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ICS27.100
F20
File No.: J903-2009
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA
P DL/T 5210.4-2009
3
Foreword
The standard series DL/T 5210 "Code for Construction Quality Acceptance and
Evaluation of Electric Power Construct consists of 9 parts:
DL/T 5210.1 Part 1: civil work
DL/T 5210.2 Part 2: boiler unit
DL/T 5210.3 Part 3: steam turbine generator unit
DL/T 5210.4 Part 4: instrumentation and control
DL/T 5210.5 Part 5: piping & system
DL/T 5210.6 Part 6: water treatment/hydrogen generation equipment and system
DL/T 5210.7 Part 7: welding
DL/T 5210.8 Part 8: processing preparation
This Part is the fourth part of DL/T 5210.
This Part is formulated by the National Development and Reform Commission according
to the requirements of the document "Announcement on Issuing the Professional Standard
Project Planning in 2008" (Fagaiban Gongye [2008] No.1242).
During the drafting procedure, this Part references the content of "Standard for Quality
Inspection and Evaluation of Thermal Power Construction - Part of Thermal Meters and
Control Devices " (Dianzong [1998] No.145).
Annex A, Annex B, Annex C, Annex D, Annex E and Annex F in this Part are normative.
Annex G, Annex H, Annex I, Annex J, Annex K, Annex L and Annex M in this Part are
informative.
This Part is proposed by the China Electricity Council.
The Technical Committee for Standardization of Thermal Power Construction in power
industry is under the jurisdiction of and in charge of the explanation of this Part.
Chief Drafting Organizations: Guangdong Power Engineering Corporation, First Electric
Power Construction Company of Jiangsu Province
Participating organizations: Beijing Electric Power Construction Company, Northeast
China Power Administration - No.1 Engineering Corporation, Northwestern Electric Power
Construction Group Company, Zhejiang Electric Power Test & Research Institute
Chief drafting staffs: Fan Youlin, Chen Fayu, Guo Wei, Ye Mingjia, Wen Zhiguo, Gong
Jianhua, Liu Aimin, Cai Qibin, Tian Zhiqun, Liu Qiang, Lang Guocheng, Sun Changsheng
The former "Standard for Quality Inspection and Evaluation of Thermal Power
Construction - Part of Thermal Meters and Control Devices" (Dianzong [1998] No.145) shall
be abolished on the issuing date of this Part.
During the process of implementing this Part, the relevant opinions and advice, whenever
necessary, can be posted or passed on to the Standardization Center of the China Electricity
Council (No. 1, Baiguang Road Ertiao, Beijing 100761).
1 Scope
This Part in DL/T 5210 specifies the relevant requirements in the construction quality
acceptance standard for instrumentation and control device ("instrumentation and control", or
"I&C"), and quality evaluation for individual project, individual unit and overall project.
This Part is applicable to the construction quality acceptance and engineering quality
evaluation of I&C device for newly-built, extended and rebuilt thermal power generation
projects with unit capacity 300MW~1000MW. The unit capacity construction quality
acceptance and evaluation of I&C device for thermal power generation project with unit
capacity under 300MW may comply with this Part by reference.
2 Normative References
The following normative documents contain provision which, through reference in this
text, constitute provisions of this Part. Subsequent amendments (excluding correction to) to,
or revisions of, any of these publications do not apply. However, parties to agreements based
on this Part are encouraged to investigate the possibility of applying the most recent editions
of the standards indicated below. For undated references, the latest editions of the normative
documents are applicable to this part.
GB/T 2624.1-2006 Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full -
Part 1: General principles and requirements
GB/T 2624.2-2006 Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full -
Part 2: Orifice plates
GB/T 2624.3-2006 Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full -
Part 3: Nozzles and Venturi nozzles
GB/T 2624.4-2006 Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full -
Part 4: Venturi tubes
GB/T 2887 Specification for Electronic Computer Field
GB/T 3733.1 24 cone connectors - Straight thread
GB 4830 Pressure range and quality of air supply for the industrial process
measurement and control instruments
GB/T 5625~5653 Flared couplings - Straight thread
GB/T 8624 Classification on burning behaviour for building materials
GB/T 9261-1999 Electrical capacitance level meter
GB/T 12666 Test method on electric wires or cables under fire conditions
GB/T 13399-1992 Specification for steam turbine safety monitoring devices
GB/T 13969-1992 Displacement type level instruments
GB/T 15414-1994 Generic specification for furnace high-temperature television
system
GB/T 15415-1994 Methods of measurement for rurnace high-temperature television
1
system
GB/T 15479-1995 Technical requirements and test methods of insulation resistance
and insulating strength for use in industrial process measurement
and control instruments
GB/T 50166 Code for installation and acceptance of fire alarm system
GB 50168-2006 Code for construction and acceptance of cable system electric
equipment installation engineering
GB 50257 Code for construction and acceptance of electric device for
explosion atmospheres and fire hazard electrical equipment
installation engineering
GB/T 50375-2006 Evaluating standard for excellent quality of building engineering
DL/T 641-2005 Motor-driven valve actuators for power plant
DL/T 665 The acceptance standard of water and steam integrated sampling
and on-line analyzing unit
DL/T 677-1999 Checking and calibration code for on-line chemical analysis
instrument of fossil fuel power plant
DL/T 855-2004 The code for maintenance and safekeeping of thermal power
equipment in electric power construction
DL/T 869-2004 The Code of the Welding for Power Plant
DL 5009.1 Code of safety operation in power engineering construction Part
1: Steam power plants
DL 5011-1992 The code of erection and acceptance of electric power
construction - Part of steam turbine unit
DL 5027 Specification for Fire Protection of Electric Power Installation
DL/T 5035 Technical code for heating ventilation and air conditioning
design of fossil fuel power plant
DL/T 5047-1995 The Code of Election and Acceptance for Power Plant
Construction - Part of boiler unit
DL 5053 Design code of labor safety and industrial hygiene for fossil fuel
power plants
DL/T 5190.52004 The Code of Election and Acceptance for Power Plant
Construction - Part 5: thermal automation
CECS 31 Design specifications for steel cable bridge engineering
CECS 81 Technical specification on interference resistance of monitor
system for industrial computer
CECS 87 Technical specification on wiring works of flexible metallic wire
conduit
JJG 74 Verification Regulation of selfbalance Display Instruments
JJG 535-2004 Verification Regulation of Zirconia Oxygen Analyzers
JJG 617-1996 Verification Regulation of Digital Temperature Indicators and
Controllers
3 General Provisions
2
3.0.1 This standard is formulated with a view to intensifying construction engineering
quality control in electric power industry, improving construction quality level, and unifying
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by batch, subitem, subsection, and subsystem. the construction quality acceptance
is only applied with a quality grade "qualified"; in case of any nonconformity, it shall comply
with the requirements in Article 4.1.12 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects that apply the
"high quality" titles.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) -
individual project, individual unit and overall project.
3.0.5 The construction quality evaluation for individual project shall be conducted upon that
the construction quality acceptance for all subsystems is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial running with full load.
3.0.6 The quality evaluation for individual unit shall be conducted after the construction
quality acceptance for all individual projects and the 168-h trial running of the unit with full
load are completed and the environmental works supported are normally put into operation.
The synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evaluation for overall project shall be conducted after the quality
evaluation for all individual units, the performance tests of the units and the engineering
archives evaluation are completed.
3
4.1.4 The project construction quality shall be inspected by the acceptance organization
specified in "Construction Quality Acceptance Range Division Table". the acceptance for
batch, subitem and subsection, the supervisor shall, if participating in, shall organize them,
and the organizations concerned shall participate; the owner shall organize the acceptance for
subsystem, and the organizations concerned shall participate; the designer and the supplier
shall participate in the acceptance of the related items according to the requirements of
"Construction Quality Acceptance Range Division Table". The quality acceptance personnel
shall hold the qualification certificate consistent with his/her acceptance profession, and the
qualification certificate shall be within the validity period. The acceptance authority of the
personnel involved in the quality acceptance for subsystem, subsection, subitem and batch
shall be determined by the organizations concerned under the organization of the owner.
4.1.5 In the engineering quality inspection and acceptance, the quality inspection personnel
at all levels shall strictly comply with the requirements of this part as well as the relevant
current national standard, professional standard, contract terms, design document and
manufacturing technical document, and they shall be responsible for the acceptance results.
4.1.6 The quality acceptance must be conducted after the construction project is completed.
the construction contractor shall apply the quality acceptance to the projects supervisor and
owner upon the construction contractor has completed self-checking and prepared complete
self-checking records.
4.1.7 The construction contractor shall notify the supervisor and the organizations
concerned to witness acceptance before being concealed, and complete the inspection
acceptance record and the certification.
4.1.8 The appearance quality of subsystems shall be inspected by the quality inspection
personnel with visual observation, feeling or necessary measurement, and confirmed and
singed according to the overall condition of the inspected project.
4.1.9 The inspection and acceptance of project construction quality shall comply with the
requirements in Chapter 4 of this Part and be conducted by batch, subitem, subsection and
subsystem; where a subsystem is constructed by multiple construction contractors by sections,
individual subsystems may be set up. the individual subsystem number is the original
subsystem number affixed with English letters for distinguishing.
4.1.10 The project construction quality acceptance shall meet the following requirements:
The acceptance for subitem shall be conducted only upon the acceptance for batches is
qualified; the acceptance for subsection shall be conducted only upon the acceptance for
subitems is qualified; the acceptance for subsystem shall be conducted only upon the
acceptance for subsections is qualified.
4.1.11 The "qualified" construction quality acceptance for batch, subitem, subsection and
subsystem shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on batches and subitems, and the inspection results meet the quality criteria; the
quality acceptance for this batch or subitem is qualified.
2 The acceptance for the batches contained in a subitem is qualified and the data for the
subitem is complete; the quality acceptance for this subitem is qualified.
3 The acceptance for the subitems contained in a subsection is qualified and the data
for the subsection is complete; the quality acceptance for this subsection is qualified.
4
4 The quality acceptance for the subsections contained in a subsystem is qualified and
the data for the subsystem is complete and meets the archives management requirements; the
quality acceptance for this subsystem is qualified.
4.1.12 The nonconformity of construction quality, if existing, shall be registered for record
and treated according to the following requirements:
1 The inspection items for reworked ones, or replaced instrument or equipment, shall
be conducted again.
2 The inspection items replaced, which satisfy the functional requirements of safe
handling, may be inspected according to the technical scheme and the agreement.
3 Unqualified inspection item, which cannot be replaced or reworked, shall be
identified by the certifying agency or the organizations concerned; the inspection items
without effects on inner quality, service life, use function and safe operation may be
concessional. The concessional items may not be inspected again, but they shall be indicted in
column "acceptance conclusion", and the written report shall be attached following the
acceptance table.
4.1.13 The construction quality of batch and subitem under one of the following conditions
shall not be inspected:
1 The inspection results of its dominant inspection items cannot meet the quality
criteria.
2 The designer or the supplier has data requirement in quality criteria and the measured
data are not filled in the inspection result columns.
3 The quality acceptance documents do not conform to the archives management
regulations.
4.1.14 The quality problems caused by design or equipment manufacturing shall be solved
by the designer or equipment supplier. When the onsite processing entrusted to the
construction contractor can not make individual dominant items meet the standard
requirements completely, the concessional treatment may be applied upon the certification in
writing made the owner jointly with the designer, supplier, supervisor and construction
contractor. the project (item) with concessional treatment may not be inspected again, but it
shall be indicated in column "acceptance conclusion", and the written report hereof shall be
attached following the acceptance table.
4.1.15 The quality acceptance documents for batch, subitem, subsection and subsystem
shall be of accurate data, complete document collection, and complete signature procedure;
and the material and handwriting for document preparation shall meet the requirements of
"durability" and the archives management specifications.
