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Operating Instructions

BA 7300 EN 01.05
Recommended Lubricants

TEXACO

A. Friedr. Flender AG 46393 Bocholt Tel. 02871/92-0 Telefax 02871/92-2596 www.flender.com


Contents

1. Lubricants for gear units 3


1.1 Required quality of gear oils 3
1.1.1 Oil groups 4
1.1.2 Oil temperatures 4
1.1.3 General oil service lives 4
1.1.4 Oil change 4
Table A : Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units 5
Table B : Lubricating oils for FLENDER worm-gear units 14
Table C : Lubricating oils for FLENDER gear motors 18
1.2 Lubricating greases for gear units and rolling bearings 23
Table D : Lubricating greases for FLENDER gear units and rolling bearings 23

2. Lubricants for ZAPEX couplings 25


2.1 Required oil and grease quality 25
2.1.1 Oil and grease types 25
2.1.2 Oil and grease change 25
Table E : Lubricating oils and lubricating greases for FLENDER ZAPEX couplings 26

BA 7300 EN 01.05
  
1. Lubricants for gear units

This lubricant recommendation does not apply to WINERGY AG gear units.


Caution!
For axle drives, marine gearboxes and turbo gear units also special lubricant
recommendations apply.

According to manufacturers information the gear oils listed in these operating instructions are
manufactured and supplied world-wide in the above-mentioned quality as required by FLENDER
(Exceptions: Observe footnotes in the following tables).

1.1 Required quality of gear oils

For FLENDER gear units, only CLP-quality oils containing active agents to DIN 51 517-3 for increasing
corrosion protection and resistance to ageing and for reducing wear in mixed-friction areas are
approved. The scuffing resistance in the FZG test to DIN 51354-2 must comply with stage 12 or higher
under A/8,3/90 test conditions. In the FE-8 rolling bearing test to DIN 51 819-3 rolling element wear must
be under 30 mg and cage wear under 100 mg under test conditions D-7,5/80-80.

In addition, the gear oils must meet the following quality requirements demanded by FLENDER:

S Sufficiently high grey-staining resistance in accordance with FVA 54 grey-staining test


a) for helical-gear, bevel-gear and planetary-gear units in table A, GS-criteria stage 10
or higher applies, and high grey-staining resistance GST = high
b) for all other gear units in tables B and C, GS-criteria stage 9 or higher applies

S Low degree of foaming with less than 15 % foam formation in the FLENDER foam test

S Compatibility with elastomer materials of the radial shaft-sealing rings applied in FLENDER gear units

S Compatibility with residues of corrosion-protection agent and run-in oils used by FLENDER

S Compatibility with the paints used by FLENDER in its gear-unit interiors

S Compatibility with liquid seals between bolted-joint surfaces.

For use in worm-gear units moreover:

S Low wear, high pitting resistance and high efficiency (low temperature) in the cylindrical worm-gear
unit test

Note: The use of gear oils which do not comply with the above quality requirements
invalidate the FLENDER product guarantee obligation. Please note that every oil
manufacturer or supplier is responsible for the quality of his product.

Always select the gear oil in accordance with the oil group and viscosity class indicated on the rating
plate on the gear unit. If a different viscosity is selected, or oil of a type other than those recommended
in these instructions, the operator assumes the responsibility for its technical suitability. In order to
minimise the technical risk in such a case, the oil applied must be at least CLP oil quality to
DIN 51 517-3, which should be confirmed by the oil manufacturer.

The oil group and oil viscosity indicated on the rating plates as well as the
Caution! instructions in the gear-unit operating instructions must be adhered to.

Deviations are permitted only after consultation with FLENDER!

BA 7300 EN 01.05
  
1.1.1 Oil groups

In tables A, B and C five oil groups are distinguished:

S Mineral oils (MIN oil)

S Polyglycol (PG oil)

S Poly-a olefin (PAO oil)

S Biologically degradable oils (BIO oil)

S Physiologically safe oils approved in accordance with USDA H1 (PHY oil).

1.1.2 Oil temperatures

The synthetic oils have a wider temperature range and a higher viscosity index (i.e. a flatter
viscosity-temperature gradient) than the mineral oils. Guideline values for temperature range:

mineral oils approx. 10 C to +90 C (short term +100 C);


polyglycols and poly-a olefins approx. 20 C to +100 C (short term +110 C);
bio-degradable oils (synthetic Ester) approx. 15 to +90 C.

Note: The upper and lower operating temperatures of certain gear oils may deviate widely
from the values indicated. For operating conditions outside the above mentioned
temperature ranges, the flash point and pour point of the oils must be observed. For
these and other data and properties of the gear oils, refer to the oil manufacturers
technical data sheets (to this purpose Flender must be consulted).

1.1.3 General oil service lives

According to the manufacturers, the following are the minimum periods during which the oils can be
used without undergoing any significant change in quality. They are calculated on the basis of an
average oil temperature of 80 C:

mineral oils, bio-degradable oils and physiologically safe oils: 2 years or 10 000 hours of service

for poly-a olefins and polyglycols: 4 years or 20 000 hours of service.

Note: The actual service lives may be higher or lower (for temperatures over 80 C). The
general rule is that an increase in temperature of 10 K will halve the service life.

1.1.4 Oil change

The degree of purity of the oil affects the operating reliability and life span of the oil and the gear unit.
It should therefore be ensured that the oil in the gear unit is clean. For the first oil change after start-up
and for subsequent oil changes, the specifications in the gear-unit operating instructions must be
observed. In the case of larger oil quantities, an analysis should be carried out before cleaning or
changing the oil.

When changing oil of the same type, the quantity of oil remaining in the gear unit should be kept as low
as possible. Generally speaking, a small remaining quantity will cause no particular problems. Gear oils
of different types and manufacturers must not be mixed. If necessary, the manufacturer should confirm
that the new oil is compatible with residues of the old oil. When changing to very different types of oil
or oils with very different additives, especially when changing from polyglycols to another gear oil or vice
versa, the gear unit must always be well flushed out with the new oil. Residues of old oil must be
completely removed from the gear unit.

Gear oils must never be mixed with other substances. Flushing with paraffin or
Caution! other solvents is not permitted, as traces of these substances always remain
inside the unit.

BA 7300 EN 01.05
  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

A11 VG 1000

CLP 680 S Degol BG 680 Plus


A12 VG 680 ECO GEAR 680 M Degol BMB 680 1)
GEAR RSX 680

CLP 460 S Degol BG 460 Plus


A13 VG 460 ECO GEAR 460 M Degol BMB 460 1)
GEAR RSX 460
Mineral oils CLP 320 S Degol BG 320 Plus
A14 VG 320 ECO GEAR 320 M Degol BMB 320 1)
GEAR RSX 320
(MIN oil)
CLP 220 S Degol BG 220 Plus
A15 VG 220 ECO GEAR 220 M Degol BMB 220 1)
GEAR RSX 220

CLP 150 S Degol BG 150 Plus


A16 VG 150 ECO GEAR 150 M Degol BMB 150 1)
GEAR RSX 150

Degol BG 100 Plus


A17 VG 100 ECO GEAR 100 M
Degol BMB 100 1)
GEAR RSX 100

A21 VG 1000 Degol GS 1000

A22 VG 680 Degol GS 680 GEAR VSG 680

A23 VG 460 Degol GS 460 GEAR VSG 460


Polyglycol
A24 VG 320 Degol GS 320 GEAR VSG 320
(PG oil)
A25 VG 220 Degol GS 220 GEAR VSG 220

