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If you do not know the subject well enough

You can not explain it simply enough


Albert Einstein
With decades of hands on Industry Experience, and hundreds of
ISO audits, our Principal Trainers help you translate:-
In fact, we do not teach you, but involve you and engage you one
Hundred percent. To ideate, to discuss, to brainstorm.
Are you Ready to get involved?
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TPM-Total Productive Maintenance


Training
Total Productive Maintenance (TPM) Training Purpose
Want to turn your maintenance function from a simple react and repair function to a
reliable system that prevents breakdowns?

Total Productive Maintenance (TPM) is the vehicle to do this!


What is Total Productive Maintenance?
It is a system that breaks up the complexity of equipment therefore allowing operators
and maintenance staff to work together to select, correct, and maintain equipment so
that breakdowns seldom occur during production.
TPM, Total Productive Maintenance focuses your energies to eliminate downtime and
unexpected losses and get productivity back to world-class standards. TPM, Total
Productive Maintenance training package will allow you to implement a robust system
that focuses on systemizing your maintenance needs. Your employees will develop a
customized Total Productive Maintenance system that produces a high Overall
Equipment Effectiveness (OEE). This measures the time you need that equipment to
meet daily customer demand. TPM, Total Productive Maintenance uses this effective
analytical tool as a baseline to benchmark actual customer demand time, not the
maximum scheduled production time. With our TPM, Total Productive Maintenance
Training Package you can achieve an Overall Equipment Effectiveness (OEE) in the mid
to upper 90% without major capital expenditures!

TPM, Total Productive Maintenance Training enables participants to:


Understand and describe the 6 major losses in equipment effectiveness
Assess and evaluate performance of machines and equipment: autonomously and
proactively
Understand and use the Overall Equipment Effectiveness (OEE) tool for each piece
of equipment
Improve Overall Equipment Effectiveness (OEE) via application of Total
Productive Maintenance tools and techniques
Change to a system that prevents, predicts, and is proactive in their approach to
maintenance
Accomplish actual TPM implementation with measurable results

Goals of TPM,Total Productive Maintenance


No unplanned downtime
Zero defects
Zero speed losses
No safety issues or accidents
Extending the machines effective lifetime with little cost

TPM,Total Productive Maintenance Training Outline

TPM,Total Productive Maintenance 4 Day Hands-On Workshop


Day 1:TPM,Total Productive Maintenance Training Portion
Total Productive Maintenance Introduction: TPM Perspective
Lifecycle costing, True costs, Benefits of TPM,Total Productive Maintenance
Autonomous Maintenance, TPM,Total Productive Maintenance Inspection
Visual Aids and management of maintenance
7 Types of Abnormalities, TPM,Total Productive Maintenance Tags, One-Point
Lessons
OEE Worksheet, 6 Major Losses, Practical steps to improvement
Day 2: Shop Floor Implementation
Begin shop floor phase of training
Perform analysis and inspection
OEE Measurements and documentation
Establish countermeasures
Day 3
Visual controls and visual systems for equipment
Establish cleaning and lubrication standards (TPM,Total Productive Maintenance
Inspection Cards)
Formalize mechanical, electrical, and other control standards
General inspection training and One-Point Lesson development
Day 4
Finalized inspection routine; document; responsibilities; etc.
30 Day Action Log
OEE - Overall Equipment Effectiveness
Conclude shop floor implementation
Review TPM fundamentals
TPM,Total Productive Maintenance team presentations and management review

Total Productivity Maintenance (TPM) Training Achievement


Upon SUCCESSFUL completion of the TPM,Total Productive Maintenance course a
Certificate of TPM Certified Practitioner Training will be issued.
CPD-32
CEU-3.2

Total Productivity Maintenance (TPM) Training Duration- 04 Days

TPM Training Calendar [ Click here ]

Value added Total Productivity Maintenance (TPM) Training


Accelerate learning with the expert faculty Lead Auditors and Principal Trainers from
the Industry. Learning Total Productivity Maintenance (TPM) from the "Specialist
Expert" has many advantages:-

It will drastically change the way of thinking and basic approach towards the
Management System Standards.
You would cherish & Benchmark our training for a very long time to come.
No fictitious case studies you can not connect with.
Real time examples, real time scenarios you can quickly relate to.
Complete Focus on your systems, processes and line of businesses.
100% involvement and engagement of the participants
Learn to make the ISO Standard sweat to:-
A). Improve the profits.
B). Reduce rework, defects, customer rejections, wastage,& cost of operation
C). Enhance customer delight
D). Reduce attrition of customers and employees
E). Enhance confidence of all stakeholders
Total Productivity Maintenance (TPM)

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