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OPERATION and CARE MANUAL

1000-BQ2/96
1000-BQ2/48

1000-BQ2/128 1000-BQ2/192

FOOD HOLDING CABINET


BANQUET CARTS
MODELS: 1000-BQ2/48 1000-BQ2/96
1000-BQ2/128 1000-BQ2/192

COOK/HOLD/SERVE SYSTEMS
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 FAX: 262.251.7067 800.329.8744 U.S.A. ONLY WEBSITE:
800.558.8744 U.S.A./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com

PRINTED IN U.S.A. #845-8 6/2002



HOLDING CABINETS
UNPACKING and SET-UP OPERATIONAL PROCEDURES
The Alto-Shaam Banquet Cart has been HEAT INCREASE / DECREASE
L.E.D.1
thoroughly tested, checked for calibration, INDICATOR L.E.D. BUTTON

and inspected to insure only the highest


quality cabinet is provided. When you "I" = "ON"

receive your cabinet, check for any possible


shipping damage and report it at once to the
200 SET
prg

"" = "OFF"

delivering carrier. See Transportation Damage and Claims ! POWER


section located in this manual. ERROR CODE CHAMBER TEMPERATURE
ON/OFF
ROCKER SWITCH
INDICATOR L.E.D. TEMPERATURE SET
The cabinet, complete with unattached items and accessories, L.E.D. BUTTON

may be delivered in one or more packages. Check to insure that


all the following items have been received as standard with each VIEW or CHANGE HOLDING TEMPERATURE......
unit:
1. Push the SET button once. The set point value (current
ITEM BQ2/48 BQ2/96 BQ2/128 BQ2/192 holding temperature) will be displayed for 5 seconds.
Shelves 2 4 4 8
Shelf Clips 4 20 4 40
Shelf Slide 8 2. This temperature can be changed by pressing and holding the
SET button for at least 3 seconds. The programming mode
Save all the information and instructions packed inside the becomes active and the LED1 indicator light will blink. Press
cabinet. Complete and return the warranty card to the factory and hold the UP or DOWN arrow keys to change the value
as soon as possible to insure prompt service in the event of a shown in the display. This value can be stored by pressing the
warranty parts and labor claim. SET button again. The new set temperature will flash three
times to confirm. The minimum set point temperature is
NOTE: Any claims for warranty must include the full model 90F (32C) while the maximum set point temperature is
number and serial number of the cabinet. 200F (93C).

START-UP....
ELECTRICAL INSTALLATION
1. Connect the electric cord to an appropriate power outlet.
EXAMPLE
S E R I A L N U MB E R A N D WA R R AN T Y C O D E
2. Close the compartment vents located on the inside of each
MAXI MU M R AT ED
I D E N T I F I C AT I O N MOD EL N U MBER WAT TAG E compartment door.
MODEL xxx-xx
SERIAL NO. xxxx-xx WATTS xxxx
3. Press the power switches ON for the appropriate compart-
VOLTS xxx AC 1 PH xx HZ
ments. The heat indicator light will illuminate and remain lit
ALTO-SHAAM INC. MILW. WI. PAT. NO. 3521030
while the unit is calling for heat. The digital display will indi-
M A X IMU M R AT E D V O LTA G E MAXI MU M R AT ED F R EQ U EN C Y cate air temperature of the heated compartment. The heat indi-
cator light will go out when the air temperature inside the unit
An identification tag is permanently mounted on the cabinet. reaches the temperature set on the electronic thermostat.
Plug the unit into a properly grounded receptacle only.
HOLDING....
ENSURE POWER SOURCE 1. Preheat at 200F for 30 minutes.
MATCHES VOLTAGE STAMPED Allow a minimum of 30 minutes for preheating before loading
ON UNIT NAMEPLATE the banquet cart with product.

If necessary, a proper receptacle or outlet configuration, as 2. Load the cart with hot food only.
required for the individual equipment model, must be installed The purpose of the banquet cart is to maintain hot food at
by a licensed electrician in accordance with applicable, local proper serving temperature. Only hot food should be placed
electrical codes. into the banquet cart. Before loading the cart with food, use a
food thermometer to make certain all products have reached
an internal temperature range of 140 to 160F (60 to 71C).
WARMING CHARACTERISTICS Any food product not within the proper temperature range
The cabinet is equipped with a special, low-heat-density, heating should be heated before loading into the banquet cart. For
cable. Through the Halo Heat concept, the heating cable is best results, use a Halo Heat Low Temperature Cooking and
mounted against the walls of the warming compartment to pro- Holding Oven set at 250 to 275F (121 to 135C), or a
vide an evenly applied heat source, controlled by a thermostat. Combitherm oven, to bring the product within the correct
The design and operational characteristics of the unit eliminates temperature range.
the need for a moisture pan or a heat circulating fan. Through
even heat application, the quality of a food product is maintained
for short periods or for longer time periods, up to several hours.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 1.
3. Load covered plates or carriers into the banquet cart. cleaners, or cleaners containing quaternary salts. Rinse
After the food has reached proper serving temperature: carefully to remove all residue and wipe dry.
A. Use HEATED plates only. NOTE: Never use hydrochloric acid (muriatic acid) on
B. Load each series of four (4) plates into the banquet cart stainless steel.
as soon as assembled and as quickly as possible to retain
maximum heat. 4. To help maintain the protective film coating on polished
C. Load the plates in the upper section of the banquet cart stainless steel, clean the exterior of the cabinet with a
first. cleaner recommended for stainless steel surfaces. Spray
D. Securely close the doors of the banquet cart after loading the cleaning agent on a clean cloth and wipe with the grain
each series of plates. of the stainless steel.
E. When loading the upper section of the banquet cart, the
door on the lower section should remain closed. Always follow appropriate state or local health (hygiene) reg-
F. When loading the lower section of the banquet cart, the ulations regarding all applicable cleaning and sanitation
door on the upper section should remain closed. requirements for equipment.T