A26 VG 150 Degol GS 150 GEAR VSG 150

A27 VG 100 GEAR VSG 100

4111 XEP
A31 VG 1000 5999 XEP
SYNTOGEAR PE 1000

4680 XEP SYNTOGEAR PE 680


A32 VG 680 ECO GEAR 680 S
5680 XEP EVOGEAR SX 680
4460 XEP SYNTOGEAR PE 460
A33 VG 460 ECO GEAR 460 S
5460 XEP
Degol PAS 460
EVOGEAR SX 460
Poly-a-
olefin A34 VG 320 ECO GEAR 320 S
4320 XEP
Degol PAS 320
SYNTOGEAR PE 320
5320 XEP EVOGEAR SX 320
(PAO oil) 4220 XEP SYNTOGEAR PE 220
A35 VG 220 ECO GEAR 220 S
5220 XEP
Degol PAS 220
EVOGEAR SX 220
4150 XEP
A36 VG 150 ECO GEAR 150 S
5150 XEP
Degol PAS 150 SYNTOGEAR PE 150

A37 VG 100 ECO GEAR 100 S 4100 XEP SYNTOGEAR PE 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460


degradable
oils A44 VG 320

(BIO oil) A45 VG 220

A46 VG 150

A47 VG 100

A51 VG 1000

A52 VG 680

A53 VG 460
Physiologically
safe oils A54 VG 320
(PHY oil)
A55 VG 220

A56 VG 150

A57 VG 100

1) with solid content MoS2

BA 7300 EN 01.05
  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

A11 VG 1000 Beslux Gear XP 1000

A12 VG 680 Energol GR-XF 680 Beslux Gear XP 680

A13 VG 460 Energol GR-XF 460 Beslux Gear XP 460


Mineral oils
A14 VG 320 Energol GR-XF 320 Beslux Gear XP 320
(MIN oil)
A15 VG 220 Energol GR-XF 220 Beslux Gear XP 220

A16 VG 150 Energol GR-XF 150

A17 VG 100

A21 VG 1000 Beslux Sincart W 1000

BERUSYNTH
A22 VG 680 EP 680
Enersyn SG-XP 680 Beslux Sincart W 680

BERUSYNTH
A23 VG 460 EP 460
Enersyn SG-XP 460 Beslux Sincart W 460
Polyglycol BERUSYNTH
A24 VG 320 EP 320
Enersyn SG-XP 320 Beslux Sincart W 320
(PG oil)
BERUSYNTH
A25 VG 220 EP 220
Enersyn SG-XP 220 Beslux Sincart W 220

BERUSYNTH
A26 VG 150 EP 150
Enersyn SG-XP 150 Beslux Sincart W 150

BERUSYNTH
A27 VG 100 EP 100
Enersyn SG-XP 100

Bel-Ray Beslux Gearsint


A31 VG 1000 Synth. Gear Oil 6698 XP 1000
Bel-Ray Beslux Gearsint
A32 VG 680 Synth. Gear Oil 6696 XP 680
Bel-Ray Beslux Gearsint
A33 VG 460 Synth. Gear Oil 6694
Enersyn EP-XF 460
XP 460
Poly-a-
olefin A34 VG 320
Bel-Ray
Enersyn EP-XF 320
Beslux Gearsint
Synth. Gear Oil 6692 XP 320
(PAO oil) Bel-Ray Beslux Gearsint
A35 VG 220 Synth. Gear Oil 6690
Enersyn EP-XF 220
XP 220
Bel-Ray Beslux Gearsint
A36 VG 150 Synth. Gear Oil 6688
Enersyn EP-XF 150
XP 150

A37 VG 100 Enersyn EP-XF 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460


degradable
oils A44 VG 320

(BIO oil) A45 VG 220

A46 VG 150

A47 VG 100

A51 VG 1000

A52 VG 680

A53 VG 460
Physiologically
safe oils A54 VG 320
(PHY oil)
A55 VG 220

A56 VG 150

A57 VG 100

BA 7300 EN 01.05
  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s) classic performance
Optigear BM 1000 CEPSA
A11 VG 1000 Alpha SP 1000
Tribol 1100 / 1000 AEROGEAR 1000
Optigear BM 680 CEPSA
A12 VG 680 Alpha SP 680
Tribol 1100 / 680 AEROGEAR 680
Alpha SP 460 Optigear BM 460 CEPSA
A13 VG 460 Alpha MAX 460 Tribol 1100 / 460 AEROGEAR 460
Mineral oils Alpha SP 320 Optigear BM 320 CEPSA
A14 VG 320 Alpha MAX 320 Tribol 1100 / 320 AEROGEAR 320
(MIN oil)
Alpha SP 220 Optigear BM 220 CEPSA
A15 VG 220 Alpha MAX 220 Tribol 1100 / 220 AEROGEAR 220
Alpha SP 150 Optigear BM 150
A16 VG 150 Alpha MAX 150 Tribol 1100 / 150
Alpha SP 100 Optigear BM 100
A17 VG 100 Alpha MAX 100 Tribol 1100 / 100

A21 VG 1000 Tribol 800 / 1000

A22 VG 680 Tribol 800 / 680

A23 VG 460 Tribol 800 / 460


Polyglycol
A24 VG 320 Tribol 800 / 320
(PG oil)
A25 VG 220 Tribol 800 / 220

A26 VG 150 Tribol 800 / 150

A27 VG 100 Tribol 800 / 100

A31 VG 1000

AEROGEAR
A32 VG 680 Alphasyn EP 680
SYNT 680
Optigear Synth. A 460 Optigear Synth. X 460 AEROGEAR
A33 VG 460 Alphasyn EP 460 Tribol 1710 / 460 SYNT 460
Poly-a-
olefin A34 VG 320
Optigear Synth. A 320 Optigear Synth. X 320 AEROGEAR
Alphasyn EP 320 Tribol 1710 / 320 SYNT 320
(PAO oil) Optigear Synth. A 220 Optigear Synth. X 220 AEROGEAR
A35 VG 220 Alphasyn EP 220 Tribol 1710 / 220 SYNT 220

A36 VG 150 Alphasyn EP 150

A37 VG 100

A41 VG 1000

RIVOLTA
A42 VG 680 S.G.L. 680
Tribol BioTop
Biologically A43 VG 460 1418 / 460
degradable RIVOLTA Tribol BioTop
oils A44 VG 320 S.G.L. 320 1418 / 320
RIVOLTA Tribol BioTop
(BIO oil) A45 VG 220 S.G.L. 220 1418 / 220
Tribol BioTop
A46 VG 150 1418 / 150
RIVOLTA
A47 VG 100 S.G.L. 100

A51 VG 1000

A52 VG 680 Optileb GT 680

A53 VG 460 Optileb GT 460


Physiologically
safe oils A54 VG 320 Optileb GT 320

(PHY oil)
A55 VG 220 Optileb GT 220

A56 VG 150 Optileb GT 150

A57 VG 100 Optileb GT 100

BA 7300 EN 01.05
  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

A11 VG 1000 RENOLIN CLP1000 PLUS

RENOLIN CLP 680


A12 VG 680 SPARTAN EP 680 3)
RENOLIN CLP 680 PLUS
RENOLIN CLP 460
A13 VG 460 EP Industrial G 460 SPARTAN EP 460 3)
RENOLIN CLP 460 PLUS
Mineral oils RENOLIN CLP 320
A14 VG 320 EP Industrial G 320 SPARTAN EP 320 3)
RENOLIN CLP 320 PLUS
(MIN oil)
RENOLIN CLP 220
A15 VG 220 EP Industrial G 220 SPARTAN EP 220 3)
RENOLIN CLP 220 PLUS
RENOLIN CLP 150
A16 VG 150 SPARTAN EP 150 3)
RENOLIN CLP 150 PLUS
RENOLIN CLP 100
A17 VG 100 SPARTAN EP 100 3)
RENOLIN CLP 100 PLUS

A21 VG 1000 Breox SL 1000 RENOLIN PG 1000

A22 VG 680 Breox SL 680 RENOLIN PG 680

A23 VG 460 Breox SL 460 RENOLIN PG 460


Polyglycol
A24 VG 320 Breox SL 320 RENOLIN PG 320
(PG oil)
A25 VG 220 Breox SL 220 RENOLIN PG 220

