Вы находитесь на странице: 1из 5

Paramagnetic Oxygen Analyzers

Models MG8G, MG8E

MG8G
Paramagnetic Oxygen Analyzer (General Purpose Type)

MG8E
Paramagnetic Oxygen Analyzer (Flameproof Type)
YOKOGAWA ELECTRIC CORPORATION Middle East India
World Headquarters YOKOGAWA MIDDLE EAST B.S.C.(C) YOKOGAWA INDIA LTD.
9-32 Nakacho 2-chome, Musashino-shi, http://www.yokogawa.com/bh/ http://www.yokogawa.com/in/
Tokyo 180-8750, JAPAN Singapore Australia
Tel: +81-422-52-6316 Fax: +81-422-52-6619 YOKOGAWA ENGINEERING ASIA PTE.LTD. YOKOGAWA AUSTRALIA PTY. LTD.
http://www.yokogawa.com/an/ http://www.yokogawa.com/sg/ http://www.yokogawa.com/au/
North America Korea
YOKOGAWA CORPORATION OF AMERICA YOKOGAWA ELECTRIC KOREA CO., LTD.
Georgia, U.S.A http://www.yokogawa.com/kr/
http://www.yokogawa.com/us/ China
South America YOKOGAWA CHINA CO., LTD.
YOKOGAWA AMERICA DO SUL LTDA. http://www.yokogawa.com/cn/ Represented by:
BRAZIL YOKOGAWA SHANGHAI INSTRUMENTATION CO., LTD.
http://www.yokogawa.com.br/ http://www.ysi.com.cn/
Europe YOKOGAWA SICHUAN INSTRUMENT CO., LTD.
YOKOGAWA EUROPE B.V. http://www.cys.com.cn/
European Headquarters Taiwan
THE NETHERLANDS YOKOGAWA TAIWAN CORPORATION
http://www.yokogawa.com/eu/ http://www.yokogawa.com.tw/ Bulletin 11P03A01-01E
YOKOGAWA ELECTRIC CIS LTD. Vig-PMK-GNL-10E
RUSSIAN FEDERATION
http://www.yokogawa.ru/ Printed in Japan, 603(KP) [Ed : 01/b]
www.yokogawa.com

Subject to change without notice


All Rights Reserved. Copyright 2009, by Yokogawa Electric Corporation
8 9
MG8G/MG8E

Paramagnetic oxygen analyzers of new structures based on our long and field-proven experience

/ MG8E
Using a new magnetic flow ratio method, the MG8G and MG8E paramagnetic oxygen analyzers achieve

MG8G
(General Purpose Type) (Flameproof Type)
higher performance compared to conventional analyzers. The analyzers are capable of measuring the
concentration of oxygen in flammable gas mixtures in a low range with high precision, which cannot be
done by a zirconia oxygen analyzer. With appropriate sampling systems, they can also be used for mea-
surement in process gases with high temperature, high pressure, high dust content and/or high humidity.
Advanced paramagnetic oxygen analyzer with Providing excellent reliability and ease of use, the MG8G and MG8E analyzers are one of the Yokogawas
fast response and various functions solutions that utilize accumulated know-how and reflect user needs.

Features
Long-life Sensor Regardless of Process Gas Conditions High Sensitivity And Fast Response
Sensors come in contact with clean auxiliary gas (N2) but not MG8E is capable of measuring oxygen in a low range of 0-1
with process gas. This allows for long-term stable measurements vol%O 2. Fast response (90% response within 3 seconds) is
without the effects of contamination or corrosive gases in pro- achieved by using thermistors that have high sensitivity and fast
cess. response, to directly detect changes in flow rates of auxiliary
gases.
Measurement Principle
Construction with No Moving Parts
Provides high resistance to vibration and shock. Also, stainless
One-Touch Calibration/Labor-Saving Automatic Calibration
Flow Schematic of Paramagnetic Oxygen Sensor Cell steel (JIS SUS316) wetted parts have excellent durability. One-touch calibration is done by entering the specified oxygen
Auxiliary Gas In concentration values of zero and span gases into the analyzer,
introducing the calibration gas, and simply pressing the calibra-
Sample Gas In
Interference Gas Compensation tion key. Alternatively, automatic calibration mode can be used.
Magnet
Since flammable gases (such as H2) possess magnetic proper- Outputs for the operation of solenoid valves in zero, span and
ties (with lower magnetic susceptibility compared to oxygen), the sample gas lines are provided as standard.
coexistence of these gases can cause errors in paramagnetic
oxygen measurement. The MG8G/MG8E compensates for the
effects of background gas (one background gas or a gas mixture Multiple Self-Diagnosis Function
with constant mixture ratio) using the difference in gas densities. Detects cell error, analog error, temperature error, etc. and pro-
vides error information by error code for prompt remedial action.
B Contact output for low auxiliary gas pressure alarm is also avail-
able (MG8E).
Exhaust Out
(Sample + Auxiliary Gases)
A