5
Table 4.2.1 Construction quality acceptance range division table
Project No. Project name Nature Acceptance organization Number of quality
acceptance table
Subsystem Subsection Subitem Batch Construction Supervisor Supplier Designer Owner
contractor
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
6
03 Installation of computer monitoring and control system Dominant
7
01 Cable laying Table 4.7.3-1
8
03 Fabrication, installation and wiring of cable head Table 4.7.4
9
05 Installation of transmitter Table 4.5.2-5
05 Pipe laying
10
02 Installation of sampling element and sensitive element
11
03 Fabrication, installation and wiring of cable head Dominant Table 4.7.4
05 Pipe laying
12
2
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
13
02 07 Installation of control system for PLC Table 4.6.3-7
02
Installation of sampling element and sensitive element
01
Installation of steam-water temperature measuring element Dominant
01 Installation of armoured thermocouple for non-fixing device for measuring Dominant Table 4.4.2-2
metal wall temperature
02 Installation of armoured thermocouple for movable staple sleeve device for Dominant Table 4.4.2-3
measuring metal wall temperature
03 03 Installation of special thermal resistance for measuring metal wall Dominant Table 4.4.2-4
03 temperature
14
06 Installation of oval gear flowmeter Dominant Table 4.4.4-6
01 Installation of differential pressure type sampling element for liquid-level Dominant Table 4.4.5-1
measurement
01 Installation of pressure sampling element for fume and air pipe Table 4.4.3-2
15
08 02 Installation of wing speed measurement pipe Table 4.4.4-4
08
Installation of flue gas analysis and sampling devices
01 Installation of pressure sampling element for pulverized fuel line Table 4.4.3-2
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
16
13 05 Installation of electromagnetic flowmeter Table 4.4.4-10
13
Installation of monitoring device for furnace tank flame and steam drum Dominant
water level
17
01 Installation of local pressure and differential-pressure indicating instrument
18
03 Installation of motor-driven valves motor Dominant Table 4.5.5-3
06 Installation of control system for vibration coal feeder Dominant Table 4.5.5-6
05 07 Installation of control system for pneumatic control valve Dominant Table 4.5.5-7
05
Installation of local-mounted instrument
03 05 Installation of wiring pipe, cable conduit and metal hose Table 4.7.2-5
19
03 Cable laying Dominant
20
01 Pipe laying Table 4.8.2-1
06 03 Installation of stop valve, solenoid valve and pressure relief valve Table 4.8.3-1
06
Pipe sealing test Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
21
03 03 Installation of thermostat and protective box Dominant Table 4.6.2-4
03
Installation of instruments on panel
22
03 Installation of annubar flowmeter Dominant Table 4.4.4-3
01 Installation of differential pressure type sampling element for liquid-level Dominant Table 4.4.5-1
measurement
23
bearing bush
01 Installation of armoured thermocouple for non-fixing device for measuring Dominant Table 4.4.2-2
metal wall temperature
02 Installation of armoured thermocouple for movable staple sleeve device for Dominant Table 4.4.2-3
measuring metal wall temperature
06 03 Installation of special thermal resistance for measuring metal wall Dominant Table 4.4.2-4
06 temperature
Installation of pressure sampling element for steam turbine main body Dominant
07 01 Installation of pressure sampling element for steam turbine main body Dominant Table 4.4.3-1
07
Installation of special instrument for steam turbine generator units Dominant
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
09 02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
09
Inspection and installation of temperature measuring element for generator Dominant
body
24
10 01 Inspection and installation of temperature measuring element for generator Dominant Table 4.4.2-4
10 body
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
06 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
25
03 01 Installation of hydrogen leakage detection and sampling Table 4.4.6-3
03
Installation of measurement and control instrument
01
Installation of local pressure and differential-pressure indicating instruments
26
05 05 Installation of travel switch Table 4.5.3-5
05
Installation of actuator Dominant
06 06 Installation of control system for pneumatic control valve Dominant Table 4.5.5-7
06
Installation of local-mounted instrument Dominant
27
03 Installation of wire slot Table 4.7.2-3
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Installation of water blow-down pipe and apparatus
28
02 Piping in panel and for transmitter Table 4.8.2-2
06 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
06
Pipe sealing test Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
29
02 Installation of sampling element and sensitive element
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
03 02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
03
Installation of measurement and control instrument
30
01 Pipe laying Table 4.8.2-1
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
31
06 Installation of flashing-signal alarm devices Dominant Table 4.6.3-6
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
02
Installation of oil system sampling element and sensitive element for feed
pump oil system
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
32
01 Installation of induced displacement measuring device Dominant Table 4.4.7-1
33
03 05 Installation of travel switch Table 4.5.3-5
03
Installation of actuator Dominant
04 05 Installation of control system for pneumatic control valve Dominant Table 4.5.5-7
04
Cable laying and wiring Dominant
01
Installation of connection box and thermostat
34
04 02 Laying of wire and compensating wire Dominant Table 4.7.3-2
04
Cable head making and wiring Dominant
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Laying of pneumatic control pipe
35
01 Installation of I&C panel (box, cabinet)
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
36
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Installation of I&C for condensed water precision process
37
01 Installation of I&C panel (box, cabinet)
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
38
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
03 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
03
Installation of I&C for circulating water system
39
01 Installation of I&C panel (box, cabinet)
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
40
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
04 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
04
Installation of I&C for wastewater
41
01 Installation of I&C panel (box, cabinet)
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
42
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
05 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
05
Installation of I&C for domestic sewage
01
Installation of I&C panel (box, cabinet)
43
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
44
05 Installation of transmitter Table 4.5.2-5
06 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
06
Installation of I&C at rain pump house
01
Installation of I&C panel (box, cabinet)
45
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
46
05 Installation of transmitter Table 4.5.2-5
07 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
07
Installation of I&C at feedwater pump house
01
Installation of I&C panel (box, cabinet)
47
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
48
05 Installation of transmitter Table 4.5.2-5
08 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
08
Installation of I&C for seawater desalination
01
Installation of I&C panel (box, cabinet)
49
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
03 09 Installation of steam and water analyzing and sampling device Table 4.4.6-2
03
Installation of measurement and control instrument
50
05 Installation of transmitter Table 4.5.2-5
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
51
01 Installation of coal conveying I&C
01
Installation of I&C panel (box, cabinet)
52
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
53
05 Installation of transmitter Table 4.5.2-5
03 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
03
Installation of fuel oil I&C Dominant
01
Installation of I&C panel (box, cabinet)
54
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
55
06 Installation of temperature switch Table 4.5.3-1
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
56
01 Installation of panel (console, panel and cabinet) in rows Table 4.6.2-2
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
57
05 Installation of transmitter Table 4.5.2-5
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
07
Installation of I&C for auxiliary boiler
01
Installation of I&C (panel, console, box)
01
Fabrication and installation of panel base
58
02 01 Fabrication and installation of panel base Table 4.6.2-1
02
Installation of panel (console, panel and cabinet) Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Dominant Table 4.4.2-1
02 02 Installation of pressure sampling element for steam, water and oil pipe Dominant Table 4.4.3-1
02
Installation of fume, air, coal and powder sampling element and sensitive
element
59
01 Installation of pressure sampling element for fume, air and pulverized pipes Table 4.4.3-2
60
03 05 Wiring pipe, cable conduit and metal hose Table 4.7.2-5
03
Cable laying Dominant
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Pipe sealing test Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
61
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
01 Installation of temperature measuring elements for steam and water pipes Table 4.4.2-1
02 Installation of pressure sampling element for steam and water pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
62
06 Installation of temperature switch Table 4.5.3-1
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
63
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
64
05 Installation of transmitter Table 4.5.2-5
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Installation of I&C for heating network Dominant
01
Installation of I&C panel (box, cabinet)
65
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
05 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
66
06 Installation of pressure and differential pressure switches Table 4.5.3-2
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
10
Installation of I&C for ash and slag removal system
01
Installation of panel (console, panel and cabinet)
01
Fabrication and installation of panel base
67
01 Installation of panel (console, panel and cabinet) in rows Table 4.6.2-2
68
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
69
01 Cable laying Dominant
01 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
11
70
02 Installation of panel (console, panel and cabinet) Table 4.6.2-1
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-2
02 Installation of armoured thermocouple for non-fixing device for measuring Table 4.4.2-1
metal wall temperature
03 Installation of armoured thermocouple for movable staple sleeve device for Table 4.4.2-2
71
measuring metal wall temperature
04 Installation of special thermal resistance for measuring metal wall Table 4.4.2-3
temperature
02 05 Installation of temperature measuring elements for fume, air, pulverized fuel Table 4.4.2-4
02 pipe and equipment
01 Installation of pressure sampling element for steam, water and oil pipe
03 02 Installation of pressure sampling element for fume, air and pulverized pipes Table 4.4.3-1
03
Installation of flow sampling element and throttling device Table 4.4.3-2
72
10 Installation of electromagnetic flowmeters Dominant Table 4.4.4-9
73
03 Installation of measurement and control instrument
01
Installation of local pressure and differential-pressure indicating instruments
74
04 Installation of driving arm Dominant Table 4.5.5-4
04 06 Installation of control system for pneumatic control valve Dominant Table 4.5.5-7
04
Cable laying and wiring Dominant
01
Installation of connection box and thermostat
03 05 Installation of wiring pipe, cable conduit and metal hose Table 4.7.2-5
03
Cable laying Dominant
75
05 Pipe laying Dominant
01
Pipe laying Dominant
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
76
03 03 Installation of thermostat and protective box Dominant Table 4.6.2-4
03
Installation of instruments on panel Dominant
02 05 Installation of wiring pipe, cable conduit and metal hose Table 4.7.2-5
02
Cable laying Dominant
77
03 Cable head making and wiring Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
78
01 Installation of bridge (bracing) frame
02 05 Installation of wiring pipe, cable conduit and metal hose Table 4.7.2-5
02
Cable laying Dominant
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
02 Calibration of bimetal thermometer and pressure type thermometer Dominant Table 4.10.2-1
79
03 Calibration (inspection) of thermocouple and sheathed thermocouple Dominant Table 4.10.2-2
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
03 02 Calibration of bourdon tube pressure gauge, vacuum gauge, pressure Dominant Table 4.10.24
03 vacuum gauge and differential-pressure-gauge
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
02 Calibration of remote pressure and differential pressure gauge (variable Dominant Table 4.10.2-5
resistance and differential transformer)
04 Calibration of intelligent pressure and differential pressure transmitter Dominant Table 4.10.2-7
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
03 Calibration (detection) of volumetric flowmeter (rotor, gear, elliptic gear, Dominant Table 4.10.2-10
root and scraping type flowmeter)
80
04 Calibration (inspection) of turbine flowmeter (sensor) Dominant Table 4.10.2-11
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
81
03 Calibration of boiler fly ash carbon-content monitoring system (microwave Table 4.10.2-23
carbon meter)
10 Calibration of negative and positive ion exchanger failure monitor Table 4.10.2-30
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
02 Calibration of inductance and eddy current type axial displacement and Dominant Table 4.10.2-34
relative expansion measuring instruments and protective devices
03 Calibration of steam turbine thermal expansion and strong indicator Dominant Table 4.10.2-35
82
05 Calibration of turbine rotor eccentricity measuring device Dominant Table 4.10.2-37
06 Calibration of electromagnetic and eddy current type steam turbine vibration Dominant Table 4.10.2-38
gauge
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
09 05 Simulation calibration of static electronic track scale (weighing wagon Table 4.10.2-43
09 tipper)
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
83
02 Calibration of flame monitoring devices Table 4.10.2-47
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
03 Calibration of circuit alarm instrument and SOE event recorder Dominant Table 4.10.2-57
84
03 04 Calibration of microcomputer alarm device Dominant Table 4.10.2-58
03
Calibration of actuator and its accessories Dominant
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
04 11 Calibration of speed control device for electromagnetic coupling Dominant Table 4.10.2-68
04 asynchronous motor
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
85
03 Inspection of cold junction compensation box and cold junction thermotank Table 4.10.2-70
03 03 Debugging of Pressure and Pressure Difference Measurement Circuit Dominant Table 4.10.3-4
03
Debugging of local flow measuring circuit
86
02 Debugging of spinner survey circuit Table 4.10.3-5
87
02 Debugging of measurement circuit for analyzing oxygen quantity in Table 4.10.3-17
zirconium oxide
03 Debugging of circuit for measuring carbon content in boiler fly ash Table 4.10.3-18
06 Debugging of stock acid and soda concentration measurement circuit Table 4.10.3-21
07 Debugging of industrial acidity (pH value) meter measurement circuit Table 4.10.3-22
09 Debugging of measurement circuit of silicon and phosphate radical analyzer Table 4.10.3-24
02 Debugging of circuit for measuring axial displacement and relative Dominant Table 4.10.3-29
expansion of turbine shaft
03 Debugging of measurement circuit for thermal expansion and strong Dominant Table 4.10.3-30
88
indicator of steam turbine
04 Debugging of measurement circuit for steam turbine emergency-governor Dominant Table 4.10.3-31
electric indicating device
03 Dynamic debugging of substance detection device (electronic belt weigher) Table 4.10.3-36
08 05 Dynamic debugging of static electronic weigh bridge (weighing wagon Table 4.10.3-38
08 tipper)
89
04 Debugging of thermal signal circuit Dominant
01
Debugging of thermal signal circuit
02 Debugging of thermal signal circuit for flashing alarm instrument Dominant Table 4.10.3-42
03 Debugging of thermal signal circuit for microcomputer warning device Dominant Table 4.10.3-43
90
4.2.2 The construction management conditions of subsystem shall be inspected during the
construction and acceptance of subsystem and the inspection results shall be filled in Table
4.2.2.
Table 4.2.2: record of inspection for construction management of subsystem ()
Project name Owner
Discipline director of
Designer
designer
Supervision engineer of
Supervisor
subsystem
Construction technology
Construction contractor
director of subsystem
9 Environmental protection
91
Acceptance conclusion:
4.2.3 The information listed in Table 4.2.3 shall be examined for the subsystem acceptance;
the examining results shall be complete and meet the requirements of records management.
Table 4.2.3: check table of quality control documents of subsystem ( )
Unit ________ Project number:
Copies Copies
No. Document name Check condition
expected obtained
10 Construction record
92
Signature of the acceptance organization
Supervisor Date:
Owner Date:
4.2.4 The advice notes for engineering design alteration, material substitution and altered
design shall be numbered, registered and attached on the registration form. The registration of
engineering design alteration and material substitution in subsystem shall meet the
requirements specified in Table 4.2.4.
Table 4.2.4: registration form of advice notes for design alteration and materials substitutes of
subsystem ( )
Unit________ Project number:
Original Drawing number related No. of amended contents in the
No. Name of advice note Implementation
number to alteration advice note
93
Construction
contractor Supervisor
Date: Date:
4.2.5 The factory test reports and the quality certificate documents of equipment and
material shall be numbered, registered and attached on the registration form. The registration
of equipment and material factory test report and quality certificate documents of subsystem
shall meet the requirements specified in Table 4.2.5.
Table 4.2.5: Registration form of equipment and material factory test report and quality
certificate document in subsystem ()
Unit________ Project number:
Original number
of report and
Name of equipment and material test Report issuing Total pages of
No. quality Remarks
report and quality certificate document organization the report
certificate
document
94
Prepared by
Date:
4.2.6 Any equipment defect shall be inspected and confirmed by the construction contractor,
supervisor, supplier and owner together and the advice note of equipment defect shall be filled
in. The filling of equipment defect advice note shall meet the requirements specified in Table
4.2.6.
Table 4.2.6: Advice note of equipment defect
Unit________ Project number:
Name of subsystem Name of subitem
95
Condition of equipment defect:
Construction contractor:
Date:
Construction
Supplier
contractor
Supervisor Owner
Treatment suggestion:
Date:
Construction
Date:
contractor
Supplier Date:
Supervisor Date:
Owner Date:
4.2.7 After the equipment defect treatment, the defect treatment organization shall submit
the report to the owner, and the owner shall organize the organizations concerned to conduct
inspection and acceptance and sign the equipment defect treatment report. the filling of the
equipment defect reports shall meet the requirements specified in Table 4.2.7.
Table 4.2.7: Equipment defect treatment report
Unit _________ Project number:
Name of subsystem Name of subitem
96
Treatment condition of defect:
Supervisor:
Date:
Supplier Date:
Supervisor Date:
Owner Date:
4.2.8 The measurement tools used in the construction must be inspected, and used within
the calibration validity period. All measurement tools used in the construction procedure shall
be registered according to the requirements specified in Table 4.2.8. The supervision engineer
shall conduct the inspection and confirmation (approval) for the measurement tools registered
in the table.
Table 4.2.8: Registration form of measurement tools used in subsystem ()
Unit ________ Project number:
Name of measuring Factory Measurement Calibration
No. Type/model Accuracy grade Remarks
equipment (instrument, tool) number limit validity period
97
Construction
Date: Supervisor Date:
contractor
4.2.9 The construction quality of batches shall be inspected and accepted according to the
quality criteria of the inspection items, and the acceptance table for acceptance table of batch
shall be filled. No "Dominant" in column "nature" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance range, the
acceptance organization column shall be filled with "/". the construction quality acceptance of
batches shall meet the requirements specified in Table 4.2.9.
Table 4.2.9: construction quality acceptance table of batch ()
Unit________ Project number: Nature: Table:
Name of subitem
Procedure Inspection item Nature Unit Quality standard Inspection result Conclusion
98
Acceptance conclusion:
Supervisor:
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.10 The construction quality of subitem shall be inspected according to those specified in
Table 4.2.10 and the construction quality acceptance table of subitem shall be filled in.
According to construction quality acceptance range division table 4.2.1, no "Dominant" in
"nature" column represents "general" and for the items outside of the acceptance range, the
acceptance organization column shall be filled with "/".
Table 4.2.10: construction quality acceptance table of subitem ( )
Unit________ Nature: Table:
Name of subsection
Acceptance
No. Name of batch Nature Remarks
result
99
Acceptance conclusion:
Supervisor:
Construction Date:
contractor
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.11 The construction quality of subsections shall be inspected and accepted according to
the requirements of Table 4.2.11, and the acceptance table for acceptance table of batch shall
be filled. No "Dominant" in column "nature" means "general" according to the requirements
specified in Table 4.2.1. For the items outside of the acceptance range, the acceptance
organization column shall be filled with "/".
