080U
34 DVD MECHA ASSY A2I802A650
DV-595K-S 11
5 6 7 8
F
E
B
A
D
C
12
1
1
IOA, V20
DVD A
Loader
(DM-4) IC4003
X4001
RF, A, B, C, D, E, F, MD I Reset IC
27MHz X'tal
BD5229 G-TR
27MHz C
A Y, CB, CR,
/URST
IC7301 CVBS
OP U
LD_DVD, LD_CD LDO1, LDO2 Video Driver
(06SD)
3.1 BLOCK DIAGRAM
Q2302 ~ 2305 IC4001 4ch VID EO LA73054

S_Y, S_C U CVBS
LD Driver RF AMP
MPEG/u-CON Block
TR+/-, FO+ /-, DMSO, FMSO, MT1389E S Jack
MOT_LD+/-, TROPEN, TRCLO (J7301) S V Y
2
2
I/XP, LETTER, SQUEEZE DIN-409A

MOT_SLED+/-, TRSO, FOSO, STB
MOT_SPDL+/- IC2301 V1R4 108MHz Video Jack (J7302)
SPINDLE Motor Driver
MPEG-1/2/ TV Encoder RCA-405A-08
STEPING LA6565VR
SLED
JPEG IC8003 F
MOTOR D Video Decorder Audio AMP
DV-595K-S / MPEG / FIP Block Diagram
Audio CODEC AUDIO_L/R RC4580 AMP_AUDIO_L/R
LIMIT, TRIN, TROUT, /Internal DAC

MUTE
E
DV-595K-S
I2C
IC4002
MA1 ~ MA11,
8K EEPROM A, B L
DQ1 ~ DQ15,
3
3
A AT+3.3V A0 ~ A20, BR24L08FJ

/DCS, /DRAS, /DCAS ,
B +1.8V AD0 ~ AD7, /DWE, DBA0, DBA1 , C
C P.CON+5V /PRD, /PCE, /PW R Opt Coa R
SDCLK, SDCKE, DDQM0
D P.CON+6V A
E AT+12V IC4004 IC4005 Optical Coaxial
Audio Jack (J8003)
F P.CON+12V A 16Mbit(1Mx16)Flash 64Mbit SDRAM A (OS8001) (J8001)
RCA-207B-02
G -28V S29AL016D70TFI020 EM638165TS-7G RFT-5CB1 RCA-117-01
IR
DI, DO, SCK, STB

POWER P.CON+12V
P.CON+5V IC651 A
SUPPLY FIP (V651)
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A IR FIP Driver IC4006

P.CON+6V 8-BT-234GNK
PT6315 GR1 ~ GR8, +1.8V REG
AT+3.3V G B A
P1 ~ P16 LM1117S-ADJ
4
4
AT+3.3V
IR Receiver (OS651)
AT+12V for mute ROM-N340TAO
AC110 -240 V
-28V
FLDC +/-
PHOTO COUPLER
5
5
IC504 VOLTAGE CTL
PS2561AL1-1-V (W) IC501
KIA431A-AT
POWER CTL
IC502
POWER BLOCK DIAGRAM
STR-A6151M
6
6
AT+12V for mute

Q510
3.2 POWER BLOCK DIAGRAM
P.CON +12V SW P.CON+12V

Q515
P.CON +5V SW P.CON+5V
AC IN
SWITCHING 6V REG P.CON+6V
TRANS
DV-595K-S
IC503
T501 PQ070XF01SZH
Q505
7
7
P.CON SW P.CON-H
AT+3.3V
FL DC -
Q504
FL + P.CON SW FL DC +
Q502
-28V P.CON SW -28V
8
8
13
E
A
D
C
F
B
1 2 3 4
3.3 OVERALL WIRING CONNECTION DIAGRAM

MIC
A KARAOKE ASSY
(/RLXZT,/RTXZT:
A2G817ADV0 H
/RAXZT5 :
A2G819ADV0) CP6501
G 06C3263401
OPERATION 3
PCB ASSY B
(A2I802ADF0) OPERATION
PCB ASSY
POWER
GND(NC)
B
V+3E
(/RLXZT: A2I817A270)
LED
SW2
CP605
(/RTXZT: A2I818A270) CP8003

(/RAXZT: A2I819A270)
1
2
3
4
5
1
2
3
4
5
(CD604)
CD604(5P FFC)
122H051706 CD602
(9P FFC) CD601
9
8
7
6
5
122H091303 (11P FFC)

122H0B1003 CP4002
5
4
3
2
1
CP604
CP603 (CD602) CP602 CP601

SW1 9 9 1 1 SW1 CLK 1 1 1 1 CLK
GND(NC)
POWER
SW2
V+3E
STOP 8 8 2 2 STOP DI (M to F) 2 2 2 2 DI (M to F)
LED
PLAY/+SKIP 7 7 3 3 PLAY/+SKIP STB 3 3 3 3 STB

PAUSE/-SKIP 6 6 4 4 PAUSE/-SKIP DO (F to M) 4 4 4 4 DO (F to M)
V+3E 5 5 5 5 V+3E IR 5 5 5 5 IR
C
C POWER
SW2
GND
4
3
2
4
3
2
6
7
8
6
7
8
POWER
SW2
GND
V+3E
DGND
DGND
6
7
8
6
7
8
6
7
8
6
7
8
V+3E
DGND
DGND
OPERATION 2 LED 1 1 9 9 LED FLDC+

-28V
9
10
9
10
9
10
9
10
FLDC+
-28V
PCB ASSY (CD602)
FLDC- 11 11 11 11 FLDC-
2 GND
1 Vout
OS651
3 B+
(A2I802A280) (CD601)
POWER PCB ASSY (A2I817A240)
CD501
J501
N
1
D
AC IN
2
CP502 (CD502) CP4003

GND 1 1 1 1 GND
P.CON+12V 2 2 2 2 P.CON+12V
AT+12V for MUTE 3 3 3 3 AT+12V for MUTE
GND 4 4 4 4 GND
P.CON+5V 5 5 5 5 P.CON+5V
P.CON+6V 6 6 6 6 P.CON+6V
E
GND(M) 7 7 7 7 GND(M)
AT+3.3V 8 8 8 8 AT+3.3V
AT+3.3V 9 9 9 9 AT+3.3V
F
P.ON-H 10 10 10 10 P.ON-H
GND(D) 11 11 11 11 GND(D)
FL DC- 12 12 12 12 FL DC-
FL DC+ 13 13 13 13 FL DC+
-28V 14 14 14 14 -28V
CP502(14P)
Cord Connector
CU3E3001
14 DV-595K-S
1 2 3 4
5 6 7 8
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST". A
The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
: The power supply is shown with the marked box.
(COMPOSITE)
S VIDEO OUT
DIGITAL OUT
VIDEO OUT
AUDIO OUT
H H2 H1 H2 H1 H2 H1
2 4 3 3 2 3 2 6 5
DVD MECHA ASSY
C
Y
2 1
E
1
6 5 E
1
E
1
E
4 (A2I802A650)
COAXIAL DVD AUDIO OUT CVBS/Y/U/V
B
J8001 Y/C SEPA J8003 J7302
RCA-117-01 J7301 RCA-207B-02 RCA-405A-08
DIN-409A
CP2301
F RTN 24 24 24 F RTN
F DRV 23 23 23 F DRV
T RTN 22 22 22 T RTN
T DRV 21 21 21 T DRV
NC 20 20 20 NC
DVD
GND 19 19 19 GND DRIVE
LD(DVD) 18 18 18 LD(DVD) DM-4PB
PD/GND 17 17 17 PD/GND
LD(CD) 16 16 16 LD(CD)
GND 15 15 15 GND
OPTICAL PICK-UP
VR(CD) 14 14 14 VR(CD)
VR COM 13 13 13 VR COM
VR(DVD) 12 12 12 VR(DVD)
A 11 11 11 A
B 10 10 10 B
C
VRF(RF_OUT) 9 9 9 VRF(RF_OUT)
SW1(DVD/CD) 8 8 8 SW1(DVD/CD)
C 7 7 7 C
A A 1/6- A 6/6 D
E
6
5
6
5
6
5
D
E
VCC 4 4 4 VCC
DVD MT PCB ASSY (A2I817A130) VS 3 3 3 VS
F 2 2 2 F
A 1/6 : MPEG/MICON/RF-AMP BLOCK GND 1 1 1 GND
A 2/6 : MEMORY BLOCK D SW PCB ASSY

A 3/6 : LOADER/MOTOR DRV BLOCK (A2F101A640)
CD2301
CP2303
A 4/6 : AUDIO JACK BLOCK SP1+ 1 1 1 SP1+
M
M2601 JCV9B12
SPINDLE MOTOR
D
A 5/6 : VIDEO JACK BLOCK SP1-
SLD+
2
3
2
3
2
3
SP1-
SLD+
M2602 BCZ3B05
SLED MOTOR
SLD- 4 4 4 SLD- M
A 6/6 : POWER PORT BLOCK LIMIT SW 5 5 5 LIMIT SW
SW(GND) 6 6 6 SW(GND)
SW2
ESE22MH22
LOADING MOTOR
E PCB ASSY
CD2302(A2F101A610)
CP2302
CLOSE 1 SW-2(CLOSE) SW1
GND(D) 2 GND(SW) SSS-28-5
OPEN 3 SW-1(OPEN)
LD+ 4 LD+
M E
LD- 5 LD- M2603
BCZ3B05
LOADING MOTOR
D E
DV-595K-S 15
5 6 7 8
1 2 3 4
3.4 DVD MT PCB ASSY (1/6)
A
A 1/6 DVD MT PCB ASSY (A2I817A130)
MPEG/MICON/RF-AMP BLOCK
1
FROM/TO
LOADER/MOTOR DRV
(RF)
A 3/6
(D) (D)
(A) (A)
(B) (B)
(C) (C)
(RF) (RF)
FROM/TO MEMORY
C (E) (E)
(F) (F)
D
A 2/6
E 7
8
EEPROM
A 1/6
16 DV-595K-S
1 2 3 4
5 6 7 8
NOTE:THE DC VOLTAGE EACH PART WAS NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
DURING PLAYBACK. A
(R/CR)
(B/CB)
(G/Y)
A 6/6
(R/CR) B
(B/CB)
(G/Y)
3
A 5/6
C
(RF)
: RF SIGNAL ROUTE
A 4/6
: VIDEO SIGNAL ROUTE
(SY) 2
: S VIDEO SIGNAL ROUTE (Y)
(SC)
: S VIDEO SIGNAL ROUTE (C)
(R/CR)
: VIDEO SIGNAL ROUTE (R/CR)
(G/Y)
: VIDEO SIGNAL ROUTE (G/Y)
(B/CB)
: VIDEO SIGNAL ROUTE (B/CB)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital) D
E
B CP601
RESET IC
A 1/6
DV-595K-S 17
5 6 7 8
1 2 3 4
3.5 DVD MT PCB ASSY(2/6)
A
MEMORY BLOCK
A 1/6
A 1/6
A 2/6
18 DV-595K-S
1 2 3 4
5 6 7 8
S29AL016D70TFI020
NOTE :THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE : THE DC VOLTAGE EACH PART WAS
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER
DURING PLAYBACK. A 2/6
DV-595K-S 19
5 6 7 8
1 2 3 4
A
LOADER/MOTOR DRIVE BLOCK
CP2301
(F) (F)
(E) (E)
(D) (D)
(C) (C)
(RF) (RF)
B (B) (B)
To PICKUP
(A) (A)
CP2302
CD2302
D
CP2303
CD2301
MOTOR DRIVER
E
ATTENTION : LES PIECES REPAREES PAR UN ETANT