A26 VG 150 Breox SL 150 RENOLIN PG 150

A27 VG 100 RENOLIN PG 100

A31 VG 1000

A32 VG 680 RENOLIN UNISYN


CLP 680

A33 VG 460 RENOLIN UNISYN


Poly-a- CLP 460
olefin A34 VG 320 RENOLIN UNISYN
CLP 320
(PAO oil) RENOLIN UNISYN
A35 VG 220 CLP 220

A36 VG 150 RENOLIN UNISYN


CLP 150

A37 VG 100 RENOLIN UNISYN


CLP 100

A41 VG 1000 PLANTOGEAR


1000 S

A42 VG 680 PLANTOGEAR


680 S

A43 VG 460 PLANTOGEAR


Biologically 460 S
degradable PLANTOGEAR
oils A44 VG 320 320 S
PLANTOGEAR
(BIO oil) A45 VG 220 220 S

A46 VG 150 PLANTOGEAR


150 S

A47 VG 100 PLANTOGEAR


100 S

A51 VG 1000 Breox FGL 1000 2)

A52 VG 680 Breox FGL 680 2)

A53 VG 460 Breox FGL 460 2)


Physiologically
safe oils A54 VG 320 Breox FGL 320 2)

(PHY oil)
A55 VG 220 Breox FGL 220 2)

A56 VG 150 Breox FGL 150 2)

A57 VG 100

2) PG oil
3) ESSO guarantees the qualities required by FLENDER only for products from Europe

BA 7300 EN 01.05
  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
GEARMASTER
A11 VG 1000 CLP 1000
GEARMASTER Klberoil
A12 VG 680 CLP 680 GEM 1 - 680 N
GEARMASTER Klberoil
A13 VG 460 CLP 460 GEM 1 - 460 N
Mineral oils GEARMASTER Klberoil
A14 VG 320 CLP 320 GEM 1 - 320 N
(MIN oil)
GEARMASTER Klberoil
A15 VG 220 CLP 220 GEM 1 - 220 N
GEARMASTER Klberoil
A16 VG 150 CLP 150 GEM 1 - 150 N
GEARMASTER Klberoil
A17 VG 100 CLP 100 GEM 1 - 100 N
GEARMASTER Klbersynth.
A21 VG 1000 PGP 1000
Ucolub BSL-IG 1000
GH 6 - 1000
GEARMASTER Klbersynth.
A22 VG 680 PGP 680
Ucolub BSL-IG 680
GH 6 - 680
GEARMASTER Klbersynth.
A23 VG 460 PGP 460
Ucolub BSL-IG 460
GH 6 - 460
Polyglycol GEARMASTER Klbersynth.
A24 VG 320 PGP 320
Ucolub BSL-IG 320
GH 6 - 320
(PG oil)
GEARMASTER Klbersynth.
A25 VG 220 PGP 220
Ucolub BSL-IG 220
GH 6 - 220
GEARMASTER Klbersynth.
A26 VG 150 PGP 150
Ucolub BSL-IG 150
GH 6 - 150
GEARMASTER
A27 VG 100 PGP 100
Ucolub BSL-IG 100

GEARMASTER
A31 VG 1000 SYN 1000
GEARMASTER Klbersynth.
A32 VG 680 SYN 680 GEM 4 - 680 N
GEARMASTER Galp Transgear Klbersynth.
A33 VG 460 SYN 460
Ucolub N-PA 460
SMP 460 GEM 4 - 460 N
Poly-a-
olefin A34 VG 320
GEARMASTER
Ucolub N-PA 320 Galp Transgear Klbersynth.
SYN 320 SMP 320 GEM 4 - 320 N
(PAO oil) GEARMASTER Galp Transgear Klbersynth.
A35 VG 220 SYN 220
Ucolub N-PA 220
SMP 220 GEM 4 - 220 N
GEARMASTER Galp Transgear Klbersynth.
A36 VG 150 SYN 150 SMP 150 GEM 4 - 150 N
GEARMASTER
A37 VG 100 SYN 100
GEARMASTER
A41 VG 1000 ECO 1000
GEARMASTER
A42 VG 680 ECO 680
GEARMASTER
Biologically A43 VG 460 ECO 460
degradable GEARMASTER Klbersynth.
oils A44 VG 320 ECO 320 GEM 2 - 320
GEARMASTER Klbersynth.
(BIO oil) A45 VG 220 ECO 220 GEM 2 - 220
GEARMASTER
A46 VG 150 ECO 150
GEARMASTER
A47 VG 100 ECO 100

A51 VG 1000 Ucolub BSL 1000 4)

A52 VG 680 Ucolub BSL 680 4)

A53 VG 460 Ucolub BSL 460 4)


Physiologically
safe oils A54 VG 320 Ucolub BSL 320 4)

(PHY oil)
A55 VG 220 Ucolub BSL 220 4)

A56 VG 150 Ucolub BSL 150 4)

A57 VG 100

4) PG oil

BA 7300 EN 01.05
 
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
GEAR COMPOUND
A11 VG 1000 PLUS 1000
609 ALMASOL Vari- GEAR COMPOUND
A12 VG 680 Purpose Gear Lubricant
Mobilgear XMP 680
PLUS 680
608 ALMASOL Vari- GEAR COMPOUND
A13 VG 460 Purpose Gear Lubricant
Mobilgear XMP 460
PLUS 460
Mineral oils 605 ALMASOL Vari- GEAR COMPOUND
A14 VG 320 Purpose Gear Lubricant
Mobilgear XMP 320
PLUS 320
(MIN oil)
607 ALMASOL Vari- GEAR COMPOUND
A15 VG 220 Purpose Gear Lubricant
Mobilgear XMP 220
PLUS 220
604 ALMASOL Vari- GEAR COMPOUND
A16 VG 150 Purpose Gear Lubricant
Mobilgear XMP 150
PLUS 150
606 ALMASOL Vari- GEAR COMPOUND
A17 VG 100 Purpose Gear Lubricant
Mobilgear XMP 100
PLUS 100

A21 VG 1000

A22 VG 680

A23 VG 460
Polyglycol
A24 VG 320
(PG oil)
A25 VG 220

A26 VG 150

A27 VG 100

GEAR SINTEC
A31 VG 1000 Mobil SHC 639
CLP 1000
megol Gearoil Synth GEAR SINTEC
A32 VG 680 680
Mobilgear SHC XMP680
CLP 680
megol Gearoil Synth Mobil SHC 634 GEAR SINTEC
A33 VG 460 460 Mobilgear SHC XMP460 CLP 460
Poly-a-
olefin A34 VG 320
megol Gearoil Synth Mobil SHC 632 GEAR SINTEC
320 Mobilgear SHC XMP320 CLP 320
(PAO oil) megol Gearoil Synth Mobil SHC 630 GEAR SINTEC
A35 VG 220 220 Mobilgear SHC XMP220 CLP 220
Mobil SHC 629 GEAR SINTEC
A36 VG 150 Mobilgear SHC XMP150 CLP 150
GEAR SINTEC
A37 VG 100 CLP 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460


degradable
oils A44 VG 320

(BIO oil) A45 VG 220

A46 VG 150

A47 VG 100

A51 VG 1000

A52 VG 680

A53 VG 460
Physiologically
safe oils A54 VG 320
(PHY oil)
A55 VG 220

A56 VG 150

A57 VG 100

BA 7300 EN 01.05

 
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

A11 VG 1000 OMV gear HST 1000 PO Gravis MP 1000

TRANSOL
A12 VG 680 OMV gear HST 680
PREMIUM 680 PO Gravis MP 680

TRANSOL
A13 VG 460 OMV gear HST 460
PREMIUM 460 PO Gravis MP 460
Mineral oils TRANSOL
A14 VG 320 OMV gear HST 320
PREMIUM 320 PO Gravis MP 320 Q8 Goya NT 320
(MIN oil)
TRANSOL
A15 VG 220 OMV gear HST 220
PREMIUM 220 PO Gravis MP 220 Q8 Goya NT 220