Table 4.2.11: construction quality acceptance table of subsection ()
Unit________ Nature: Table:
Name of
subsystem
Acceptance
No. Name of subitem Nature Remarks
result
100
Acceptance conclusion:
Supervisor:
Construction Date:
contractor
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.12 The construction quality of subsystems shall be inspected and accepted according to
the requirements of Table 4.2.11, and the acceptance table for acceptance table of batch shall
be filled. No "Dominant" in column "nature" means "general" according to the requirements
specified in Table 4.2.1. For the items outside of the acceptance range, the acceptance
organization column shall be filled with "/".
Table 4.2.12: Construction quality acceptance table of subsystem ()
Unit________ Nature: Table:
Acceptance
No. Name of subsection Nature Remarks
result
101
Acceptance conclusion:
Owner:
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.13 The inspection table for compulsory provision implementations in subsection shall be
inspected according to the inspection items listed in Table 4.2.13.
Table 4.2.13: Check table on the implementation of the compulsory provisions for subsection
Unit ________ Project number:
Name of
Name of subsection
subsystem
102
Related
No. Inspection item Implementation
information
1 Alloy steel parts and pipe material shall be carried out spectrum
test or other test before and after installing, repairing and
transforming; the type of steel shall be checked to prevent misuage
6 The cable must not be arranged over or under the pipe in parallel;
in particular cases, the arrangement shall comply with the following
requirements: although the clear distance from cable to thermal pipe
(trench), oil piping (trench), combustible gas and inflammable liquid
pipe (trench), thermal equipment or other pipe (trench) meets the
requirements, the protection measures shall be arranged 1 m away
from the crosspoint backwards and forwards if the pipe overhaul may
damage the cable; of the crossing clear distance cannot meet the
requirements, the electric cable shall be sleeved by pipes and the
clear distance may be reduced to 0.25 m
103
Inspection result
Date: Date:
Insulation
Motor-driven General area Dominant M 1
resistance Measuring
valve Humid area Dominant M 0.5
104
4.3.2 The general inspection items of circuit debugging are detailed in Table 4.3.2.
Table 4.3.2: General inspection items of circuit debugging
Inspection methods
Procedure Inspection item Nature Unit Quality criteria
and instruments
Re-inspection rate % 95
Wiring Checking
Correct rate Dominant % 100
Intact
Appearance Observation
Checking spectral
Gasket material Dominant Meeting Annex B
analysis record
depth of high-temperature
D250 mm Should be 70
thermocouple steam Check
and thermal D>500 mm Should be 300
General liquid
resistance D500 mm Should be 1/2D
Installation Penetration depth of temperature sensing element Immerged in the tested
Dominant Check
of (bimetallic thermometer) media completely
temperature Penetration depth of temperature Dived in the medium
Dominant Observation
measuring sensing bulb completely
element
Measuring with a
Bending radius of capillary vessel mm 50
Pressure type ruler
thermometer Protective measures of capillary Complete, and easy to
Observation
vessel overhaul
Without violent
Ambient temperature Observation
change
Fastening and
Member assembly Dominant Checking record
leak-free
106
2 Installation inspection and acceptance of sheathed thermocouple for non-fixing
device for measuring metal wall temperature are detailed in Table 4.4.2-2
Table 4.4.2-2 Installation of sheathed thermocouple for non-fixing device for measuring metal wall
temperature
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Measuring with
Inspection
Insulation resistance Mm >1000 500V insulation
resistance meter
Measuring with
Grounding Meeting the design
ohmmeter
Manual-shaking
Thermocouple penetration Dominant Close and firm
observation
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
107
Measuring with
Insulation resistance Mm >1000 500V insulation
resistance meter
Measuring with
Grounding Meeting the design
ohmmeter
Manual-shaking
Welding Firm
observation
Manual-shaking
Installation of staple sleeve device Firm
observation
108
temperature Meeting the specifications
Depth of measuring hole Measuring with a ruler
measuring of supplier
element Material
Oil proof and heat resisting Check
Outgoing line
of Manual-shaking
Welding Firm
temperature observation
measuring Firm, and the allowance
element Fixation shall be reserved for the Observation and check
wire
Measuring with
Meeting the specifications
Insulation resistance insulation resistance
Inspection of supplier
meter
of machine
Meeting the specifications
airing Resistance value Check
of supplier
temperature
Its contents shall meet the
measuring
design, it shall be hanged
element Nameplate Check
firmly, and its handwriting
shall be difficult to shed off
109
joint heat affected zone
110
Over the horizontal center
Steam Dominant line or below it within the
Direction of
45 included angle
measuring
Over the horizontal center
hole on aslant Gas Dominant
line
or horizontal
Within the 45 included Observation
pipe
Liquid Dominant angle below the horizontal
center line
a- When straight pipe length meets the requirements, positions of pressure and temperature measuring holes are unrestricted.
Note: DExternal diameter of measured pipe
2 Installation inspection and acceptance of pressure sampling element for fume, air and
pulverized coal pipes are detailed in Table 4.4.3-2.
Table 4.4.3-2 Installation of pressure sampling element for fume, air and pulverized coal pipes
Proced Inspection method and
Inspection item Nature Unit Quality criteria
ure instrument
111
selectio
Measuring hole position Symmetrical on right and left sides Observation
n
Domin
Smoothness of measuring hole Smooth and burr free Observation
ant
Diving position of pressure sampling pipe in Domin Being flush with the furnace wall
Observation
Installa furnace wall ant internal wall
tion of Inclination of furnace pressure sampling
() 30~45 Measuring with a ruler
samplin pipe
g Domin Angle and direction shall meet
Air pressure plugging prevention device Check
element ant those specified by manufactory
Outlet side edge of nozzle Acute angle being acute Regulating the nozzle
outlet at the light
source; observing,
112
without reflected light
Inspection Internal wall surface of 10D upstream Clean, and free from filth,
Observation
of straight and 4D downstream pipe sections unevenness and sediments
Uniform
Installation Space Observation
of valve in
Height difference
rows mm 3 Measuring with a ruler
113
Its contents shall meet the
design, it shall be hanged
Nameplate Check
firmly, and its handwriting
shall be difficult to shed off
d
Ratio of orifice plate internal diameter and pipe internal diameter
D
2 Installation inspection and acceptance of assemble-type long-neck nozzle are detailed
in Table 4.4.4-2.
Table 4.4.4-2 Installation of assemble-type long-neck nozzle
Inspection
Procedure Inspection item Nature Unit Quality criteria method and
instrument
Installation Manual-shaking
Connection between valve and pipe Firm and leak-free
of observation
114
Type and specification Meeting the design Check
4 Installation inspection and acceptance of wing speed measurement pipe are detailed
in Table 4.4.4-4.
Table 4.4.4-4 Installation of wing speed measurement pipe
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
115
Its contents shall meet the
design, it shall be hanged
Nameplate Check
firmly, and its handwriting
shall be difficult to shed off
Checking with
End terminal connection Correct and firm
Wiring line-checkers
6 Installation inspection and acceptance of oval gear flowmeter are detailed in Table
4.4.4-6.
Table 4.4.4-6 Installation of oval gear flowmeter
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
116
<20% flowmeter nominal Measuring with a
Deviation of pipe internal diameter
diameter ruler
Checking with
End terminal connection Correct and firm
Wiring line-checkers
7 Installation inspection and acceptance of target type flowmeter are detailed in Table
4.4.4-7.
Table 4.4.4-7 Installation of target type flowmeter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Checking with
End terminal connection Correct and firm
Wiring line-checkers
117
Table 4.4.4-8 Installation of turbine flowmeter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Checking with
End terminal connection Correct and firm
Installation Wiring line-checkers
9 Installation inspection and acceptance of vortex (vortex street) flowmeter are detailed
in Table 4.4.4-9.
Table 4.4.4-9 Installation of vortex (vortex street) flowmeter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Perpendicularly intersecting
Installation Tap axis Observation
with the pipe axis
Checking with
Wiring End terminal connection Correct and firm
line-checkers
118
Wire size mark Correct, clear and unfading Observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
119
Straight pipe
Before the flowmeter 10D
section
Measuring with a
Length After the flowmeter 5D
ruler
Manual-shaking
Fixation Firm
observation
Installation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
120
container Measuring with a
Double-chamber Vertical deviation mm <2
ruler
balancing
Center point position and Measuring with a
container Dominant Superposition
normal liquid level line horizontal U-tube
Measuring with a
Vertical deviation mm <2
ruler
Heat expansion
Complete Observation
compensating device
2 Installation inspection and acceptance of electrical contact water level gauge are
detailed in Table 4.4.5-2.
Table 4.4.5-22 Installation of electrical contact water level gauge
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
121
Measuring with 500V
Insulation resistance of electrode against
M 100 insulation resistance
ground
meter
Trial assembly
Electrode and drum screw thread Good coordination
observation
Manual-shaking
Installation Fixation Firm
observation
of
sampling Its contents shall meet the
Checking with
End terminal connection Correct and firm
line-checkers
3 Installation inspection and acceptance of float ball level meter are detailed in Table
4.4.5-3.
Table 4.4.5-3 Installation of float ball level meter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Checking the
Sealing Leak-free
hydraulic test records
122
Its contents shall meet the
design, it shall be hanged
Nameplate Check
firmly, and its handwriting
shall be difficult to shed off
Vertica Domin
Per meter mm <2
l ant
Installation of Measuring with a ruler
deviati Domin
guide pipe Full length mm <20
on ant
Manual-shaking
Connection of guide pipe Firm
observation
Installation of Domin
Verticality () <2 Measuring with a ruler
outer ant
Installa
float-cylinder Installation direction Vertical Measuring with a ruler
tion
Manual-shaking
Float-cylinder actuation Block-free
observation
Checking with
End terminal connection Correct and reliable
Wiring line-checkers
5 Installation inspection and acceptance of capacitance level meter are detailed in Table
4.4.5-5.
Table 4.4.5-5 Installation of capacitance level meter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
123
Type and specification Meeting the design Check
6 Installation inspection and acceptance of ultrasonic (radar) level meter are detailed in
Table 4.4.5-6.
Table 4.4.5-6 Installation of ultrasonic (radar) level meter
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Manual-shaking
Fixation Firm
Installation observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
124
shall be difficult to shed off
Checking the
Sealing of probe flange Good
pressure test records
Manual-shaking
Installation Fixation of furnace wall conduit Firm
observation
Manual-shaking
Fixation Firm
observation
Manual-shaking
Fixation Firm
observation
1
Penetration depth of sampling pipe Dominant D Measuring with a ruler
3
125
5210.7
3 Installation inspection and acceptance of gas analytical sampling device are detailed
in Table 4.4.6-3.
Table 4.4.6-3 Installation of gas analytical sampling device
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Manual-shaking
Installation Fixation Firm
observation
4 Installation inspection and acceptance of furnace tube leak probe are detailed in Table
4.4.6-4.
Table 4.4.6-4 Installation of furnace tube leak probe
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Installation of support Firm
observation
126
Fixation angle Dominant Correct Check
Manual-shaking
Installation of probe Dominant Correct and firm
observation
Checking with
End terminal connection Correct and reliable
line-checkers
5 Installation inspection and acceptance of fly ash carbon content measuring device are
detailed in Table 4.4.6.5.
Table 4.4.6-5 Installation of fly ash carbon content measuring device
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Installation of support Firm
observation
Manual-shaking
Installation of transmitter and receiver Dominant Correct and firm
observation
127
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Manual-shaking
Fixation Firm
observation
Installation Gap between device iron core to rotor Meeting the specifications of
Dominant Check
flange supplier
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Installation Fixation of vibration pickup Firm and with spring pad Observation
Connection with bearing cover Dominant Rigid connection and firm Observation
128
Measuring with 500V
Insulation resistance of generator (exciter)
M 0.5 insulation resistance
shaft block against the ground
meter
Checking with
End terminal connection Correct and firm
Wiring line-checkers
3 Installation inspection and acceptance of current vortex measuring device are detailed
in Table 4.4.7-3.
Table 4.4.7-3 Installation of current vortex measuring device
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Fixation Firm
observation
129
meter
Manual-shaking
Installation of speed measurement frame Firm
observation
Manual-shaking
Fixation Dominant Firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Installation
Wire size mark Correct, clear and unfading Observation
130
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Manual-shaking
Fixation Firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
2 Installation inspection and acceptance of weigh bridge are detailed in Table 4.4.8-2.
Table 4.4.8-2 Installation of weigh bridge
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
131
Measuring with 500V
Insulation resistance Dominant M 5 insulation resistance
meter
Checking with
End terminal connection Correct and firm
Installation Wiring line-checkers
Checking with
End terminal connection Correct and firm
Wiring line-checkers
2 Installation inspection and acceptance of water level camera are detailed in Table
132
4.4.9-2.
Table 4.4.9-2 Installation of water level camera
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Checking with
End terminal connection Correct and firm
Wiring line-checkers
3 Installation inspection and acceptance of flame detection and monitoring probe are
detailed in Table 4.4.9-3.
Table 4.4.9-3 Installation of flame detection and monitoring probe
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Measuring with
Ambient temperature 60
thermometer
133
Manual-shaking
Installation of support Firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Installation
Wire size mark Correct, clear and unfading Observation
134
according to the systems and functions respectively.
4.5.2 Installation of pressure/differential-pressure indicating instrument and transmitter
1 Installation inspection and acceptance of local indicating pressure gauge are detailed
in Table 4.5.2-1.
Table 4.5.2-1 Installation of local indicating pressure gauge
Proced Inspection method and
Inspection item Nature Unit Quality criteria
ure instrument
Domina
Gasket material Meeting Annex B Check
nt
2 Inspection and acceptance of indicating pressure gauge with signal contact are
detailed in Table 4.5.2-2.