DANGEREUSES AN POINT DE VUE SECURITE
CAUTION : SINCE THESE PARTS MARKED BY
CRITICAL FOR SAFETY,USE ONES
ARE
A 3/6 NUTILISER QUE CELLS DECRITES

DANS LA NOMENCLATURE DES PIECES.
DESCRIBED IN PARTS LIST ONLY.
20 DV-595K-S
1 2 3 4
5 6 7 8
(RF)
: RF SIGNAL ROUTE A
(A)
(B)
(C)
(D)
(E)
(F)
A 1/6 B
(RF)
A 6/6
F
NOTE : THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
DURING PLAYBACK.
A 3/6
DV-595K-S 21
5 6 7 8
1 2 3 4
A
AUDIO JACK BLOCK
ASPDIF
(DA)
A 6/6
(DA)
OPTICAL
OS8001
RFT5CB1
1 INPUT
2 VCC
C8037
3 GND
B 0.1 B
(DA) 11
(DA)
R8043
10K
(DA) R8042
A 1/6
10K
D
XNOR/KARAOKE
FROM/TO KARAOKE
CP8003 (CP6501)
A2001WV2-6P
12V 1
GNDA 2
E MIC 3
GNDA 4
5V 5
XNOR/KARAOKE 6
H CP6501
V+5V
V+12
MIC
A 4/6 MEASURED WITH THE DIGITAL TESTER

DURING PLAYBACK.
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
22 DV-595K-S
1 2 3 4
5 6 7 8
(DA)
: AUDIO SIGNAL ROUTE (Digital)
: AUDIO SIGNAL ROUTE (L ch)
0.1
MIC MUTE(H:OFF)
Q8009 2.1
KRC407-RTK/P 0
V+12AT
R8015
R8047
MIC
4.7K
4.7K
MIC MUTE(L:ON)
Q8012 4.2 MIC MUTE SW
R8045
DTA124EKA R8052
10K
4.8 Q8017
KTC2875-B
9.3 9.3 10K 4.2
9.3 MIC MUTE SW
0
0
Q8015 C
KTC2875-B
16V 47 YK
DTC114YUA
MUTE CTL
R8053 4.2
C8064
Q8011
0
10K 4.8
0 4.2
C8055
R8064
0.001 B
R8058 C8060
YK
22K
22K 16V47
2.1
0
MIC MUTE(H:OFF)
Q8008
DTC114YUA
9
D
10
CAUTION : DIGITAL TRANSISTOR CAUTION : DIGITAL TRANSISTOR F
A 4/6
DV-595K-S 23
5 6 7 8
1 2 3 4
A
VIDEO JACK BLOCK
(SC)
B A 1/6 (R/CR) (SC) (SC)

(B/CB)
(G/Y)
(SC)
(SY)
(SY)
(GY)
(GY)
C (B/CB) (B/CB)
(R/CR) (R/CR)
A 6/6
A 6/6
D
: VIDEO SIGNAL ROUTE

(SY)
: S VIDEO SIGNAL ROUTE (Y)
(SC)
: S VIDEO SIGNAL ROUTE (C)
(R/CR)
: VIDEO SIGNAL ROUTE (R/CR)
(G/Y)
: VIDEO SIGNAL ROUTE (G/Y)
E (B/CB)
: VIDEO SIGNAL ROUTE (B/CB)
: AUDIO SIGNAL ROUTE (L ch)
A 5/6 MEASURED WITH THE DIGITAL TESTER

DURING PLAYBACK.
24 DV-595K-S
1 2 3 4
5 6 7 8
(SY) (SY)
(SC) (SC)
C
ASP
TP7301
W877 ASP
(GY) (GY)
(B/CB)
R7324
10K
D
W878
R7306
1K
C7325
C7324
R7322
R7323
(R/CR)
(R/CR) E
(SC)
(SY)
13 17
14 15
12
YCMIX
J7301
CAUTION: DIGITAL TRANSISTOR F

CAUTION: DIGITAL TRANSISTOR
A 5/6
DV-595K-S 25
5 6 7 8
1 2 3 4
A
POWER PORT BLOCK
C REG+1.8V IC
IC4006
LM1117S-ADJ
VIN VOUT ADJ

3 2 1
3.3 1.8 0.6
W820
6.3V 47 KA R4011 R4012

0.1 B
C4094
FROM/TO POWER 15 68 +-1%

C4095
C4093
C4086
1B
16V 1 B
C4096
1B
1B
C4087
39 +-1%
R4013
CP4003 (CP502)
A2001WV2-14P
D 1 GND
2 P.CON+12V
3 AT+12V for MUTE
4 GND
0.001 B
0.001 B
CP502
5 P.CON+5V
C4112
C4116
6 P.CON+6V
7 GND(M)
8 AT+3.3V +3.3V TP4002
F
9 AT+3.3V
10 STBY L
11 GND(D)
12 FL DC-
E 13 FL DC+
14 -28V
ATTENTION :LES PIECES REPAREES PAR UN ETANT

DANGEREUSES AN POINT DE VUE SECURITE CAUTION :SINCE THESE PARTS MARKED BY ARE
NUTILISER QUE CELLS DECRITES DESCRIBED IN PARTS LIST ONLY.
DANS LA NOMENCLATURE DES PIECES.
A 6/6
26 DV-595K-S
1 2 3 4
5 6 7 8
FROM/TO AUDIO/VIDEO/JACK
V+5V (VIDEO/OPT/COAX)
V+5V
V+12AT(AUDIO MUTE)
V+12AT
B4002 V+12 (AUDIO AMP)
V+12
A 4/6
MMZ1608R102CT D_GND
ADACVDD REG
Q4001
KTC3875S_Y_RTK
W825 5.0 W826
B
+-1%
3.3
R4035
430
R4021
100K
3.9
C4104
0.1 B
+-1%
C4078
R4008
1.5K
1B
FROM/TO LOADER/MOTOR DRV
V+6A (MOTOR)
V+6A
B4001 V+5S (OPU)
V+5S
MMZ1608R102CT V+3F (F/E)
V+3F A 3/6
D_GND
M_GND
FROM/TO MPEG/MICON/DSP
W822 V+3 (MPEG/SDRAM/FLASH)
V+3
W821 V+3E (FIP/LED/IR/RESET)
V+3E
V+1R8 (CORE)
V+1R8
V+3A
6.3V 220 YK
ADAC_GND A 1/6
0.001 B
C4100
1B
C4098
C4099
PWDN#
FLDC-
D
0.01 B
FLDC+
C4056
-28V
D_GND
FROM/TO MEMORY
D_GND A 2/6
NOTE :THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
DURING PLAYBACK.
A 6/6
DV-595K-S 27
5 6 7 8
1 2 3 4
3.10 OPERATION , OPERATION 2 and OPERATION 3 PCB ASSYS
A
B
OPERATION PCB ASSY
(/RLXZT : A2I817A270)
OPERATION PCB ASSY (/RTXZT : A2I818A270)
SW652 : DOWN (/RAXZT : A2I819A270)
SW653 : ENTER
SW654 : RIGHT
SW655 : RETURN
SW656 : MENU
B SW657 : UP
SW658 : TOPMENU
SW659 : LEFT
SW661 : HOMEMENU
SW666 : EJECT
OPERATION 2 PCB ASSY

SW660 : STOP
SW662 : +SKIP
SW663 : PLAY
C SW664 : - SKIP
SW665 : PAUSE
OPERATION 3 PCB ASSY

SW667 : POWER
G OPERATION 3 PCB ASSY

(A2I802ADF0)
F
C OPERATION 2 PCB ASSY
(A2I802A280)
B C G
28 DV-595K-S
1 2 3 4
5 6 7 8
D664
D668
MS0_1
MS1_1
C
18
A 1/6
CP4002
MEASURED WITH THE DIGITAL TESTER
DURING PLAYBACK.
B
DV-595K-S 29
5 6 7 8
1 2 3 4
3.11 POWER PCB ASSY
A
F POWER PCB ASSY (A2I817A240)
POWER BLOCK
W804
W803
250V 0.0022 KX
250V 0.001 KX
CHASSIS GND
C516
C518
D505
1N4005-EIC
D502
ECQP
100K 1/2W
1N4005-EIC
400V 82 UP
1.5M 1/2W
B
R512_1
C515_1
400V 0.01
R503
C511
275V 0.22 ECQUL
2KV 47P SL
D503
RL106F-E
C513
0
D509
50T016H 34 16
1N4005-EIC
F501
C502_1
T1.6A_L_250 V 12 130 0
2 15
D506
AC110-127 V_50 Hz 130 0
AC220-240 V_60 Hz L501 1N4005-EIC 3 14
CD501_4 SS11V-03550-CH
FH501 FH502
J502 EYF-52BCY EYF-52BCY 130
4 13
0
BLUE N NC
1
W4BRH3.5X6X1.0X2
0
12
1.6A 250 V
2
L
0 0
YKE31-0148N B501 6 11
AC INLET
C 0
7 10
-22.5
1H3-E
D511
0 -22.5
NC 8 9
T501
81291354
D515
1S40-E
130 130 0N C 130
8 7 6 5
IC502
POWER CTL IC
FB/OLP STARTUP
NC
D
D
STR-A6151M
D
GND
OCP
VCC
1 2 3 4
PRI SEC
C514
0.1 17.5 0 3.9
500V 470PB
D513 R505 PHOTO

2KV 100PR
1H3-E 22 1/4W COUPLER

C505
R507 IC504
PS2561AL1-1-V(W)
MTZJ5.6B-EIC
10 1/4W 3.9 10.9

D508
1
1.8 1W
680P CH
0 9.9
34
50V 10 YK
R515
C508
C509
50V 2.2 KA
R502
C506
R504
680K
1K
C540
0.01 B
R513 C503
E 10K 1/4W 0.1 B
IC501 KIA431A-AT
NOTE FOR FUSE REPLACEMENT VOLTAGE

CTL
CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS OF FUSE. OUT GND IN
3 2 1
9.9 0 2.5
1.6A 250 V CAUTION : SINCE THESE PARTS MARKED BY

ARE
F DESCRIBED IN PARTS LIST ONLY.

