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Emeritus
University of Maribor, Slovenia
Process Systems Engineering, PSE
PSE in the Past
PSE in the Present
Sustainable Development, SD
Classification of sustainability terms
The Limits to Growth
Globalization
External and public debts
Limited resources and sinks
PSE and SD in the Future
Predictions and trends
EITP SusChem
Conclusions
History
Definitions
Organizations
Conferences
1959: TJ Williams (Monsanto) presented in a
Schoch lecture an impressively broad
vision of Systems Engineering for Process Industries
1961: the term PSE was first used in a
Special Volume of the AIChE Symposium Series
1968: first textbook in the area was
Strategy of Process Engineering by Rudd and Watson
1968: the 1st European event, Tutzing, Germany:
CACE (Computer Aids for Chemical Engineering),
1977: the first journal devoted to PSE was
Computers & Chemical Engineering
1982: 1st International Symposium on
PSE, Kyoto, Japan; every 3 years on a different continent since
*P. Glavi, Thirty Years of International Symposia on Process Systems Engineering,
Current Opinion on Chemical Engineering, 2012, 1/4, 421429
Takamatsu: The Nature and Role of PSE
Sargent: Advances in Modelling and Analysis
of Chemical Process Systems
Mah: Application of Graph Theory to Process
Design and Analysis
Clark & Westerberg; Optimization for Design
Problems Having More Than One Objective
Umeda: Computer Aided Process Synthesis
OShima: Computer Aided Plant Operation
Stephanopoulos: Synthesis of Control
Systems for Chemical Plants
Ray: Multivariable Process Control
Morari: Flexibility and Resiliency of Process
Systems
Grossmann: Optimization Strategies for
Flexible Chemical Processes
Rippin: Design and Operation of Multiproduct
and Multipurpose Batch Chemical Plants
Motard: Computer Technology in PSE
Fan: Practical Application of PSE to Energy
and Resource Conservation and Management
McGreavy: On-line Computer Control System
for Chemical Reaction Processes
PSE is an academic and technological field
related to methodologies for chemical
engineering decisions
how to plan, design, operate, and control
any kind of unit operation,
chemical and other production processes, and
chemical industries themselves.
PSE should contribute to synthesizing any size
of system related to Chemical Engineering
He defined the Process Synthesis and
Process Analysis
Fundamental Phenomena: thermodynamics,
reaction kinetics, transport phenomena, fluid
dynamics, etc.
Unit Operations: reactor, separator, mixer,
heat exchanger, pump, etc.
Processes: chemical, energy, pharmaceuticals,
petrochemicals, fertilizers, pulp & paper, etc.
Large Systems: factories, complexes;
regionality, environment, energy policy, etc.
Process Analysis - its direction is the
opposite of Process Synthesis
PSE is concerned with the improvement of the
decision making process for the creation and
operation of the chemical supply chain
It deals with discovery, design, manufacture
and distribution of chemical products in the
context of many conflicting goals
Chemical supply chain today: integrated
networks where a number of suppliers,
manufacturers, distributors and retailers work
together to acquire raw materials, convert them
into chemical products, and deliver them to
final customers
Starts at small, or micro-scale:
molecules, molecular clusters, particles and thin films,
having
lengths between picometers and micrometers, and
times between picoseconds and seconds;
Continues at intermediate, or meso-scale:
single and multiphase systems, process units, having
lengths between micrometers and millimeters, and
times between seconds and hours;
Ends at the large, or macro-scale:
plant, site, enterprise having
lengths between millimeters and kilometers, and
times between hours and months
PSE dimensions
inter-, trans-, and multi-disciplinary,
multi-sectoral and multi-stakeholder
PSE bridges:
engineering disciplines (chemical, process, energy,
evironmental, mechanical, electrical, civil,
biological, biomedical, etc.),
technologies (chemical, pharmaceutical, bio-based,
textile, mineral, metalurgy, binders, pulp & paper,
agriculture, etc.), and
sciences (chemistry, physics, mathematics, material
sciences, and life sciences).
PSE dimensions
inter-, trans-, and multi-disciplinary,
multi-sectoral and multi-stakeholder
PSE bridges:
engineering disciplines (chemical, process, energy,
evironmental, mechanical, electrical, civil,
biological, biomedical, etc.),
technologies (chemical, bio-based, textile, mineral,
metalurgy, binders, pulp & paper, agriculture, etc.),
and
sciences (chemistry, physics, mathematics, material
sciences, and life sciences).
