Академический Документы
Профессиональный Документы
Культура Документы
System
PUBLIC INFORMATION
Rev 5058-CO900E Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Introduction
Market Segments
Sensors Actuators
[e.g. Interlock switch] [e.g. Contactors]
Actuators
SENSOR LOGIC SOLVER ACTUATOR
[e.g. Servos, Std. Drives]
CONTROL SYSTEM
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
The Big Picture - Safety Logic Devices
Safety Logic Devices
Introduction
Market Segments
Diagnostics
Monitoring
Control
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Introduction
Market Segments
Modular Relays
& Safety
Controllers
Dedicated Relay
PUBLIC INFORMATION Copyright Rockwell Automation, Inc. All rights reserved. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Introduction
Market Segments
30%
70%
use hard-wired relay-based safety systems.
Cutting & slicing Shrink Form Fill & Seal Palletizers & Case Packer Food & Beverage Integrated
Machines Wrappers Machines De-palletizers Systems Bottle labeling Bottling Lines
Low end safety Mid level safety relay & High level safety
relay market controller market controller market
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
The Project Safety Market Segmentation
Cutting & slicing Shrink Form Fill & Seal Palletizers & Case Packer Food & Beverage Integrated
Machines Wrappers Machines De-palletizers Systems Bottle labeling Bottling Lines
Low end safety Mid level safety relay & High level safety
relay market controller market controller market
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Introduction
Market Segments
Discrete safety
40% of the market
Simple safety input monitoring Simple safety input
and power isolation monitoring and drive control
Benefits:
Low cost
Simple installation
Just enough control for small
Simple control &
simple safety applications
solutions
Easy diagnostics at the relay
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Modular & Programmable Safety Systems
Form Fill & Modular & Programmable safety systems require more
Palletizers & Case Packer
Seal
De-palletizers Systems
than discrete safety systems but need low cost
Machines solutions. These systems use modular controllers and
have less than 30 points of safety I/O, 2 to 4 zones of
control, 1 to 8 axes of motion control, and 2-6 screens
of visualization.
Benefits:
Integrated Safety
Scalable
30% of the market
Networkable
Modular
Easy diagnostics via communications to
a common HMI screen.
Expandable
Flexible
Productivity Gains
Complex standard
and safety control.
Efficiency Gains
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
These Integrated Systems use Contemporary Safety
Solutions that enhance machinery operations!
Safety System
Benefits Safety
Data &
ControlLogix chassis
functionality
diagnostics
Information can
cannow
be be
enabled. integrated
displayed on
oneinto
HMI.
Fewer GuardLogix.E PV+ EOI
components. DeviceNet
Stratix 8000
T PowerFlex 755
A
EtherNet/IP
P
Streamlined Kinetix
maintenance. Armor 6000
Block I/O
Safety relays
An ethernet
Optimal
&switch
contactors
may
connectivity maynot
notbebe
with multiple required. Safety
networks.
required. Relay
Safety
Relay
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Integrated Safety Systems
Shared assets across standard & safety control drive cost savings and
add significant value throughout the manufacturing process.
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Competitive vs. Rockwell Automation
Integrated Safety Solutions
Introduction
Market Segments
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Step 2: Develop a Functional Specification!
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Step 3: Determine the system
architecture and design criteria
A Functional Safety Specification helps determine the proper mitigation
techniques, the number of safety functions, and the system structure that is
to be implemented.
Now we need to determine the best logic solution for the machine/system.
Things to consider:
What kind of system flexibility is needed?
Is the system hard-wired or distributed via networks?
Is the system large or small?
Does the system change functionality based on the mode of
operation?
Does the system need to be expandable?
What type of process/machine controller used?
What are my maintenance people familiar with?
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Factors in Determination of Design
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Cultural Factors that Drive the Relay/Controller
and GuardLogix Selection Process
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Safety Logic System Options (Control Devices)
Safety PLCs - Functionality
Certified up to SIL 3 / Cat 4
IEC 61311 Programming Integrated
Safety Specific Instructions Safety
Standard Networking Options PLCs
Local or Distributed Safety I/O
Safety Networking Options
Discrete, Analog & High Speed
Counter I/O Safety
Controllers
Configurable
Relay Systems
Dedicated
Relays Safety Relays - Functionality
Certified to Cat 4
Electromechanical or Electronic
Dedicated or Expandable
Application Specific Units - Mats, Light Curtains
Standard Networking Options - Diagnostics
Introduction
Market Segments
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 31
SAB The Complete Safety System Design
& Verification Tool That Leaves Customer
With A Complete Bill Of Material!
Verification
Micro 400 Safety Light Curtain, Pair, Res
1 445L-P4E0600FP 30mm, Pt Ht 600mm E8 $ 1,220.00 Preferred
2 445L-AC8RJ5 M12 to RJ45, 5 meter E8 $ 26.30 Preferred
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Safety Function Documents
Safety Function: Emergency Stop
Products: Light Curtain / GuardLogix
Safety Rating: PLe, Cat. 4 to EN ISO 13849.1 2008
Introduction
Important User Information
General Safety Information
Safety Function Realization
Setup and Wiring
Configuration
Programming
Falling Edge Reset
Calculation of PFHd
Verification and Validation Plan
Additional Resources
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 33
IA Safety Accelerator Toolkit
Development Tools and Quick Start Guide
Preconfigured Logic
Quick Start Manual
Simplified Wiring
Preconfigured HMI
PUBLIC INFORMATION Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Connected Component Building Blocks for Safety
PUBLIC INFORMATION
Rev 5058-CO900E Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.