4. Reset the thermostat to desired temperature. At no time should the inside or outside of the cabinet be
After the cart has been completely filled with product, check to washed down, flooded with water or liquid solution.
make certain the doors are securely closed, and reset the ther- Do not use water jet to clean. NEVER STEAM
mostat to to the desired holding temperature or the suggested CLEAN. Severe damage or electrical hazard could
180F (82C). result voiding the warranty.
The proper temperature range for the products being held,
and whether or not to open or close the door vents, will depend
on the type and quantity of product. When holding food for eTHERMOSTAT ACCURACY
prolonged periods, it is advisable to periodically check the inter- The electronic thermostat is a precise instrument and is designed
nal temperature of each item with a food thermometer to assure to offer trouble free service. If you suspect the temperature inside
maintenance of the proper temperature range of 140 to 160F the holding compartment does not match the temperature indicat-
(60 to 71C).
ed on the digital display, follow the instructions listed below.
5. UNLOAD COVERED PLATES, TRAYS OR PLATE 1. Check to make certain the unit voltage matches the power
CARRIERS AS NEEDED. source. A power source less than that required to operate the
A. Unload the items from the lower section of the cart first,
unit will result in inaccurate temperatures.
and work up toward the top of the cart.
B. When unloading the lower section of the banquet cart, the 2. Verify the temperature inside the holding compartment with a
door on the upper section should remain closed. qualify thermal indicator.
C. When unloading the upper section of the cart, the door on
the lower section should remain closed. A. With the exception of the wire shelves, completely empty
D. Securely close the doors of the cart after each product the holding compartment.
removal. B. Make certain the holding cabinet sensor, located inside the
holding compartment at the left side of the unit, is com-
pletely clean.
CARE and CLEANING
C. Suspend the thermal indicator in the center of the holding
compartment.
The cleanliness and appearance of this equipment will con-
tribute considerably to operating efficiency and savory, appe- D. Allow the temperature set on the electronic thermostat to
tizing food. There is an important relationship stabilize for a minimum of one hour before comparing the
between cleanliness and food flavor and aroma. digital display with the reading on the thermal indicator.
Good equipment that is kept clean works better DO NOT OPEN THE CABINET DOOR(S) DURING
and lasts longer. THE TEMPERATURE STABILIZATION PERIOD.
CLEAN THE BANQUET CART AFTER If the reading on the thermal indicator does not match the digital
EACH USE: display within 120F (6C), replace the electronic thermostat.
1. Disconnect the banquet cart from its power source, and OPTIONS and ACCESSORIES
let the unit cool.
Plate Carriers
2. Remove the plate carriers and wire shelves. Clean these Uncovered "P" Carriers . . . . . . . . . . . . . . . . . . . . . . . . DC-2868
items with any good grease solvent or commer- Covered "C" Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . DC-2869
cial detergent. Rinse well. Uncovered "EP" Carriers . . . . . . . . . . . . . . . . . . . . . DC-23580
3. Clean the interior metal surfaces of the cabinet Covered "EC" Carriers . . . . . . . . . . . . . . . . . . . . . . . DC-23676
with a damp cloth and any good alkaline or Shelf & Shelf Supports
alkaline chlorinated based commercial deter- for each extra shelf . . . . . . . . . . . . . . . . . . . . . . . . 1061/11533
gent or grease solvent at the recommended Wire Shelf, Chrome Plated
strength. Use a plastic scouring pad or oven 1000-BQ2/48, 96, 192 . . . . . . . . . . . . . . . . . . . . . . . SH-2835
cleaner for difficult areas. Avoid the use of 1000-BQ2/128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SH-22727
abrasive cleaning compounds, chloride based Window Door . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTACT FACTORY
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 2.
SANITATION GUIDELINE GENERAL HOLDING GUIDELINE
Food flavor and aroma are usually so closely related that it is Chefs, cooks and other specialized food service personnel
difficult, if not impossible, to separate them. There is also an employ varied methods of cooking. Proper holding temperatures
important, inseparable relationship between cleanliness and food for a specific food product must be based on the moisture content
flavor. Cleanliness, top operating efficiency, and appearance of of the product, product density, volume, and proper serving tem-
equipment contribute considerably to savory, appetizing foods. peratures. Safe holding temperatures must also be correlated with
Good equipment that is kept clean, works better and lasts longer. palatability in determining the length of holding time for a specific
Most food imparts its own particular aroma and many foods product.
also absorb existing odors. Unfortunately, during this absorption, Halo Heat maintains the maximum amount of product mois-