Table 4.5.2-2 Installation of indicating pressure gauge with signal contact
Proce Inspection method and
Inspection item Nature Unit Quality criteria
dure instrument
135
Height from pressure gauge center to the ground m Should be 1.2~1.5 Observation
Domin
Gasket material Meeting Annex B Check
ant
136
Center height difference mm 3
Measuring with a
Differential-pressure-gauges
Space deviation mm 5 ruler
installed in rows
Trial running
Fixation Upright and firm inspection and
observation
Without leakage or
Inspecting by
Joint connection Dominant mechanical stress; with
loosening joints
correct direction
Differential-pressure-gauge location
Meeting the design Check
Inspection number
Manual-shaking
Installation Fixation Upright and firm
observation
Checking with
Actuation Dominant Flexible and reliable
line-checkers
Connection
Measuring with 500V
point
Insulation resistance Dominant M 1 insulation resistance
meter
Inspecting with
End terminal connection Correct and firm
Wiring line-checkers
Measuring with
Ambient temperature 5~55
Inspec thermometer
Dominan
Waterproof measures of transmitter With layering arrangement Observation
t
Manual-shaking
Fixation Firm
observation
Install
Observing and
ation Dominan
Joint connection Without leakage or mechanical stress inspecting by loosening
t
joints
Checking with
End terminal connection Correct and firm
Wiring line-checkers
138
Appearance Intact and undamaged Observation
Checking with
Actuation Dominant Flexible and reliable
line-checkers
Connection
Installation Measuring with 500V
point
Insulation resistance Dominant M 1 insulation resistance
meter
Checking with
End terminal connection Dominant Correct and firm
line-checkers
Wiring
Correct and clear and
Wire size mark Observation
unfading
Manual-shaking
Installation Fixation Upright and firm
observation
annular tube Pipe length less than 3m Dominant Shall be additionally installed
Observing and
Without leakage or mechanical
Joint connection inspecting by
stress
loosening joints
139
meter
Checking with
End terminal connection Correct and firm
Wiring line-checkers
3 Installation inspection and acceptance of flow switch are detailed in Table 4.5.3-3.
Table 4.5.3-3 Installation of flow switch
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Fixation Upright and firm
observation
Inspection of hydraulic
Without leakage or
Joint connection pressure and trial
mechanical stress
running
Checking with
Actuation Dominant Flexible and reliable
Installation line-checkers
Connection
Measuring with 500V
point
Insulation resistance Dominant M 1 insulation resistance
meter
Checking with
End terminal connection Correct and firm
Wiring line-checkers
4 Installation inspection and acceptance of level switch are detailed in Table 4.5.3-4.
Table 4.5.3-4 Installation of level switch
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Installation Fixation Upright and firm
observation
140
Gasket material Meeting Annex B Check
Checking with
Actuation Dominant Flexible and reliable
line-checkers
Connection
Measuring with 500V
point
Insulation resistance Dominant M 1 insulation resistance
meter
Checking with
End terminal connection Correct and firm
Wiring line-checkers
5 Installation inspection and acceptance of travel switch are detailed in Table 4.5.3.5
Table 4.5.3-5 Installation of travel switch
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Checking with
Actuation Dominant Flexible and reliable
line-checkers
Connection
Measuring with 500V
point
Insulation resistance Dominant M 1 insulation resistance
meter
Installation Manual-shaking
Fixation Upright and firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
141
Without violent vibration, harmful
Installation environment gas, intense radiation and Observation
electromagnetic interference
Hazardous rating of gas instrument Dominant Meeting the design Proof reading
Manual-shaking
Fixation Upright and firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Manual-shaking
Installation Fixation of analyzer Upright and firm
observation
142
Clean, without oil dirt, shall not be
Electrode Dominant Observation
inverted
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Checking with
End terminal connection Correct and firm
Wiring line-checkers
4.5.5 Actuator
1 c Installation inspection and acceptance of motor-driven actuator are detailed in Table
4.5.4-3.
Table 4.5.5-1 Installation of motor-driven actuator
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
143
Auxiliaries Complete Observation
Manual-shaking
Driving mechanism Flexible transmission
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Manual-shaking
Connecting rod transmission Flexible and stable actuation
observation
Consistent with
Manual-shaking
Actuator travel Dominant regulating-mechanism total
observation
travel
144
Type and specification Meeting the design Check
Manual-shaking
Piston action Flexible
observation
Manual-shaking
Fixation Firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Manual-shaking
Connecting-rod transmission action Flexible and stable
observation
Automatic Dominant % 1
Connecting-rod
Measuring with a ruler
transmission Remote operation Dominant % 1.5
Connection
idle stroke
rod
Manual-shaking
preparation Connecting rod connection Firm and without looseness
observation
Manual-shaking
Connecting-rod adjusting screw Flexible calibration
observation
Consistent with
Actuator travel Dominant regulating-mechanism total Observation
travel
145
and instrument
Manual-shaking
Mechanical structure Flexible transmission
observation
Trial running
Moment protection Dominant Flexible and reliable actuation
inspection
Checking with
Installation End terminal connection Dominant Correct and firm
Wiring line-checkers
4 Installation inspection and acceptance of driving arm are detailed in Table 4.5.5-4.
Table 4.5.5-4 Installation of driving arm
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Installation Fixation Dominant Firm
observation
Manual-shaking
Transmission Flexible and stable
observation
146
line-checkers
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
5 Installation inspection and acceptance of solenoid valve are detailed in Table 4.5.5-5.
Table 4.5.5-5 Installation of solenoid valve
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Fixation Upright and firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
6 Installation inspection and acceptance of the control system for vibration coal feeder
are detailed in Table 4.5.5-6.
Table 4.5.5-6 Installation of the control system for vibration coal feeder
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Installation
Fixation of control device Upright and firm Manual-shaking
147
observation
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
7 Installation inspection and acceptance of the control system for pneumatic control
valve are detailed in Table 4.5.5-7.
Table 4.5.5-7 Installation of the control system for pneumatic control valve
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Manual-shaking
Installation Fixation Firm
observation
148
Pressure and pressure-difference
Dominant Meeting the specification of 4.4.3 Check
measuring device
Checking with
End terminal connection Correct and firm
Wiring line-checkers
4.6 Installation of Control Panel (Console, Box and Cabinet)4.6.1 Quantity for
acceptance inspection
1 Control panel (console, box and cabinet) installed in rows shall be inspected 100%.
2 Control panel (console, box and cabinet) installed separately shall be inspected 30%
randomly.
3 Other installation items shall be inspected 20% randomly.
4.6.2 Installation of control panel
1 Manufacture and installation inspection and acceptance of control panel (console,
box and cabinet) and equipment base are detailed in Table 4.6.2-1.
Table 4.6.2-1 Manufacture and installation of control panel (console, box and cabinet) and equipment base
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
149
Center deviation of fixed holes mm 1.5 Measuring with a ruler
Observation and
Curve layout Meeting the design
measurement
Base top above the ground level mm 10~20 Measuring with a ruler
Manual-shaking
Fixation Firm
observation
2 Installation inspection and acceptance of control panel (console, box and cabinet) and
in rows are detailed in Table 4.6.2-2.
Table 4.6.2-2 Installation of control panel (console, box and cabinet) in rows
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Measuring on lateral
face and front face of
Installation Vertical deviation (per meter) Dominant mm <1.5
the panel with a ruler
and a suspension wire
150
Bolt rust-proof layer Intact Observation
Manual-shaking
Fixation Firm
observation
3 Installation inspection and acceptance of individual panel (console, box and cabinet)
are detailed in Table 4.6.2-3.
Table 4.6.2-3 Installation of individual panel (console, box and cabinet)
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Measuring with
Ambient temperature 45
thermometer
Manual-shaking
Fixation Firm
observation
151
instrument
Measuring with
Ambient temperature 45
thermometer
Installation Manual-shaking
Fixation Firm
observation
152
actuation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
153
Type and specification Meeting the design Check
Inspection
Installation position Meeting the design Check
Manual-shaking
Fixation Upright and firm
observation
Checking with
End terminal connection Correct and firm
line-checkers
Wiring
Correct, clear and
Wire size mark Observation
unfading
Manual-shaking
Fixation Upright and firm
observation
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Manual-shaking
Installation Fixation Upright and firm
observation
154
Fittings Complete Observation
Measuring with
Insulation resistance Dominant M Meeting Annex A insulation resistance
meter
Checking with
End terminal connection Correct and firm
Wiring line-checkers
Manual-shaking
Fixation Upright and firm
observation
Measuring with
Meeting Annex A of this
Installation Insulation resistance Dominant M insulation resistance
Part
meter
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
7 Installation inspection and acceptance of the control system for PLC are detailed in
Table 4.6.3-7.
Table 4.6.3-7 Installation of the control system for PLC
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
155
meter
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
Installation of bridge cover plate Dominant Firm and convenient for Observation
156
disassembly
Cable m 0.4~0.8
Horizontal
Wire duct and Measuring with a ruler
Support laying m <2
conduit
space
Vertical Cable m 0.8~1.2
Measuring with a ruler
laying Wire duct and conduit m <2
3 Installation inspection and acceptance of wire slot are detailed in Table 4.7.2-3.
Table 4.7.2-3 Installation of wire slot
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Installation
Appearance Without distortion or Observation
157
deformation
4 Installation inspection and acceptance of support and hanger are detailed in Table
4.7.2-4.
Table 4.7.2-4 Installation of support and hanger
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Measuring with a
Space deviation mm 1
ruler
Measuring with a
Vertical deviation mm 2
ruler
Installation
Measuring with a
Height deviation of cable supports Dominant mm 5
ruler
Manual-shaking
Fixation Firm
observation
5 Installation inspection and acceptance of wiring pipe, cable conduit and metal hose
are detailed in Table 4.7.2-5.
Table 4.7.2-5 Installation of wiring pipe, cable conduit and metal hose
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
158
In the pipe Without sundries and burr Observation
Exposed wiring
6D
pipe laying
Bending radius Measuring with a ruler
Meet requirements of cable bend radius
Cable conduit
in a pipe
Pipe opening
Consistent Observation
Installation in height
159
hose Radian Consistent
Height Consistent
C4 Dominant -5~+60
layer
160
radius
Unsheathed cable 6
Fire-resistant cable 8
Static 15
Optical
cable
Dynamic >120
Measuring with a
Before terminal row mm 150~300
Fixed position of cable ruler
clip Cable turning and At turning (branching)
Observation
branching point
2 Inspection and acceptance of wire and compensating wire laying are detailed in Table
4.7.3-2.
Table 4.7.3-2 Laying of wire and compensating wire
161
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Signal circuit M 2
Measuring with 500V
Compensating wire M10m 5
Insulation resistance insulation resistance
24V wire M 0.1
meter
End terminal
Dominant Correct and firm
Wiring connection Observation
Manual-shaking
Sheathed cable steel hoop Fastening
observation
Manufacture Regular, beautiful and free
Wrapping of cable head Observation
and from leakage
installation
Wrapping length Consistent Observation
of cable
Arrangement Dominant Regular Observation
head
Measurement and
Standby core To the farthest terminal
observation
Checking with
Core wire and terminal Good contact
line-checkers
Wire size Wire size mark Correct, clear and unfading Observation
162
Consistent with letter
Writing direction
orientation
Metal 3D
Bending radius Measuring with a ruler
Plastic 4.5D
Pipe Pressure
m 150
processing measuring pipe
Micro-pressure and
Length of
vacuum measuring m 100
measuring Measuring with a ruler
pipe
pipe
Water level and
flow measuring m 50
pipe
Water-level-gauge mm 150
pipe and
163
high-temperature
hot surface
Central distance of
2D
two pipes
Pressure pipe % 1
Measuring with ruler
Gradient Pressure
>1/12 and drawing wire
difference pipe
Fixation of stainless steel pipes Firm and separated from the support Observation
Horizontal
m 1.0~1.5, uniform
laying
Measuring with a ruler
Vertical
Pipe Seamless steel pipe m 1.5~2.0, uniform
laying
support
Horizontal
space m 0.5~0.7, uniform
laying
Measuring with a ruler
Copper pipe and Vertical
m 0.7~1.0, uniform
plastic pipe laying
Cable head
Regular and beautiful
Laying of manufacture
2 Inspection and acceptance of piping in panel and for transmitter are detailed in
Table 4.8.2-2.
Table 4.8.2-2 Piping in panel and for transmitter
164
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Manual-shaking
Fixation Firm
observation
Inspection Manual-shaking
Threaded connection Proper
observation
Manual-shaking
Fixation Firm
observation
165
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Installation Cover plate of discharging container Open and close flexibly Observation
166
piece
167
Filling Dominant Compact and intact Observation
168
Meeting the design
specification, is applicable to
Inspecting technical
the project environment and
or product
with durability and
Type and material identification reports
reliability. Identification
compared to the
information and product
design drawing
qualification certificate shall
Fireproof
be complete
material
Combustion performance
Close-type fire-proof box and
shall reach the requirements
fire-proof clapboard used for
for Class A or Class B
cables
specified in GB 8624-2006 Check
entering into the control room infilled and without gaps, inspection
flame retardant Oil tanks, oil pipes and heat pipes Fire-retardant separation
cables
According to the design
specification (such as cables
Other areas that are easy to Field inspection
and flame-check cables at
trigger cable fire disaster
the steam turbine regulating
door)
169
Installation of refractory liner Dominant Firm Pulling inspection
Panel, console,
Firm, compact and without Observation
box and cabinet Fireproof putty Dominant
gaps inspection
4.9.3 Anti-freezing
1 See Table 4.9.3-1 for inspection and acceptance of steam-tracing anti-freezing
project.
Table 4.9.3-1 Steam-tracing anti-freezing project
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
4.9.4 Corrosion-proof
Inspection and acceptance of I&C corrosion-proof construction are detailed in Table
4.9.4.
Table 4.9.4 I&C device corrosion-proof construction
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
171
Meeting the design requirements;
pipes that might contact high
Paint performance and specification Check
temperature shall be painted with
high temperature lacquer
4.9.5 Grounding
1 Installation inspection and acceptance of I&C special grounding device are detailed
in Table 4.9.5-1.
Table 4.9.5-1 Installation of I&C device special grounding device
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Inspecting with
Low voltage insulation power cable; spanner for bolted
Connection between groundwire
Grounding after pressure welded with line nose, connection,
collecting plate and ground screen
connection connected or welded by bolts with observation
terrestrial pole
spring pad inspection for
welding
Inspecting with
Control panel cabinet
spanner
Type and specification meet the
Inspecting with
design requirements and the relevant
Wiring box spanner or
requirements of CECS 81; firmly and
screwdriver
reliably connected with protective
Wiring pipe grounding grid, without series Inspection
Inspecting with
Tandem connection positions Wiring of welded metal span spanner or
screwdriver
Signal
cable
shielding Grounding position of shielding layer It shall be grounded at the side of Inspection
grounding computer when signal source floats, it
shall be grounded close to the signal
source when the signal source is
grounded, one end of shielding layer
174
shall be connected with shielding
cover and the other end shall be
connected with common mode
ground when the amplifier floats
4.9.6 Water-proof
Inspection and acceptance of I&C water-proof construction are detailed in Table 4.9.6.
Table 4.9.6 I&C device water-proof construction
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
175
temperature of industrial water system and other positions, the performance verification shall
be carried out as required and according to batch random inspection; while, for the
assembling quality of insulation resistance and temperature sensing element, 100% inspection
shall be carried out. Quantity of batch random inspection and acceptance random inspection
shall be carried out according to the provisions of Item 5 of in this Article.
4 100% verification shall be carried out for the I&C devices listed in this Chapter. The
quantity of acceptance and random inspection shall be determined according to the
requirements specified in Item 5 of this Article.
5 Random quantities of inspection and acceptance are listed below:
1) Instrument is calculated according to the square root of total lot.
2) If one is unqualified during random inspection, twice quality shall be re-inspected
during which if un-qualification is discovered again; 100% instruments in this lot shall be
inspected.
6 All thermal measurements and signal circuits as detailed in this Section shall be
carried out debugging.
7 For the acceptance of single parameter and single measurement signal circuits, 5% of
the total quantity shall be taken to carry out for random inspection.
8 For the acceptance of multi-parameter and compound thermal measurement circuits,
50% of the total quantity shall be taken to carry out random inspection.