A16 VG 150 OMV gear HST 150 PO Gravis MP 150 Q8 Goya NT 150

A17 VG 100 OMV gear HST 100 PO Gravis MP 100

A21 VG 1000

A22 VG 680

A23 VG 460
Polyglycol
A24 VG 320
(PG oil)
A25 VG 220

A26 VG 150

A27 VG 100

TRANSGEAR
A31 VG 1000 PE 1000 PO Gravis SP 1000

TRANSGEAR
A32 VG 680 PE 680 PO Gravis SP 680

TRANSGEAR
A33 VG 460 PE 460 PO Gravis SP 460 Q8 El Greco 460
Poly-a-
olefin A34 VG 320
TRANSGEAR
PO Gravis SP 320 Q8 El Greco 320
PE 320
(PAO oil) TRANSGEAR
A35 VG 220 PE 220 PO Gravis SP 220 Q8 El Greco 220

A36 VG 150 Q8 El Greco 150

A37 VG 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460


degradable
oils A44 VG 320

(BIO oil) A45 VG 220

A46 VG 150

A47 VG 100

A51 VG 1000

A52 VG 680

A53 VG 460
Physiologically
safe oils A54 VG 320
(PHY oil)
A55 VG 220

A56 VG 150

A57 VG 100

BA 7300 EN 01.05

 
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s) TEXACO
KASSILLA GMP 1000
A11 VG 1000 CARTER EP 1000
KASSILLA GMP 680
A12 VG 680 LoadWay EP 680
CARTER EP 680
Meropa WM 460 KASSILLA GMP 460
A13 VG 460 Shell Omala F 460 LoadWay EP 460
Auriga EP 460 CARTER EP 460
Mineral oils Meropa WM 320 KASSILLA GMP 320
A14 VG 320 Shell Omala F 320 LoadWay EP 320
Auriga EP 320 CARTER EP 320
(MIN oil)
Meropa WM 220 KASSILLA GMP 220
A15 VG 220 Shell Omala F 220 LoadWay EP 220
Auriga EP 220 CARTER EP 220

A16 VG 150 Meropa WM 150


Auriga EP 150

A17 VG 100 Meropa WM 100


Auriga EP 100
Shell Tivela S 1000
A21 VG 1000 Shell Cassida WG 1000
Shell Tivela S 680
A22 VG 680 Shell Cassida WG 680
Shell Tivela S 460
A23 VG 460 Shell Cassida WG 460
Polyglycol Shell Tivela S 320
A24 VG 320 Shell Cassida WG 320
(PG oil)
Shell Tivela S 220
A25 VG 220 Shell Cassida WG 220
Shell Tivela S 150
A26 VG 150 Shell Cassida WG 150

A27 VG 100

A31 VG 1000 CARTER SH 1000

A32 VG 680 Shell Omala HD 680 CARTER SH 680

A33 VG 460 Shell Omala HD 460 CARTER SH 460


Poly-a-
olefin A34 VG 320 Shell Omala HD 320 MERETA 320 CARTER SH 320

(PAO oil)
A35 VG 220 Shell Omala HD 220 MERETA 220 CARTER SH 220

A36 VG 150 Shell Omala HD 150 MERETA 150 CARTER SH 150

A37 VG 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460 Shell Omala EPB 460


degradable
oils A44 VG 320 Shell Omala EPB 320

(BIO oil) A45 VG 220 Shell Omala EPB 220

A46 VG 150 Shell Omala EPB 150

A47 VG 100 Shell Omala EPB 100

Shell Cassida WG 1000


A51 VG 1000 5)

Shell Cassida WG 680


A52 VG 680 5)

Shell Cassida WG 460 Keystone Nevastane


A53 VG 460 5) SY 460 5)
Physiologically
safe oils A54 VG 320
Shell Cassida WG 320 Keystone Nevastane
5) SY 320 5)
(PHY oil) Shell Cassida WG 220 Keystone Nevastane
A55 VG 220 5) SY 220 5)

A56 VG 150

A57 VG 100

5) PG oil

BA 7300 EN 01.05

  
Table A Lubricating oils for FLENDER helical-gear, bevel helical-gear and planetary-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
VECO MATRANOL
A11 VG 1000 XP 1000
VECO MATRANOL
A12 VG 680 TUNGEAR 680 6) COMPOUND MP 680
XP 680
VECO MATRANOL
A13 VG 460 TUNGEAR 460 6) COMPOUND MP 460
XP 460
Mineral oils VECO MATRANOL
A14 VG 320 TUNGEAR 320 6) COMPOUND MP 320
XP 320
(MIN oil)
VECO MATRANOL
A15 VG 220 TUNGEAR 220 6) COMPOUND MP 220
XP 220

A16 VG 150 COMPOUND MP 150

A17 VG 100

A21 VG 1000

A22 VG 680

A23 VG 460
Polyglycol
A24 VG 320
(PG oil)
A25 VG 220

A26 VG 150

A27 VG 100

A31 VG 1000

A32 VG 680

A33 VG 460
Poly-a-
olefin A34 VG 320
(PAO oil)
A35 VG 220

A36 VG 150

A37 VG 100

A41 VG 1000

A42 VG 680

Biologically A43 VG 460


degradable
oils A44 VG 320

(BIO oil) A45 VG 220

A46 VG 150

A47 VG 100

A51 VG 1000

A52 VG 680

A53 VG 460
Physiologically
safe oils A54 VG 320
(PHY oil)
A55 VG 220

A56 VG 150

A57 VG 100

6) TUNGEAR is approved for Brazil under the name of GEAROIL in VG 220, 320, 460 and 680. Distributor: TRIBOTECHNICA Lubrificantes Sinteticos Sao Paulo.
TUNGEAR is approved for India under the name of Mox-Active Gear oil in VG 220, 320 and 460. Distributor: OKS Speciality Lubricants Bombay.

BA 7300 EN 01.05

  
Table B Lubricating oils for FLENDER worm-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

B11 VG 1000 Energol GR-XP 1000

B12 VG 680 Degol BG 680 Energol GR-XP 680

B13 VG 460 Degol BG 460 Energol GR-XP 460


Mineral oils
B14 VG 320 Degol BG 320 Energol GR-XP 320
(MIN oil)
B15 VG 220 Degol BG 220 Energol GR-XP 220

B16 VG 150 Degol BG 150 Energol GR-XP 150

B17 VG 100 Degol BG 100 Energol GR-XP 100

B21 VG 1000 Degol GS 1000

B22 VG 680 Degol GS 680 GEAR VSG 680 BERUSYNTH Enersyn SG-XP 680
EP 680

B23 VG 460 Degol GS 460 GEAR VSG 460 BERUSYNTH Enersyn SG-XP 460
EP 460
Polyglycol BERUSYNTH
B24 VG 320 Degol GS 320 GEAR VSG 320
EP 320
Enersyn SG-XP 320
(PG oil)
B25 VG 220 Degol GS 220 GEAR VSG 220 BERUSYNTH Enersyn SG-XP 220
EP 220