there is no distinction between GOOD and BAD odors. The ture content without the addition of water, water vapor, or steam.
majority of objectionable flavors and odors troubling food service Maintaining maximum natural product moisture preserves the nat-
operations are caused by bacteria growth. Sourness, rancidity, ural flavor of the product and provides a more genuine taste. In
mustiness, stale or other OFF flavors are usually the result of germ addition to product moisture retention, the gentle properties of
activity. Halo Heat maintain a consistent temperature throughout the cabi-
The easiest way to insure full, natural food flavor is through net without the necessity of a heat distribution fan, thereby pre-
comprehensive cleanliness. This means good control of both visi- venting further moisture loss due to evaporation or dehydration.
ble soil (dirt) and invisible soil (germs). A thorough approach to In an enclosed holding environment, too much moisture con-
sanitation will provide essential cleanliness. It will assure an attrac- tent is a condition which can be relieved. A product achieving
tive appearance of equipment, along with maximum efficiency and extremely high temperatures in preparation must be allowed to
utility. More importantly, a good sanitation program provides one decrease in temperature before being placed in a controlled holding
of the key elements in the prevention of food-borne illnesses. atmosphere. If the product is not allowed to decrease in tempera-
A controlled holding environment for prepared foods is just ture, excessive condensation will form increasing the moisture con-
one of the important factors involved in the prevention of food- tent on the outside of the product.
borne illnesses. Temperature monitoring and control during If the unit is equipped with vents, close the vents for moist
receiving, storage, preparation, and the service of foods are of equal holding and open the vents for crisp holding.
importance. Use a metal-stemmed indicating thermometer to measure the
The most internal temperature of the product(s) being held. Adjust the ther-
INTERNAL FOOD PRODUCT TEMPERATURES
accurate method mostat setting to achieve the best overall setting based on internal
HOT FOODS of measuring product temperature.
DANGER ZONE 40 TO 140F (4 TO 60C)
CRITICAL ZONE 70 TO 120F (21 TO 49C) safe tempera-
SAFE ZONE 140 TO 165F (60 TO 74C) tures of both hot
COLD FOODS and cold foods is HOLDING TEMPERATURE RANGE
MEAT FAHRENHEIT CELSIUS
DANGER ZONE ABOVE 40F (ABOVE 4C) by BEEF ROAST Rare 140F 60C
SAFE ZONE 36F TO 40F (2C TO 4C)
internal product BEEF ROAST Med/Well Done 160F 71C
FROZEN FOODS
DANGER ZONE ABOVE 32F (ABOVE 0C)
temperature. BEEF BRISKET 160 175F 71 79C
CORN BEEF 160 175F 71 79C
CRITICAL ZONE 0 TO 32F (-18 TO 0C) A quality PASTRAMI 160 175F 71 79C
SAFE ZONE 0F OR BELOW (-18C OR BELOW)
thermometer is PRIME RIB Rare 140F 60C
STEAKS Broiled/Fried 140 160F 60 71C
an effective tool
RIBS Beef or Pork 160F 71C
for this purpose, and should be routinely used on all products that VEAL 160 175F 71 79C
require holding at a specific temperature. HAM 160 175F 71 79C
PORK 160 175F 71 79C
A comprehensive sanitation program should focus on the LAMB 160 175F 71 79C
training of staff in basic sanitation procedures. This includes per- POULTRY
sonal hygiene, proper handling of raw foods, cooking to a safe CHICKEN Fried/Baked 160 175F 71 79C
DUCK 160 175F 71 79C
internal product temperature, and the routine monitoring of inter- TURKEY 160 175F 71 79C
nal temperatures from receiving through service. GENERAL 160 175F 71 79C
FISH/SEAFOOD
Most food-borne illnesses can be prevented through proper FISH Baked/Fried 160 175F 71 79C
temperature control and a comprehensive program of sanitation. LOBSTER 160 175F 71 79C
Both these factors are important to build quality service as the SHRIMP Fried 160 175F 71 79C
BAKED GOODS
foundation of customer satisfaction. Safe food handling practices BREADS/ROLLS 120 140F 49 60C
to prevent food-borne illness is of critical importance to the health MISCELLANEOUS
CASSEROLES 160 175F 71 79C
and safety of your customers. HACCP, an acronym for Hazard
DOUGH Proofing 80 100F 27 38C
Analysis (at) Critical Control Points, is a quality control program EGGS Fried 150 160F 66 71C
of operating procedures to assure food integrity, quality, and safety. FROZEN ENTREES 160 175F 71 79C
HORS D'OEUVRES 160 180F 71 82C
Taking steps necessary to augment food safety practices are both PASTA 160 180F 71 82C
cost effective and relatively simple. While HACCP guidelines go PIZZA 160 180F 71 82C
far beyond the scope of this manual, additional information is POTATOES 180F 82C
PLATED MEALS 180F 82C
available by contacting the USDA/FDA Food-borne Illness SAUCES 140 200F 60 93C
Education Information Center at (301)504-6803. SOUP 140 200F 60 93C
VEGETABLES 160 175F 71 79C
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 3.
This chart is provided for the assistance of qualified technicians only and is not intended for use by untrained or unau
thorized service personnel. If your unit is not operating properly, check the following before calling your authorized
service agent. Check the power applied to the unit. Plug in outlet? Fuse OK?