4.10.2 Debugging of instrumentation and alarm devices
1 Calibration of temperature measuring element
Calibration of all temperature measuring elements is specified in Table
4.10.2-1~4.10.2-3.
Table 4.10.2-1: calibration of bimetal thermometer and pressure type thermometer
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Inspecting with
Connection point contact Good
line-checkers
176
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Meeting inspection
Copper thermal Cu50(R0=50) Dominan procedure requirements Comparison method,
resistance Cu100(R0=100) t sink and second-class
177
mercury thermometer
Dominan
Grade A Ratio Comparison method,
Platinum thermal t
sink and second-class
resistance Dominan Meeting inspection
R100 Grade B Ratio mercury thermometer
R0
t procedure requirements
Comparison method,
Resistanc Dominan Meeting inspection
Copper thermal resistance Ratio sink and second-class
e ratio t procedure requirements
mercury thermometer
Note 1: Grade A platinum resistance is not applicable to the two wire system connection modes; as for the Grade A platinum
resistance with R0=100, the service temperature scope shall be less than or equal to 650.
Note 2: the inspection of two-wire-system connection thermal resistance shall include the lead resistance in thermal resistance;
during the inspection of multi-branch temperature-sensing two wire system thermal resistance, the internal lead resistance of
thermal resistance shall be provided by the supplier.
Vacuum calibration
Meeting inspection procedure
Hysterisis error Dominant Pa console and standard
requirements
instrumentation
Changing pressure
Meeting inspection procedure
Alarm deviation Dominant Pa and proofing
requirements
Signal actuation value
Inspecting with
Connection point contact Good
line-checkers
178
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
Table 4.10.2-6: Calibration of capacitance, inductance, piezoelectric and piezoresistance pressure and
differential pressure transmitter
Inspection method and
Procedure Inspection item Nature Unit Quality criteria
instrument
179
Meeting the requirements Inspecting configuration with
Initial inspection of software
of measurement for special intelligence
configuration
process flow communicator
Meeting inspection
Zero point transference Inspecting input signal
procedure requirements
Meeting inspection
Calibration Indication error Dominant % inspecting input signal
procedure requirements
Meeting inspection
Hysterisis error Dominant inspecting input signal
procedure requirements
180
Complete and without
Rotor appearance Observation
damage
Table 4.10.2-10: inspection of volumetric flowmeter (rotor, gear, elliptic gear, root and scraping type
flowmeter)
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Carrying out
pressure test
Sealing Without leakage together with
thermodynamic
system
181
supplier
Measuring with a
Sensing coil resistance value 3000
ohmmeter
Carrying out
pressure test
Sealing Without leakage together with
thermodynamic
system
182
Integrating specified in the
Dominant %
value inspection
procedures and
Meeting inspection procedure
Integrating speed Word/second instruction of the
requirements
supplier
Inspection Delivery inspection report Accurate data and complete items Check
Indication, record Indication error Dominant % Meeting inspection procedure instruction of the
183
according to the
requirements of
supplier
184
Inspecting with
Output contact Good contact
line-checkers
Observing optical
fiber outlet by
lighting the inlet
Inspection Light ray conduction Bright and clear luminous spots with 20W
auto-bulb (or cold
light halogen
lamps)
Inspecting with
multimeter when
Output voltage of reduction transformer V 12
all the light bulbs
are lightened
Calibration Power-on
All bull eye windows of water
No water test Dominant observation of
level gauge are red
light source system
185
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Measuring with
Insulation resistance M 50 500V insulation
resistance meter
Holding the
capacitance
electrode with
Upper and lower swaying of hand to observe the
Body capacitance induction
indicating value, normal reaction indicating value
change after the
instrument is
Inspection power-on.
Inspecting with
Alarm connection point Good contact
line-checkers
Power-on
Inspection Braking Reliable
inspection
Power-on
Feedback current of level detection Adjustable
inspection
186
Manual Dominant specified in the
Meeting the specifications of
Driver actuation instruction of the
Automatic Dominant supplier
supplier
Inspecting with
level alarm Normal actuation
line-checkers
Inspecting with
Contact Good contact
line-checkers
According to the
Meeting the operating
Parameter setting and calibration methods specified
requirements of the tested vessel
by the supplier
Inspection External connection CRT terminal device Stable images, clear writing, Power-on
power-on adjustable luminance inspection
Power-on
External-connection printer Complete items and clear writing
inspection
According to the
Meeting the operating
Actuation value methods specified
Overrun requirements of the tested vessel
by the supplier
alarm
Inspecting with
Connection point Good contact
line-checkers
temperature)
187
Stabilized 25V~5V V 0.2 With digital
voltage multimeter
6V~15V V 1
supply
equipment
Table 4.10.2-23: Calibration of boiler fly ash carbon content monitoring system (microwave carbon meter)
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Scope of accumulative
1/V 500~1000
Integrator constant Inspecting by
Zero clearing Normal resetting inputting 0~5V DC
188
Empty bucket voltage
V Meeting the specifications of
(Um)
supplier
Full bucket voltage (UL) V
Continuous ash
discharge Meeting the specifications of
Stopping ash discharge supplier
Switchover function
Note 1: This article is compiled according to WCT boiler fly ash carbon content monitoring system.
Note 2: In the calculation formula of coefficient K: C- chemical assay quantity; U- voltage equivalent
Rectifying with
standard solution or
Allowable error of
Transmitter 0.01 standard electrode
electrode constant
which constant is
given
189
out complete
machine indicating
value inspection
rectification with
standard solution
Measuring with
Allowable error of electrode constant 0.5
standard solution
self-checking medium
Inspecting with
Warning contact Good contact
line-checkers
Rectifying the
Allowable tolerance of neutral pure water
Dominant pH complete machine
(pH: 7) zero point
by using resistance
0.2 box to simulate
medium
Indication error of acid and alkaline water Dominant pH
Calibration temperature and
high-resistance
potentiometer
input signals and
Sensitivity pH 002
to rectify
indicating value or
190
prepare standard
solution according
to the methods
specified in
inspection
procedures and
DL/T 677-1999
According to the
Superhigh and low Meeting the specifications of
191
temperature alarm supplier methods specified
Repeatability error % 1
Note: This article is compiled according to BF -8061 (Silicon Table) and BF -8063 (Phosphorus Table)
Table 4.10.2-30: Calibration of the instrument to monitoring the negative and positive ion exchanger failure
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Measuring with
insulation resistance
Insulation resistance of glass measuring
M 106 meter (the voltage
electrode
grade of which meets
supplier's provisions)
Measuring with
voltmeter according
to the methods
Allowable tolerance of 15V stabilized
% 0.1 specified in
voltage supply
inspection
192
high-resistance
potential difference
meter simulating
sodium densimeter,
or preparing standard
solution
Note: This article is compiled according to DWG -205 industrial sodium densimeter.
Inspecting with
Connection point Good contact
line-checkers
193
Meeting the specifications of Measuring with a
Performance of voltage stabilizer
supplier digital voltmeter
Moving analog
device, changing
Meeting the axial displacement or the gap between
Instrument indicating direction Dominant
dilatometric change direction the corresponding
sensor and analog
axis
Moving analog
device; changing
Positive-negative Meeting the axial displacement or the gap between
Dominant
actuation dilatometric change direction the corresponding
sensor and analog
axis; and
inspecting
Warning and functions
protection according to
Inspecting with
Connection point Good contact
line-checkers
Carrying out
inspection on the
Indication error of system Dominant % 3
axial displacement
calibration console
Carrying out
inspection on the
Linearity Dominant % 1.5
axial displacement
calibration console
Table 4.10.2-35: Calibration of steam turbine thermal expansion and strong indicator
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
194
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Table 4.10.2-37: Calibration of the devices to measure the eddy current type steam turbine rotor eccentricity
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Inspecting by
Turning alarm value calibration Meeting the design requirements pressing "turning"
alarm button
Inspecting by
pressing "raising
Calibration Raising speed alarm value calibration Meeting the design requirements
speed" alarm
button
Pressing
"resetting" button
Resetting "Alarm" lamp off
after accident
Warning
extinction
Inspection Inspecting with
Connection point Good contact
line-checkers
Table 4.10.2-38: Calibration of electromagnetic and eddy current type steam turbine vibration gauge
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Inspecting by
Calibration of alarm value Meeting the design requirements pressing
"presetting" button
195
Indication error of instrument Dominant % 5 Inspecting on the
vibration
Indication error of system Dominant % 10
calibration console
Inspecting with DC
DC resistance
bridge
Tachogenerator Relationship Meeting the specifications of Inspecting with
Light indication
Normal Observation
memory
196
specified in design and by measuring
supplier instruments
Technical
performance Meeting inspection procedure Checking delivery
Applying
Load bearing sensor maximum load on
Displacement of
the weighting
elastic application Meeting inspection procedure
platform,
point under the requirements
measuring
maximum load
displacement with
dial indicator
Inspecting
Coarse calibration error of mechanical Meeting inspection procedure according to the
%
weighing original zero point requirements methods specified
by the supplier
197
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Observing variation
Calibration
by increasing and
Discriminability kg 1.0e decreasing 1.4
times of division
value (e)
198
Inspection
Procedure Inspection item Nature Unit Quality criteria method and
instrument
Rain protection
Fundamental
Drainage Complete and good equipments Check
pit facilities
Winter protection
Electrical package
parts Indicating
Meeting the requirements
instrument and According to
Weighing specified in design and by supplier
control system the methods
display
Micro-treatment specified by
controller Complete and perfect software
computer the supplier
199
maximum load
Table 4.10.2-43: Simulation calibration of static electronic track scale (weighing wagon tipper)
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Measuring with
Meeting inspection procedure
Inspection Tracks in the weighing area measuring
requirements
instruments
Shunting signal
Heavy vehicle
Correct actuation and good Inspecting with
Switch Empty vehicle
contact line-checkers
Position
software
200
Placing of microcomputer
parameters (time clock,
Correct and clear item contents
vehicle, coal, mine ticket
number)
201
Polarity change s requirements
Overloading recover s
According to the
Meeting the requirements of
Software parameter setting specified methods
process flow
of supplier
Inspecting by
Meeting inspection procedure
Calibration Indication error Dominant % applying electric
requirements
signals
Fluctuation of indicating
value
Ambiguity error
Digital display
Drifting in 1 hour % Inspecting by
Meeting inspection procedure
applying electric
Step-input s requirements
signals
Polarity
Response s
change
time
Overloading
s
recover
Thermocouple cold
junction compensation
Inspecting by
Meeting inspection procedure
Damping characteristic records applying electric
requirements
signals
Terminal group %
202
consistency error
Function on switching
points and sequence
Inspecting by
Meeting inspection procedure
Actuation value error % applying electric
requirements
Warning signals
Inspecting with
Contact Good contact
line-checkers
According to the
Meeting the requirements of
Software parameter setting specified methods
process flow
of supplier
Drifting in 1 hour %
Ambiguity error
Calibration
Inspecting by
Meeting inspection procedure
Printer printing error % applying electric
requirements
signals
Inspecting by
Meeting inspection procedure
Actuation value error % applying electric
requirements
Warning signals
Inspecting with
Contact Good contact
line-checkers
203
Calibration of various other instruments is specified in Table 4.10.2-47~ 4.10.2-49.
Table 4.10.2-47: Calibration of flame monitoring device
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Inspection of the
Hydrogen
performances of heater, According to the
sensing and Meeting the specifications of
thermostatic bath and specified methods
transmission supplier
temperature controller of supplier
type
Error of point sequence
switcher, warning actuation
value and reproducibility
external-connection record
meter
Allowable error of zero correction Dominant % Meeting inspection procedure Rectifying with
requirements standard hydrogen
Allowable error of measuring range Dominant %
204
correction sample
of alarm sample
Resetting Dominant % 2.5~2.9
value
Inspecting with
Contact Good contact
line-checkers
Inspecting with
Contact Dominant Good contact
line-checkers
Inspecting with
Contact Good contact
line-checkers
205
Meeting the requirements of Injecting water
Calibration of actuation value Dominant
process flow into water level
measuring
cylinder,
Meeting inspection procedure inspecting with
Calibration Actuation error Dominant mm
requirements glass
communicating
pipe
Inspecting with
Contact Good contact
line-checkers
Inspecting with
Contact Good contact
line-checkers
Setting of alarm upper and lower limits Meeting the design requirements
According to the
Calibration of time delay interval Meeting tested level fluctuation
Calibration specified methods
Zero position self-checking of empty Meeting the specifications of of supplier
bucket background capacitance supplier
Pressing testing
button, shorting
Signal lamp flashing and giving
Calibration Alarm actuation test Dominant the signal input
off sound
terminals point by
point
206
specified in the
Signal lamp extinguishes
Release test Dominant instruction of the
(without external signals)
supplier
Table 4.10.2-57: Calibration of circuit alarm instrument and SOE event recorder
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Working/emergency power
supply switching
Power supply
Calibration Overtime protection for
emergency power supply
Event actuation
Dominant ms 1
discriminability
Inspecting with
Signal output contact Good contact
line-checkers
207
Configuration setting
Multi-point
of position switch (or According to the
same-lamp
jumper) Meeting the design requirements specified methods
re-flashing
Inspection of multi-point of supplier
members
re-flashing functions
Rotating manual
Flexible actuation without
Calibration Mechanical transmission parts handwheel, trial
jamming
running inspection
Inspecting
pneumatic (or
Action direction (positive and reverse) electric-pneumatic)
Meeting the requirements of the
when pneumatic positioner valve and positioner valve
supplier
control valve used jointly nozzle gap and
feedback cam
direction
209
Table 4.10.2-64: Calibration of motor-driven valves
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
indicator
On-off indicating
Calibration Dominant Correct indication direction
lamp Power-on
Valve travel switch
Output connection inspection
Dominant Good contact
point
Power-on
Overload protection Reliable actuation
inspection
Adjusting "zero
point" and "full
Allowable error of travel indication % 2.5 scale"
potentiometer
respectively
210
and instrument
Power-on
Inspection Valve core actuation Dominant Flexible, reliable
inspection
Ventilation
Medium passage Unimpeded
inspection
Power-on
Linearity error of amplitude-control signal Dominant % 5
inspection
Calibration
Power-on
Amplitude of vibration coal feeder Dominant mm 2
inspection
Table 4.10.2-68: Calibration of speed control device for electromagnetic coupling asynchronous motor
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Power-on
Speed controlling scope Dominant 1:10
inspection
211
Delicate Dominant
Ordinary Dominant
JX type (with J thermocouple)
Delicate Dominant
Ordinary Dominant
TX type (with T thermocouple)
Delicate Dominant
Table 4.10.2-70: Inspection of cold junction compensation box and cold junction thermo-tank
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
S scale
Dominant
division No.
Equilibrium K scale
Dominant
point error division No.
E scale
Cold junction Dominant
division No. Meeting the specifications of Checking the
compensation
S scale supplier inspection records
Test box Dominant
division No.
Error in the
K scale
compensation Dominant
division No.
scope
E scale
Dominant
division No.