B26 VG 150 Degol GS 150 GEAR VSG 150 BERUSYNTH Enersyn SG-XP 150
EP 150

B27 VG 100 GEAR VSG 100 BERUSYNTH Enersyn SG-XP 100


EP 100

B31 VG 1000

B32 VG 680

B33 VG 460
Poly-a-
olefin B34 VG 320
(PAO oil)
B35 VG 220

B36 VG 150

B37 VG 100

B41 VG 1000

B42 VG 680

Biologically B43 VG 460


degradable
oils B44 VG 320

(BIO oil) B45 VG 220

B46 VG 150

B47 VG 100

B51 VG 1000

B52 VG 680

B53 VG 460
Physiologically
safe oils B54 VG 320
(PHY oil)
B55 VG 220

B56 VG 150

B57 VG 100

BA 7300 EN 01.05

  
Table B Lubricating oils for FLENDER worm-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s) performance
Optigear BM 1000
B11 VG 1000 Tribol 1100 / 1000
Optigear BM 680
B12 VG 680 SPARTAN EP 680 1)
Tribol 1100 / 680
Optigear BM 460
B13 VG 460 SPARTAN EP 460 1)
Tribol 1100 / 460
Mineral oils Optigear BM 320
B14 VG 320 SPARTAN EP 320 1)
Tribol 1100 / 320
(MIN oil)
Optigear BM 220
B15 VG 220 SPARTAN EP 220 1)
Tribol 1100 / 220
Optigear BM 150
B16 VG 150 SPARTAN EP 150 1)
Tribol 1100 / 150
Optigear BM 100
B17 VG 100 SPARTAN EP 100 1)
Tribol 1100 / 100
Optiflex A 1000
B21 VG 1000 Tribol 800 / 1000
Breox SL 1000 RENOLIN PG 1000

Optiflex A 680
B22 VG 680 Tribol 800 / 680
Breox SL 680 RENOLIN PG 680

Optiflex A 460
B23 VG 460 Tribol 800 / 460
Breox SL 460 RENOLIN PG 460
Polyglycol Optiflex A 320
B24 VG 320 Tribol 800 / 320
Breox SL 320 RENOLIN PG 320
(PG oil)
Optiflex A 220
B25 VG 220 Tribol 800 / 220
Breox SL 220 RENOLIN PG 220

Optiflex A 150
B26 VG 150 Tribol 800 / 150
Breox SL 150 RENOLIN PG 150

Optiflex A 100
B27 VG 100 Tribol 800 / 100
RENOLIN PG 100

B31 VG 1000

B32 VG 680

B33 VG 460
Poly-a-
olefin B34 VG 320
(PAO oil)
B35 VG 220

B36 VG 150

B37 VG 100

B41 VG 1000

B42 VG 680

Biologically B43 VG 460


degradable
oils B44 VG 320

(BIO oil) B45 VG 220

B46 VG 150

B47 VG 100

B51 VG 1000 Breox FGL 1000 2)

Tribol FoodProof
B52 VG 680 Breox FGL 680 2)
1800 / 680 2)
Tribol FoodProof
B53 VG 460 Breox FGL 460 2)
Physiologically 1800 / 460 2)
safe oils B54 VG 320
Tribol FoodProof
Breox FGL 320 2)
1800 / 320 2)
(PHY oil) Tribol FoodProof
B55 VG 220 Breox FGL 220 2)
1800 / 220 2)

B56 VG 150 Breox FGL 150 2)

B57 VG 100

1) ESSO guarantees the qualities required by FLENDER only for products from Europe
2) PG oil

BA 7300 EN 01.05

  
Table B Lubricating oils for FLENDER worm-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

B11 VG 1000

B12 VG 680 Klberoil Mobilgear 636


GEM 1 - 680 N Mobilgear XMP 680

B13 VG 460 Klberoil Mobilgear 634


GEM 1 - 460 N Mobilgear XMP 460
Mineral oils Klberoil Mobilgear 632
B14 VG 320 GEM 1 - 320 N Mobilgear XMP 320
(MIN oil)
B15 VG 220 Klberoil Mobilgear 630
GEM 1 - 220 N Mobilgear XMP 220

B16 VG 150 Klberoil Mobilgear 629


GEM 1 - 150 N Mobilgear XMP 150

B17 VG 100 Klberoil Mobilgear 627


GEM 1 - 100 N Mobilgear XMP 100
GEARMASTER SYNTHESO Shell Tivela S 1000
B21 VG 1000 PGP 1000 D 1000 EP Shell Cassida WG 1000
GEARMASTER SYNTHESO Shell Tivela S 680
B22 VG 680 PGP 680 D 680 EP Shell Cassida WG 680
GEARMASTER SYNTHESO Shell Tivela S 460
B23 VG 460 PGP 460 D 460 EP Shell Cassida WG 460
Polyglycol GEARMASTER SYNTHESO Shell Tivela S 320
B24 VG 320 PGP 320 D 320 EP Shell Cassida WG 320
(PG oil)
GEARMASTER SYNTHESO Shell Tivela S 220
B25 VG 220 PGP 220 D 220 EP Shell Cassida WG 220
GEARMASTER SYNTHESO
B26 VG 150 PGP 150 D 150 EP
Shell Tivela S 150

GEARMASTER SYNTHESO
B27 VG 100 PGP 100 D 100 EP

B31 VG 1000

B32 VG 680

B33 VG 460
Poly-a-
olefin B34 VG 320
(PAO oil)
B35 VG 220

B36 VG 150

B37 VG 100

B41 VG 1000

B42 VG 680

Biologically B43 VG 460


degradable
oils B44 VG 320

(BIO oil) B45 VG 220

B46 VG 150

B47 VG 100

Shell Cassida WG 1000


B51 VG 1000 3)

Shell Cassida WG 680


B52 VG 680 3)

Shell Cassida WG 460


B53 VG 460 3)
Physiologically
safe oils B54 VG 320
Shell Cassida WG 320
3)

(PHY oil) Shell Cassida WG 220


B55 VG 220 3)

B56 VG 150

B57 VG 100

3) PG oil

BA 7300 EN 01.05

  
Table B Lubricating oils for FLENDER worm-gear units
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)

B11 VG 1000

B12 VG 680 Ersolan 680

B13 VG 460 Ersolan 460


Mineral oils
B14 VG 320 Ersolan 320
(MIN oil)
B15 VG 220 Ersolan 220

B16 VG 150 Ersolan 150

B17 VG 100 Ersolan 100

B21 VG 1000

B22 VG 680

B23 VG 460
Polyglycol
B24 VG 320
(PG oil)
B25 VG 220

B26 VG 150

B27 VG 100

B31 VG 1000

B32 VG 680

B33 VG 460
Poly-a-
olefin B34 VG 320
(PAO oil)
B35 VG 220

B36 VG 150

B37 VG 100

B41 VG 1000

B42 VG 680

Biologically B43 VG 460


degradable
oils B44 VG 320

(BIO oil) B45 VG 220

B46 VG 150

B47 VG 100

B51 VG 1000

B52 VG 680

B53 VG 460
Physiologically
safe oils B54 VG 320
(PHY oil)
B55 VG 220

B56 VG 150

B57 VG 100

BA 7300 EN 01.05

  
Table C Lubricating oils for FLENDER gear motors
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
CLP 220 S Degol BG 220 Plus
C15 VG 220 ECO GEAR 220 M Degol BG 220 1) GEAR RSX 220
Mineral oils CLP 150 S Degol BG 150 Plus
C16 VG 150 ECO GEAR 150 M Degol BG 150 1) GEAR RSX 150
(MIN oil)
Degol BG 100 Plus
C17 VG 100 ECO GEAR 100 M Degol BG 100 1) GEAR RSX 100

C23 VG 460 Degol GS 460 GEAR VSG 460


Polyglycol
C24 VG 320 Degol GS 320 GEAR VSG 320
(PG oil)
C25 VG 220 Degol GS 220 GEAR VSG 220

4460 XEP SYNTOGEAR PE 460


C33 VG 460 ECO GEAR 460 S 5460 XEP Degol PAS 460 EVOGEAR SX 460
Poly-a-
olefin C34 VG 320 ECO GEAR 320 S
4320 XEP
Degol PAS 320
SYNTOGEAR PE 320
5320 XEP EVOGEAR SX 320
(PAO oil) 4220 XEP SYNTOGEAR PE 220
C35 VG 220 ECO GEAR 220 S 5220 XEP Degol PAS 220 EVOGEAR SX 220