Thermistors Interference Gas Compensation (MG8G/MG8E)


The MG8G/MG8E paramagnetic oxygen analyzers utilize the paramagnetic
A sample gas is introduced from the sample gas inlet and of two streams, A and B, which is caused by the effect of property of oxygen (the oxygen is drawn into a magnetic field) to measure the
Auxiliary Gas Inlet
divided into two streams in the ring-shaped sensor cell. flow restriction in stream B, is proportional to the oxygen concentration of oxygen. However, gases other than oxygen have a little mag-
Sample Gas Inlet
netism, although their magnetism is very low compared to oxygen. In actual
An auxiliary gas is introduced from the auxiliary gas inlet concentration of the sample gas. The flow rates are de- Sample Gas measurement, background gas having magnetic susceptibilities may cause in-
and divided into two streams, A and B. Each stream meets termined by the thermistors and converted into electrical Thermistor Stream A'
terference, affecting a measurement result.
the sample gas in the ring-shaped path and where stream signals, the difference of which is computed as an oxy- For example, if carbon dioxide (CO2) which has a lower magnetic susceptibility
Sample Gas Sensor
B meets the sample gas, a magnetic field is created by a gen signal. Steam A
Magnet Angle
than nitrogen (N2), is passed through the cell, the analyzer will read a negative
magnet. Two thermistors are installed in streams A and Adjustment value. If the cell is tilted as shown in the figure, the flow rate of the auxiliary gas
toward stream B will increase due to the higher density of CO2. This will change
B, respectively, to determine the flow rates. This method provides fast response and resistance to the flow ratio, thereby canceling out the negative deviation. A change in the
vibration and shock. Furthermore, as the thermistors do Magnet auxiliary gas flow ratio due to the magnetic susceptibility of background gas is
Auxiliary Gas Auxiliary Gas
When a sample gas contains oxygen, the oxygen is drawn not come in contact with sample gas, stable measure- Stream B Stream B' cancelled out by a change in the auxiliary gas flow ratio due to the density
into the magnetic field, thereby decreasing the flow rate ment is achieved over a long period of time without the difference which is generated by changing the cell angle. Thus, the interference
can be compensated for.
of auxiliary gas in stream B. The difference in flow rates effects of contamination and corrosion.

2 3
Applications
Typical Sampling Cabinet for MG8E
Applications and Heating furnace
Oil/
System Configurations Catalyst regeneration tower Petrochemical
Ethylene cracking furnace
The MG8G and MG8E analyzers are widely used for prevent-
ing the danger of explosion of flammable gases, controlling Electrolysis plant
the partial pressure of oxygen in contact reaction proces-
ses, and monitoring the oxygen concentration of inert Ethylene oxide plant
gases in anaerobic processes. With appropriate sam-
pling system, the MG8G/MG8E can also be used Reducing furnace Chemical
in process gases with high temperature, MG8G (General Purpose Type)
Ammonia plant
high pressure, high dust content
and/or high humidity.
Silicon manufacturing plant

Air separator
Pressure Pressure
Regulator Gauge Pulverized coal injection system for
blast furnace
Auxiliary Gas
(N2) Coke dry quenching (CDQ) plant
Iron & Steel
Hot-blast furnace