Measuring with a
Change of input voltage % 10
voltmeter
Measuring with a
Inspection Change of input voltage Dominant % 1
voltmeter
On-load 24h
Rated loading test Dominant % Not heating
inspection
212
Output rated value is constant Changing input
Pressure stabilization value Dominant % when input voltage changes voltage, power-on
within 10 inspection
Inspecting by
Time relay Return voltage Dominant 5% Rated value
adding voltage
Sucking
Intermediate Actuation Meeting the requirements of the Inspecting by
combination
relay value supplier adding voltage
Release
Checking the
actual power when
Leave certificate Clear, accurate data the room
Inspection
temperature is
10
Inspecting with a
Test Transformer voltage ratio Meeting the design requirements
voltmeter
213
Performance of AC and DC stabilized Output change meets the Inspecting output
Dominant
voltage supply specifications of supplier voltage
Inspecting
Working/emergency power supply Reliable operation and meet the
switching
switching requirements of full load
operation
Inspecting with a
50% sudden load change Dominant % 8
Test voltmeter
Inspecting
Switching time of power supply Dominant ms 3 interrupting time with
oscilloscope
Heating inspection
Thermocouple measurement, circuit
Correct of thermocouple
polarity inspection
working end
Inspection
Inspecting with
Changeover Contact Good
line-checkers
switch
Mark Clear Observation
214
Output terminal of display and
regulation instrument
Inspecting by
Composite error of temperature Meeting inspection procedure
Dominant adding simulate
measurement circuit requirements
electric signal
Inspecting by
Tour gauging display, warning, memory and
Normal operation adding simulate
self checking functions
electric signal
Carrying out
pressure test
Tightness of bearing parts Without leakage together with
thermodynamic
system
Checking the
Composite error of pressure, pressure Meeting inspection procedure indicating values
Dominant %
difference measurement circuits requirements of relevant
instruments
215
Vertical misalignment of measuring tube
() 1 Check
center line
Carrying out
pressure test
Pipe sealing Without leakage together with
thermodynamic
system
Carrying out
According to the
Debugging
Through-flow washing Clean, unblocked specified methods
and
of supplier
putting
Liquid filling and exhaust No bubble in pipe According to the
into
Meeting inspection procedure specified methods
operation Indication error Dominant %
requirements of supplier
216
thermodynamic
system
Carrying out
pressure test
Inspection
Pipe sealing Without leakage together with
thermodynamic
system
Carrying out
pressure test
Pipe sealing Without leakage together with
thermodynamic
system
217
Tested medium parameters Meeting the design requirements Check
Carrying out
pressure test
Inspection Sealing of measuring tube Without leakage together with
thermodynamic
system
Debugging Water injection Error of digital or light Meeting the specifications of Injecting water in
Dominant
and inspection cross indicating value supplier measurement tube,
218
putting Output error of Meeting the specifications of and comparing
into simulation quantity supplier with glass
operation Meeting the requirements of communicating
Error of signal operation Dominant fixed value of process flow pipe and steel plate
warning ruler
Comparing with
Normal display, correct high-low
Putting into operation Dominant local water level
overrun warning actuation
gauge
Inspecting with
Meeting the design line-checker and
Inspection Collating circuit and optical fiber connection
requirements incandescent
lamp
Closing water
valve, opening 1
Preheating ring of drainage
min 40~60
time of steam valve and 1/4
ring of steam
valve
Heat-tightened Heat-tightening
and screwed Nm 100 by torque
force moment spanner wrench
Putting double-color-water-level- according to the
gauge into operation specified
Putting into sequence in
operation instruction
Putting into
book,
operation of
Normal heat-tightening
water level
in turn the nuts
gauge
according to 20,
40, 60, 80 and
100 Nm screw
moment
Inspecting by
Putting into operation of remote transmission Bright display, clear interface, comparing with
optical fiber indicator clear colors local water level
gauge
219
Perpendicularity of guide tube of Inspecting by
mm 5
instrument steel wire (or steel strip) suspending line
Inspection No bend or coil buckling, jointed
Driving steel wire to pulley guiding slot, no slack Observation
rope
Turning the
Flexible, free of jam and slack operating handgrip
Wire rope gearing mechanism
Inspection rope and observing the
trial running
220
Meeting the specifications of level of hopper by
Manual/automatic operation Dominant
supplier ruler or steel tape
Inspection Thermal couple compensating wire Shielding of metallic shield layer Observation
Inspecting by
switching
Meeting the specifications of
Accuracy self-checking "Standard "
supplier
position, switching
Debugging
on for 15~30min
and
putting (0.1%~5%)O2 Dominant % 2
Inspecting allowable According to the
into error by switching on (5.1%~10%)O2 Dominant % 3 specified methods
operation standard gas of supplier
Linearity Dominant % 1
Measuring and
Putting into operation Dominant Normal indication
comparing in same
221
position by Orsat
analysis apparatus
Table 4.10.3-18: Debugging of the circuit to measure the carbon content in boiler fly ash
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Carrying out
pressure test
Inspection Sealing of fly ash sampling pipe system Without leakage together with
thermodynamic
system
Voltage equivalent of
Online empty hopper Um
Debugging and
According to the
putting into reinspection of Voltage equivalent of full Meeting the specifications of
specified methods
operation ash level bunker UL supplier
of supplier
control Threshold value of ash
control Ut
Carrying out
pressure test
Sealing of system Without leakage together with
Inspection thermodynamic
system
Inspecting by
Phase correction Dominant Correct
switching out
According to the
Letting in standard gas Dominant % 5 methods of
Debugging
Allowable supplier
and
error of Analyzing and
putting
indicating comparing by gas
into
value Putting into operation Dominant % 5 analyzer at the
operation
same sampling
point
Table 4.10.3-20: Debugging of the measurement circuit of industrial electric conduction meter
Procedure Inspection item Nature Unit Quality criteria Inspection method
222
and instrument
Table 4.10.3-21: Debugging of the circuit to measure industrial acid and alkali concentration
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Conducting wire capacitance Pointer close to initial end 0.5 According to the
compensation lattice specified methods of
Table 4.10.3-22: Debugging of industrial acidity (pH value) meter measurement circuit
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
223
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Carrying out
pressure test
Inspection Pipe and pipe fittings of instrument Without leakage together with
thermodynamic
system
Sampling tube
Colorless and clean water
washing
According to the
Debugging before Sampling water
mL/min 30020 specified methods
putting into service quantity
Debugging of supplier
and Sampling water
252
putting temperature
Table 4.10.3-24: Debugging of the measurement circuit of silicon and phosphate radical analyzer
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Equipment cabinet and instrument system Meeting the specifications of Check and
grounding supplier observation
Table 4.10.3-25: Debugging of measurement circuit of the instrument to monitoring the negative and
positive ion exchanger failure
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
224
Meeting the specifications of
Resin and white ball charge Observation
supplier
Negative
Dominant % 1 (Full scale ) According to the
Zero correction and baseline drift meter
specified methods
within 2h Positive
Dominant % 2(Full scale) of supplier
Debugging meter
a % Is percentage ratio = Electric conductivi ty of reference water Electric conductivi ty of measurement water
100%
Electric conductivi ty of reference water
Length
Insulation resistance
High-insulation
Distributed capacitance Meeting the specifications of
and coaxially Check
supplier
shielded cable Grounding
Wrapper material of
cable head
Carrying out
pressure test
Sealing of sampling tube Without leakage together with
thermodynamic
system
Inspection Electrolyte in the ceramic tube of sensor Fully filled, no air space Check
225
Carrying out
pressure test
pipe thermodynamic
system
226
supplier feeler gauge
Error % 3 Inspecting by
Pressing
"Restoration "
button after accident
Memory function of alarm lamp Normal
extinction, alarm
lamp going out and
resetting
Table 4.10.3-30: Debugging of the measurement circuit of steam turbine heat expansion and travel indicator
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
227
During zero
positioning, turbine
chamber shall be
Zero value error of equipment Dominant % 2 under normal
temperature or
valve is in closed
position
Shifting
mechanical lever
by hand to make
Manual simulation operation Correct operation, alarm lamp on
Debugging armature enter into
or approach to
transmitter
Steam turbine overspeed operation Dominant Correct operation, alarm lamp on Observation
Inspecting with
Meeting the specifications of
Inspection Assemblage gap of probes Dominant feeler gauge or
supplier
delicate multimeter
228
indicating gauge
Input terminal of
Meeting inspection procedure
Zero point % short circuit
requirements
equipment
Setting the
Inspection
changeover switch
before
on the panel to
electromagnetic
"Calibration"
vibration gauge Meeting inspection procedure
Intermediate point % position, and
starting requirements
restoring it to
"Measure "
Debugging
position after
inspection
Debugging
Composite error of circuit Dominant % 0.5 Comparison and
inspection on the
steam turbine
during operation
starting and
additional assumed
229
monitor revolution
indicator
Inspecting during
the overspeed trip
Overrun alarm limit Dominant Meeting the design requirements
test of steam
turbine
Table 4.10.3-36: Dynamic debugging of substance detection device (electronic belt weigher)
Inspection
Procedure Inspection item Nature Unit Quality criteria method and
instrument
230
without load weighed
accurately to
Indication <500e Dominant 1.0ea
carry out dynamic
error >(500~2000)e Dominant 2.0ea check
weighing Taking the coal
weighed
Indication
a
>(2000~10 000)e 3.0e accurately to
error
carry out dynamic
check
Simulating those
Meeting those specified in methods specified
Simulation weighing re-inspection after simulation calibration table on for calibration Table
rolling dynamic electronic weigh according to
bridge dynamic electronic
weigh bridge
Dynamic Allowable error of Truck with or Meeting inspection procedure According to the
Dominant
check weighing without trailer requirements specified methods of
231
Mixed train Dominant
Table 4.10.3-38: Dynamic debugging of static electronic weigh bridge (weighing wagon tipper)
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
According to the
Self checking function of flame indication Meeting the specifications of
Debugging specified methods
signal supplier
of supplier
232
Inspecting each
probe with
swinging
Normal display of flame
Reinspection of simulation flame signal flashlight;
condition lamp
swinging
frequency is 5~30
times/s
Frequency of probe
Meeting the specifications of
responding to the frequency According to the
supplier
Online of flickering flame specified methods
Measuring with
Pressure, temperature, input air of cooling Meeting the specifications of
measuring
air of video probe supplier
instruments
Trial running
Advance and retreat operation of TV probe Dominant Reliable and free operation
inspection
Temporarily turn
on the
incandescent bulbs
at the upper and
lower jet burner of
Screen center superposed with furnace tank, light
Debugging Visual angle calibration of probe Dominant furnace tank center, the image bulb light spot
covers the flame of all jet burners shall be clear
displayed on the
CRT screen, and
adjust the visual
angle of probe as
required
233
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Inspecting by
letting in
Meeting inspection procedure
Measuring range error Dominant % corresponding
requirements
measurement range
Debugging
standard hydrogen
Pressing
Lighting , sounding, sound suppression and Meeting the specifications of
Debugging corresponding
elimination tests supplier
operating buttons
Inspecting at the
Simulation operation, sound suppression initial end by
and elimination test of each warning signal Dominant Correct actuation simulating each
point warning signal
respectively
234
Meeting the operating
Calibration of each signal contact requirements, correct and Check
reliable operation
Table 4.10.3-43: Debugging of thermal signal circuit for microcomputer warning device
Inspection method
Procedure Inspection item Nature Unit Quality criteria
and instrument
Pressing
Lighting , sounding, sound suppression Meeting the specifications of
Dominant corresponding
and elimination test supplier
operation buttons
Inspecting at the
Simulation operation, sound suppression initial end by
and elimination test of each warning signal Dominant Correct actuation simulating each
point warning signal
respectively
Debugging Using 50K
resistance to
connect with any
Simulation grounding test of external
Grounding alarm lamp on point of external
circuit
circuit to carry out
simulation
grounding
Observation and
Light brands of signal Correct display, clear writing
check
235
shall be evaluated respectively according to this code.
5.1.3 The project owner engaged in applying high quality title shall organize the
participating organizations to formulate quality objective, conduct objective management,
develop quality planning, highlight corresponding responsibilities, strengthen process control
and intensify quality acceptance in each phase before the commencement.
5.1.4 Organizations to evaluate and construct the individual project shall inspect themselves
according to the requirements specified in this Part; the owner shall be responsible for
organizing supervisor or other evaluation organization to evaluate; in addition, the supervisor
or other evaluation organization shall summarize and analyze the evaluation results and then
prepare evaluation report.
5.1.5 During the evaluation of construction quality, the actual project quality and technical
project information shall be comprehensively inspected.
5.1.6 Construction quality of individual project shall be evaluated after all the subsystems
are qualified in the acceptance inspection.
5.1.7 Construction quality of individual project shall be evaluated according to the
following five parts: installation of sampling elements, sensing elements, local detection and
control instruments; installation of control panel (console, box and cabinet); bridge
installation, cable laying and wiring; instrument pipe laying; and debugging of I&C device.
5.1.8 Each project part shall be evaluated according to the on-site quality assurance
condition, performance testing, quality records, size deviation and actual limit measurement,
compulsory provision implementation and appearance quality. Corresponding weighing value
of each evaluation project shall be given according to its work load and importance in this
project part.
5.1.9 Each evaluation item shall consist of several kinds of evaluation which shall specify
the standard score according to their importance priority. During the evaluation of
construction quality, each evaluation is judged as Class I, Class II or Class III which are
corresponding to the standard scores of 100%, 85% and 70% respectively.
5.1.10 During project construction quality evaluation, attention shall be given to promote
scientific management, strengthen project quality control, improve management mechanism
and persist to improve evaluation competence.
5.1.11 Control of project construction quality shall highlight material receiving inspection,
process quality control and function effectiveness test so as to improve management
efficiency and operating skills.
5.1.12 During the evaluation of project construction quality, attention shall be given to
apply the advance of science and technology as well as environmental protection.
5.1.13 The score for the evaluated excellent construction quality of individual project shall
be greater than or equal to 85 scores; those projects with total scores being at last 92 shall be
extremely excellent projects.
5.2 Evaluation Provisions
5.2.1 The evaluated weight value of the part contained in individual project is specified
according to the comprehensiveness of importance, difficulty and work load. The individual
project part of I&C devices shall be evaluated according to those specified in Table 5.2.1.
Table 5.2.1: Distribution of weight value on the project part of I&C devices
236
Weighing score
Weighing score
Project part
5.2.2 Quality evaluation of each project part shall include the quality assurance in
construction site, performance testing, quality records, quality records, size deviation and
actual limit measurement, compulsory provision implementation and appearance quality.
5.2.3 Weight value of the evaluation item shall meet those specified in Table 5.2.3.
Table 5.2.3: distribution on the weight value of evaluation item in project part
Installation of sampling
Installation of Bridge Instrument
elements, sensing
control panel installation, pipe laying Debugging of
No. Evaluation item elements, local
(console, box cable laying and I&C devices
detection and control
and cabinet) and wiring connection
instruments
2 Performance test 20 10 10 15 25
3 Quality records 15 20 20 15 20
Compulsory provision
5 15 15 15 15 15
implementations
6 Appearance quality 20 25 25 25 10
Note: If there is nonexistent evaluation item in the table, its weight value shall be calculated according to full score.