Biologically C44 VG 320


degradable
oils C45 VG 220

(BIO oil) C46 VG 150

C53 VG 460
Physiologically
safe oils C54 VG 320
(PHY oil)
C55 VG 220

1) with solid content MoS2

Table C Lubricating oils for FLENDER gear motors


Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
Energol GR-XF 220 Beslux Gear
C15 VG 220 Energol GR-XP 220 XP 220
Mineral oils
C16 VG 150 Energol GR-XF 150
(MIN oil)
C17 VG 100

BERUSYNTH
C23 VG 460 EP 460 Enersyn SG-XP 460 Beslux Sincart W 460
Polyglycol BERUSYNTH
C24 VG 320 EP 320 Enersyn SG-XP 320 Beslux Sincart W 320
(PG oil)
BERUSYNTH
C25 VG 220 EP 220 Enersyn SG-XP 220 Beslux Sincart W 220

Bel-Ray Beslux Gearsint


C33 VG 460 Synth. Gear Oil 6694
Enersyn EP-XF 460 XP 460
Poly-a-
olefin C34 VG 320
Bel-Ray
Enersyn EP-XF 320
Beslux Gearsint
Synth. Gear Oil 6692 XP 320
(PAO oil) Bel-Ray Beslux Gearsint
C35 VG 220 Synth. Gear Oil 6690
Enersyn EP-XF 220 XP 220

Biologically C44 VG 320


degradable
oils C45 VG 220

(BIO oil) C46 VG 150

C53 VG 460
Physiologically
safe oils C54 VG 320
(PHY oil)
C55 VG 220

BA 7300 EN 01.05

  
Table C Lubricating oils for FLENDER gear motors
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s) classic performance
Alpha SP 220 Optigear BM 220 CEPSA
C15 VG 220 Alpha MAX 220 Tribol 1100 / 220 AEROGEAR 220
Mineral oils Alpha SP 150 Optigear BM 150
C16 VG 150 Alpha MAX 150 Tribol 1100 / 150
(MIN oil)
Alpha SP 100 Optigear BM 100
C17 VG 100 Alpha MAX 100 Tribol 1100 / 100
Optiflex A 460
C23 VG 460 Tribol 800 / 460
Polyglycol Optiflex A 320
C24 VG 320 Tribol 800 / 320
(PG oil)
Optiflex A 220
C25 VG 220 Tribol 800 / 220
Optigear Synth. A 460 Optigear Synth. X 460 AEROGEAR
C33 VG 460 Alphasyn EP 460 Tribol 1710 / 460 SYNT 460
Poly-a-
olefin C34 VG 320
Optigear Synth. A 320 Optigear Synth. X 320 AEROGEAR
Alphasyn EP 320 Tribol 1710 / 320 SYNT 320
(PAO oil) Optigear Synth. A 220 Optigear Synth. X 220 AEROGEAR
C35 VG 220 Alphasyn EP 220 Tribol 1710 / 220 SYNT 220
RIVOLTA Tribol BioTop
Biologically C44 VG 320 S.G.L. 320 1418 / 320
degradable RIVOLTA Tribol BioTop
oils C45 VG 220 S.G.L. 220 1418 / 220
Tribol BioTop
(BIO oil) C46 VG 150 1418 / 150
Optileb GT 460
C53 VG 460 FoodProof 1800/460 2)
Physiologically
safe oils C54 VG 320
Optileb GT 320
FoodProof 1800/320 2)
(PHY oil) Optileb GT 220
C55 VG 220 FoodProof 1800/220 2)
2) PG oil

Table C Lubricating oils for FLENDER gear motors


Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
RENOLIN CLP 220
C15 VG 220 EP Industrial G 220 SPARTAN EP 220 3) RENOLIN CLP 220 PLUS
Mineral oils RENOLIN CLP 150
C16 VG 150 SPARTAN EP 150 3) RENOLIN CLP 150 PLUS
(MIN oil)
RENOLIN CLP 100
C17 VG 100 SPARTAN EP 100 3) RENOLIN CLP 100 PLUS

C23 VG 460 Breox SL 460 RENOLIN PG 460


Polyglycol
C24 VG 320 Breox SL 320 RENOLIN PG 320
(PG oil)
C25 VG 220 Breox SL 220 RENOLIN PG 220

C33 VG 460 RENOLIN UNISYN


Poly-a- CLP 460
olefin C34 VG 320 RENOLIN UNISYN
CLP 320
(PAO oil) RENOLIN UNISYN
C35 VG 220 CLP 220

C44 VG 320 PLANTOGEAR


Biologically 320 S
degradable PLANTOGEAR
oils C45 VG 220 220 S
PLANTOGEAR
(BIO oil) C46 VG 150 150 S

C53 VG 460 Breox FGL 460 4)


Physiologically
safe oils C54 VG 320 Breox FGL 320 4)

(PHY oil)
C55 VG 220 Breox FGL 220 4)

3) ESSO guarantees the qualities required by FLENDER only for products from Europe
4) PG oil

BA 7300 EN 01.05

 
Table C Lubricating oils for FLENDER gear motors
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
GEARMASTER Klberoil
C15 VG 220 CLP 220 GEM 1 - 220 N
Mineral oils GEARMASTER Klberoil
C16 VG 150 CLP 150 GEM 1 - 150 N
(MIN oil)
GEARMASTER Klberoil
C17 VG 100 CLP 100 GEM 1 - 100 N
GEARMASTER SYNTHESO
C23 VG 460 PGP 460 Ucolub BSL-IG 460
D 460 EP
Polyglycol GEARMASTER SYNTHESO
C24 VG 320 PGP 320 Ucolub BSL-IG 320
D 320 EP
(PG oil)
GEARMASTER SYNTHESO
C25 VG 220 PGP 220 Ucolub BSL-IG 220
D 220 EP
GEARMASTER Galp Transgear Klbersynth.
C33 VG 460 SYN 460 Ucolub N-PA 460
SMP 460 GEM 4 - 460 N
Poly-a-
olefin C34 VG 320
GEARMASTER
Ucolub N-PA 320 Galp Transgear Klbersynth.
SYN 320 SMP 320 GEM 4 - 320 N
(PAO oil) GEARMASTER Galp Transgear Klbersynth.
C35 VG 220 SYN 220 Ucolub N-PA 220
SMP 220 GEM 4 - 220 N
GEARMASTER Klbersynth.
Biologically C44 VG 320 ECO 320 GEM 2 - 320
degradable GEARMASTER Klbersynth.
oils C45 VG 220 ECO 220 GEM 2 - 220
GEARMASTER
(BIO oil) C46 VG 150 ECO 150

C53 VG 460 Ucolub BSL 460 5)


Physiologically
safe oils C54 VG 320 Ucolub BSL 320 5)

(PHY oil)
C55 VG 220 Ucolub BSL 220 5)

5) PG oil

Table C Lubricating oils for FLENDER gear motors


Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
607 ALMASOL Vari- Mobilgear 630 GEAR COMPOUND
C15 VG 220 Purpose Gear Lubricant Mobilgear XMP 220 PLUS 220
Mineral oils 604 ALMASOL Vari- Mobilgear 629 GEAR COMPOUND
C16 VG 150 Purpose Gear Lubricant Mobilgear XMP 150 PLUS 150
(MIN oil)
606 ALMASOL Vari- Mobilgear 627 GEAR COMPOUND
C17 VG 100 Purpose Gear Lubricant Mobilgear XMP 100 PLUS 100

C23 VG 460
Polyglycol
C24 VG 320
(PG oil)
C25 VG 220

megol Gearoil Synth Mobil SHC 634 GEAR SINTEC


C33 VG 460 460 Mobilgear SHC XMP460 CLP 460
Poly-a-
olefin C34 VG 320
megol Gearoil Synth Mobil SHC 632 GEAR SINTEC
320 Mobilgear SHC XMP320 CLP 320
(PAO oil) megol Gearoil Synth Mobil SHC 630 GEAR SINTEC
C35 VG 220 220 Mobilgear SHC XMP220 CLP 220