The WP CAPE (Computer Aided Process Engineering)
is one of 19 WPs of the European Federation of
Chemical Engineering (EFCE)
Established by Prof. Brusset in 1966 with the title
"Programmes de Calculs de Routines et Emploi des
Ordinateurs Electroniques"
Supported and promoteed CAPE research by
providing a forum for new ideas and developments,
preparing state-of-the-art reviews of CAPE
methods and tools, and
inspiring new projects to meet emerging opportunities
It concerns management of complexity in systems
involving physical and chemical change
1968: the first European event on Computer
Applications in Chemical Engineering (CACE)
1968-1979: twelve annual symposia on CACE
were organized
1980-1991: eleven annual symposia were
organized under different names,
one of them together with PSE85
1992 2013: 22 annual ESCAPE conferences
(European Symposium on CAPE) took place
1979-1999: conference proceedings published
in Computers & Chemical Engineering
2000 Elsevier annual books of proceedings as
Computer Aided Chemical Engineering Series
CAPE Forums for young engineers and scientists
EURECHA (European Committee for the Use of
Computers in Chemical Engineering Education)
development of computer aided teaching
methods, since 1983
PRES International conferences on Process
Integration, Modelling and Optimisation for
Energy Saving and Pollution Reduction,
established by Prof. Kleme in the memory of
Prof. Burianec in 1998 within the framework of
International Congress of Chemical and Process
Engineering, CHISA, Prague
CACHE Corporation (Computer Aids for Chemical
Engineering, USA), organizes conferences on:
FOCAPD - Foundations of Computer Aided
Process Design, in 2012 the 8th event
FOCAPO - Foundations of Computer Aided
Process Operations, since 1987
CPC - Chemical Process Control, 2012 the 8th event
FOSBE Foundations of Systems Biology and
Engineering, since 2005
FOMMS Foundations of Molecular Modeling and
Simulation, in 2012 the 5th event took place
PSE ASIA - 6th event in 2013
Modelling and simulation
Product and process design
Operations and control
Novel industrial PSE applications
Business decision support
PSE education
Modelling and simulation
Multi-scale modelling and optimization
(molecular and fluid flow, equipment, process
and total sites
Rigorous modelling of process equipment,
hybrid rigorous and data driven models
Large scale and global optimization models
including uncertainty
Information modelling and data mining
Linking expertiments to models.
*P. Glavi, Thirty Years of International Symposia on Process Systems
Engineering, Current Opinion on Chemical Engineering, 2012, 1/4, 421429
Product and process design
Synthesis of complex separation systems, heat
exchanger, water networks
Process integration, optimization and intensification
Resource efficiency (raw materials, energy, people,
information)
Emissions, pollution, and waste reduction to
approach zero, e.g. by carbon storage and capture,
separation and reuse of materials (cradle to cradle)
Raw material and energy base is changing from
fossil fuels (oil, gas, coal) to renewable ones.
Operations and control
Data driven diagnosis and supervision
Real time optimization, planning and
scheduling
Model-based control of distributed systems
(reactors, separators, energy equipment)
Environmentally safe production, storage and
transportation systems
Zero effluent emissions and wastes
Safe and risk free production
Integrated optimization of energy generation
and consumption.
Novel industrial PSE applications
Energy processing (renewables, biomass, waste to
energy, energy use minimization)
Biological and biochemical systems (wood, algae,
organic waste as chemical raw materials, biofuels)
Materials processing (nano-, composite-, bio-
materials)
Biomedical processes (pharmaceuticals; modelling
of molecules, cells, and organs; drug delivery)
Environmental processes (5Rs: Reduce, Recycle,
Reuse, Recover, Repair)
Business decision support
Enterprise-wide optimization
Supply chain and logistics
Planning and scheduling of process networks
Information, knowledge and innovation
processing, and management
PSE education
New curricula and courses
Novel methods in learning, teaching and problem
solving
Textbooks, case studies, guides, problems,
quizzes, videos, PowerPoint presentations
Definitions
Cassification
Terminology
Sustainable Development (SD) meets the needs of
present without compromising the ability of the
future generations to meet their own needs*:
emphasizes the development of society, not growth
is responsible from economic point of view
is in accordance with environment.
Intergovernmental Panel on Climate Change, IPCC
next report will include black carbon particles info:
CO2 1.6 W/m2, carbon particles 1.1 W/m2; 20 years
Our company Aerosol holds 80 % of the global
measuring equipment market, with our Pipistrel,
global leader in ultralight planes, measured 80 Mm
120
103
100
80 74
60
47 49 50
42 43 44 45
Rank
40 36
28 29 31
21 23
14 17
20 12
10
2 4
0
Finland
Ukraine
Poland
Spain
Italy
Lithuania
Norway
Slovenia
Hungary
Ireland
Portugal
Estonia
Croatia
Slovakia
Netherlands
Austria
Germany
Luxembourg
Romania
Denmark
Czech Republic
102
100
88
80
Rank
60
45
40 36
28
20 21
16 17
20
11
7
4
1
-
Switzerland
Slovenia
Netherlands
Denmark
Austria
Ireland
Germany
Luxembourg
Lithuania
Romania
Ukraine
Hungary
Croatia
20
40
60
80
0
103
Hungary 3.59
105
Poland 3.94
114
Croatia 4.19
118
Italy 4.52
120
Germany 4.57
122
Norway 4.77
127
France
Switzerland 5.01
131
Slovenia 5.21
Rank
132
Austria 5.29
Ecological footprint 2012, country rankings
137
Sweden 5.71
139
Finland 6.21
141
Netherlands 6.34
Ecological Footprint
146
Denmark 8.25
Schurz J (1987), kosysteme in systemtheoretischer Hinsicht. CLB Chemie fr Labor
und Betrieb, 38/9, 461-466. Institut fr Physikalische Chemie der Universitt Graz.