CAUTION : REPLACE
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
ONLY WITH THE SAME TYPE FUSE
1.6A 250 V{F501}
ATTENTION : DANGEREUSES
LES PIECES REPAREES PAR UN ETANT
ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQUES DINCEIE AN POINT DE VUE SECURITE
F NUTILISER QUE DES FUSIBLE DE MEME TYPE
1.6A 250 V{F501}
NUTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES
30 DV-595K-S
1 2 3 4
5 6 7 8
IC503 PQ070XF01SZH
REG P.CON+12V SW A
Q510 6V REG
KTA1281_Y
1/4W
W817 (DVD MOTOR)
820 +-1% 5.6K +-1%
24
R524
12.9 12.6
R541
1K
12.3 IN OUT GND
1 2 3 4
R542
12.3 REG+12V CTL
1/4W
7.0 5.9 0 1.2
5.0 Q509 12.9
R545 R546
D512 KTC3875S_Y_RTK 5.1
4.5 REG+12V CTL 22K +-1% 3.3K +-1% 1/4W
FR155-F Q511 4.5
16V 100 YK
16V 330 YK
KTC3875S_Y_RTK D534 P.CON SW
25V 470 YK
4.7K +-1%
Q505
C531
C535
R509
6.8K +-1%
C523
KRC102SRTK
MTZJ4.3B-EIC
0
R543
1SS133
680 1/4W
1K
R540
CORD CONNECTOR
R526
D517
2.8
0 CD502
C501 CU2E3301
W814
0.01 B
FROM/TO POWER PORT
C507 R519 B
D532 R525 0.01 B 3.3K
P.CON+5V REG
CP502 (CP4003)
1S40-E 100 A2001WV2-14P
D510 Q515 2SD1835S/T-AA L503 GND
GND 1
FR155-F 7.0 5.1 22uH TSL0808 P.CON+12V 2
A 6/6 CP4003
5.8 AT+12V for MUTE 3
R547
YK
GND 4
6.3V 220 YK
16V 1000 FM
10V 100 YK
22
C538
P.CON+5V 5
C521
C536
C527
6.3V 220
P.CON+6V 6
GND(M) 7
AT+3.3V 8
C541
6.3V 1000 FM
50V 100 YK
MTZJ5.1B-EIC
6.3V 470 YK
AT+3.3V 9
C522
0.01 B
D528
C520
C526
P.ON-H 10
GND(D) 11
D527 L505 FL DC- 12
SR240-F 22uH FL DC+ 13
-28V P.CON SW
D531 -28V 14 C
Q502 KTC3209_Y
D519 R511 28.4 R529 MTZJ27B-EIC
1F5-E 68 1/4W 28.4 2201W

27.8
C528
22K 1/4W
50V 2.2 KA
R528
-28V CTL
Q503
6.8 KTA1504S_Y_RTKR531
0
R510_1 0.6 10K
19.0
MTZJ5.1B-EIC
25V 220 YK
MTZJ3.0B-EIC
3.3 1W 19.0 FL+ P.CON SW

Q504
D535
D536
19.7 KTA1281_Y
C517
R530
1/4W
560
21.5 R534 100 D

1/4W
20.8
21.6 20.7
FL+ CTL R544
0
Q512
KTC3875S_Y_RTK FL+ CTL 10K
Q513 0.6
R537 D533
KTA1504S_Y_RTK
1K MTZJ2.2B-EIC
R548
R514 D516 1K
10K
R536
1K 1/4W 1SS133
1SS133
D525
1SS133
1SS133
1SS133
R516
D520
D521
D522
10
4.7K 1/4W
E
1/4W
1.2K +-1%
R539
R517
100
R506
3.3K +-1%
22K
PROTECT
R538
R518
Q506
KTA1504S_Y_RTK
9.9 3.2
PROTECT R527
0 0
MTZJ3.6B-EIC
Q501
YK
KTC3875S_Y_RTK 100 3.2

0
R523
C519
D523
1/4W
22K
35V 22
F
CAUTION: DIGITAL TRANSISTOR
NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE : THE DC VOLTAGE EACH PART WAS
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER
DURING PLAYBACK.
F
DV-595K-S 31
5 6 7 8
1 2 3 4
3.12 KARAOKE PCB ASSY
H KARAOKE ASSY (/RLXZT, /RTXZT : A2G817ADV0)

A (/RAXZT5 : A2G819ADV0)
KARAOKE AUDIO BLOCK
GNDA
KA
B
16V 100
C6510
C6505
10K
0.001
R6508
C6518 R6522
270
R6514
5
B
4 0.1 15K
B
C6504 R6506
B
C6516
10K
2
0.001
R6516
KA
50V 2.2 100
3
7
8
1 4 3 2 1
10K
R6509
J6502
NJM2068M(TE1)
MIC2
-VS
-
(/RLXZT,/RTXZT
+
: 060J031007
IC6501
/RAXZT5 : +
+VS
-
GNDS
060G031009)
5 6 7 8 R6541
39
R6520
V+8B V+8A
C 39
10K
R6510
5 R6513
KA
B
4
C6514
C6503 R6507
16V100
C6511
10K
0.01
2 C6508
KA
50V 2.2 100
3
0.001 B
7 270
R6512
8
B
10K
C6506
KA
C6519 R6523
R6511
0.001
1
C6507
16V100
J6501 MIC1 0.1 B 15K
(/RLXZT,/RTXZT
: 060J031007
/RAXZT5 :
GNDA
060G031009)
D
W808
W809
JG6501 JG6502 C6515
100 16V KA
TO CHASSIS GND
24K
R6519
50V 2.2 KA R6515 R6517
10K 8.2K
C6520
D6505 C6509
0.0047
UDZS5.1B C6512 R6518

E
0.012 B 10K
C6521
0.01 B
CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR
KA
F
16V
C6513
C6517
0.1
100
R6521
120K
H
32 DV-595K-S
1 2 3 4
5 6 7 8
A
CP6501
C3263401
12V 1
GNDA
GNDA 2
MIC 3
A 4/5
GNDA 4
W806 CP8003
5V 5
XNOR/KARAOKE 6
C6528
4.7K
R6537
CH
220P
R6531
100K
R6535 R6536
470 10
4 3 2 1
REG+8V
IC6504
KA
-VS
KIA78D08F-RTF/P
-
C6536
C6537
BA4560F-E2
35V22
+
B IN COM OUT
0.1
IC6503
+
C6538 1 2 3
+VS
-
KA V+12M 12.5 0 8.0
16V47
5 6 7 8
V+8A
KA
C
C6539
16V100
15K
R6525
C6525
B
B 15K
R6524
0.0015
R6530
B
B
KA
15K
C6534
C6522
0.01
15K
C6530
0.1
R6526
C6523
50V2.2
0.1
EVUE20F15B14
MIC VOL
3
VR6501
2
1
R6528 C6527
D
B
15K 0.047
NOTE : THE DC VOLTAGE EACH PART WAS

MEASURED WITH THE DIGITAL TESTER
ECHO IN ECHO OUT
9
R6533
DURING PLAYBACK.
B
10
LPF1 IN LPF2 OUT 15K

7
0.0033
C6526
R6532 NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST

11
LPF1 OUT LPF2 IN AT THE TIME OF PRINTING AND SUBJECT TO

6
4.7K
CHANGE WITHOUT NOTICE E
C6529 R6534 C6533
12
OP1 OUT OP2 OUT

5
B B
1 10K 0.033
C6524
13
OP1 IN OP2 IN
4
0.01 B
C6531
14
VCC REF
3
KA
16V 47
C6532
15
MUTE ECHO VOL

2
B
0.01
16
CLOCK GND
1
M65855FP IC6502
W807
R6527 W804
12K 3 2 1 F
EVUE20F15B14
VR6502
ECHO VOL H
DV-595K-S 33
5 6 7 8
1 2 3 4
3.13 WAVE FORMS

NOTE: The following waveforms were measured at the
NOTE: The point ofwaveforms
following the corresponding
were measured at the point of the corresponding
A A balloon number in the schematic diagramballoon number in the schematic diagram

DVD MT PCB ASSY
J7301-pin 4 ( C )
IC4001 - pin 193 (XTAL)
VIDEO JACK J7302 -pin 6 (CVBS)
10 ns 10s
50s
IC4002 - pin 6 (SDCL)
B OPERATION PCB ASSY
10s
500mV 500mV
1.0V IC651 -pin 5 (OSC)
200mV
1 17 7 12
1s
500mV
18
B
IC4001 - pin 136 (SDCLK) J7302 -pin 5 (Y)
IC4002 - pin 5 (SDA)
2ns 50s 10s
500mV 1.0V 500mV
8 13
2
C
IC4001 - pin 159 (ASPDIF) AUDIO JACK J8003-pin 3 (L) J7302 -pin 3 (U)
200ns 20s
500s
1.0V 500mV
1.0V
3 9 14
D
TP4086 (FP-SCK) J8003-pin 2 (R) J7302 -pin 2 (V)
20s
20 s 500s
500mV
1.0V 1.0V
6 10 15
E
J8001-pin 2 (H) J7301 -pin 3 (Y)
200ns 20s
500mV 500mV
11 16
F
.
34 DV-595K-S
1 2 3 4
5 6 7 8
NOTE: The following waveforms were measured at the

NOTE: The point ofwaveforms
following the corresponding
were measured at the point of the corresponding
A balloon number in the schematic diagramballoon number in the schematic diagram
DVD MT PCB ASSY A
J7301-pin 4 ( C )
IC4001 - pin 193 (XTAL)
VIDEO JACK J7302 -pin 6 (CVBS)
10 ns 10s
50s
IC4002 - pin 6 (SDCL)
10s
500mV 500mV
1.0V IC651 -pin 5 (OSC)
200mV
1 17 7 12
1s
500mV
18
B
IC4001 - pin 136 (SDCLK) J7302 -pin 5 (Y)
IC4002 - pin 5 (SDA)
2ns 50s 10s
500mV 1.0V 500mV
8 13
2
AUDIO JACK C
IC4001 - pin 159 (ASPDIF) J8003-pin 3 (L) J7302 -pin 3 (U)
200ns 20s
500s
1.0V 500mV
1.0V
3 9 14
D
TP4086 (FP-SCK) J8003-pin 2 (R) J7302 -pin 2 (V)
20s
20 s 500s
500mV
1.0V 1.0V
6 10 15
E
J8001-pin 2 (H) J7301 -pin 3 (Y)
200ns 20s
500mV 500mV
11 16
F
.
DV-595K-S 35
5 6 7 8
1 2 3 4
36 DV-595K-S
1 2 3 4
5 6 7 8
4. PCB CONNECTION DIAGRAM

4.1 LOADING and SW PCB ASSYS
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for A
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E
B C E B C E SIDE A
Transistor
B C E with resistor
D G S D G S B
Field effect
D G S transistor
P.C.Board Chip Part SIDE B
Resistor array
3-terminal
regulator
C
E LOADING MOTOR E LOADING MOTOR
PCB ASSY PCB ASSY
(INSERTED PARTS) (CHIP MOUNTED PARTS)
SIDE A SIDE B
DED021A
A120DED
SW1
5 1
D
1 5
CD2302
WH
BR
CD2302
A CP2302
M2603
M2603
D SW PCB ASSY LOADING MOTOR
E
SW2
DED020A
CD2301
M2602
SLED WH
MOTOR
BR
YE CD2301
F
M2601 GR
SPINDLE
MOTOR
A CP2303
D E D E
DV-595K-S 37
5 6 7 8
F CP50
4025
C4059
C4025
4031
050 R4052
C4036
049 R4051
CP400
C4112
C4098
C4099
C4024
CP4003
IC4006
R4011 R4012 C4100 C4022
IC4006
C4019 C4020
IC4006
B4001
R4046
R4045
C4018
R4013 R4018
C4011 R4057 B4007
W820
C4096
C4012 C4066
1
163
C4014 C4013 C4067
C4094
C4088
C4095
IC4005 Q2301
4
4
Q2307 Q2306
IC4001
Q2301
R2309
C4073
Q2306 Q2307
R2307 R4065
C4006 R4066
R2306
IC4005
C4049
NR4002
PICKUP
CP2301
R4006
C2321
CP2301
R4007
R2321R2323 R4014
Q2305
Q2303
C2320 C4089
R4009
109
Q2303 Q2305 C4090
55
W807
R2322
Q2304
R2320 C2306 C4080
W864
R2330
R4040
Q2302
R4010
W865 Q2304
IC4002
C4048 C4052
W859
Q2302
R2327 R4076 C4071