Converter

Filter Needle Valve Flowmeter Bright annealing furnace Features


Sample Gas
Sampling
Annealing furnace Fast response and high stability
Unit
Needle Valve
Nonferrous 90% response within 3 seconds
Non-oxidizing furnace
metal Interference gas compensation
MG8E (Flameproof Type)
Feed Water Heating furnace Atmospheric pressure compensation
Drain
Steam In Plating furnace Excellent maintainability
Steam Out Pressure Pressure Machinery One-touch calibration
Regulator Regulator Cupola Self-diagnosis function
Power Supply
Large, easy-to-read display
Cement kiln Ceramic
High reliability
Incinerator Long life sensor regardless of process
Zero Gas Span Gas O2+N2 gas conditions
N2 or Instrument Air Sludge incinerator Construction with no moving parts
provides vibration and shock resistance
Activated sludge plant Others
Stainless steel (JIS SUS316) wetted
Hyperbaric oxygenation equipment parts
Flameproof construction: Exd II BT4
Fuel cell

Typical Applications
Waste heat boiler
Combustion control for boilers, control for various Example: CDQ Plant Example: PVC Plant Polymerization
Cyclone separator
heating and combustion furnaces
Red-hot coke
Trace oxygen measurement in various manufacturing Product silo
processes Packing

Explosion prevention at various plants Vinyl chloride


monomer
Polyvinyl
chloride
(VCM) resin
Quality control of utility gas
Quenching chamber
Raw material Slurry tank
tank Centrifugation

Discharge device Additives, deionized water Drying


Circulating fan

4 5
MG8G/MG8E

Standard Specifications Characteristics Standard Specifications Characteristics


Model MG8G Repeatability 1% or less of span Model MG8E Repeatability 1% or less of span
Measurement object Oxygen concentration in gaseous mixture Linearity 1% or less of span Measurement object Oxygen concentration in gaseous mixture Linearity 1% or less of span
Measurement system Paramagnetic system Response time 90% response within 3 seconds Measurement system Paramagnetic system Response time 90% response within 3 seconds
Measuring range 0-5 to 0-25 vol%O2 Zero drift 1.5% or less of span/week Measuring range 0-1 to 0-25 vol%O2 Zero drift 1% or less of span/week (0-5 to 0-25 vol%O2)
3 ranges can be programmed arbitrarily within the Span drift 2% or less of span/week 3 ranges can be programmed arbitrarily within the Span drift 1% or less of span/week (0-5 to 0-25 vol%O2)
above specified range. Temperature drift 1.5% or less of span/10 C above specified range.
For details, refer to General Specifications, GS 11P03A05-01E.
Display 4-digit LED Display 4-digit LED
For details, refer to General Specifications, GS 11P03A03-01E.
Indication Oxygen concentration (vol%) normally Indication Oxygen concentration (vol%) normally
Temperature of constant temperature chamber (C), Temperature of constant temperature chamber (C), Model and Suffix Codes
cell output (mV) on demand cell output (mV) on demand MG8E Paramagnetic Oxygen Analyzer (Flameproof) [Style:S3]
Parameters; calibration gas concentration, output Parameters; calibration gas concentration, output ranges
ranges 1/2/3, Hi/Lo alarms, automatic calibration set- Model and Suffix Codes 1/2/3, Hi/Lo alarms, automatic calibration settings Model Suffix Code Option
Code
Specification
tings MG8G Paramagnetic Oxygen Analyzer (General Purpose) Self-diagnosis Sensor unit error, Constant temperature chamber error,
MG8E Paramagnetic oxygen analyzer
Self-diagnosis Sensor unit error, Constant temperature chamber er- Option Analog error, Memory error, Calibration coefficient error
ror, Analog error, Memory error, Calibration coeffi- Model Suffix Code Specification Analog output signal 4 to 20 mA DC, maximum load resistance 550
Measurement range -1 0 - 1 to 25 vol% O 2
Code
cient error Contact output Contact rating; 3 A at 250 V AC or 30 V DC, dry contacts -2 0 - 2 to 25 vol% O 2
MG8G Paramagnetic oxygen analyzer
Analog output signal 4 to 20 mA DC, maximum load resistance 550 Fail; 1 point, open or closed when error occurs, user -5 0 - 5 to 25 vol% O 2
Measurement range -M 0 - 5 to 25 vol% O2
Contact output Contact rating; 3 A at 250 V AC or 30 V DC, dry configurable Cell material A Standard
contacts Wetted material A SUS316, Fluorine-contained rubber
Contact is activated when sensor unit error, constant
B Organic solvent resistant
Fail; 1 point, open or closed when error occurs, user Power supply -2 200 - 240V AC, 50/60Hz temperature chamber error,analog error, memory
configurable error, or calibration coefficient error (when automatic Auxiliary gas W N 2 gas
-5 100 - 115V AC, 50/60Hz
Contact is activated when sensor unit error, constant or semiautomatic calibration is enabled) occurs Flow rate of auxiliary gas N 35 ml/min
Auxiliary gas -W N2 gas
temperature chamber error,analog error, memory Low auxiliary gas pressure alarm; 1 point, closed H 55ml/min, when sample gas contains
error, or calibration coefficient error (when automatic Flow rate of auxiliary gas L Standard (35 ml /min) when pressure drops
or semiautomatic calibration is enabled) occurs H 2 gas of 3% or greater and O 2 in He
Language -J Japanese Factory default low limit pressure; 300 kPa
Maintenance status; 1 point, closed during mainte- Power supply 5 100 - 115V AC, 50 / 60 Hz
-E English Maintenance status; 1 point, closed during mainte-
nance nance Language -J Japanese
Auto calibration -C Available
Range answerback or high/low alarm; 2 points, nor- Range answerback or high/low alarm; 2 points, nor- -E English
mally deenergized (open) Style code *C Style *C
mally deenergized (open)
Option /B1 Balance gas: CO 2 (20%)+N 2
Range answerback or high/low alarm contact out- Range answerback or high/low alarm contact out-
put, user selectable put, user selectable
Operate solenoid valve 3 points, Switching between zero and span calibra- Output to operate solenoid valve 3points
tion gas and measured gas.
External Dimensions Switching between zero and span calibration gas,

