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S.No FAULT CODE FAULT DESCRIPTION CHECK 1 / RECTIFY 1 CHECK 2 / RECTIFY 2 CHECK 3 / RECTIFY 3 CHECK 4 / RECTIFY 4 CHECK 5 / RECTIFY 5 CHECK 6 / RECTIFY 6 CHECK 7 / RECTIFY 7 CHECK 8 / RECTIFY 8 CHECK 9 / RECTIFY 9
ECU connection. 1 ) Key off Check the electrical continuity and
Visually check sensor. Check if there are
Sensor Connection. Remove the Sensor - 2) Remove the ECU Connector insulation of the lines of all the sensors
any physical damages or improper If the problem still persists, Replace the If the problem still persists. Replace the
1 P0087 P0087 - Rail pressure low during cranking Check for oxidation - rust, clean and fit it 3) Connect ECU supplied by vext1 and vext2. Perform
fittments.If there are any Replace the Sensor rail assembly ECU
properly again. connector Properly neccesary repair in case of any line
Sensor - Rail assembly
4) Key on and Read the faults problem
Perform the diagnostics on the HP sensor
Perform diagnostics on the IMV (Fault Check the LP circuit. Refer LP check Check the HP circuit. Refer HP check
to find faults P0192 and P0193. Do Check the Injector. Perform neccesary Check the HP pump. Perform neccesary If the problem still persists. Replace the
2 P0088 P0088 - Rail pressure error (over pressure) chart of P0251). In case of electrical procedure. Perform the neccesary repairs procedure. Perform neccesary repairs in
necessary repairs if the problem is with HP repairs in case of any problem repairs in case of any problem ECU
problem perform necessary repairs in case of any problem case of any problem
sensor
Switch off the ignition.wait for ten 1) Check electrical open circuit
Check the electrical continuity between the
seconds.Remove the injector connector Check ECU Connection. 1 2) Check for electrical
two injector terminals using a multimeter. If
check the connection.Connect it properly ) Key off 2) short circuit 3) If the problem still persists. Replace the
P0201 - Cylinder no.1 Injector - open circuit the continuity is not there then replace the If the problem still persists. Replace the
26 P0201 again. The problem should vanish after the Remove the ECU Connector Check for any Terminal back out in sensor Injector and check if the problem is solved.
respective injector with proper care and ECU and check if the problem is solved
reconnection. 3) Connect ECU connector Properly or connector pins. If any electrical isolation Write new Injector I2C values into ECU
precaution. Write new Injector I2C values
Note: Limit the number of times 4) Key on and Read the faults is found replace the wiring harness and
into ECU
injector connection is disconnected check for the fault
Switch off the ignition.wait for ten 1) Check electrical open circuit
Check the electrical continuity between the
seconds.Remove the injector connector Check ECU Connection. 1 2) Check for electrical
two injector terminals using a multimeter. If
check the connection.Connect it properly ) Key off 2) short circuit 3) If the problem still persists. Replace the
the continuity is not there then replace the If the problem still persists. Replace the
27 P0202 P0202 - Cylinder no.2 Injector - open circuit again. The problem should vanish after the Remove the ECU Connector Check for any Terminal back out in sensor Injector and check if the problem is solved.
respective injector with proper care and ECU and check if the problem is solved
reconnection. 3) Connect ECU connector Properly or connector pins. If any electrical isolation Write new Injector I2C values into ECU
precaution. Write new Injector I2C values
Note: Limit the number of times 4) Key on and Read the faults is found replace the wiring harness and
into ECU
injector connection is disconnected check for the fault
Switch off the ignition.wait for ten 1) Check electrical open circuit
Check the electrical continuity between the
seconds.Remove the injector connector Check ECU Connection. 1 2) Check for electrical
two injector terminals using a multimeter. If
check the connection.Connect it properly ) Key off 2) short circuit 3) If the problem still persists. Replace the
the continuity is not there then replace the If the problem still persists. Replace the
28 P0203 P0203 - Cylinder no.3 Injector - open circuit again. The problem should vanish after the Remove the ECU Connector Check for any Terminal back out in sensor Injector and check if the problem is solved.