C2301
IC4002
R2325
R2326 R2328
D CD2301
R4074
W860 R4034
CP2303
R2318
R4036 R4039
CP2303
3
3
R2317 R2316 C2307 C4016
R4037
IC2301
C4102
IC2301
IC4004
C4116 NR4001
R2338
C2305
IC4004
B4011 R4029
R4004
R2313 R2311
R4015 R4002
C4081
C4050
C2313
DV-595K-S
C2312
C4062
R2312
C4077
IC4003
R2337 R2333
R2310
C2311
R2335
CP2
C4079 IC4003
CP
DVD MT PCB ASSY
40
302
R2329
R2319
R2331
R4075
R2332
C2308 C2309
02
R2334 C2310
2
2
4.2 DVD MT PCB ASSY
CP2302 CP4002
E CD2302 B CP601
A
1
1
SIDE A
A
38
C
D
A
F
B
F
C
D
A
39
SIDE A
A
8
8
OS8001
J7302 J7301 J8001
J8003
R8035
R7324
C7324
W840
R7317
R7322 R8040 R8038R8036 C8037

R8084
R7316
Q8005
R7318
7
7
C8042
R7315
R8085 R8080
B8004
Q8018Q8021
B7305
R8037
C8077 C8078 R8039
Q8005
Q8018
R7323
C8036
R8078
R8079
B7304
Q8019
C8038
R8081 C7317
R8074 C7325
DV-595K-S
R8073 C7316
R7302
Q7302
Q8013 Q8014
F CP503
C8070
CP8001
R8056 Q8014 C8073 Q7302

C7319 W877
Q8013
C7318
R8067 C8072
CP4
C8067
R8063
IC8003
C8069
IC8003
001
R8069 R8066 R8061 C8057
R8048 C8046
R8049
C8058 C8059
6
6
C8053 C8056
DMF072A
C8051 R7306 C7303
IC7301
R8057
W880
C8066
IC7302
IC7301
W871
W873
W825 R4035
Q4001
W868
C7306
Q4001
C7308
C7307
C7311
C7305
Q8010
W872
Q8010
B4002
Q7304
C4039
Q7303
X4001
C4030
5
W832
5
C4034
R4022
R4020
C4027
C4047
R4024
F CP502
R4050 R4052
R4049 R4051
R4025
C4029 C4035
C4031
CP4003
C4059
C4025 C4036
C4112
C4098
C4099
C4024
CP4003
IC4006
R4011 R4012 C4100 C4022
IC4006
C4019 C4020
IC4006
B4001
R4046
R4045
C4018
R4013 R4018
C4011 R4057 B4007
W820
C409
C4012 C4066
163
C4014 C4013 C4067
C
F
E
B
A
D
C
40
A
SIDE B
1
1
R2343
R2341
C4082 C4118
C4084 C4114 W842
C4083
C4040
2
2
C4060
R4001 R4003 C4023
C4057
C4103
C2314
C4101 C2323
C4010 C2322
R2342
DV-595K-S
C4001
C2303
C4005 R4073
R4061
3
3
C2302 R4072
R2308
C4007 C4002 C4055
C4003 C4074
C4051
B4010
W822
W821
C4086 W805 C4064
C4065
C4072 C4058
R4058
C4063
C4026
C4056 C4028
C4093
4
4
C4087 C4032
C7309
C4046
CP4003
C4033 C4037
DMF072A
C8074 C4038 C7310
R8065
C4078
R8044
R4008 C4104
W834
R8051
R8014
W826 R4021
W833
C7312
5 6 7 8
SIDE B
A
CP2301 CP2303 A DVD MT PCB ASSY
C7312
B
C7313
C7304
C4104
R4021
C4078
R4008
W826
CP2302
W834
CP4002
R8065
W833
E
R8014
R8051 R8060
R8044 R8059
A
DV-595K-S 41
5 6 7 8
1 2 3 4
4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS
SIDE A
A C OPERATION 2 PCB ASSY
SW662 CP604
CP6
SW664
DEF085A W804
CP604
B
G CP605
W009
C D651
SW658
SW656
D669
W001 SW657
W008
SW654
SW659
SW653
W006
CP601
W004
SW661
SW652
SW655
CP601
A CP4002
B C
42 DV-595K-S
1 2 3 4
5 6 7 8
SIDE A
A
SW660
CP603
SW665 SW663
W804
4 CP603
B
05
CP602
V651
D659
C674
D658
D657 C
D669
D656
D655
D654
OS651
W006 D652
CP602 R666
W002 W805
CP601
W012
W010
W003
W013
SW666
D
DEF084A
CP601
A CP4002
E
DEF086A
CP605
SW667
CP605 F
C CP604 B C G
DV-595K-S 43
5 6 7 8
1 2 3 4
SIDE B
A
C OPERATION 2 PCB ASSY
C668
DEF085A
B
CP604
C658
C604
C605
D
CP601
B C
44 DV-595K-S
1 2 3 4
5 6 7 8
SIDE B
A
4 CP603
B
23
C
C676
IC
34
65
12
1
C651
R653
R652
R651
1
R655 R656
R657
C604
C675
R662
R654
C605
R658
DEF084A
CP601 CP602
IC651
G OPERATION 3 PCB ASSY E
DEF086A
CP605 B C G
DV-595K-S 45
5 6 7 8
F
E
B
A
D
C
46
F
F
C
51
6
SIDE A
1
1
D503
C511
CP501
C518
CP501
AC IN
L501
D506
F501
R503
FH501 FH502
C515_1
D502 D511
R512_1
C502_1
C513
R507
RIS
D505
- R K
B501
L A
W814 IC502
EP OF
R540 D509
IC502
4.4 POWER PCB ASSY
C505
F
R542 IC504
W008
D508
AS
CE IRE
W012
POWER PCB ASSY
Q510 C506
W804
Q510
IC503 R502 W038
C531
2
2
MA
IC504 IC503
W010
C509
R546 C514
RK
W817
D534
W007
ED
.
R505
D513
C538
W803
R524
L503 C523
D517
R527
W036 R513
R514
C540
C536
DV-595K-S
Q515 W015
W013
D516
Q515
T501
D512
D532 D520 R517
D522
C527
C535 D521
W002
W003
W023
3
3
D510 D527 IC501

W001
IC501
C526 R534
C521
D515
C522
D519
DPF010A
R510
_1
W024
C517
D528
R51
W037
1
C519
D525
L505
R539 W004
C520
D531
W019
W018
Q502 D523
Q502
CP502
R530
W006
Q504
W005
Q504
R529
R528 D533
D535
4
4
C528
W016
W011
D536
CP502
A CP4003
5 6 7 8
SIDE B
A
F POWER PCB ASSY
Q506
R538
R516
R523
Q501
R506
R515
R544
R531
R537
R536
R548
C503
Q503
Q513
B
C508
Q512
R504
R518
CP502
C541
R543
Q511
C507
Q509
R547
R541
R509
D
Q505
R519
R525
DPF010A
C501
R526
R545
F
Q511 Q509 Q501 Q506 Q8104 Q8101 Q8102 Q512 Q503
Q505 Q8105 Q513
F
DV-595K-S 47
5 6 7 8
F
E
B
A
D
C
48
H
SIDE A
1
1
W015 C6539
C6514
H
C6510
J6501
C6507 W014
W011
4.5 KARAOKE PCB ASSY
C6503 W012
2
2
DEE052A
W013
KARAOKE ASSY
3
W010
C6530
C6504 C6538
C6509 W009
DV-595K-S
W005 W006
6
W004 W008
W007
3
3
J6502
W001
C6515
PAL
C6513
CP6501
A CP8003
C6531
VOLUME
VR6501
C6536
CP6501
W002
W003
ECHO
4
4
VR6502
W807
5
5
H
W808
R6535 R6537
R6536 R6521
R6527
W804
C6517
C6521
IC6502
IC6502
C6520
C6532 C6533 C6524
CP6501
C6529 C6526
6
6
R6534 R6519
R6532
W806
KARAOKE ASSY
R6533
R6517
C6527 R6518
R6528 C6512
C6522 R6524
C6537
R6526
C6523
IC6503
R6515 R6530
DV-595K-S
IC6503
R6506 C6525 R6531

R6508 C6528
D6505
C6505
R6525
R6509 C6534
7
7
R6510
R6522
R6507 C6518
R6512 R6516
IC6501
R6511
IC6501
C6506 R6513 C6516 R6523 IC6504
C6508
C6519
IC6504
C6511
R6514
R6520
W809 R6541
8
8
H
SIDE B
49
E
A
D
C
F
B
1 2 3 4
5. PCB PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5
and K=10%).
560 56 x 10 1 561 RD1/4PU 5 6 1 J
47k 47 x 10 3 473 RD1/4PU 4 7 3 J
0.5 R50 RN2H R 5 0 K
1 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
B
LIST OF ASSEMBLIES
OTHERS
1..DVD MT PCB ASSY A2I817A130
V651 TUBE FLUORESCENT 096F82R601
OS651 REMOTE RECEIVER 077A040001
1..OPERATION PCB ASSY(RLXZT) A2I817A270
1..OPERATION PCB ASSY(RTXZT) A2I818A270
1..OPERATION PCB ASSY(RAXZT) A2I819A270
1..OPERATION 2 PCB ASSY A2I802A280 C OPERATION 2 PCB ASSY

SWITCHES AND RELAYS
1..OPERATION 3 PCB ASSY A2I802ADF0 SW660-SW665 SWITCH TACT 0504R01T38
> 1..POWER PCB ASSSY A2I817A240

C
1..KARAOKE PCB ASSSY(/RL,/RT) A2G817ADV0
1..KARAOKE PCB ASSSY(/RAXZT) A2G819ADV0
F POWER PCB ASSY
RESISTORS
> R511 R,FUSE 68 OHM 1/4W R65584680J
1..DVD MECHA ASSY A2I802A650
NSP 2..LOADING PCB ASSY A2F101A610
NSP 2..SW PCB ASSY A2F101A640
SWITCHES AND RELAYS
Mark No. Description Part No.
SW667 SWITCH TACT 0504R01T38
A DVD MT PCB ASSY