Do not attempt to repair or service beyond this point. Contact manufacturer for nearest authorized service agent.
Repairs made by any other service agent without prior authorization by manufacturer will void the warranty on the unit.

Tr o u b l e S h o o t i n g G u i d e
Error Code Possible Cause Action Required

1. Control displays "OOO". A. Sensor is open circuited. Detach the sensor from the terminal block.
SENSOR
Use an Ohm meter to measure the resistance
HEAT
INDICATOR L.E.D. L.E.D.1
INCREASE/DECREASE
ROCKER BUTTON of the sensor. Check sensor at 32F (0C)
T-BLOCK
EXT. WIRES
using a container of ice water. If Ohm read-
CONNECTORS
ing is 100, replace display. If Ohm reading is
ooo SET
prg

not 100, replace sensor.


! F POWER
ON/OFF
ERROR CODE
INDICATOR L.E.D.
ERROR
CODE
DISPLAY
TEMPERATURE
SET
BUTTON
ROCKER SWITCH
B. Associated wiring is open circuited. Check wires for integrity. Check for proper
and secure connections at the thermostat and
terminal block. If necessary, re-secure the
faulty connections.
C. Control is faulty. Energize system after the above steps have
been completed. If control still reads
"OOO", call service technician.

2. Control displays "CCC". A. Sensor is short circuited.


SENSOR
Detach the sensor from the terminal block.
Use an Ohm meter to measure the resistance
INCREASE/DECREASE
of the sensor. Check sensor at 32F (0C)
HEAT ROCKER BUTTON
INDICATOR L.E.D. L.E.D.1
T-BLOCK
CONNECTORS
EXT. WIRES
using a container of ice water. If Ohm read-
ing is 100, replace display. If Ohm reading is
CCC SET
prg
not 100, replace sensor.
! F POWER
ON/OFF
B. Associated wiring is short circuited. Check wires for integrity. Check for proper
ERROR CODE ERROR TEMPERATURE ROCKER SWITCH
INDICATOR L.E.D. CODE
DISPLAY
SET
BUTTON and secure connections at the thermostat and
terminal block. If necessary, re-secure the
faulty connections.
C. Control is faulty. Energize system after the above steps have
been completed. If control still reads
"CCC", call service technician.
A. Insufficient power supply. Check power source.
3. Unit does not operate.
B. Defective power cord or plug. Check and replace if necessary.

A. Faulty power supply board. Check line voltage for 24V across pins 6 and
4. No display in electronic control.
7 on the power supply board.
B. Faulty electronic control Replace control.
5. Cannot control temperature but sensor A. Faulty relay. Replace relay.
and electronic control check OK.
B. Heating element sensor. Replace element.

A. Dirty or faulty sensor. Detach the sensor from the terminal block.
6. Temperature readout incorrect. Use an Ohm meter to measure the resistance
B. Faulty control. of the sensor. Check sensor at 32F (0C)
using a container of ice water. If Ohm read-
ing is 100, replace display. If Ohm reading is
not 100, replace sensor.

DISCONNECT UNIT
FROM POWER SOURCE
BEFORE CLEANING OR
SERVICING.

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 4.
S E RV I C E V I E W PA R T S L I S T
1000-BQ2/48
5/8/01 QUANTITY ALTO-SHAAM
PART DESCRIPTION PER UNIT PART NO.

1. TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .4948
2. TOP MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .SC-2425
3. PUSH HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .15502
4. PUSH HANDLE MOUNTING SCREWS . . . . . . . . . . . . .8 . . . . . . . .SC-2567
PUSH HANDLE HOLE PLUGS . . . . . . . . . . . . . . . . . . .8 . . . . . . . .PG-3398
5. CASING, LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14401
6. CASING, RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14402
7. CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .4 . . . . . . . .SC-2425
CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .2 . . . . . . . .SC-2459
8. CORD, 125V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14002
CORD, 208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .4950
CORDSET: 230V (Type H07 RN-F) . . . . . . . . . . . . . . .1 . . . . . . . .4498
9. CORD PLATE MOUNTING SCREWS . . . . . . . . . . . . . .6 . . . . . . . .SC-2459
10. CASING, BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14486
1-3/4"
CASING BACK MOUNTING SCREWS . . . . . . . . . . . . . .2 . . . . . . . .SC-2425 (44mm)

11. BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .16213 6-3/4" (171mm)


BUMPER, RUBBER . . . . . . . . . . . . . . . . .127" (3231mm) . . . . . . . .BM-24766
BUMPER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .BM-24950
ELECTRICAL
RIGID CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .CS-24769 CONNECTION:

(781mm)
30-3/4"
SWIVEL CASTERS WITH BRAKE . . . . . . . . . . . . . . . . .2 . . . . . . . .CS-24768 3" (76mm)
FROM TOP
12. BOTTOM ASSEMBLY MOUNTING BOLTS . . . . . . . . . .4 . . . . . . . .SC-2351

59-3/4" (1518mm)
13. INSULATION:
25-1/2 x 120 (648mm x 3048mm) . . . . . . . . . . . . . . . .1 . . . . . . . .IN-22364
14. CABLE CONNECTION HARDWARE
15. HEATING CABLE (NOT SHOWN) 188' (57302mm) . . . . . .1 . . . . . . . .CB-3045

2-1/8" (54mm)
16. DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .5677
DOOR GASKET 4.5 (1384mm) . . . . . . . . . . . . . . . . .1 . . . . . . . .GS-2398
17. DOOR HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HD-2566
DOOR HANDLE MOUNTING SCREWS . . . . . . . . . . . .4 . . . . . . . .SC-2073
DOOR CATCH MOUNTING SCREWS . . . . . . . . . . . . . .2 . . . . . . . .SC-2070
18. HINGES:
TOP PIVOT HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HG-2864
38" (965mm)
CENTER/BOTTOM PIVOT HINGE . . . . . . . . . . . . . . . .1 . . . . . . . .HG-2865
31-1/4" (794mm)
TOP DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HG-2863
BOTTOM DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HG-2862
ON

set

OFF
HOLD THERMOSTAT POWER

HINGE MOUNTING SCREWS . . . . . . . . . . . . . . . . . . .6 . . . . . . . .SC-2072


HINGE BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .BU-2722

39-3/8" (1000mm)
37-1/8" (943mm)
3-1/2" (89mm)

