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This checklist provides instructions for performing preventative maintenance on a chilled water primary pump. It includes 22 steps to isolate the pump, inspect for leaks, check bearings and alignment, clean exterior and internals, test overload protection, and record operational parameters like pressure and current. The goal is to ensure the pump and associated systems are functioning properly and any issues are addressed before they cause failure.
This checklist provides instructions for performing preventative maintenance on a chilled water primary pump. It includes 22 steps to isolate the pump, inspect for leaks, check bearings and alignment, clean exterior and internals, test overload protection, and record operational parameters like pressure and current. The goal is to ensure the pump and associated systems are functioning properly and any issues are addressed before they cause failure.
This checklist provides instructions for performing preventative maintenance on a chilled water primary pump. It includes 22 steps to isolate the pump, inspect for leaks, check bearings and alignment, clean exterior and internals, test overload protection, and record operational parameters like pressure and current. The goal is to ensure the pump and associated systems are functioning properly and any issues are addressed before they cause failure.
1 Isolate the incoming source and apply LOTO. 2 Make sure that supply is not available at the i/p terminal of the equipment 3 Check for leakage in pipelines 4 Check for abnormal noise or heating of pump and motors 5 Check foundation bolts tightness 6 Check shaft guards are secure 7 Observe pressure gauges are functioning 8 Clean the exterior of the pump and motor 9 Check for leakage in gland / Seal Remove coupling guard and inspect motor and pump coupling it should be free from 10 damange and with proper alignment 11 Check the Remote off and the tightness of earthing wire Ensure suction and discharge valves are operating with ease and shut off / open in chilled 12 water line of the pump Check for any cable colour change in motor cable terminations and loose ness of the 13 termination and if so rectify.( Termination at both ends). Check for any cable colour change in starter panel ( Chiller pump panel) and loose ness 14 of the termination and if so rectify. 15 Check foundation plinth/base for rigidness 16 Remove the Motor fan guard and clean the fan with a clean damp cloth 17 Clean the pump and insulated pipe lines externally with cotton cloth. Switch OFF the power supply and ensure pump shaft rotates freely by hand and Switch 18 ON the Power Supply 19 Clean pump suction strainer. Check the Over load relay setting.(It should be setted as 17A).Ensure the O/L operation 20 by pressing the "Test" Button. 21 Check and Record the Motor load current and Winding resistance Value
22 Check and Record the suction and discharge pressure
Done by : Spares Used
PM done On : Start Time : End time : Next PM due on :