D SEMICONDUCTORS
IC2301 IC LA6565VR-TLM-E I03FV65650
H KARAOKE PCB ASSY
SEMICONDUCTORS
IC4001 IC MT1389FE/E-L IC8K0389E0
IC6501 IC NJM2068M I0QF020680
IC4002 IC BR24L08FJ-WE2 I57F04L080
> IC6502 IC M65855FP I1KF98D080
IC4003 IC BD5229G-TR I97F052290
IC6503 IC BA4560F I07F045600
IC4004 IC S29AL016D70TFI020 S2I802AF03
IC6504 IC KIA78D08F I56F058550
IC4005 IC EM638165TS-7G IG2J081657
IC4006 IC LM1117S-ADJ I1TF911170 OTHERS
IC7301 IC LA73054-TLM I03FG30540 VR6501 ,VR6502 VOLUME,ROTARY V016014BF3
IC8003 IC RC4580IDR I04J045800 CP6501 CORD CONNECTOR 06CU263403
J6501,J6502 HEADPHONE JACK 060J031007
J6501,J6502 HEADPHONE JACK 060Q031009
E OTHERS (DV-595K-G/RAXZT : Only)
J7301 RCA JACK 063R700013
J7302 RCA JACK 060R451010
J8001
J8003
X4001
RCA JACK
RCA JACK
CRYSTAL (27MHz)
060R401122
060J451009
100GT02720
D SW PCB ASSY
There is no Service Parts
OS8001 OPTICAL, DEVICE 07AA000011
E LOADING MOTOR PCB ASSY

SEMICONDUCTORS
There is no Service Parts
F IC651 IC PT6315 IF4K063150
SWITCHES AND RELAYS

SW652 - SW659 SWITCH TACT 0504R01T38
50 DV-595K-S
1 2 3 4
5 6 7 8
6. ADJUSTMENT
6.1 WHEN REPLACING DVD DECK
A
WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]
Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using
a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
[ Installing the DVD Deck ]

B
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.
NOTE
Before your operation, please read PREPARATION OF SERVICING .
Use the Lead Free solder.
Manual soldering conditions
Soldering temperature: 320 20C
Soldering time: Within 3 seconds
Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the
Flux smoke from it. C
Short circuit using a

soldering iron.
Pick Up PCB
Fig. 1
DV-595K-S 51
5 6 7 8
1 2 3 4
6.2 TEST MODE
POWER ON
POWER
B ON
DISC SET
<TRAY OPEN> <TRAY CLOSE>
OPEN/CLOSE DVD disc OPEN/CLOSE

(Player) (Player)
TEST MODE: PLAY

CHECK
<PLAY> DVD, CD An address is displayed
ESC TEST
Press the play key
( ) of the normal
D remote control unit.
GGF1381
Test mode DSC - &&&
remote control
unit
Notes:
After going into test mode, if you play back the disc, "DISC-NON" is displayed.
The video signal and the audio signal are outputted during the test mode.
The SKIP key and the SCAN key are effective during the test mode.
E
TEST MODE: OFF
ESC
POWER
OR
GGF1381
Test mode
OFF remote control
unit
F
52 DV-595K-S
1 2 3 4
5 6 7 8
6.3 TEST MODE IN

Test Mode Functional Specification
1 Test mode entry A
In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control
unit.
Light the all FL and LEDs.
OSD displays test mode.
Note:
* When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears.
2 Release the Test mode

Turn off the power.
B
Press the [ESC] (A8-5F) key of the remote control unit.
3 LD ON
DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n).
CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).
DV-595K-S 53
5 6 7 8
1 2 3 4
6.4 DISC REMOVAL METHOD
A DISC REMOVAL METHOD AT NO POWER SUPPLY

1. Remove the Top Cabinet and Front Cabinet. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2. Rotate the Main Gear in the direction of the arrow by hand.
(Refer to Fig. 1, Fig.2)
3. Draw the Tray.
DVD Player (Bottom Side)
Main Gear DVD Deck
Fig. 1
Rack Loading (White)
Fig. 2
PREPARATION OF SERVICING
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is
received at the time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a
laser diode at the time of repair.
Place the unit on a workstation equipped to protect against static electricity, such as
E conductive mat.
Soldering iron with ground wire or ceramic type is used.
A worker needs to use a ground conductive wrist strap for body.
54 DV-595K-S
1 2 3 4
5 6 7 8
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE
A
Character in bold : Item name 2

: Information display 3
1 7
8
5 9
6
12 13
14
B
15
10
11
1 Address indication 0 Disc sensing [DSC ]

The address being traced is displayed in number. The type of discs loaded is displayed.
(as for the DVD, indication of decimal number is possible.) [DVD], [CD ], [VCD], [ ]
DVD : ID indication (hexadecimal number, 8 digits) C
[ ]
CD : ID indication [ ] - Jitter value [J ] Note:Dont use it.
2 Code indication of remote control unit [R ] = Version of the FL controller [FL: ]

In case of double code, display a 2nd code.
~ Region setting of the player [REG: ]
3 Main unit keycode indication [K ] Setting value : [1] to [6]
5 Tracking status [TRKG ] ! Destination setting of the FL controller

Tracking on : [ON] [MDL: / ]
Tracking off : [OFF] Four characters in the front represent code 01.
D
Three characters in the back represent the destination code.
6 Spindle status [SPDL ] J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM,
[OFF], [CLV] LB: /LB, WY: /WY
7 Mechanism (loading) position value [M ] @ Version of the flash ROM [VERSION: ]

Unknown : [01] or [41]
Open state : [04]
Close state : [08]
During opening : [12]
During closing : [22]
8 Slider position [S ] E
In Side Switch ON : [01]
In Side Switch OFF : [00]
9 Output video system [V ]

NTSC system : [NTSC]
PAL system : [PAL]
Automatic setting : [AUTO]
Scart terminal output [SK ]
(Display only the WY model which can do the output setting
of scart terminal.)
VIDEO : [00]
S-VIDEO : [01] F
RGB : [02]
DV-595K-S 55
5 6 7 8
1 2 3 4
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY
Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC
key of the remote control unit. To quit, press the ESC key
A Remote Control Remote

Command Contents Conditions
Key Name Control Code
Memory clear and region / revision indication CLEAR (1) A8-45
Average value measurement of DVD error rate 5 (1) A8-05
CD error rate measurement 5 (1) A8-05
Scart terminal output : VIDEO AUDIO AF-BE
Scart terminal output : S-VIDEO WY, models equipped with Scart terminal SUBTITLE AF-36
Scart terminal output : RGB ANGLE AF-B5
Progressive OFF R_SKIP A3-9D
Only for progressive models
Progressive ON F_SKIP A3-9C
ZOOM ON (X2 -> X4 -> x1) ZOOM AF-37
B
Service mode indication (error rate indication, etc.) CHP/TIM (1) A8-13
Model information indication CHAP (1) A8-40
Title search Input mode IN SIDE A (1) A8-4D
Title No. input Numbers (1) A8-00 to A8-09
Search execution PLAY (1) A8-17
A.MON (1) A8-1E
Region confimation mode
Numbers (1) A8-01 to A8-08
1 : Test mode remote control unit
Service mode indication (ESC + CHP/TIM keys)

C ID Address
The error rate is always displayed in exponential notation, e.g., . e - , for both DVDs and CDs.
EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)
Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)
The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is
displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs)
For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
Indication of model information (ESC + CHAP keys)

The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to
CHIP VERSION, and M is changed to FL VERSION. For details, see 7.1.3.
Region confirmation mode (ESC + A.MON [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)
D After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in
the unit, an error message is displayed, and the tray opens.
56 DV-595K-S
1 2 3 4
5 6 7 8
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY
To display model information : Press the ESC key then the CHAP key.
To close the model information display : Press the ESC key.
A
Display contents
1
2
AREA : WY REGION : 2
3 ROM NUMBER YAD5215B
Don't Care REG CHK 40
B
5 SUM CHK D2AD

Don't Care FL VERSION 1.08
6 CHIP VERSION 1389FE
Character in bold : Item name

: Information display
C
1 Destination indication
Display it according to model information set from the FL Driver IC.
2 Region No.
3 ROM number
4 REG CHK
5 SUM CHK
6 CHIP VERSION
D
DV-595K-S 57
5 6 7 8
1 2 3 4
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE
Display during Service Mode
To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed.
To quit, press the ESC key.
A
Service mode display
1 ID Address
2 Error rate (always displayed), in exponential notation
ERROR RATE :
()
Number of error
Calculation of the average error rate

For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
B ex) For DVDs
Step 1 Step 2
%%e -& %%e -4
%%e -6 : OK 3.0e -4 : OK
%%e -5 : OK 4.0e -4 : OK
%%e -4 : Refer to Step 2 5.0e -4 : OK
%%e -3 : NG 6.0e -4 : NG
%%e -2 : NG 7.0e -4 : NG
C
3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)
Note:
Error of AV1 is not supported in this player.
Indication plan contents
3
1
2
D
Character in bold : Item name

: Information display
58 DV-595K-S
1 2 3 4
5 6 7 8
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY
Case when this diagnosis is required :
When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed
A
How to diagnose
In the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected.
Measure the voltage between the two ends of one of the resistors mentioned below.
No playback of a DVD :
Measure the voltage between the two ends of R2321 or R2323 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.
If the measurements show degradation
of an LD, replace the PICKUP Assy. B
No playback of a CD :
Measure the voltage between the two ends of R2320 or R2322 on the DVDM
Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.
To OPTICAL PICKU
CP2301
A DVD MT PCB ASSY
CP2301
C2301 2303
Q2307 Q2306
W809
D
R2307
R2306
C2311
W817 R2320 Q2304
CP2303
R2335
R2308
CP2303 Q2302
R2338
Q2303
R2321 R2323
C4003
R2334
C2305 R2325 Q2301

R2317 R2316
C4002
R2310 C2308 Q2305

R2318
R2309
R2326
R2327
C2310
R2312
R2322
R2311 R2313
C2320
W819
R2333 R2337
R2332
Front side
SIDE A
C
DV-595K-S 59
5 6 7 8
1 2 3 4
7.1.6 TROUBLE SHOOTING
No. Symptoms Diagnosis Contents Possible Defective Points
1 The power is not turned on. Check the voltage of AT+3.3V, 28V and FLDC on the POWER
POWER PCB ASSY
A SUPPLY Unit.
Are wires of output connector (POWER PCB ASSY) and CP4003
Connector / cable
(DVDM Assy) disconnected or damaged ?
OPERATION 2 Assy
Check that the voltage at IC651-pin 10 (K 1) on the FLKY Assy Tact SW
becomes about 2.7 V when the POWER key is pressed and 0 V when (when operation of only the
it is released. POWER key on the main unit is
not accepted)
OPERATION Assy
Check that the voltage at OS651-pin 1 (IR) on the OPERATION1 Assy Remote receiver section
B is in the range between 0 and 3.3 V while receiving signals from the (when operation of only the
remote control unit when any key on it is pressed. POWER key on the remote
control unit is not accepted)
2 An opening screen is not Check the voltage of E+6.8 V and SW+3.3 V on the POWER PCB
displayed on the monitor ASSY.
(The FL display lights. The Check the voltage of P.ON-H is about 2.8 V on the POWER PCB
POWER PCB Assy
mechanism does not work.) ASSY.
DVD MT PCB Assy

Check that the following voltage are output :
1.8 V Regulator IC (IC4006)
IC4006-pin 5 : 1.8 V, on the DVD MT PCB Assy.
C Is a resonator (X4001 : 27MHz) on the DVD MT Assy oscillating ? DVD MT PCB Assy
Crystal resonator (X4001)
Are the signals input into IC4005-pin 16 (DWE#), pin 19 (DCS#)

and pin 38 (SDCLK) on the DVD MT Assy ?
(Is a signal fluctuating ?)
DVD MT PCB Assy
Communication with SDRAM
DVD IC (IC4001)
Flash ROM (IC4004)
SDRAM (IC4005)
Is a signal output from IC4004-pin 28 (PRD#) on the DVD MT Assy?

