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Regulation No 548/2014
Overview & Clarification of the
Regulation
g
The history of transformers
NETWORK
400 kV
NETWORK
NETWORK
O
132 kV
Power station Step-up Substation Substation 400 /132 kV 33 kV
33/400 kV
Substation 132/33 kV
NETWORK
33 kV
NETWORK
11 kV
NETWORK
11 kV
NETWORK Substation 33/11 kV
240V
NETWORK11 NETWORK
kV 433 V
Client
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 4
Transformer windings
indings
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 5
Principle operation of a transformer
A transformer works on the principle of electromagnetic induction.
If an alternating flux produced by an alternating current in one coil links
with a secondary coil, then an electro-motive force (e.m.f.) is induced in
the second coil, the magnitude of which is given by Faradays Law of
Electromagnetic Induction
Magnetic Flux
C
Core
Ip Is
Vp
Ep Tp Ts Es Vs
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 6
Transformer losses
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 7
Transformers affected are.....
Package
P k
Distribution substations Cast resin Power
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 8
TRANSFORMER ECODESIGN
REGULATION NO 548/2014
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 9
Summary
EcoDesign regulation imposes in EU the maximum level of losses for
transformers Placed On The Market or Put Into Service after 1.7.2015.
It has been published in the Official Journal of the European Union and came
into force on June 11th 2014.
After
Aft 1.7.2015
1 7 2015 it will
ill nott be
b possible
ibl to
t place
l on th
the market
k t transformers
t f nott
fulfilling the minimum requirements
p
Manufacturers are responsible to apply
pp y the law
Running frame contracts signed before June 11th 2014 can go on until the end
date even with deliveries after July 1, 2015.
UK G Govermentt has
h apointed i t d th
the NNational
ti lM
Measurementt Offi
Office (NMO) as the th
Verification Authority for the Eco Regulation for the UK
NMO Position Paper p dated 18th December 2014 p provides clarification of the
Regulation with regard to defining Placed on the Market and Putting Into
Service
Official EU documents at :
http://eur-lex.europa.eu/legal-content/EN/TXT/?uri=OJ:JOL_2014_152_R_0001
Rational : European Union commitments
EU is implementing
p g its 20-20-20 p
program
g by
y 2020 :
Reduction of 20 % of greenhouse gases emission
Reduction of 20% of energy consumption
Reach 20% from renewable energy in total production
The Regulation establishes ecodesign requirements for placing on the market or putting into
service power Power Transformers with a minimum power rating of 1 kVA used in 50 Hz
electricity transmission and distribution networks or for industrial applications. The Regulation is
only applicable to Power Transformers purchased after the entry into force of the Regulation.
Placing on the Market is defined as making a product available for the first time on the
Community market with a view to its distribution or use within the Community, whether for
reward or free of charge and irrespective of the selling technique.
Putting into Service means the first use of a product for its intended purpose by an end-user in
the Community;
Ready for use Power Transformers placed on the market before 1 July 2015 or purchased (as
described in recital four of the regulation) prior to 10 June 2014, can remain in the distribution
chain (e
(e.g.
g in the stocks of DNOs) regardless of the scheduled changes in the legislative
requirements. Power Transformers placed on the market before 1 July 2015 can be sold to the
end-user and can be energised after 1 July 2015 without regard to this regulation, provided they
are readyy for use.
Products are ready for use if they can be used as intended without the insertion of additional
parts; if all parts from which they are to be assembled are placed on the market by one person
only; if they only need to be mounted or plugged in; or they are placed on the market without the
parts that are usually procured separately and inserted for the intended use (e.g. a cable for
electric supply).