237
the following requirements:
1 If the followings can be practically achieved, the quality assurance on construction site
is Class I and gains 100% standard score: sound quality management, liability system and
project-department organization; effectively-operated quality management system; perfect
technologies, working management system, site acceptance system and sampling inspection
system. If sound quality management and liability systems can be basically achieved, the
quality assurance on construction site is Class II and gains 85% standard score. And if main
quality management and liability systems can be basically achieved, the quality assurance on
construction site is Class III and gains 70% standard score.
2 The quality assurance on construction site with standard quality inspection and
acceptance required by projects, standard construction technologies, complete working
methods, operation specifications and operation manuals which have strong pertinency and
operability are Class I and gain 100% standard score; the quality assurance on construction
site with standard and complete quality inspection and acceptance, standard construction
technologies, basically complete operation specifications and operation manuals which have
relatively strong pertinency and operability are Class II and can gain 85% standard score; and
the quality assurance on construction site with standard and complete quality inspection and
acceptance, standard major construction technologies and complete operation specifications
as well as operation manuals which have general pertinency and operability are Class III and
gain 70% standard score.
3 The quality assurance on construction site with complete processes to develop and
approve construction management plan, construction scheme, construction measures and risk
prevention measures which have strong pertinency and operability, are seriously implemented
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
assurance on construction site with complete development and approval processes, relatively
strong pertinency and operability, being implemented and achieving preferable effectiveness
is Class II and gain 85% standard score; and the quality assurance on construction site with
sound development and approval processes, being generally implemented is Class III and
gains 70% standard score.
4 The quality assurance on construction site with specified quality objective, proper &
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality assurance on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
assurance on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate the performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and basically standard test records and reports is Class II and gains 85%
standard score;
238
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To check the test records and reports; to measure on site, if necessary
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Those quality records with material & equipment quality certificates (outgoing quality
certificates), material/equipment acceptance record, construction record, construction test
record, data; actual and effective content, standard classification & rearrangement, perfect
reviewing and signing procedures and meeting the requirements specified in design and
standards are Class I and gain 100% standard score. Those quality records with complete
information, relatively complete data, actual and effective content, relatively standard
rearrangement, relatively complete reviewing and signing procedures and meeting the
requirements specified in design and standards are Class II and gain 85% standard score.
Those quality records with basically complete information, date; actual and effective content;
basically standard rearrangement, basically complete reviewing and signing procedures and
basically meeting the requirements specified in design and standards are Class III and gain
70% standard score.
2 To inspect the quantity and content of information
5.4.4 Content and methods to evaluate the size deviation and actually measured limit shall
meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual values
measured at each item measuring point reach the ones specified in standard and the actual
values of 80% and more measuring points are less than or equal to 0.8 times the ones
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limits items, the actual values measured
at each measuring point meet the ones specified in standard and the actual values of at least
50% measuring points approximate to the medium limit value; they are Class I and gain 100%
standard score; those evaluation items all of whose actual values at each measuring point are
within the limit specified in standard are Class II and gain 85% standard score; those
evaluation items whose measuring points meet the standard specification after treatment are
Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the
lower Class.
5 Random 10 batches or all lots if they are less than 10 are sampled from the relevant
239
batches or subitems in the category for analyzing and calculating. If necessary, random
measurement on site may be carried out.
5.4.5 Content and methods to evaluate the compulsory provision implementations shall
meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive
content, strong operability, strict implementation and complete inspection records are Class I
and gain 100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the compulsory provision implementation plan, scheme measure,
operation manual, construction record certification and compulsory provisions inspection
record;
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection and to analyze and calculate.
Evaluation
Construction contractor
organization
240
Quality
Organizational structure of project
management
department, quality management
and product
system, operational technology,
1 liability system 30
management, working system
for
Systems for material, equipment site
construction
acceptance and sampling inspection
site
5.5.2 Inspection and evaluation methods of performance testing for installing sampling
element and sensitive element, local testing and control instrument shall meet requirements of
Article 5.4.2 of this Part. The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.5.2.
Table 5.5.2 Inspection and evaluation table on performance
Before carrying out trial
Installations of sampling element and sensitive element, Construction
Project part running with 168 h full
local testing and control instrument stage
load
Construction
Evaluation organization
contractor
241
Weight value 20 scores
Total score:
Total obtained score
Evaluation
Score of inspection and evaluation of performance on installing sampling element and sensitive element, local testing
content
and control instrument=obtained score/score* 20=
Evaluation personnel(sign):
Date
5.5.3 Inspection and evaluation methods of quality records for installing sampling element
and sensitive element, local testing and control instrument shall meet requirements of Article
5.4.3 of this Part. The evaluation content shall be inspected and judged comprehensively
according to those requirements specified in Table 5.5.3
Table 5.5.3 Evaluation table of quality records
Installations of sampling element and sensitive Construction Before carrying out trial
Project part
element, local testing and control instrument stage running with 168 h full load
Evaluation
Construction contractor
organization
5.5.4 Evaluation methods of actual measurement of dimension and limit for installing
construction site of sampling element and sensitive element, local testing and control
instrument installations shall meet requirements of Article 5.4.4 of this Part. The evaluation
content shall be inspected and judged comprehensively according to those requirements
specified in Table 5.5.4
Table 5.5.4 Evaluation table of actual measurement of dimensional deviation and limit
Project part Installations of sampling element and sensitive element, local Construction Before carrying out trial
242
testing and control instrument stage running with 168 h full load
Evaluation
Construction contractor
organization
Construction
Evaluation organization
contractor
Compilation conditions of
1 implementing compulsory provision 15
plan
2 Workability of implementing 15
243
compulsory provision plan
5.5.6 Inspection and evaluation methods of appearance quality for installing sampling element
and sensitive element, local testing and control instrument shall meet requirements of Article
5.4.6 of this Part. The evaluation content shall be inspected and judged comprehensively
according to those requirements specified in Table 5.5.6.
Table 5.5.6 Evaluation table on appearance quality
Installations of sampling element and sensitive element, local Construction Before carrying out trial
Project part
testing and control instrument stage running with 168 h full load
Construction Evaluation
contractor organization
2 Sensor installation 25
6 Instrument prevention 10
5.6 Construction quality evaluation of installing control panel (console, box, cabinet)
244
5.6.1 Evaluation method of quality assurance condition of construction site for installing
control panel (console, box, cabinet) shall meet requirements specified in Article 5.4.1 of this
Part. The evaluation content shall be inspected and judged comprehensively according to
those requirements specified in Table 5.5.1
5.6.2 Inspection and evaluation method of performance testing for installing control panel
(console, box, cabinet) shall meet requirements specified in Article 5.4.2 of this Part. The
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.6.2
Table 5.6.2 Inspection and evaluation table on performance
Installations of control panel (console, box, Construction Before carrying out trial running with
Project part
cabinet) stage 168 h full load
Construction Evaluation
contractor organization
5.6.3 Inspection and evaluation method of quality records for installing control panel (console,
box, cabinet) shall meet requirements specified in Article 5.4.3 of this Part. The evaluation
content shall be inspected and judged comprehensively according to those requirements
specified in Table 5.6.3.
Table 5.6.3 Evaluation table of quality records
Before carrying out trial
Construction
Project part Installations of control panel (console, box, cabinet) running with 168 h full
stage
load
Evaluation
Construction contractor
organization
245
Inspection acceptance record of
5.6.4 Inspection and evaluation method of actual measurement of dimensional deviation and
limit for installing control panel (console, box, cabinet) shall meet requirements specified in
Article 5.4.4 of this Part. The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.6.4
Table 5.6.4 Evaluation table of actual measurement of dimensional deviation and limit
Construction Evaluation
contractor organization
246
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.6.6
Table 5.6.6 evaluation table on appearance quality
Construction Before carrying out trial
Project part Installations of control panel (console, box, cabinet)
stage running with 168 h full load
Construction Evaluation
contractor organization
5.7 Evaluation on construction quality of installing bridge, wire, cable laying and
connection
5.7.1 Evaluation method of quality assurance condition for construction site of bridge
installation, wire, cable laying and connection shall meet requirements specified in Article
5.4.1 of this Part. The evaluation content shall be inspected and judged comprehensively
according to those requirements specified in Table 5.5.1
5.7.2 Inspection and evaluation method of performance testing for bridge installation, wire,
cable laying and connection shall meet requirements specified in Article 5.4.2 of this Part The
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.7.2
Table 5.7.2 Inspection and evaluation table on performance
Construction Before carrying out trial
Project part Bridge installation, wire, cable laying and connection
stage running with 168 h full load
Construction Evaluation
contractor organization
1 Insulation testing 70
247
Weight value 10 scores
Total score:
Total obtained score:
Evaluation
Score of inspection and evaluation on performance of bridge installation, wire, cable laying and connection=obtained
content
score/score*10=
Evaluation personnel(sign):
Date
5.7.3 Inspection and evaluation method of quality record for bridge installation, wire, cable
laying and connection shall meet requirements specified in Article 5.4.3 of this Part The
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.7.3
Table 5.7.3 evaluation table of quality record
Bridge installation, wire, cable laying and Construction Before carrying out trial
Project part
connection stage running with 168 h full load
Evaluation
Construction contractor
organization
Installation record 15
5.7.4 Inspection and evaluation method of actual measurement of dimensional deviation and
limit for bridge installation, wire, cable laying and connection shall meet requirements
specified in Article 5.4.4 of this Part The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.7.4
Table 5.7.4 Evaluation table of actual measurement of dimensional deviation and limit
Construction Before carrying out trial running
Project part Bridge installation, wire, cable laying and connection
stage with 168 h full load
Construction Evaluation
contractor organization
248
Serial Evaluation content Obtained
Evaluation content Score Remarks
number 100% 85% 70% score
Construction Evaluation
contractor organization
249
4 Installation technology of bridge (support) 15
Construction Evaluation
contractor organization
5.8.3 Inspection and evaluation method of quality record of pipe laying and connection of
instrument shall meet requirements specified in Article 5.4.3 of this Part. The evaluation
content shall be inspected and judged comprehensively according to those requirements
specified in Table 5.8.3.
Table 5.8.3 Evaluation table of quality record
250
Construction Before carrying out trial
Project part Instrument pipe laying and connection
stage running with 168 h full load
Evaluation
Construction contractor
organization
Installation record 20
5.8.4 Inspection and evaluation method of actual measurement of dimensional deviation and
limit for Pipe laying and connection of instrument shall meet requirements specified in Article
5.4.4 of this Part. The evaluation content shall be inspected and judged comprehensively
according to those requirements specified in Table 5.8.4
Table 5.8.4 Evaluation table of actual measurement of dimensional deviation and limit
Construction Before carrying out trial running
Project part Instrument Pipe laying and connection
stage with 168 h full load
Construction Evaluation
contractor organization
251
Weight value 15 scores
Total score:
Total obtained score:
Evaluation
Evaluation score of actual measurement of dimensional deviation and limit for Pipe laying and connection of
content
instrument =obtained score/score*15=
Evaluation personnel(sign):
Date:
Construction Evaluation
contractor organization.
252
Table 5.9.2 Inspection and evaluation table on performance
Debugging and acceptance of measuring Construction Before carrying out trial
Project part
instruments and control devices stage running with 168 h full load
Evaluation
Construction contractor
organization
1 Instrument verification 40
5.9.3 Inspection and evaluation method of quality records for I&C device debugging shall
meet requirements specified in Article 5.4.3The evaluation content shall be inspected and
judged comprehensively according to those requirements specified in Table 5.9.3.
Table 5.9.3 Evaluation table of quality records
Debugging and acceptance of measuring Construction Before carrying out trial
Project part
instruments and control devices stage running with 168 h full load
Evaluation
Construction contractor
organization
253
Weight value 20 scores
Total score:
Evaluation Total obtained score:
content Score of evaluation on quality record for I&C device debugging=obtained score/score*20=
Evaluation personnel(sign):
Date:
5.9.4 Inspection and evaluation method of actual measurement for dimensional deviation and
limit for I&C device debugging shall meet requirements specified in Article 5.4.4. The
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.9.4
Table 5.9.4 Evaluation table of actual measurement of dimensional deviation and limit
Debugging and acceptance of measuring Construction Before carrying out trial
Project part
instruments and control devices stage running with 168 h full load
Construction Evaluation
contractor organization
Construction Evaluation
contractor organization
254
Name identification of instrument and
1 40
control device
Installations of
sampling Installations
Bridge Debugging and
element and of control Instrument
Serial Evaluation installation, acceptance of
sensitive panel pipe laying Total Remarks
number content wire, cable measuring
element, local (console, and
laying and instruments and
testing and box, connection
connection control devices
control cabinet)
instrument
Quality
assurance
1
condition of
construction site
Performance
2
testing
3 Quality record
Actual
measurement of
4 dimensional
deviation and
limit
Compulsory
5 provision
implementation
Appearance
6
quality
Total
255
Weight value% 25 15 20 20 20
Obtained score
Evaluation personnel(sign):
Evaluation organization(seal))
Date:
256
organization
Examining
Serial Examination
Evaluation content Nature standard/examining Remarks
number result/actual values
value
Meeting preselected
3 Continuous steady load
load curve
Approved by
13 Termination of full load trial running Dominant
commander-in-chief
Evaluation score:
Evaluation personnel(sign):
Date:
257
Note 1: Class I: If the following conditions are met: each index reaches examination value and the relevant requirements; and test
conditions meet requirements; the test report and certification are complete and standard, it is rated as Class I with the evaluation
score of 92 scores or above ~100 scores
Note 2: Class II: evaluation score 85 (including 85)~92; dominant indexes reaching assessment value and relevant requirements;
test conditions meeting the requirements; test report, certification complete and normative; 85% and above general indexes
reaching assessment value and relevant requirements; test report, certification complete and normative fundamentally.
Note 3: Class III: evaluation score 70 (including 70)~85; dominant indexes reaching assessment value and relevant requirements;
test conditions meeting the requirements; test report, certification complete and normative; 70% and above general indexes
reaching assessment value and relevant requirements; test report, certification complete and normative fundamentally.
6.0.4 Individual unit evaluation score is the sum of obtained score of all weighted individual
project quality evaluation and unit 168-h full load trial running technical index evaluation.
Evaluation score statistics shall be in accordance with those specified in Table 6.0.4.
Table 6.0.4 Individual unit evaluation score statistic table
Project name Unit number
Construction Evaluation
contractor organization
Serial Obtained
Quality evaluation of individual project Scores Weight %
number score
1 Civil engineering 15
2 Boiler unit 16
7 Welding 6
8 Processing preparation 3
Evaluation score:
Evaluation personnel(sign):
Evaluation organization(seal)
Date:
Note 1: evaluating civil engineering shall refer to requirements specified in GB / T 50375 - 2006
Note 2: Electrical device installation shall be evaluated according to the subsystem fine rate in DL/T 5161-2002; Class I: fine rate
is 100%; Class II: fine rate is 95%~99%; Class III: fine rate is 90%~94%.