6-3/8" (162mm)
TOP & CENTER PIVOT HINGE MOUNTING SCREWS .1 . . . . . . . .SC-25004
19. SENSOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .14785
METAL SENSOR GUARD . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .13047
TEFLON MOUNTING BLOCK . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .BK-22636
BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . .SC-2352
20. SOLID STATE RELAY . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .RL-3736
HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HE-23421
HEAT SINK MOUNTING SCREWS . . . . . . . . . . . . . . . .2 . . . . . . . .SC-2425
21. THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .TT-33563
CELSIUS FACE PLATE (230V ONLY) . . . . . . . . . . . . . .1 . . . . . . . .TT-33564
22. TRANSFORMER, 125V . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .TN-3972
TRANSFORMER, 208-240V, 230V . . . . . . . . . . . . . . . . .1 . . . . . . . .TN-3935
23. POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .SW-3887 Cable Heating Replacement Service Kit No. 4881
FILTER, 230V only . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .FI-33225 for 125-240V units
includes:
24. FUSE, 1 AMP, 208-240V, 230V . . . . . . . . . . . . . . . . . . .2 . . . . . . . .FU-33097 CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . .210 feet
FUSE BLOCK, 208-240V, 230V . . . . . . . . . . . . . . . . . . .1 . . . . . . . .FU-3772 CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
FUSE BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . .2 . . . . . . . .SC-22378 IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . .1 foot
BU-3105 Shoulder Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
25. CONTROL PANEL OVERLAY . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .PE-22820 BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
26. SHELF SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .1061 SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TA-3540 High Temperature Electrical Tape . . . . . . . . . . .1 roll
SHELF CLIP (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .11533
ST-2439 10.32 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
27. SHELVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .SH-2835 NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 5.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 6.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 7.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 8.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 9.
S E RV I C E V I E W PA R T S L I S T
1000-BQ2/96
5/8/01 QUANTITY ALTO-SHAAM
PART DESCRIPTION PER UNIT PART NO.

1. TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .4948
2. TOP MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .SC-2425
3. PUSH HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HD-2861
4. PUSH HANDLE MOUNTING SCREWS . . . . . . . . . . . . .6 . . . . . . . .SC-2567
5. CASING, LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14462
6. CASING, RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14463
7. CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .4 . . . . . . . .SC-2425
CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .2 . . . . . . . .SC-2459
8. CORD, 125V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CD-3232
CORD, 208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CD-3551
1-7/8"
CORDSET: 230V (Type H07 RN-F) . . . . . . . . . . . . . . .1 . . . . . . . .CD-3922 (48mm)

9. CORD PLATE MOUNTING SCREWS . . . . . . . . . . . . . .6 . . . . . . . .SC-2459


6-13/16" (173mm)
10. CASING, BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .11500
CASING BACK MOUNTING SCREWS . . . . . . . . . . . . . .2 . . . . . . . .SC-2425
ELECTRICAL
CONNECTION:

(781mm)
11. BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .16213

30-3/4"
3" (76mm)
BUMPER, RUBBER . . . . . . . . . . . . . . . . . .127"(3231mm) . . . . . . . .BM-24766 FROM TOP
BUMPER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .BM-24950

59-1/2" (1511mm)
RIGID CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .CS-24769
SWIVEL CASTERS WITH BRAKE . . . . . . . . . . . . . . . . .2 . . . . . . . .CS-24768
12. BUMPER ASSEMBLY MOUNTING BOLTS . . . . . . . . . . .4 . . . . . . . .SC-2351

2-3/4" (70mm)
13. INSULATION:
25-1/2 x 81 (648mm x 2057mm) . . . . . . . . . . . . . . . . .2 . . . . . . . .IN-22364
14. CABLE CONNECTION HARDWARE
15. HEATING CABLE
125V: 126 (38405mm) . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CB-3045
208-240V: 189 (57607mm) . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CB-3045
16. DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .5677 38" (965mm)
31-1/8" (791mm)
DOOR GASKET [each door]9.1 (2774mm) . . . . . . . . .1 . . . . . . . .GS-2398
ON

17. DOOR HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HD-2566


set

OFF
HOLD THERMOSTAT POWER

DOOR HANDLE MOUNTING SCREWS . . . . . . . . . . . .8 . . . . . . . .SC-2073


DOOR CATCH MOUNTING SCREWS . . . . . . . . . . . . . .4 . . . . . . . .SC-2070
18. HINGES:
TOP PIVOT HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HG-2864

60-7/8" (1546mm)

67-1/4" (1708mm)
CENTER/BOTTOM PIVOT HINGE . . . . . . . . . . . . . . . .2 . . . . . . . .HG-2865
TOP DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HG-2863
BOTTOM DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HG-2862
HINGE MOUNTING SCREWS . . . . . . . . . . . . . . . . . .12 . . . . . . . .SC-2072
3-1/2" (89mm)

HINGE BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .BU-2722


TOP & CENTER HINGE MOUNTING SCREWS . . . . . . .1 . . . . . . . .SC-25004 6-3/8" (162mm)
19. SENSOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .14785
METAL SENSOR GUARD . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .13047
TEFLON MOUNTING BLOCK . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . .BK-22636
BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . .SC-2352
20. SOLID STATE RELAY . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .RL-3736
HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .HE-23421
Cable Heating Replacement Service Kit (208-240V) No. 4881
HEAT SINK MOUNTING SCREWS . . . . . . . . . . . . . . . .4 . . . . . . . .SC-22378 includes:
CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . .210 feet
21. THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .TT-33563 CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CELSIUS FACE PLATE (230V ONLY) . . . . . . . . . . . . . .1 . . . . . . . .TT-33564 IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 foot
BU-3105 Shoulder Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
22. TRANSFORMER, 125V . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .TN-3972 BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TRANSFORMER, 208-240V, 230V . . . . . . . . . . . . . . . . .1 . . . . . . . .TN-3935 SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TA-3540 High Temperature Electrical Tape . . . . . . . . . . . . . . . . . .1 roll
23. POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .SW-3887 ST-2439 10.32 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
FILTER, 230V ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .FI-33225 NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