DVD MT PCB Assy
D (Is a signal fluctuating for several hundred mS after the power is turned
Flash ROM (IC4004)
on ?)
Are the signals of IC4003-pin 5(SDA) and pin 6(SCL) on the DVD MT DVD MT PCB Assy
Assy fluctuating for one or two seconds after the power is turned ? EEPROM (IC4003)
3 An opening screen is not DVD MT PCB Assy

displayed on the monitor Check the video signal path between DVD IC (DVD MT Assy IC4001)
Video circuit after DVD IC
(The FL display lights. The and video-out terminal (see the block diagram) (IC4001)
mechanism does not work.)
60 DV-595K-S
1 2 3 4
5 6 7 8
No. Symptoms Diagnosis Contents Possible Defective Points

4 A tray cannot be opened. Does the voltage of CP2302-pin 3 and pin 1 on the DVD MT Assy
Tray SW
(An opening screen is change normally ?
displayed on the monitor) Pin 5 (SW2(TRIN)): Tray is fully closed: "L"
Pin 3 (SW1(TROUT)): Tray is fully opened: "L" A
DVD MT PCB Assy
Is a LOAD-DRV signal reaching ?
DVD IC (IC4001)
Are the signals output from IC2301-pin 5 and pin 6 (CP2302-pin 4 and
pin 5) on the DVD MT Assy ? DVD MT PCB Assy
Pin 5: Approx. 4.5 V during opening tray approx. 0V during closing tray. FTS Driver IC (IC2301)
Pin 4: Approx. 0V during opening tray approx. 4.5 V during closing tray.
Are wires of CP2302 and CP2303 on the DVD MT Assy disconnected
Connector / cable
or damaged ?
Does the voltage of CP2303-pin 5 change by pressing the Inside
Inside switch
switch.
5 Playback impossible Are the signals output from IC2301-pin 9 (F+) and pin 8 (F) on the DVD MT PCB Assy
(no focusing) DVD MT Assy ? FTS Driver IC (IC2301) B
Does 650-nm LD emit light ?
Does a pickup lens move up / down ? Pickup
Does an actuator spring bend ?
Are plastic parts damaged ? Or is a shaft detached ?
Mechanism section (motor)
Is the turntable detached or tilted ?
Is flexible cable of CP2301 on the DVD MT Assy disconnected or
Flexible cable / connector
damaged ?
Is signal output from IC4001-pin 42 (FOSO) on the DVD MT Assy ?
DVD MT PCB Assy
(Device control of about 1.4 V is output usually. It is fluctuated by about
DVD IC (IC4001)
250 mV with focus up / down.)
6 Playback impossible Are the signals output from IC2301-pin 13 (MOT SPDL), and pin 14
DVD MT PCB Assy
(Spindle does not turn) (MOT SPDL+) on the DVD MT Assy ? C
FTS Driver IC (IC2301)
Is pin 41, 42 (STBY) fixed LOW?
Is there any part detached from the spindle motor ? Mechanism section
Or Is there any foreign object lodged in it ? (Spindle motor)
Are wires of CP2303 on the DVD MT Assy disconnected or damaged ? Flexible cable / connector
DVD MT PCB Assy
Is signal output from IC4002-pin 37 (DMSO) on the DVD MT Assy ?
DVD IC (IC4001)
7 Playback impossible Does 650-nm LD deteriorate ? 650-nm LD deteriorated.
(Playback stops) If the voltage at each both ends of R2321 and R2323 on the DVD MT (When playback of a DVD is
Assy is 0.4 V or more, the 650-nm LD is definitely deteriorated. impossible)
Does 780-nm LD deteriorate ? 780-nm LD deteriorated.
If the voltage at each both ends of R2320 and R2322 on the DVD MT (When playback of a CD is
Assy is 0.4 V or more, the 780-nm LD is definitely deteriorated. impossible)
D
Are there scratches or dirt on the disc ? Disc
8 Picture disturbance during Are there scratches or dirt on the disc ?
playback Disc
Is there a problem with the format of the disc ?
(block noise, freeze, other)
9 No sound
(Picture is normal) Is signal output from IC4001-pin184 and pin 186 on the DVD MT Assy DVD MT PCB Assy
? DVD IC (IC4001)
DV-595K-S 61
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Symptoms That May Occur When Any Of The Following ICs Is In Failure
IC Symptoms
EEP ROM User's data cannot be stored in memory.
A
(DVD MT PCB Assy : IC4003) The ID number is lost.
16M Flash ROM The power cannot be turned on.

(DVD MT PCB Assy : IC4004) Downloading of the firmware cannot be performed.
DVD IC Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be
(DVD MT PCB Assy : IC4001) generated, because the DVD processing is performed by a single chip.
64M SDRAM No power.

(DVD MT PCB Assy : IC4005) Block noise is generated during playback.
62 DV-595K-S
1 2 3 4
5 6 7 8
7.2 DISASSEMBLY
1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS
1-1: TOP CABINET/FRONT CABINET/OPERATION 1-3: DVD DECK (Refer to Fig. 1-4) A
1/2/3 PCB (Refer to Fig. 1-1)
1. Short circuit the position shown in Fig. 1-4 using a
1. Remove the 5 screws 1. soldering iron. If you remove the DVD Deck with no
2. Remove the Top Cabinet in the direction of arrow (A). soldering, the Laser may be damaged.
3. Disconnect the following connector: (CP4002). 2. Disconnect the following connectors:
4. Unlock the 4 supports 2. (CP2301, CP2302, CP2303).
5. Remove the Front Cabinet in the direction of arrow (B). 3. Remove the 4 screws 1.
6. Remove the 10 screws 3. 4. Remove the DVD Deck in the direction of arrow.
7. .Remove the Operation 1/2/3 PCB in the direction of
arrow(C).
Short circuit using a
1 soldering iron.
Top Cabinet 1 1
1 B
1 1
DVD Deck
Operation 2 PCB 1
1 Pick Up PCB
Operation 3 PCB
(A)
3
3 1
2
(B)
(C) 3
3
3
3 Fig. 1-4 C
2 (C) 3
3
3
2 3 NOTE
(C)
Front Cabinet
1. Before your operation, please read PREPARATION
2 Operation PCB Fig. 1-1
OF SERVICING.
1-2: KARAOKE PCB (Refer to Fig. 1-2) 2. Use the Lead Free solder.
1. Disconnect the following connector: (CP8003). 3. Manual soldering conditions
2. Remove the 2 screws 1. Soldering temperature: 320 20C
3. Remove the Karaoke PCB in the direction of arrow. Soldering time: Within 3 seconds
4. When Soldering/Removing of solder, use the drawing
equipment over the Pick Up Unit to prevent the Flux D
smoke from it.
5. When installing the DVD Deck, remove all the soldering
1
on the short circuit position after the connection of Pick
1
Up PCB and DVD PCB connector.
Karaoke PCB
1-4: DVD PCB (Refer to Fig. 1-5)
Fig. 1-2 1. Remove the 5 screws 1.
2. Remove the 4 screws 2.
1-3: POWER PCB (Refer to Fig. 1-3) 3. Remove the DVD PCB in the direction of arrow.
1. Disconnect the following connectors : (CP4003).
2. Remove the screw 1.
3. Remove the 4 screws 2. 2 E
2
4. Remove the Power PCB in the direction of arrow. 2
2 2
2
2 Power PCB
2 1 DVD PCB
11
1
1
1
Fig. 1-5
F
Fig. 1-3
DV-595K-S 63
5 6 7 8
1 2 3 4
7.3 DVD DECK SECTION
2. REMOVAL OF DVD DECK PARTS

A NOTE
NOTE 1. In case of the Traverse Ass'y, install it from (1) to (4) in

order. (Refer to Fig. 2-2-B)
1. Do not disassemble the DVD DECK PARTS except 2. In case of the Traverse Ass'y installation, hook the wire
listed parts here. Minute adjustments are needed if the on the Loader Ass'y as shown Fig. 2-2-C.
disassemble is done. If the repair is needed except
listed parts, replace the DVD MECHA ASS'Y. Loader Ass'y (Bottom Side)
2-1: TRAY (Refer to Fig. 2-1-A)

1. Set the Tray opened. (Refer to the DISC REMOVAL
METHOD AT NO POWER SUPPLY)
Rack Loading
2. Unlock the 2 supports 1 and draw it while sagging the
B Tray.
Holder Traverse
Loader Ass'y
1 Traverse Ass'y
Tray
C Fig. 2-1-A Check Lock Fig. 2-2-B

NOTE
Loader Ass'y
1. In case of the Tray installation, install them as the circled
section of Fig. 2-1-B so that the each markers are met.
Loader Ass'y
Check Hook
Fig. 2-2-C
D 2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT

(Refer to Fig. 2-3-A)
Tray 1. Remove the Loading Belt.
Fig. 2-1-B 2. Remove the screw 1.
3. Remove the Loading Motor PCB Ass'y.
2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A) 4. Remove the 2 screws 2.
5. Remove the Loading Motor.
1. Remove the screw 1. 6. Remove the Gear Pulley.
2. Unlock the 2 supports 2.
3. Remove the Insulator (R) from the Loader Sub Ass'y. Loading Belt
4. Remove the Traverse Ass'y. 2
2
E 2 1
Loader Sub Ass'y

Gear Pulley
Loading Motor
Insulator (R)
Loading Motor PCB Assy
Traverse Ass'y 1
Screw Torque: 2.5 0.3kgfcm (Screw 1)
Screw Torque: 1.0 0.3kgfcm (Screw 2)
Screw Torque: 2.0 0.3kgfcm Fig. 2-3-A
F Fig. 2-2-A
64 DV-595K-S
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5 6 7 8
NOTE 2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR

(Refer to Fig. 2-4-A)
1. In case of the Pulley Motor installation, check if the value
of the Fig. 2-3-B is correct. 1. Unlock the support 1 and remove the Gear Pulley. A
2. When installing the wire of the Loading Motor PCB Ass'y, 2. Remove the Gear Main.
install it correctly as Fig. 2-3-C. 3. Press down the catcher 2 and slide the Rack Loading.
Soldering time: Within 4 seconds Gear Pulley Rack Loading
3. When installing the Loading Motor PCB Ass'y, install it Gear Main
correctly as Fig. 2-3-D.
4. In case of the Loading Motor PCB Ass'y installation, hook
the wire on the Loader Sub Ass'y as shown Fig. 2-3-E. Loader Sub Assy
2
1 B
Fig. 2-4-A
Pulley Motor 7.0 0.1mm
NOTE
Loading Motor
1. In case of the Rack Loading installation, hook the Rack
Loading on the Loader Sub Ass'y as shown Fig. 2-4-B.
2. When installing the Gear Main, take care the direction
Safety surface for pressing
of the insert. of up or down as shown Fig. 2-4-C.
Fig. 2-3-B
BROWN (1) Rack Loading
WHITE (2)
C
Loader Sub Ass'y (Bottom Side)
Check Hook
Loading Motor PCB Assy
Fig. 2-3-C Fig. 2-4-B
Rack Loading Up Side
Main Gear
Down Side
Fig. 2-4-C
2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)

A B
1. Press the Clamper and rotate the Plate Clamper clockwise,
The Lever should be position
between A and B. then unlock the 3 supports 1.
Fig. 2-3-D
2. Remove the Plate Clamper, Magnet Clamper and Clamper.
Check Hook Check Hook Plate Clamper
Magnet Clamper
Main Frame
1 1
Loading Motor PCB Assy Clamper
Check Hook 1 Fig. 2-5-A
Fig. 2-3-E
DV-595K-S 65
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1 2 3 4
NOTE
1. In case of the Clamper Ass'y installation, install Feed Motor
A correctly as Fig. 2-5-B.