258
with those specified in Table 7.0.2.
Table 7.0.2 Performance test technical index evaluation table of individual unit
Project name Unit number
Evaluation
Test organization
organization
Design Test
Test report
Serial value / Actual conditions
Evaluation content Nature (coincidence Remarks
number guarantee values (coincidence
rate)
value rate)
15 Unit RB test
17 Noise
18 Heat dissipation
19 Dust
20 Denitration efficiency
21 Denitration efficiency
Evaluation score:
Evaluation personnel(sign):
Date:
259
Note 1:Class I: evaluation score 92 or above(including 92)~100; each index reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; test reports and statistical forms complete and normative.
Note 2: Class II: evaluation score 85 or above (including 85)~92; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 85% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
Note 3: Class III: evaluation score 70 or above (including 70)~85; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 70% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
Evaluation
Owner
organization
260
Completion drawing compilation shall be normative
5
and meet the actual conditions
Note 1: Class I: evaluation score shall be 92 score or above (including 92) ~100 score.
Note 2: Class II: evaluation score shall be 85 score or above (including 85) ~ 92score.
Note 3: Class III: evaluation score shall be 70 score or above (including 70) ~85 score.
7.0.4 Application of advanced technology such as advance of science and technology as well
as energy saving and emission reduction shall be paid attention to in the overall project
quality evaluation. Once obtain awards including scientific and technical achievement at
provincial or department (industry) level, patents, working method, QC achievement, "four
new" application, new record, saving, environmental protection, etc., each item can be added
0.5 score; and each item obtaining national award can be added 1 score. The same class of
awards shall be added marks in accordance with the highest award (only once), and the total
awarded marks shall not exceed 5 scores at the most. Projects that win state, province and
department (industry) level award or certificate shall be awarded marks according to those
specified in Table 7.0.4.
Table 7.0.4 State, province and department (industry) level award statistic table
Project name Project scale
Serial
Awarded project Awarded project name Award department Adding marks
number
3 Patent
4 Working method
5 QC achievement
7 New record
8 Saving
9 Environmental protection
Total score:
Evaluation personnel(sign)
Evaluation organization(seal)
Date:
7.0.5 Overall project quality evaluation score is the sum of mean value of all individual unit
evaluation scores, mean value of all unit performance test evaluation scores, Obtained score
of engineering archives management evaluation and awarded scores. Overall project quality
shall be evaluated according to those specified in Table 7.0.5.
Table 7.0.5 Overall project quality evaluation summary table
Project name Project scale
261
Owner Supervisor
Debugging
Construction organization
contractor Performance test
organization
Serial Obtained
Evaluation item Weight %
number score
4 Awarded score
Evaluation personnel(sign):
Evaluation organization(seal)
Date:
7.0.6 Fine project: overall project quality evaluation score is 85 and above; high-quality fine
project: 92 and above.
7.0.7 Overall project quality evaluation shall be organized and coordinated by owners, and
carried out independently by supervisors or other evaluation organizations. Evaluation content
shall be provided with assessment report.
7.0.8 Overall project quality evaluation shall meet the relevant requirements of current
national and professional project completion acceptance and evaluation.
262
Annex A
(Normative)
Insulation resistance M
Rated voltage or nominal circuit
voltage (DC or effective value of DC test voltage V Test condition
sine-wave alternate current) (V) Atmospheric conditions of
Hot and damp conditions
general test
60 100 5 1
>60~130 250 7 2
>130~650 500 10 5
A .2 For the instruments without protective grounding terminal or points, when carry out
insulation resistance test under different test conditions, DCDC test voltage (voltage of
insulation resistance meter) applied to each insulated grounding terminal and outer cover shall
comply with the specified value of A.2, insulation resistance shall not be less than the
specified value of Table A.2; DCDC test voltage applied to the mutually isolated terminals
shall comply with the specified value of Table A.1, insulation resistance shall not be less than
the specified value of Table A.1
Table A.2 Insulation resistance of industrial automation instrument (II)
Insulation resistance M
Rated voltage or nominal circuit
voltage (DC or effective value of DC test voltage V Test condition
60 100 5 7
>60~130 250 10 5
263
>130~650 500 20 7
Annex B
(Normative)
Pressure
Types Material Temperature , Medium
(0.098MPa)
Splint reinforced
Fabric reinforced rubber 6 -30~60 Sea water, air
rubber gasket
Oil proof rubber-asbestos plate 40 400 Oil, oil gas, solvent, alkali
Flat metal gasket A3, 10, 20, 1Cr13 200 550 Steam, water
264
100 250 Water
Copper, aluminum
64 425 Steam
Note: material of selected gasket shall be requested not to have chemical reaction with tested medium
Annex C
(Normative)
The shortest
Choked flow mode of throttling components at the upstream side and the shortest straight pipe length
straight pipe
length at the
downstream
265
0.20 10 (6) 14 (7) 34 (17) 5 16 (8) 18 (9) 12 (6) 4 (2)
0.25 10 (6) 14 (7) 34 (17) 5 16 (8) 18 (9) 12 (6) 4 (2)
0.30 10 (6) 16 (8) 34 (17) 5 16 (8) 18 (9) 12 (6) 5 (2.5)
0.35 12 (6) 16 (8) 36 (18) 5 16 (8) 18 (9) 12 (6) 5 (2.5)
0.40 14 (7) 18 (9) 36 (18) 5 16 (8) 20 (10) 12 (6) 6 (3)
0.45 14 (7) 18 (9) 38 (19) 5 17 (9) 20 (10) 12 (6) 6 (3)
0.50 14 (7) 20 (10) 40 (20) 6 (5) 18 (9) 22 (11) 12 (6) 6 (3)
0.55 16 (8) 22 (11) 44 (22) 8 (5) 20 (10) 24 (12) 14 (7) 6 (3)
0.60 18 (9) 26 (13) 48 (24) 9 (5) 22 (11) 26 (13) 14 (7) 7 (3.5)
0.65 22 (11) 32 (16) 54 (27) 11 (6) 25 (13) 28 (14) 16 (8) 7 (3.5)
0.70 28 (14) 36 (18) 62 (31) 14 (7) 30 (15) 32 (16) 20 (10) 7 (3.5)
0.75 36 (18) 42 (21) 70 (35) 22 (11) 38 (19) 36 (18) 24 (12) 8 (4)
0.80 46 (23) 50 (25) 80 (40) 30 (15) 54 (27) 44 (22) 30 (15) 8 (4)
Note 1: List value: the shortest length of straight pipe segment required at the upstream or downstream of throttling component
and the shortest length of straight pipe segment of different kinds of choked flow and throttling component Note2:the values
without parentheses is the values with 0 additional uncertainty
Note 3:the values with parentheses is the values with "0.5% additional uncertainty ".
Note 4:Straight pipe length all expressed the multiples of internal diameter D, they shall be measured from the upstream end
surface of throttling components.
Annex D
(Normative)
Sealing test of valve, steam and water pipe Carry out water pressure test with 1.25 times of working pressure, and
1
of tap check the no-leakage phenomenon within 5 min
Carry out sealing test with 1.5 times of working pressure, pressure
2 Sealing test of pneumatic signal pipe
unloading value within 5 min shall not be greater than 0.5%
266
Try to press with 0.10 MPa ~ 0.15 MPa (gauge pressure) compressed air,
Sealing test of compressed air pipe and
3 if it is no-leakage, then conduct test with 6 kPa, and the pressure reduction
changeover switches
value within 5 min shall not be greater than 50 Pa
Sealing test shall be carried out for instrument pipe and valve along with
5 Sealing test of hydrogen pipe system hydrogen system of electric generator, and the test code shall meet
requirements specified in DL 5011 - 1992 of Annex J
Annex E
(Normative)
Note: Internal voltage in the Power Cable Capacity column is the maximum voltage of circuit, and current is the sum of
simultaneous current of each circuit
Annex F
(Normative)
267
medium parameters Pressure Conduit pipe
Conduit pipe
Name sampling stub (external
(external
Material pipe (external Material diameter *
diameter * wall
diameter * wall wall
thickness)mm
thickness)mm thickness)mm
12Cr1MoVOr
p=2.7MPa~14.0MPa; 257
material of main 163 Steel20 142
t=500~540 226
pipe
12Cr1MoVOr
p=16.0MPa~17.5MPa; 257
material of main 163 Steel20 162.5
t=500~540 226
pipe
12Cr1MoVOr
p=17.0MPa~25.4MPa; 257 163.5
material of main Steel20 163
t=500~566 226 184
pipe
p=12.0MPa~18.4MPa; 257
Steel20 162.5 Steel20 162.5
t=200~235 226
p=19.0MPa~28.0MPa; 257
Steel20 163 Steel20 163
t=240~280 226
12Cr1MoVOr
p=28.0MPa~45.0MPa; 257 163.5
material of main Steel20 163.5
t=240~286 226 184
Steam, pipe
water Steel20 Steel20
p=3.9MPa; 257
Or 142 Or 142
t=450 226
Steel10 Steel10
Steel20 Steel20
p=7.6MPa;
Or Note 3 142 Or 142
t175
Steel10 Steel10
Water
Before balancing container, before After balancing container, discharge
p=20.0MPa~27.3MPa; level of
electrical contact water pollutions in drain pipe and electrical
t=364~435 steam
levelSteel20 286 contact water meterSteel20 163
separator
268
connection tube)
Annex G
(Informative)
installation engineering
G .1 Record of valve water pressure test should be according to those specified in Table G.1.
Table G .1 valve water pressure test record
_____ Unit Project number:
Project name
Serial Operating
Valve No. Valve name Type/model Test pressure Remarks
number pressure
Conclusion:
269
Serial number, specification of the using counting device
Supervisor Date:
Owner Date:
G.270 Inspection record of orifice plate should be according to those specified in Table G.2
Project name
Conclusion:
270
Signature of acceptance organization
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.3 Record of special instruments installation should be according to those specified in Table G.3
Table G .3 Record of special instruments installation
_____ Unit Project number:
Project name
Inspection
Name of subitem
batch
Conclusion:
271
Signature of acceptance organization
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.4 Spectrum re-inspection record of alloy steel parts should be according to those specified in
Table G.4
Project name
Conclusion:
272
Serial number, specification of the counting device used
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.5 Certification of concealed work should be according to those specified in Table G.5.
Table G .5 Certification of concealed work
_____ Unit project number:
Project name
Shelter content:
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex H
(Informative)
installation engineering
273
Record of local testing and control instrument installations should be according to those specified
in Table H.1.
Table H .1 Record of local testing and control instrument installations
_____ Unit Project number:
Project name
Serial Equipment
Equipment name Type/model Installation site Inspection of blockage conformity
number number
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex I
(Informative)
274
Common record list for installation engineering of control panel
Project name
Subentry project
Inspection batch
name
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex J
275
(Informative)
Project name
Cable
Specification Cable end Cable length Cable coil Surrounding Laying
No. Cable mark starting Remarks
and model point (m) m number temperature date
point (m)
Conclusion:
Construction
Date:
contractor
Supervisor Date:
276
Owner Date:
J .2 Inspection record of cable insulation should be carried out according to those specified in
Table J.2
Table J .2 Inspection record of cable terminating
_____ Unit Project number:
Project name
No. Cable mark Specification Cable starting Cable end Insulation resistance Terminating Remarks
and model point point M inspection
Conclusion:
Construction
Date:
contractor
277
Supervisor Date:
Owner Date:
Annex K
(Informative)
Project name
No. Pipe No. Pipe name Installation position Operating pressure Test pressure Remarks
Conclusion:
278
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex L
(Informative)
Project name
Conclusion:
279
No. specification of the counting device used
Construction
Date:
contractor
Supervisor Date:
Owner Date:
L.2 Special grounding device of I&C, protection, shielding, inspection acceptance record of signal
grounding installation should be carried out according to those specified in Table L .2.
Table L .2 Check records of installing special grounding device, protection, shielding, signal grounding line
of I&C
_____ Unit Project number:
Project name
Grounding
No. Site Content Remarks
resistance
280
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex M
(Informative)
Project name
Sample name
P/N: P/N:
Probe Proximitor
S/N: S/N:
Voltage V
Gap
mm Positive travel Return travel
route route
281
Average calibration coefficient Sensitivity calibration
Appearance inspection:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Date Date
M.2 Calibration record of transmitter should be carried out according to those specified in Table
M.2.
Table M.2 calibration record of transmitter
_____ Unit Project number:
Project name
Room temperature
Measuring range Accuracy
calibration
282
Appearance inspection: Calibration situation:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated
Audited by:
personnel
Date Date
M.3 Pressure switch (flow switch, temperature switch, liquid level switch, etc)calibration record
should be according to those specified in TableM.3
Table M .3 Calibration record of switch
_____ Unit Project number:
Project name
First
Second
283
Third
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated
Audited by:
personnel
Date Date
M .4 Calibration record of electric contact thermometer should be carried out in accordance with
Table M.4
Table M .4 Calibration record of electric contact thermometer
_____ Unit Project number:
Project name
Type and
Sample name No.
specification
Room
Measuring
Accuracy temperature
range
calibration
Installation site
Division value
and purpose
meter value
Up Down Up Down
284
Connection
Given Operating Return The maximum Contact and Insulation of
point Remarks
value value value error each time Insulation contact to shell
calibration
First
Second
Third
Appearance inspection:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated
Audited by:
personnel
Date Date
M.5 Calibration record of thermocouple should be carried out according to those specified in Table M.5
Project name
Point 1 1
Reading 2
Average
285
Temperature at reference edge
Actual value
Error
Reading 2
Average
Actual value
Error
Reading 2
Average
Actual value
Error
Appearance inspection:
Conclusion:
Audited
Calibrated personnel
by:
Date Date
M.6 Calibration record of thermocouple should be carried out according to those specified in TableM.6
Project name
No.
Type
Graduation
Tested thermocouple
Accuracy rating
Supplier
Purpose
286
Standard
Standard
Inspection item platinum Tested thermocouple
resistance
resistance
Calibration 2
point 3
4
Reading
5
Average
mV
Actual value
Permissible variation
Calibration 2
point 3
Average
mV
Actual value
Permissible variation
Appearance inspection:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated
Audited by:
personnel
Date Date
M.7 Calibration record of thermocouple should be carried out according to those specified in TableM.7
Project name
287
Name of subitem Batch
Room
Measuring
Accuracy temperature
range
calibration
pressure after being tapped tested meter after being tapped Hysteresis error Remarks
Pa Up Down Up Down
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated
Audited by:
personnel
Date Date
288
M .8 Calibration record of motor-driven valve (unadjustable) and solenoid valve should be carried
out according to those specified in Table M .8
Table M .8 unadjustable electric (pneumatic) valve calibration records
_____ Unit Project number:
Project name
Appearance inspection:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
289
personnel
Date Date
M .9 calibration record of operating mechanism should be carried out according to those specified in Table M .9
Project name
Measurement
Accuracy
range
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
290
Calibrated
Audited by:
personnel
Date Date
291