Contact input
Maximum load; AC 1A
Input specification;Contact ON: 200 or less, Con-
and measured gas.
Maximum load : AC 1 A.
External Dimensions
tact OFF: 100 k or greater Unit: mm
Contact input Input specification ; Contact ON ; 200 or less, Con- Unit: mm
Remote range switching; 2 points, Output ranges 1 tact OFF ; 100 k or greater
to 3 can be switched by external contact signal.
Remote range switching ; 2 points, Output ranges 1
Calibration start; 1 point, calibration start command OUT PUT FUNC

to 3 can be switched by external contact signal.


MEANS PARAMAGNETIC
320 75 250 25
by external contact signal.
DATA
MAINT HEATER OXYGEN
H-ALM
vol %O2
AUTO.CALL
ANALYZER
Calibration start ; 1 point, calibration start command
L-ALM MRT.RANGE
FAIL AUTO RANGE

<1>
LCL RANGE

Calibration method (1) Automatic calibration at set intervals by internal


288

252
by external contact signal
timer
Calibration method (1) Automatic calibration at set intervals by internal <2>
(2) Semiautomatic calibration started by external timer 55

305
360
400
approx. 65
contact input 55 <3>
(2) Semiautomatic calibration started by external
(3) Manual calibration in the field (22) contact input
Paramagnetic Oxygen Analyzer

406 194
Panel thickness:

Calibration gas Zero gas; N2 gas


10 mm or less

216 (3) Manual calibration in the field 133


Mounting holes
Span gas; dry air (instrument air O2: 20.95 vol%) or M8, 4holes; depth 12
Calibration gas Zero gas; N2 gas
standard gas with an oxygen concentration of 80 to M8, 3 holes; depth 12
Span gas; dry air (instrument air O2: 20.95 vol%) or
100% of span value (balance N2)
59
65

G H A B C <9> <8> <7> <6> 320


F J
standard gas with an oxygen concentration of 80 to <5>
Auxiliary gas pressure N2, 180 kPa (approx. 35 ml/min)
25

100% of span value (balance N2) 75


Measurement gas condition Flow; 200ml/min10 %, The gas flow rate may be Auxiliary gas N2, gas, 350 to 500 kPa Mounting
70

190 205 holes. Four holes

135
less than 200 ml/min depending on the composition 15

166
260

185
Measurement gas condition Gas Flow ; Setting range ; 300 to 800 ml/min (stan- 10mm in dia
of the measurement gas. E D 75