44
The Happy Planet Index:
A global index of sustainable well-being
100 96
91
90
80
80
70
58 60
60
49
50
40
30
30
20 16
13
10
10 4 6
1 2
0
Ireland
Slovenia
Germany
Croatia
Hungary
Denmark
Finland
Netherlands
Austria
Lithuania
Romania
Switzerland
Luxembourg
Ukraine
Source: World Happiness Report, 2012
Club of Rome, 1968 (A. Peccei, A. King, etc.)
The Limits to Growth*, 1972, World 3 model:
interactions between the Earts and human systems
5 variables: world population, industrialization,
pollution, food production, resource depletion
altering growth trends feed-back patterns
2 scenarios overshoot and collapse, 3rd stabilized
Beyond the Limits, 1993
Limits to Growth: The 30-Year Update, 2004
A Comparison of LtG with 30 Years of Reality
2008: conclusions surprisengly valid, pioneering r.
Donella and Dennis Meadows, Jorgen Randers, William Behrens
Scenario 9: World Seeks Stable
Population and Stable lowers
Pollution, and Resource usage,
and applies Organic
Agricultural Technologies
In this scenario population
and industrial output are
limited, and in addition
technologies are added to
abate pollution, conserve
resources, increase land yield,
and protect agricultural land.
The resulting society is
sustainable: Nearly 8 billion
people live with high human
welfare and a continously
declining ecological footprint.
Source:
http://www.sustainer.org/
pubs/limitstogrowth.pdf
Smart growth:
Digital Agenda for Europe
Innovation Union
Youth on the move
Sustainable growth:
Resource efficient Europe
An industrial policy for the globalisation era
Inclusive growth:
An agenda for new skills and jobs
European platform against poverty
Sustainable comsumption and production
Improving products and changing consumption
patterns
Boosting efficient production
Turning waste into a resource
Supporting research and innovation
Environmentally harmful subsidies
Phasing out inefficient subsidies
Prices:
Getting the prices right and reorienting the
burden of taxation (green tax reform)
Sustainable supply in the EU:
Tackling the challenges in commodity markets and
on raw materials, COM(2011) 25 final, e.g.
Au: 168 kt mined (104 private), +50 kt available
Pt : (7.5 m)3, 90 kt still available (South Africa), catalyst
prod. 465 t/a at 5 g/g (2 g/g in the road dust)
Recycling and resource efficiency
European Innovation Partnership (EIP):
1st Sherpa meeting, January 2013
1st High Level Steering Group meeting, Febr. 2013
Innovation Network on Substitution of Critical RM, April,
2013
Exploration, mining, extraction, processing, recycling,
substitution
Economic importance, supply risk, country risk
14 critical raw materials (minerals and metals)
High supply risk
China (Sb, Be, fluorspar, Ga, Ge, graphite, In, Mg, rare
earths, W)
Russia (Pt group metals)
Congo (Co, Ta)
Brazil (Nb, Ta)
EC Trade policy actions are including:
Ecodesign, recycling, substitution, more efficient use
Best practice in collection and treatment of key waste
Control of illegal waste shipments, inspection standards
How Reliable were Predictions in History?
Kondratiev Waves
What can we do?
This telephone has too many
shortcomings to be seriously considered
as a means of communication.
The device is inherently of no value to
us
Western Union Internal Memo, 1876
46
40
Time in years
30 35
31
20
18
10 13
7
0
electricity phone (1876) radio (1897) color TV mobile phone World Wide
(1873) (1951) (1983) Web (1991)
Source: Global Trends 2030
From consumption to resource-efficiency,
break away from resource-dependence
Economic growth will no longer be tied to
resource consumption or waste production
Technologies ranging from clean technology
to digital mapping, to online collaboration
Traditional physical and geographical
boundaries will mean nothing
everything and everyone will be online
Industry will realise value from services
rather than from resource-intensive products
*James Bradfield Moody & Bianca Nogrady, The Sixth Wave,
Random House, North Sidney, 2010
Information & Commu- Resource efficiency,
nication Technology clean technology
Materials: composites, Materials: nano-, bio-,
semiconductors eco-materials
Energy: nuclear and gas Energy: renewable
Corporate organization: Corporate organization:
network linkage cooperatives, SMEs
Minimise transaction Minimise waste, maxim.
cost, e.g. e-mail/letter resource efficiency
Gl. finance: uncontrolled Glob. finance: controlled
Democracy: indirect Democracy: direct