Gear Motor
Plate Clamper
Check Lock
Clamper 1 5
Traverse Ass'y 5
Gear Feed
Fig. 2-5-B
4
2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR
B (R) (Refer to Fig. 2-6-A) Rack Feed Ass'y Gear Middle
Pickup leneses 2
1. Remove the Holder Traverse.
GEM1004
2. Remove the 2 Insulator (F). GED-008
Switch PCB Ass'y
3. Remove the Insulator (R).

3
Insulator (R) Screw Torque: 1.3 0.3kgfcm (Screw 2)
Screw Torque: 3.0 0.3kgfcm (Screw 3 )
Screw Torque: 1.0 0.3kgfcm (Screw 4 , 5)
Traverse Ass'y Fig. 2-7-A
Insulator (F) NOTE

1. When installing the Rack Feed Ass'y, push both ends to
Holder Traverse
align the teeth as shown Fig. 2-7-B. Then install it.
C 2. In case of the Gear Motor installation, check if the value
of the Fig. 2-7-C is correct.
Insulator (F) 3. When installing the wire of the Switch PCB Ass'y, install
it correctly as Fig. 2-7-D.
Fig. 2-6-A
NOTE Soldering time: Within 4 seconds
1. In case of the Insulator (F) installation, install correctly 4. After the assembly of the Traverse Ass'y, hook the wire
as Fig. 2-6-B. on the Traverse Ass'y as shown Fig. 2-7-E.
Insulator (F)
Rack Feed Ass'y
D
Traverse Holder
Push Push
Fig. 2-6-B
[OK] [NG]
2-7: SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/RACK
FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A)
1. Unlock the support 1.
Fig. 2-7-B
2. Remove the Gear Middle.
4. Remove the Rack Feed Ass'y.
E
Gear Motor
6. Remove the Switch PCB Ass'y. 8.0 0.2mm
8. Remove the Gear Feed. Feed Motor
9. Remove the 2 screws 5.
10. Remove the Feed Motor.
11. Remove the Gear Motor.
Safety surface for pressing
of the insert.
Fig. 2-7-C
66 DV-595K-S
1 2 3 4
5 6 7 8
Switch PCB Ass'y

~ FEED MOTOR ~
WHITE (4)
A
BROWN (3)
Install wire from(1) to (4) in order.
~ SPINDLE MOTOR ~
YELLOW (2)
GREEN (1)
Fig. 2-7-D
Check Hook Traverse Ass'y B
Check Hook
Check Hook
Check Hook
Loosen the wirein the direction of the arrows.

Fig. 2-7-E
2-8: FFC WIRE HANDLING C
1. When installing the FFC, fold it correctly and install it as

shown from Fig. 2-8.
NOTE
1. Do not make the folding lines except the specified
positions for the FFC.
[ 24 pin FFC ]
Printing_Serface
D
851mm
Reinforcement Plat
To Pick Up PCB
Fig. 2-8
DV-595K-S 67
5 6 7 8
1 2 3 4
7.4 IC INFORMATION
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
A
MT1389FE/E-L (DVD MT PCB ASSY: IC4001)
MPEG / MICON / DSP
Pin Arrangement (Top view)
216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133134 135 136 137 138 139 140 141142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161162
RFVDD18
RFGND18
ADACVDD2
ADACVDD1
ALF (CENTER)
ALS/DATA0
AL/SDATA2
AVCM
AR/SDATA1
ARS
ARF (Sub-woofer)
ADACVSS1
ADACVSS2
APLLVSS
APLLCAP
APLLVDD
AADVDD
AKIN1
ADVCM
AKIN2
AADVSS
R
B
DACVSSA
G
DACVDDA
DACVSSB
DACVDDB
CVBS
DACVSSC
OSP
RFGND
CRTPLP
HRFZC
RFRPAC
RFRPDC
RFVDD3
ADCVSS
ADCVDD3
LPFOP
LPFIN
LPFIP
LPFON
PLLVDD3
IDACEXLP
PLLVSS
JITFN
JITFO
XTALI
XTALO
AGND
2 1
DVDA
B DVDB
3
DVDC
5 4
DVDD
INT_RF APLL AUD_ADC VDAC MC_DATA
213 OSN
DVDRFIP 162 FS ASDATA3
7 6
DVDRFIN 214 RFGC AUDIO_DAC 161 VREF ASDATA2

MA ASDATA1
8
215 IREF 160 DACVDDC

MB ASDATA0
54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
216 AVDD3 159 SPDIF

MC ALRCK
MD ACLK
SA 5.1ch ABCK
SB APLL 2ch GPIO5
Data Audio DAC
SC ADC VIDEO DVSS (3.3)
PLL
SD DAC GPIO4
CDFON GPIO3
CDFOP DVDD18
TNI 108 RA4
TPI Mhz RA5
C MIDI1 DLL RA6
MIDI2 RA7
LDO2 RA8
LDO1 RA9
SVDD3 RF RA11
INT_RF
CSO/RFOP
Circuits MPEG/MICON/DSP CKE
RFLVL/RFON DVDD3
SGND RCLK
V2REFO INTERNAL RF IC4001 RA3
V20 RA2
VREFO RA1
FEO MT1389FE / E-L DVDD18
TEO RA0
TEZISLV RA10
OP_OUT BA1
OP_INN BA0
D OP_INP RCS#
DMO RAS#
FMO CAS#
TROPENPWM RWE#
PWMOUT1/ADIN0 DQM1
TRO RD8
FOO DMPLL RD9
FG/ADIN1 NEW DVSS (1.8)
GPIO0/VSYN RD10
GPIO1/HSYN RD11
GPIO2 55 IOA18 105 RD7 RD12
IOA2 56 IOA19 106 RD6 RD13
DVDD18 57 IOWR# 107 RD5 RD14
IOA3 RD15
58 A16 108 DVDD3
IOA4 RD0
IOA5 RD1
DVSS (1.8)
IOA6 RD2
DVDD18
HIGHA7
HIGHA6
HIGHA5
HIGHA4
HIGHA3
E
HIGHA2
HIGHA1
DVDD3
DVDD3
PRST#
IOOE#
UP1_2
UP1_3
GPIO6
UP1_4
UP1_5
UP1_7
UP3_0
UP3_1
UP3_4
UP3_5
GPIO7
IOCS#
UP1_6
UWR#
DQM0
IOA20
IOA21
URD#
INT0#
IOA7 RD3
IOA1
IOA0
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
ALE
A17
ICE
RD4
IR
HIGHA0
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
68 DV-595K-S
1 2 3 4
5 6 7 8
MPEG / MICON / DSP Microcomputer
Block Diagram A
DVD Debug CVBS, Y/C

PUH 108Mhz
Port TV Encoder Component
Module Videop
RF Amplifier
Video DAC
Servo IO B
Servo
Motor Processor
Drive Video De-
Processor interlacer
Spindle
Control
FLASH
MPEG-1/2
ROM Audio JPEG
Memory DSP Video Decoder
Controller
DRAM
System Audio
Parser DAC
Audio
CPPM/CPRM Output
DRM
SPDIF
System
GPIO CPU
32-bit
RISC D
IR/VFD
DV-595K-S 69
5 6 7 8
1 2 3 4
MT1389FE/E-L (DVD MT PCB ASSY : IC4001)

MPEG/MICON/DSP CPU
A
Pin Function
70 DV-595K-S
1 2 3 4
5 6 7 8
DV-595K-S 71
5 6 7 8
1 2 3 4
72 DV-595K-S
1 2 3 4
5 6 7 8
DV-595K-S 73
5 6 7 8
1 2 3 4
74 DV-595K-S
1 2 3 4
5 6 7 8
DV-595K-S 75
5 6 7 8
1 2 3 4
76 DV-595K-S
1 2 3 4
5 6 7 8
DV-595K-S 77
5 6 7 8
1 2 3 4
78 DV-595K-S
1 2 3 4
5 6 7 8
Note:
1. The Main column is the main function, Alt. means alternative function. C
2. The external TV encoder mode only supports CCIR-656 mode.
DV-595K-S 79
5 6 7 8
1 2 3 4
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY
Disc / content format playback CD-R/RW compatibility

A
Compatible formats: CD-Audio, Video CD ,
compatibility ISO 9660 CD-ROM* containing MP3,
This player is compatible with a wide range of WMA, JPEG or DivX video files
disc types (media) and formats. Playable discs * ISO 9660 Level 1 or 2 compliant. CD
will generally feature one of the following logos physical format: Mode1, Mode2 XA Form1.
on the disc and/or disc packaging. Note Romeo and Joliet file systems are both
however that some disc types, such as compatible with this player.
recordable CD and DVD, may be in an
unplayable formatsee below for further Multi-session playback: No
compatibility information. Unfinalized disc playback: No
B Pleasealso note that recordable discs cannot be Filestructure (may differ): Up to 299 folders
recorded using this player. on a disc; up to 648 folders and files
(combined) within each folder
DVD-Video DVD-R DVD-RW