respective injector with proper care and ECU and check if the problem is solved
reconnection. 3) Connect ECU connector Properly or connector pins. If any electrical isolation Write new Injector I2C values into ECU
precaution. Write new Injector I2C values
Note: Limit the number of times 4) Key on and Read the faults is found replace the wiring harness and
into ECU
injector connection is disconnected check for the fault
Switch off the ignition.wait for ten 1) Check electrical open circuit
Check the electrical continuity between the
seconds.Remove the injector connector Check ECU Connection. 1 2) Check for electrical
two injector terminals using a multimeter. If
check the connection.Connect it properly ) Key off 2) short circuit 3) If the problem still persists. Replace the
the continuity is not there then replace the If the problem still persists. Replace the
29 P0204 P0204 - Cylinder no.4 Injector - open circuit again. The problem should vanish after the Remove the ECU Connector Check for any Terminal back out in sensor Injector and check if the problem is solved. If problem persists, replace wiring harness If problem persists replace ECU
respective injector with proper care and ECU and check if the problem is solved
reconnection. 3) Connect ECU connector Properly or connector pins. If any electrical isolation Write new Injector I2C values into ECU
precaution. Write new Injector I2C values
Note: Limit the number of times 4) Key on and Read the faults is found replace the wiring harness and
into ECU
injector connection is disconnected check for the fault
P1123 - Pedal sensor - track 1&2 correlation ( 1 > Check faults P0120 , P0122, P0123 &
88 P1123
2) P0220, P0222, P0223 and rectify
Check whether I2C values are entered in Check whether I2C entered in ECU I2C Checking. Write the I2C of the
If the fault is still present, Replace the
P1171 - Cylinder 1 Injector - MDP Drift ECU. If values show 80 in all the cells, matches with sticker on injectors. If values corresponding Injector using the If the Problem still persists! Replace the
89 P1171 Injector and write the new I2C into the
write values found on injectors into ECU mismatch, write correct values found on Diagnostic tool, Erase the Fault. switch the ECU
ECU
using diagnostic tool injector into the ECU Ignition off and on again
Check whether I2C values are entered in Check whether I2C entered in ECU I2C Checking. Write the I2C of the
If the fault is still present, Replace the
ECU. If values show 80 in all the cells, matches with sticker on injectors. If values corresponding Injector using the If the Problem still persists! Replace the
90 P1172 P1172 - Cylinder 2 Injector - MDP Drift Injector and write the new I2C into the
write values found on injectors into ECU mismatch, write correct values found on Diagnostic tool, Erase the Fault. switch the ECU
ECU
using diagnostic tool injector into the ECU Ignition off and on again
Check whether I2C values are entered in Check whether I2C entered in ECU I2C Checking. Write the I2C of the
If the fault is still present, Replace the
ECU. If values show 80 in all the cells, matches with sticker on injectors. If values corresponding Injector using the If the Problem still persists! Replace the
91 P1173 P1173 - Cylinder 3 Injector - MDP Drift Injector and write the new I2C into the
write values found on injectors into ECU mismatch, write correct values found on Diagnostic tool, Erase the Fault. switch the ECU
ECU
using diagnostic tool injector into the ECU Ignition off and on again
Check whether I2C values are entered in Check whether I2C entered in ECU I2C Checking. Write the I2C of the
If the fault is still present, Replace the
ECU. If values show 80 in all the cells, matches with sticker on injectors. If values corresponding Injector using the If the Problem still persists! Replace the
92 P1174 P1174 - Cylinder 3 Injector - MDP Drift Injector and write the new I2C into the
write values found on injectors into ECU mismatch, write correct values found on Diagnostic tool, Erase the Fault. switch the ECU
ECU
using diagnostic tool injector into the ECU Ignition off and on again
P1223 - Pedal sensor - track 1&2 correlation ( 2 Check faults P0120 , P0122, P0123 &
104 P1223
> 1) P0220, P0222, P0223 and rectify
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
116 P1287 P1287 - Cylinder 1 Injector - resistance too high again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
117 P1288 P1288 - Cylinder 2 Injector - resistance too low again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
118 P1289 P1289 - Cylinder 2 Injector - resistance too high again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
119 P1290 P1290 - Cylinder 3 Injector - resistance too low again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
120 P1291 P1291 - Cylinder 3 Injector - resistance too high again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
121 P1292 P1292 - Cylinder 4 Injector - Resistance too low again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Switch off the ignition.wait for ten 1)Check electrical open circuit
seconds.Remove the injector and check Check ECU Connection. 1 2) Check for electrical short
the injector connection.Connect it properly ) Key off 2) circuit 3) Check for any
If the problem still persists. Replace the If the problem still persists. Replace the
122 P1293 P1293 - Cylinder 4 Injector - Resistance too high again. The problem should vanish after the Remove the ECU Connector Terminal back out in Injector or connector
Injector and check if the problem is solved ECU and check if the problem is solved
reconnection, If still problem persists 3) Connect ECU connector Properly pins. If any electrical isolation is found
identify the defective part and perform the 4) Key on and Read the faults replace the wiring harness and check for
neccesary repairs. the fault
Check the Injector connections. If there is Ignition off.Connect another injector and Ignition off.Connect another injector and
P1618 - Cylinder 2-3 injector HSD Ign off,Disconnect the injector and check
140 P1618 some problem in the connection perform key on the ingition.Write the corresponding key on the ingition.Write the corresponding Replace the ECU
for the fault and switch on the ignition
the necessary repair. new I2C to the ECU new I2C to the ECU
Check the Injector connections. If there is Ignition off.Connect another injector and Ignition off.Connect another injector and
Ign off,Disconnect the injector and check
141 P1619 P1619 - Cylinder 2-3 injector HSD some problem in the connection perform key on the ingition.Write the corresponding key on the ingition.Write the corresponding Replace the ECU
for the fault and switch on the ignition
the necessary repair. new I2C to the ECU new I2C to the ECU
Check tank for sufficient quantity of fuel. If tank is Check hand priming pump (state & Visually check low pressure lines for Check tank strainer for contamination / air Check filter for contamination. Drain filter
Check inlet and outlet connection Check venting of fuel tank. Open the fuel
1 LP CHECK empty, fill diesel and check (Do not go by the dash functionality). If priming pump is not leakage, confirmity, connections. If LP line entry. Clean the strainer / fix air entry and sedimenter and if heavy
correctness. If found problem, correct tank cap and run vehicle to check
board indication. Check physically) getting hard, check for fuel leaks / air entry problem, rectify problem contamination is present, replace both.