24. FUSE, 1 AMP, 208-240V, 230V . . . . . . . . . . . . . . . . . . .2 . . . . . . . .FU-33097 Cable Heating Replacement Service Kit (125V) No. 4880
includes:
FUSE BLOCK, 208-240V, 230V . . . . . . . . . . . . . . . . . . .1 . . . . . . . .FU-3772 CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . .134 feet
FUSE BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . .2 . . . . . . . .SC-22378 CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 foot
25. CONTROL PANEL OVERLAY . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .PE-23820 BU-3105 Shoulder Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
26. SHELF SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . .1061
SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SHELF CLIP (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .11533 TA-3540 High Temperature Electrical Tape . . . . . . . . . . . . . . . . . .1 roll
ST-2439 10.32 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
27. SHELVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .SH-2835 NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 10.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 11.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 12.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 13.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 14.
S E RV I C E V I E W PA R T S L I S T
1000-BQ2/128
5/8/01 QUANTITY ALTO-SHAAM
PART DESCRIPTION PER UNIT PART NO.

1. TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . 14004

2. TOP MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . SC-2425

3. PUSH HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . HD-2861

4. PUSH HANDLE MOUNTING SCREWS . . . . . . . . . . . . .6 . . . . . . . . SC-2567

5. CASING, LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . 14462

6. CASING, RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . 14463

7. CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .4 . . . . . . . . SC-2425


CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .2 . . . . . . . . SC-2459

8. CORD, 125V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . CD-3397


CORD, 208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . CD-3551
CORDSET: 230V (Type H07 RN-F) . . . . . . . . . . . . . . .1 . . . . . . . . CD-3922
1-7/8"
9. CORD PLATE MOUNTING SCREWS . . . . . . . . . . . . . .6 . . . . . . . . SC-2459 (48mm)

10. CASING, BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . 12169 7-7/8" (200mm)


CASING BACK MOUNTING SCREWS . . . . . . . . . . . . . .2 . . . . . . . . SC-2425

11. BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . 16214


ELECTRICAL
BUMPER, RUBBER . . . . . . . . . . . . . . . . . .149"(3627mm) . . . . . . . . BM-24766 CONNECTION:

(781mm)
30-3/4"
BUMPER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . BM-24951 3" (76mm)
FROM TOP
RIGID CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . CS-24769

59-7/16" (1510mm)
SWIVEL CASTERS WITH BRAKE . . . . . . . . . . . . . . . . .2 . . . . . . . . CS-24768

12. BUMPER ASSEMBLY MOUNTING BOLTS . . . . . . . . . . .4 . . . . . . . . SC-2351

13. INSULATION:
25-1/2 x 90 (648mm x 2286mm) . . . . . . . . . . . . . . . . .2 . . . . . . . . IN-22364

3-1/8" (79mm)
14. CABLE CONNECTION HARDWARE

15. HEATING CABLE: 318 (96926mm) . . . . . . . . . . . . . . .1 . . . . . . . . CB-3045

16. DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . 5677


DOOR GASKET [each door]9.1 (2774mm) . . . . . . . . .1 . . . . . . . . GS-2398

17. DOOR HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . HD-2566


DOOR HANDLE MOUNTING SCREWS . . . . . . . . . . . .8 . . . . . . . . SC-2073 48" (1219mm)
39" (991mm)
DOOR CATCH MOUNTING SCREWS . . . . . . . . . . . . . .4 . . . . . . . . SC-2070
ON

set

OFF
HOLD THERMOSTAT POWER

18. HINGES:
TOP PIVOT HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . HG-2864
CENTER/BOTTOM PIVOT HINGE . . . . . . . . . . . . . . . .2 . . . . . . . . HG-2865
TOP DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . HG-2863
BOTTOM DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . HG-2862

60-7/8" (1546mm)

67-1/4" (1708mm)
HINGE MOUNTING SCREWS . . . . . . . . . . . . . . . . . .12 . . . . . . . . SC-2072
HINGE BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . BU-2722
TOP & CENTER HINGE MOUNTING SCREWS . . . . . . .1 . . . . . . . . SC-25004

19. SENSOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . 14785


4-1/2" (114mm)

METAL SENSOR GUARD . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . 13047


TEFLON MOUNTING BLOCK . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . BK-22636
BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . SC-2352
6-3/8" (162mm)

20. SOLID STATE RELAY . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . RL-3736


HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . HE-23421
HEAT SINK MOUNTING SCREWS . . . . . . . . . . . . . . . .4 . . . . . . . . SC-22378

21. THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . TT-33563


CELSIUS FACE PLATE (230V ONLY) . . . . . . . . . . . . . .1 . . . . . . . . TT-33564

22. TRANSFORMER, 125V . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . TN-3972


Three of these kits are needed to replace
TRANSFORMER, 208-240V, 230V . . . . . . . . . . . . . . . . .1 . . . . . . . . TN-3935
all the cable in this banquet cart.
23. POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . SW-3887
FILTER, 230V only . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . FI-33225 Cable Heating Replacement Service Kit . . . . . . .No. 4879
includes:
24. FUSE, 1 AMP, 208-240V, 230V . . . . . . . . . . . . . . . . . . .2 . . . . . . . . FU-33097 CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . .112 feet
FUSE BLOCK, 208-240V, 230V . . . . . . . . . . . . . . . . . . .1 . . . . . . . . FU-3772 CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
FUSE BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . .2 . . . . . . . . SC-22378 IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . .1 foot
BU-3105 Shoulder Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
25. CONTROL PANEL OVERLAY . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . PE-22830 BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
26. SHELF SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . . 1061 SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TA-3540 High Temperature Electrical Tape . . . . . . . . . . .1 roll
SHELF CLIP (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . 11533
ST-2439 Stud 10.32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
27. SHELVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . SH-22727 NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 15.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 16.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 17.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 18.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 19.
S E RV I C E V I E W PA R T S L I S T
1000-BQ2/192
9/7/01 QUANTITY ALTO-SHAAM
PART DESCRIPTION PER UNIT PART NO.

1. TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .4955
2. TOP MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . .6 . . . . . . . .SC-2425
3. PUSH HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HD-2861
4. PUSH HANDLE MOUNTING SCREWS . . . . . . . . . . . . .6 . . . . . . . .SC-2567
5. CASING, LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14462
6. CASING, RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .14463
7. CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .6 . . . . . . . .SC-2425
CASING MOUNTING SCREWS . . . . . . . . . . . . . . . . . .2 . . . . . . . .SC-2459
8. POWER SWITCH (125V ONLY) . . . . . . . . . . . . . . . . . .1 . . . . . . . .SW-3617
9. CORDSET, 30 AMP, 125V . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CD-33366
CORD, 208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CD-3551 1-3/4"
INLET, 125V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .IT-3306 (44mm)

CORDSET: 230V (TYPE H07 RN-F) . . . . . . . . . . . . . . .1 . . . . . . . .CD-3922


10. CORD, 20 AMP, 125V ONLY . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CD-3397
INLET, 125V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .IT-3723

26-1/8" (664mm)
ELECTRICAL
CONNECTION:

(781mm)
11. CORD PLATE MOUNTING SCREWS . . . . . . . . . . . . . .6 . . . . . . . .SC-2459

30-3/4"
3" (76mm)
12. CASING BACK, LEFT-HAND, 125V . . . . . . . . . . . . . . .1 . . . . . . . .11617 FROM TOP
CASING BACK, LEFT-HAND, 208-240V . . . . . . . . . . . .1 . . . . . . . .11500

59-5/16" (1507mm)
13. CASING BACK, RIGHT-HAND . . . . . . . . . . . . . . . . . . .1 . . . . . . . .11501
CASING BACK MOUNTING SCREWS . . . . . . . . . . . . . .8 . . . . . . . .SC-2425
14. BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .16214

3" (76mm)
BUMPER, RUBBER . . . . . . . . . . . . . . . . . .191"(4846mm) . . . . . . . .BM-24766
BUMPER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .BM-24920
RIGID CASTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .CS-24769
- CENTER CASTER BRACKET SUPPORT . . . . . . . . . . .2 . . . . . . . .16360
SWIVEL CASTERS WITH BRAKE . . . . . . . . . . . . . . . . .4 . . . . . . . .CS-24768
15. BUMPER ASSEMBLY MOUNTING BOLTS . . . . . . . . . . .8 . . . . . . . .SC-2351
16. INSULATION: 25-1/2 x 81 (648mm x 2057mm) . . . . . . .4 . . . . . . . .IN-22364
17. CABLE CONNECTION HARDWARE [EACH SIDE] 69-1/2" (1765mm)
18. HEATING CABLE [each side] 62-3/8" (1584mm)
125V: 126 (38405mm) . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CB-3045 set
ON ON

set

208-240V: 189 (57607mm) . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .CB-3045


OFF OFF

HOLD THERMOSTAT POWER POWER HOLD THERMOSTAT

19. DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .5677


DOOR GASKET [each door] 9.1 (2774mm) . . . . . . . .1 . . . . . . . .GS-2398
20. DOOR HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .HD-2566
DOOR HANDLE MOUNTING SCREWS . . . . . . . . . . . .16 . . . . . . . .SC-2073

60-7/8" (1546mm)

67-1/4" (1708mm)
DOOR CATCH MOUNTING SCREWS . . . . . . . . . . . . . .8 . . . . . . . .SC-2070
21. HINGES:
TOP PIVOT HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HG-2864
CENTER/BOTTOM PIVOT HINGE . . . . . . . . . . . . . . . .4 . . . . . . . .HG-2865
TOP DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .HG-2863
3-5/8" (92mm)

BOTTOM DOOR HINGE . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . .HG-2862


HINGE MOUNTING SCREWS . . . . . . . . . . . . . . . . . .26 . . . . . . . .SC-2072

6-3/8" (162mm)
HINGE BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . .BU-2722
TOP & CENTER HINGE MOUNTING SCREWS . . . . . . .2 . . . . . . . .SC-25004
22. SENSOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . .14785
METAL SENSOR GUARD . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . .13047
TEFLON MOUNTING BLOCK . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . .BK-22636
BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . .SC-2352
23. SOLID STATE RELAY . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .RL-3736
Cable Heating Replacement Kit (208-240V) each side No. 4881
HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .HE-23421 includes:
HEAT SINK MOUNTING SCREWS . . . . . . . . . . . . . . . .8 . . . . . . . .SC-22378 CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . .210 feet
CR-3226 Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
24. THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .TT-33563 IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 foot
CELSIUS FACE PLATE (230V ONLY) . . . . . . . . . . . . . .1 . . . . . . . .TT-33564 BU-3105 Shoulder Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
25. TRANSFORMER, 125V . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .TN-3972
SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TRANSFORMER, 208-240V, 230V . . . . . . . . . . . . . . . . .2 . . . . . . . .TN-3935 TA-3540 High Temperature Electrical Tape . . . . . . . . . . . . . . . . . .1 roll
27. POWER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .SW-3887 ST-2439 10.32 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
FILTER, 230V only . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . .FI-33225
28. FUSE, 1 AMP, 208-240V, 230V . . . . . . . . . . . . . . . . . . .4 . . . . . . . .FU-33097 Cable Heating Replacement Kit (125V) each side No. 4880
FUSE BLOCK, 208-240V, 230V . . . . . . . . . . . . . . . . . . .2 . . . . . . . .FU-3772 includes:

FUSE BLOCK MOUNTING SCREWS . . . . . . . . . . . . . . .4 . . . . . . . .SC-22378 CB-3045 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . . 134 feet
CR-3226 Ring Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
29. CONTROL PANEL OVERLAY IN-3488 Insulation Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 foot
LEFT-HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .PE-23820 BU-3105 Shoulder Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RIGHT-HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .PE-23821 BU-3106 Cup Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SL-3063 Insulating Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
30. SHELF SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 . . . . . . . .1061 TA-3540 High Temperature Electrical Tape . . . . . . . . . . . . . . . . . . 1 roll
SHELF SLIDE (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . .11533 ST-2439 10.32 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
NU-2215 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
31. SHELVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . . .SH-2835

# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 20.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 21.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 22.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 23.
# 8 4 5 - 8 O p e r a t i o n & C a r e M a n u a l 24.
T R A N S P O R TAT I O N
DAMAGE and CLAIMS L I M I T E D WA R R A N T Y
All Alto-Shaam equipment is Alto-Shaam, Inc. warrants to the original purchaser that any original
sold F.O.B. shipping point, part that is found to be defective in material or workmanship will, at
our option, subject to provisions hereinafter stated, be replaced with
and when accepted by the
a new or rebuilt part.
carrier, such shipments
become the property of The labor warranty remains in effect one (1) year from installation or
fifteen (15) months from the shipping date, whichever occurs first.
the consignee.
The parts warranty remains in effect one (1) year from installation or
fifteen (15) months from the shipping date, whichever occurs first.
Should damage occur in shipment, it is a matter between the carrier
and the consignee. In such cases, the carrier is assumed to be Exceptions to the one year part warranty period are as listed:
responsible for the safe delivery of the merchandise, unless negli- A. Halo Heat cook/hold ovens include a five (5) year parts warranty
gence can be established on the part of the shipper. on the heating element. Labor will be covered under the terms of
the standard warranty period of one (1) year or fifteen (15) months.
1. Make an immediate inspection while the equipment is still in B. Alto-Shaam Quickchillers include a five (5) year parts warranty
the truck or immediately after it is moved to the receiving area. on the refrigeration compressor. Labor will be covered under the
Do not wait until after the material is moved to a storage area. terms of the standard warranty period of one (1) year or fifteen
(15) months.
2. Do not sign a delivery receipt or a freight bill until you have This warranty does not apply to:
made a proper count and inspection of all merchandise received. 1. Calibration
2. Replacement of light bulbs and/or the replacement of display
3. Note all damage to packages directly on the carriers delivery case glass due to damage of any kind.
receipt. 3. Equipment damage caused by accident, shipping, improper
installation or alteration.
4. Make certain the driver signs this receipt. If he refuses to sign, 4. Equipment used under conditions of abuse, misuse, carelessness
make a notation of this refusal on the receipt. or abnormal conditions.
5. Any losses or damage resulting from malfunction, including loss
5. If the driver refuses to allow inspection, write the following on of product or consequential or incidental damages of any kind.
the delivery receipt:
6. Equipment modified in any manner from original model, sub-
Driver refuses to allow inspection of stitution of parts other than factory authorized parts, removal of
containers for visible damage. any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties,
6. Telephone the carriers office immediately upon finding dam- expressed or implied, including the implied warranties of mer-
age, and request an inspection. Mail a written confirmation of chantability and fitness for purpose. In no event shall the Company
the time, date, and the person called. be liable for loss of use, loss of revenue, or loss of product or profit,
or for indirect or consequential damages. This warranty is in lieu of
7. Save any packages and packing material for further inspection all other warranties expressed or implied and Alto-Shaam, Inc. nei-
ther assumes or authorizes any persons to assume for it any other
by the carrier. obligation or liability in connection with Alto-Shaam equipment.

8. Promptly file a written claim with the carrier and attach copies
of all supporting paperwork. ALTO-SHAAM, INC.
Warranty effective January 1, 2000

We will continue our policy of assisting our customers in collecting Record the model and serial numbers of the unit for easy reference.
Always refer to both model and serial numbers in your
claims which have been properly filed and actively pursued. We
correspondence regarding the unit.
cannot, however, file any damage claims for you, assume the respon- Model: _____________________________________________
sibility of any claims, or accept deductions in payment for such Serial Number: _______________________________________
claims. Purchased From: ______________________________________
Date Installed: ____________ Voltage: ________________

HALO HEAT COOK/HOLD/SERVE SYSTEMS BY

W164 N9221 Water Street P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 FAX: 262.251.7067 800.329.8744 U.S.A./CANADA WEBSITE:

800.558.8744 U.S.A./CANADA 262.251.1907 INTERNATIONAL WWW.alto-shaam.com

PRINTED IN U.S.A.

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