DVD+R/DVD+RW compatibility
Only DVD+R/DVD+RW discs recorded in
Video Mode (DVD Video Mode) which have
been finalized, can be played back. However,
some editing made during the recording may
Audio CD Video CD CD-R CD-RW not be played back accurately.
C
DVD-R/RW compatibility
Compatible formats: DVD-Video, Video
Recording (VR)*
Fujicolor CD * Editpoints may not play exactly as edited;
screen may go momentarily blank at edited
This unit will play DVD+R/+RW discs. points.
is a trademark of DVD Format/Logo Unfinalized playback: No
Licensing Corporation. WMA/MP3/JPEG file playback on DVD-R/
RW: No
is a trademark of Fuji Photo Film Co. Ltd.
D
Also compatible with KODAK Picture CD Compressed audio compatibility
This player supports the IECs Super VCD Compatible formats: MPEG-1 Audio Layer 3
standard. Compared to the Video CD standard, (MP3), Windows Media Audio (WMA)
Super VCD offers superior picture quality, and Sampling rates: 32 kHz, 44.1 kHz or 48 kHz
allows two stereo soundtracks to be recorded. Bit-rates: Any (128 Kbps or higher
Super VCD also supports the widescreen size. recommended)
VBR (variable bit rate) MP3 playback: No
About DualDisc playback
A DualDisc is a new two -sided disc, one side VBR WMA playback: No
of which contains DVD content video, audio, WMA lossless encoding compatible: No
E
etc. while the other side contains non-DVD DRM (Digital Rights Management)
content such as digital audio material. compatible: Yes (DRM-protected audio
The non-DVD, audio side of the disc is not files will not play in this playersee also
compliant with the CD Audio specification and DRM in the Glossary)
therefore may not play. Fileextensions: .mp3, .wma (these must be
The DVD side of a DualDisc plays in this used for the player to recognize MP3 and
product. WMA files do not use for other file types)
Formore detailed information on the DualDisc
specification, please refer to the disc
manufacturer or disc retailer.
F
80 DV-595K-S
1 2 3 4
5 6 7 8
About WMA Some external subtitle files may be

displayed incorrectly or not at all.
A
For external subtitle files the following
subtitle format filename extensions are
supported (please note that these files are
not shown within the disc navigation
The Windows Media logo printed on the box menu): .srt, .sub, .ssa, .smi
indicates that this player can playback
The filename of the movie file has to be
Windows Media Audio content.
repeated at the beginning of the filename
WMA is an acronym for Windows Media Audio for the external subtitle file.
and refers to an audio compression technology The number of external subtitle files which
developed by Microsoft Corporation. WMA can be switched for the same movie file is
content can be encoded by using Windows limited to a maximum of 10.
B
Media Player version 7, 7.1, Windows Media
Player for Windows XP, or Windows Media DivX video compatibility
Player 9 Series.
Microsoft, Windows Media, and the Windows
logo are trademarks, or registered trademarks of
Microsoft Corporation in the United States and/
or other countries.
Official DivX Certified product.
About DivX Playsall versions of DivX video (including
DivX is a compressed digital video format
DivX 6) with standard playback of DivX C
created by the DivX video codec from DivX, media files.
Inc.This player can play DivX video files burned
File extensions: .avi and .divx (these must
on CD-R/RW/ROM discs. Keeping the same
be used for the player to recognize DivX
terminology as DVD-Video, individual DivX video files). Note that all files with the .avi
video files are called "Titles". When naming extension are recognized as MPEG4, but not
files/titles on a CD-R/RW disc prior to burning, all of these are necessarily DivX video files
keep in mind that by default they will be played and therefore may not be playable on this
player.
in alphabetical order.
DivX, DivX Certified, and associated logos are
trademarks of DivX, Inc. and are used under
Displaying DivX subtitle files license.
The font sets listed below are available for DivX D
external subtitle files. You can see the proper JPEG file compatibility
font set on-screen by setting the Subtitle Compatible formats: Baseline JPEG and
Language to match the subtitle file. EXIF2.2* still image files up to a resolution
of 3072 x 2048.
* File format used by digital still cameras
.
This player supports the following language
Progressive JPEG compatible: No
groups:
File extensions: .jpg (must be used for the
Group 1: Albanian (sq), Basque (eu), Catalan (ca),
Danish (da), Dutch (nl), English (en), Faroese (fo), player to recognize JPEG files do not use
Finnish (fi), French (fr), German (de), Icelandic (is), Irish for other file types)
(ga), Italian (it), Norwegian (no), Portuguese (pt), Rhaeto-
Romanic (rm), Scottish (gd), Spanish (es), Swedish (sv) PC-created disc compatibility
Group 2: Albanian (sq), Croatian (hr), Czech (cs), E
Hungarian (hu), Polish (pl), Romanian (ro), Slovak (sk), Discs recorded using a personal computer
Slovenian (sl) may not be playable in this unit due to the
Group 3: Bulgarian (bg), Byelorussian (be), Macedonian setting of the application software used to
(mk), Russian (ru), Serbian (sr), Ukrainian (uk) create the disc. In these particular instances,
Group 4: Hebrew (iw), Yiddish (ji) check with the software publisher for more
Group 5: Turkish (tr) detailed information.
Discs recorded in packet write mode (UDF
format) are not compatible with this player.
Check the DVD-R/RW or CD-R/RW software
disc boxes for additional compatibility
information.
F
DV-595K-S 81
5 6 7 8
1 2 3 4
8. PANEL FACILITIES
8.1 FRONT PANEL SECTION
A
Front panel
1 2 3 4 5
B
18 16 15 14 13 12 11 10 9 8 7 6
DV-595K
1 STANDBY/ON
Press to switch the player on or into standby. 13 and
Press and hold for fast reverse/forward
2 Disc tray scanning.
C
Press to jump to the previous/next
3 TOP MENU chapter or track.
Displays the top menu of a DVD
discthis varies with the disc.
14 ECHO control (DV-595K only)
4 ENTER & cursor buttons
Selects the current menu option.
15 VOLUME control (DV-595K only)
5 MENU 16 MIC input jacks (DV-595K only)

Displays a DVD disc menuthis varies with the disc
and may be the same as the top menu.
18 Compatible
D 6 RETURN
Returns to the previously dis-played menu screen. This mark indicates compatibility with
7 HOME MENU DVD-RW discs recorded on a DVD recorder
in Video Recording mode.
8 Display
Description of the display.
9 OPEN/CLOSE
Press to open or close the disc tray.
E 10
Press to start or resume playback.
11
Press to pause playback. Press again to
restart.
12
Press to stop the disc (you can resume play-
back by pressing (play)).
82 DV-595K-S
1 2 3 4
5 6 7 8
8.2 REMOTE CONTROL
Remote control A
6 ENTER & cursor buttons

Use to navigate on-screen displays and
menus. Press ENTER to select an option or
execute a command.
7 HOME MENU
Press to display (or exit) the on-screen B
display.
8
Use for reverse slow motion playback, frame
reverse and reverse scanning.
9
Press to start or resume playback.
10
C
chapter or track, then to previous chapters/
tracks.
11
Press to pause playback; press again to
restart.
12 PLAY MODE
Press to display the Play Mode menu. (You
can also get to the Play Mode menu by
D
DV-595K
pressing HOME MENU and selecting Play
KEY CONTROL
Mode).

Press to jump to the beginning of the current
12 13
LOW ( ) (for DV-595K)
1 13 SURROUND (for DV-393 and DV-490V)

Press to switch the player on or into standby. Press to activate/switch off 2 V/SRS TruSurround.
2 AUDIO HIGH ( ) (for DV-595K) E
Press to select the audio channel or language.
3 SUBTITLE
Press to select a subtitle display.
4 Number buttons
5 TOP MENU
Press to display the top menu of a DVD disc.
F
DV-595K-S 83
5 6 7 8
1 2 3 4
Remote control 2
A 19 RETURN
14
Press to return to a previous menu screen.
Press to open or close the disc tray.
20
15 ANGLE Use for forward slow motion playback, frame
Press to change the camera angle during advance and forward scanning.
DVD multi-angle scene playback.
21
Press to jump to the next chapter or track.
16 CLEAR
B Press to clear a numeric entry. 22
Press to stop the disc (you can resume playback
17 ENTER by pressing (play)).
Use to select menu options, etc.
23 DISPLAY
Press to display information about the disc
playing.
18 MENU
Press to display a DVD disc menu, or the Disc
Navigator if a VR format DVD-RW, CD, Video 24 ZOOM
C CD , MP3, WMA or JPEG disc is loaded. Press to change the zoom level.
84 DV-595K-S
1 2 3 4
5 6 7 8
DV-595K-S 85
5 6 7 8
1 2 3 4
7 Jigs list
A Name Jig No. Remarks

Service Remote Control Unit GGF1381 diagnosis
DVD Test Disc (DVD-Video,NTSC) GGV1025 Operation Check

CD Test Disc STD-905 Operation Check
B
Lubricants and Glues list
Name Lubricants and Glues No. Remark

Daifree GEM1036 (ZLX-ME413A) Refer to "2.3 06 DVD MECHA SECTION"
Grease GYA1001 (ZLB-PN397B) Refer to "2.3 06 DVD MECHA SECTION"
Grease GYA1018 Refer to "2.3 06 DVD MECHA SECTION"
Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Position to be cleaned Cleaning tools Remark
Pickup leneses Cleaning liquid : GEM1004 Refer to "2.3 06 DVD MECHA SECTION"
Cleaning paper : GED-008 Refer to "7.3 DVD DECK SECTION"
86 DV-595K-S
1 2 3 4

DV 595K S

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ORDER NO.

DV-595K-S RLXZT AC110-127 V/220 - 240 V 3 Automatic select

DV-595K-S RTXZT AC110-127 V/220 - 240 V 3 Automatic select

DV-595K-G RAXZT5 AC110-127 V/220 - 240 V 6 Automatic select

DV-595K-S RLXZT3 AC110-127 V/220 - 240 V 3 Automatic select

For details, refer to "Important Check Points for Good Servicing" .

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS

LEAKAGE CURRENT CHECK

[Important Check Points for Good Servicing]

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

3 Make sure the soldering of repaired locations is properly performed. B

4 Make sure the screws are tightly fastened.

5 Make sure each connectors are correctly inserted.

9 There should be no spark traces or similar marks on the power plug.

0 Safe environment should be secured during servicing. D

3. Lubricants, Glues, and Replacement parts

5. Shipping mode and Shipping screws

Component video output

Audio output (1 stereo pair)

2. EXPLODED VIEWS AND PARTS LIST

INSTRUCTION BOOK (E) 7

(2) CONTRAST TABLE B

2.2 EXTERIOR SECTION

1 DVD MT PCB Assy A2I817A130

(2) CONTRAST TABLE

NSP 24 Sheet, Jack 2 722631A079 722631A079 722631A117 722631A113

2.3 06 DVD MECHA SECTION

8 Do not replace the parts. Because,

CLASS NOTE: Applying positions AA, AB and AC for the

6 Cord Jumper (24P)(CD2001) 122J402202

26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U

31 Screw,Tap Tite(P) (2.6x8) 811022680U

Q2302 ~ 2305 IC4001 4ch VID EO LA73054

I/XP, LETTER, SQUEEZE DIN-409A

Audio CODEC AUDIO_L/R RC4580 AMP_AUDIO_L/R

LIMIT, TRIN, TROUT, /Internal DAC

A AT+3.3V A0 ~ A20, BR24L08FJ

DI, DO, SCK, STB

A IR FIP Driver IC4006

AT+12V for mute

P.CON +12V SW P.CON+12V

3.3 OVERALL WIRING CONNECTION DIAGRAM

(/RTXZT: A2I818A270) CP8003

122H091303 (11P FFC)

CP603 (CD602) CP602 CP601

PLAY/+SKIP 7 7 3 3 PLAY/+SKIP STB 3 3 3 3 STB

OPERATION 2 LED 1 1 9 9 LED FLDC+

CP502 (CD502) CP4003

A 2/6 : MEMORY BLOCK D SW PCB ASSY

3.4 DVD MT PCB ASSY (1/6)

3.5 DVD MT PCB ASSY(2/6)

3.6 DVD MT PCB ASSY(3/6)

ATTENTION : LES PIECES REPAREES PAR UN ETANT

A 3/6 NUTILISER QUE CELLS DECRITES

3.7 DVD MT PCB ASSY(4/6)

A 4/6 MEASURED WITH THE DIGITAL TESTER

CAUTION : DIGITAL TRANSISTOR CAUTION : DIGITAL TRANSISTOR F

3.8 DVD MT PCB ASSY(5/6)

B A 1/6 (R/CR) (SC) (SC)

: VIDEO SIGNAL ROUTE