Biologically C44 VG 320


degradable
oils C45 VG 220

(BIO oil) C46 VG 150

C53 VG 460
Physiologically
safe oils C54 VG 320
(PHY oil)
C55 VG 220

BA 7300 EN 01.05
  
Table C Lubricating oils for FLENDER gear motors
Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s)
TRANSOL
C15 VG 220 OMV gear HST 220 PREMIUM 220 PO Gravis MP 220 Q8 Goya NT 220
Mineral oils
C16 VG 150 OMV gear HST 150 PO Gravis MP 150 Q8 Goya NT 150
(MIN oil)
C17 VG 100 OMV gear HST 100 PO Gravis MP 100

C23 VG 460
Polyglycol
C24 VG 320
(PG oil)
C25 VG 220

TRANSGEAR
C33 VG 460 PE 460 PO Gravis SP 460 Q8 El Greco 460
Poly-a-
olefin C34 VG 320
TRANSGEAR
PO Gravis SP 320 Q8 El Greco 320
PE 320
(PAO oil) TRANSGEAR
C35 VG 220 PE 220 PO Gravis SP 220 Q8 El Greco 220

Biologically C44 VG 320


degradable
oils C45 VG 220

(BIO oil) C46 VG 150

C53 VG 460
Physiologically
safe oils C54 VG 320
(PHY oil)
C55 VG 220

Table C Lubricating oils for FLENDER gear motors


Viscosity
Code ISO-VG
no. DIN 51519
Lubricant at 40 C
(mm2/s) TEXACO
Shell Omala F 220 Meropa WM 220
C15 VG 220 Shell Omala 220
Ersolan 220 LoadWay EP 220 Auriga EP 220
Mineral oils Shell Omala F 150 Meropa WM 150
C16 VG 150 Shell Omala 150
Ersolan 150 Auriga EP 150
(MIN oil)
Shell Omala F 100 Meropa WM 100
C17 VG 100 Shell Omala 100
Ersolan 100 Auriga EP 100
Shell Tivela S 460
C23 VG 460 Shell Cassida WG 460
Polyglycol Shell Tivela S 320
C24 VG 320 Shell Cassida WG 320
(PG oil)
Shell Tivela S 220
C25 VG 220 Shell Cassida WG 220

C33 VG 460 Shell Omala HD 460


Poly-a-
olefin C34 VG 320 Shell Omala HD 320 MERETA 320
(PAO oil)
C35 VG 220 Shell Omala HD 220 MERETA 220

Biologically C44 VG 320 Shell Omala EPB 320


degradable
oils C45 VG 220 Shell Omala EPB 220

(BIO oil) C46 VG 150 Shell Omala EPB 150

Shell Cassida
C53 VG 460 WG 460 6)
Physiologically
safe oils C54 VG 320
Shell Cassida
WG 320 6)
(PHY oil) Shell Cassida
C55 VG 220 WG 220 6)
6) PG oil

BA 7300 EN 01.05

 
Table C Lubricating oils for FLENDER gear motors
Viscosity
Kenn- ISO-VG
ziffer DIN 51519
Lubricant at 40 C
(mm2/s)
KASSILLA GMP 220 VECO MATRANOL
C15 VG 220 CARTER EP 220
TUNGEAR 220 7) XP 220
COMPOUND MP 220
Mineral oils
C16 VG 150 COMPOUND MP 150
(MIN oil)
C17 VG 100

C23 VG 460
Polyglycol
C24 VG 320
(PG oil)
C25 VG 220

C33 VG 460 CARTER SH 460


Poly-a-
olefin C34 VG 320 CARTER SH 320

(PAO oil)
C35 VG 220 CARTER SH 220

Biologically C44 VG 320


degradable
oils C45 VG 220

(BIO oil) C46 VG 150

Kestone Nevastane
C53 VG 460 SY 460 8)
Physiologically
safe oils C54 VG 320
Kestone Nevastane
SY 320 8)
(PHY oil) Kestone Nevastane
C55 VG 220 SY 220 8)
7) TUNGEAR is approved for Brazil under the name of GEAROIL in VG 220. Distributor: TRIBOTECHNICA Lubrificantes Sinteticos Sao Paulo.
TUNGEAR is approved for India under the name of Mox-Active Gear oil in VG 220. Distributor: OKS Speciality Lubricants Bombay.
8) PG oil

BA 7300 EN 01.05
  
1.2 Lubricating greases for gear units and rolling bearings

For special gear unit applications, grease lubrication of the gears and/or bearings may be necessary.

Note: Greases may be used only if their use is specified in the operating instructions for the
gear unit. The relubrication periods must be adhered to.

Gear greases are suitable for the lubrication of gears and bearings with closed gear units (e.g. small
gear units) and open drives with low peripheral speeds (e.g. for girth gears, racks).

As well as lubrication, rolling bearing greases are used for the special sealing of bearing points, e.g.
with vertical gear-unit connection shafts or against environmental action such as dust or water spray.

Note: In closed gear units with internal oil lubrication the gear oils must not be allowed to
mix with bearing greases.

Table D Lubricating greases for FLENDER gear units and rolling bearings
Consistency
Code
Lubricant no. NLGI class
DIN 51818
classic performance
G13 3 Viscogen 1)

G14 2
Gear greases
G15 1
(MIN-GF)
G16 0
Mineral oil base
Tribol 5000
G17 00 Optitemp OG 0
Aralub FDP 00 CLS Grease Longtime PD 00
G18 000 MA Mehrzweckfett 00

Rolling bearing H12 4


greases Energrease
(MIN-WF) H13 3 Aralub HL3 LS 3 Spheerol AP 3

Energrease Spheerol AP 2 Tribol 4020 / 220-2


Mineral oil base H14 2 Aralub HL2 LS 2 Spheerol EPL 2 Longtime PD 2
Lithium
saponification H15 1 Tribol 3785 2)

1) with solid content MoS2


2) Mixture of mineral oil and PAO

Table D Lubricating greases for FLENDER gear units and rolling bearings
Consistency
Code
Lubricant no. NLGI class
DIN 51818

G13 3

G14 2
Gear greases
G15 1
(MIN-GF)
G16 0
Mineral oil base
MICROLUBE
G17 00 GB 00

G18 000

Rolling bearing H12 4


greases Renolit FWA 220
(MIN-WF) H13 3 Renolit H 443-HD 88
Renolit H 443-HD 88 LAGERMEISTER CENTOPLEX
Mineral oil base H14 2 Arcanol L 186 V 3) Renolit FWA 160 EP 2 GLP 402
Lithium
saponification H15 1

3) Li, Ca saponification

BA 7300 EN 01.05
  
Table D Lubricating greases for FLENDER gear units and rolling bearings
Consistency
Code
Lubricant no. NLGI class
DIN 51818
TEXACO

G13 3 Glissando FG 30 EP

G14 2
Gear greases
G15 1
(MIN-GF)
G16 0 Mobilux EP 004 Wiolub GFW
Mineral oil base
G17 00 Alvania GL 00 Marfak 00

G18 000

Rolling bearing H12 4


greases Alvania RL 3
(MIN-WF) H13 3 Mobilux EP 3
Alvania EP / LF 3
Alvania RL 2 Multifak 2
Mineral oil base H14 2 Mobilux EP 2
Alvania EP / LF 2 Wiolub LFK 2 Multifak 20
Lithium
saponification H15 1

Table D Lubricating greases for FLENDER gear units and rolling bearings
Consistency
Code
Lubricant no. NLGI class
DIN 51818

G13 3

G14 2
Gear greases
G15 1
(MIN-GF)
G16 0 Multis EP 0
Mineral oil base
G17 00 Multis EP 00

G18 000

Rolling bearing H12 4


greases Multis 3
(MIN-WF) H13 3 Multis EP 3
Multis 2
Mineral oil base H14 2 Multis EP 2
Lithium
saponification Multis 1
H15 1 Multis EP 1

BA 7300 EN 01.05
  
2. Lubricants for ZAPEX couplings

Note: For FLUDEX couplings, special lubricant recommendations apply.