360
34 41 50 41 30 30 54
dard 600 ml/min)
Temperature; 0 to 50C
380
Allowable range : 10 % of a set value
Humidity; No moisture condensation in the flow path 366 <4>
Pressure ; Approx. 7 kPa (approx. 700 mmH2O) in 50 45 50
or the sensor.
Panel cut Analyzer inlet
Warm-up time Approx. 2.5 hours 20 30
Temperature ; 0 to 50C
Ambient temperature 5 to 55 C Mounting dimensions
Humidity ; No moisture condensation in the flow path
Power supply 100 - 115 V AC 50/60 Hz or A: Gas outlet Rc 1/4
or the sensor
B: Auxiliary gas inlet Rc 1/4
200 - 240 VAC 50/60 Hz Warm-up time Approx. 2.5 hours
C: Sample gas inlet Rc 1/4
Power consumption 100 to 115 V AC; Max. 110 VA, normaly approx. 25 VA Installation conditions Ambient temperature ; -5 to 50C
D: Purge gas inlet Rc 1/8
200 to 240 V AC; Max. 125 VA, normaly E: Grounding terminal M4 <1> Cable inlet port : G3/4
Humidity; 10-95 %RH (Nocondensing)
approx. 35 VA F: Conduit connection port dia. 27 hole <2> Cable grand : (Cable O.D. : 10-13.5)
Vibration; 5 to 9 Hz : Vibration amplitude; 1.5mm or less
Installation Indoors, panel or wall mounting G: Conduit connection port dia. 27 hole <3> Cable grand : (Cable O.D. : 10-13.5)
9 to 150 Hz: Acceleration; 2 m/s2 or less <4> Cable inlet port : G3/4
Construction Dustproof, non-flameproof type H: Conduit connection port dia. 27 hole
Power supply 100 to 115 V AC10 %, 50 or 60 Hz <5> Cable inlet port : G3/4
Dimensions 406 (W) x 288 (H) x 216 (D) mm J : Conduit connection port dia. 27 hole
Power consumption Approx. 170 VA max., approx. 25 VA normally <6> Cable inlet port : G3/4
Weight Approx. 18 kg <7> Measurement gas inlet port : Rc1/4
Installation Indoors, panel or wall mounting
<8> Auxiliary gas inlet port : Rc1/4
Construction Flameproof (Exd II BT4)
<9> Gas outlet port : Rc1/4
Dimensions 440 (W) x 370 (H) x 325 (D) mm
Weight Approx. 38 kg

6 7
Paramagnetic Oxygen Analyzers
Models MG8G, MG8E

MG8G
Paramagnetic Oxygen Analyzer (General Purpose Type)

MG8E
Paramagnetic Oxygen Analyzer (Flameproof Type)
YOKOGAWA ELECTRIC CORPORATION Middle East India
World Headquarters YOKOGAWA MIDDLE EAST B.S.C.(C) YOKOGAWA INDIA LTD.
9-32 Nakacho 2-chome, Musashino-shi, http://www.yokogawa.com/bh/ http://www.yokogawa.com/in/
Tokyo 180-8750, JAPAN Singapore Australia
Tel: +81-422-52-6316 Fax: +81-422-52-6619 YOKOGAWA ENGINEERING ASIA PTE.LTD. YOKOGAWA AUSTRALIA PTY. LTD.
http://www.yokogawa.com/an/ http://www.yokogawa.com/sg/ http://www.yokogawa.com/au/
North America Korea
YOKOGAWA CORPORATION OF AMERICA YOKOGAWA ELECTRIC KOREA CO., LTD.
Georgia, U.S.A http://www.yokogawa.com/kr/
http://www.yokogawa.com/us/ China
South America YOKOGAWA CHINA CO., LTD.
YOKOGAWA AMERICA DO SUL LTDA. http://www.yokogawa.com/cn/ Represented by:
BRAZIL YOKOGAWA SHANGHAI INSTRUMENTATION CO., LTD.
http://www.yokogawa.com.br/ http://www.ysi.com.cn/
Europe YOKOGAWA SICHUAN INSTRUMENT CO., LTD.
YOKOGAWA EUROPE B.V. http://www.cys.com.cn/
European Headquarters Taiwan
THE NETHERLANDS YOKOGAWA TAIWAN CORPORATION
http://www.yokogawa.com/eu/ http://www.yokogawa.com.tw/ Bulletin 11P03A01-01E
YOKOGAWA ELECTRIC CIS LTD. Vig-PMK-GNL-10E
RUSSIAN FEDERATION
http://www.yokogawa.ru/ Printed in Japan, 603(KP) [Ed : 01/b]
www.yokogawa.com

Subject to change without notice


All Rights Reserved. Copyright 2009, by Yokogawa Electric Corporation
8 9