According to manufacturers information the oils and greases listed in these operating instructions are
manufactured and supplied world-wide in the above-mentioned quality as required by FLENDER
(Exceptions: Observe footnotes in the tables).

2.1 Required oil and grease quality

For FLENDER ZAPEX couplings, only oils and greases containing active agents to DIN 51 517-3 for
increasing corrosion protection and resistance to ageing and for reducing wear in mixed-friction areas
are approved. The scuffing resistance of the oils in the FZG test to DIN 51 354-2 must comply with stage
12 or higher under A/8,3/90 test conditions.

In addition, the oils and greases must meet the following quality requirements specified by FLENDER:

S Compatibility with elastomer materials of the shaft-sealing rings

S Compatibility with liquid seals between bolted-joint surfaces.

Note: The use of lubricants which do not comply with the above quality requirements may
invalidate our product guarantee. Please note that every lubricant manufacturer or
supplier is responsible for the quality of his product.

Which lubricant to select always depends on the viscosity or NLGI class indicated in these operating
instructions. If a different viscosity or NLGI class or a lubricant of a type other than those recommended
in these instructions is used, the operator is responsible for its technical suitability. To minimise the
technical risk in such cases, we recommend using a lubricant of the above indicated quality, which
should be accompanied by a statement of suitability by the lubricant manufacturer.

The instructions given in the operating instructions for the couplings must be
Caution! observed!

Deviations are permitted only after consultation with FLENDER!

2.1.1 Oil and grease types

Note: The upper and lower limits for the operating temperatures (flash point, pour point) of
individual oils and greases may vary considerably. For these and other data and
properties of oils and greases, refer to the lubricant manufacturers technical data
sheets.

According to the manufacturers, the following are the minimum periods during which the oils or greases
can be used without undergoing any significant change in quality:

with use at up to 70 C after approx. 8 000 operating hours, max. 2 years,


with use at over 70 C after approx. 3 000 operating hours, max. 1 year.

2.1.2 Oil and grease change

The degree of purity of the lubricant affects the operating reliability and life span of the lubricant and
the coupling. Care must always be taken that the oil or grease in the coupling is clean. For the first
lubricant change after start-up of the coupling and for subsequent lubricant changes, the specifications
in the operating instructions for the coupling must be observed. With larger lubricant quantities, an
anlysis should be carried out to find out whether cleaning or changing is required.

When changing lubricant of the same type, the quantity of lubricant remaining in the coupling should
be kept as low as possible. Generally speaking, a small remaining quantity will cause no particular
problems. Lubricants of different types and manufacturers must not be mixed together. If necessary,
confirmation that the new lubricant is compatible with residues of the old lubricant should be obtained
from the manufacturer.

Caution! Lubricants must never be mixed with other substances.

BA 7300 EN 01.05
  
Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818

I11 VG 1000

class
s
CLP 680 S
Mineral oils I12 VG 680 ECO GEAR 680 M Degol BG 680 Plus GEAR RSX 680 Energol GR-XF 680

ISO cla
CLP 460 S
(MIN oil) I13 VG 460 ECO GEAR 460 M Degol BG 460 Plus GEAR RSX 460 Energol GR-XF 460

IS
I14 VG 320

Liquefied J15 1
greases
NLGII class
cl ss

J16 0 Aralub Fliefett AN 0


(MIN-FLF)
Energrease
J17 00 LS-EP 00
NL

Mineral oil
base J18 000

Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818 classic performance
CEPSA
I11 VG 1000 AEROGEAR 1000
class
s

Beslux gear Tribol 1100 / 680 CEPSA


Mineral oils I12 VG 680 XP 680 Alpha SP 680 Optigear BM 680 AEROGEAR 680
ISO cla

Beslux gear Alpha SP 460 Tribol 1100 / 460 CEPSA


(MIN oil) I13 VG 460 XP 460 Alpha MAX 460 Optigear BM 460 AEROGEAR 460
IS

I14 VG 320

Liquefied J15 1
greases
ss
class

J16 0
NLGII cl

(MIN-FLF)
Tribol 3020/1000-00
J17 00 Longtime PD 00
NL

Mineral oil CLS Grease


base J18 000

Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818

I11 VG 1000
ISO class
cla s

Renolin EPX 680


Mineral oils I12 VG 680 SPARTAN EP 680 1) Renolin CLP 680 PLUS
Renolin EPX 460
(MIN oil) I13 VG 460 EP Industrial 460 SPARTAN EP 460 1) Renolin CLP 460 PLUS
IS

I14 VG 320

Liquefied J15 1
greases
class
ss

J16 0
NLGII cl

(MIN-FLF) FLENDER
Hochleistungsfett RENOLIT
J17 00 SO-D 6024
NL

Mineral oil
base J18 000

1) ESSO guarantees the qualities required by FLENDER only for products from Europe

BA 7300 EN 01.05
  
Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818

I11 VG 1000

class
s
GEARMASTER STRUCTOVIS 609 ALMASOL Vari- Mobilgear 636
Mineral oils I12 VG 680 CLP 680 BHD-MF Purpose Gear Lubricant Mobilgear XMP 680

ISO cla
GEARMASTER 608 ALMASOL Vari- Mobilgear 634
(MIN oil) I13 VG 460 CLP 460 Purpose Gear Lubricant Mobilgear XMP 460

IS
I14 VG 320

Liquefied J15 1
greases
NLGII class
cl ss

J16 0
GRAFLOSKON
(MIN-FLF) C-SG 500 Plus
J17 00 Mobilux EP 004
NL

Mineral oil
base J18 000

Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818

I11 VG 1000 PO Gravis MP 1000


class
s

I12 VG 680 GEAR COMPOUND OMV gear HST 680 PO Gravis MP 680 Shell Omala 680
Mineral oils PLUS 680
ISO cla

GEAR COMPOUND Shell Omala 460


(MIN oil) I13 VG 460 PLUS 460
OMV gear HST 460 PO Gravis MP 460 Shell Omala F 460
IS

I14 VG 320 PO Gravis MP 320

Liquefied J15 1
greases
ss
class

J16 0
NLGII cl

(MIN-FLF)
J17 00 Alvina GL 00
NL

Mineral oil
base J18 000

Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818 TEXACO
VECO MATRANOL
I11 VG 1000 XP 1000
ISO class
cla s

VECO MATRANOL
Mineral oils I12 VG 680 TUNGEAR 680 2) XP 680
Meropa WM 460 VECO MATRANOL
(MIN oil) I13 VG 460 Auriga EP 460 TUNGEAR 460 2) XP 460
IS

I14 VG 320 LoadWay EP 320

Liquefied J15 1
greases
class
ss

J16 0
NLGII cl

(MIN-FLF)
J17 00
NL

Mineral oil
base J18 000

2) TUNGEAR is approved for Brazil under the name of GEAROIL in VG 460 and 680. Distributor: TRIBOTECHNICA Lubrificantes Sinteticos Sao Paulo.
TUNGEAR is approved for India under the name of Mox-Active Gear oil in VG 460. Distributor: OKS Speciality Lubricants Bombay.

BA 7300 EN 01.05
  
Table E Oil: Viscosity Lubricating oils and lubricating greases for FLENDER ZAPEX couplings
in cSt at 40 C
Code DIN 51519
Lubricant no. Grease:
Consistency
DIN 51818

I11 VG 1000

class
s
Mineral oils I12 VG 680

ISO cla
(MIN oil) I13 VG 460

IS
COMPOUND
I14 VG 320 MP 320

Liquefied J15 1
greases
NLGII class
cl ss

J16 0
(MIN-FLF)
J17 00
NL

Mineral oil
base J18 000

BA 7300 EN 01.05