In Summary :-
Transformers manufactured prior to the 1st July 2015 - i.e. Placed on The Market do not have
to meet the ECO Regulation loss levels
These non ECO Regulation loss level transformers can be sold/supplied to customers after the
1st July 2015 provided they are Placed On The Market prior to 1st July 2015
These transformers can be installed, energised, commissioned etc after the 1st July 2015 without
regard to the Eco regulation
Transformer Losses
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 15
Transformer Losses
1) No Load Loss or Iron Loss
Iron Loss arises within the magnetic core of a transformer and is due
to the energy consumed in hysteresis and eddy currents within the
material as it is taken through its alternating cycles of magnetisation
((UK 50 times per
p second i.e. 50Hz))
The magnetic core of a transformer is made up of thin laminations of
core steel which have a coating of insulation to reduce the eddy current
build up within the complete core.
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 16
Transformer Losses
No Load Loss or Iron Loss (continued)
The characteristics of heat output (loss) from core material varies based on the
grade of material used and the working flux density
The No Load Loss of a Transformer is a Constant Loss ( does not vary with load)
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 17
Transformer Losses
Load Loss or Copper Loss
Load loss arises mainly as a result of the resistance of the transformer
windings, that is the I2R loss produced by the flow of load current within the
windings.
Increasing the copper cross sectional area within a transformer winding has
the effect of reducing the current density of the winding - this has the effect of
reducing the I2R losses.
The load loss of a transformer varies to the square of the load. i.e. at 50% load
the actual load losses are 0.5 x 0.5 = 25% of the full load loss.
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 18
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 19
Loss Options of a Transformer
Within the UK there has been no usable standards that stipulate the loss levels that
g of transformers.
should be achieved for various ratings
The level of losses are created by the manufacturers and can be very different for
the same transformer rating.
e.g. For Schneider Electric Leeds, we used to offer various levels of losses
1) Industrial Loss
High Losses = Low First Cost = Increased Running Costs
2) Low Loss
Low to Medium Losses = Medium First Cost = Reduced Running Costs
3) Extra Low Loss
Low Losses = Increased First Cost = Further Reduced Running Costs
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 20
European Loss References
The Eco Regulation uses letter references for various loss levels which is common
practice in Europe but not often used in UK taken from EN50464
No Load Losses examples are Ao, Bo, Co Load Loss examples are Ak, Bk, Ck
Schneider Electric - B.U. Energy LoB Transformer EcoDesign Regulation A new Standard for Transformer 06/2014 21
EcoDesign
g Impact
p on 3 Ph Oil Distribution Transformers
Loss levels to be applied (reference of MV 24 kV and LV 1.1 kV)
Rated Tier 1 : from 1st July
y Tier 2 : from 1st July
y
power (kVA) 2015 2021
No Load Loss (W) Load Loss (W) No Load Loss (W) Load Loss (W)
25 70 (Ao) 900 (Ck) 63 (Ao-10%) 600 (Ak)
50 90 (Ao) 1100 (Ck) 81 (Ao-10%) 750 (Ak)
100 145 (Ao) 1750 (Ck) 130 (Ao-10%) 1250 (Ak)
160 210 (Ao) 2350 (Ck) 189 (Ao-10%) 1750 (Ak)
250 300 ((Ao)) 3250 ((Ck)) 270 ((Ao-10%)) 2350 ((Ak))
315 360 (Ao) 3900 (Ck) 324 (Ao-10%) 2800 (Ak)
400 430 (Ao) 4600 (Ck) 387 (Ao-10%) 3250 (Ak)
500 510 (Ao) 5500 (Ck) 459 (Ao-10%) 3900 (Ak)
630 600 (Ao) 6500 (Ck) 540 (Ao
(Ao-10%)
10%) 4600 (Ak)
800 650 (Ao) 8400 (Ck) 585 (Ao-10%) 6000 (Ak)
1000 770 (Ao) 10500 (Ck) 693 (Ao-10%) 7600 (Ak)
1250 950 (Ao) 11000 (Bk) 855 (Ao-10%) 9500 (Ak)
1600 1200 (Ao) 14000 (Bk) 1080 (Ao-10%) 12000 (Ak)
2000 1450 (Ao) 18000 (Bk) 1305 (Ao-10%) 15000 (Ak)
2500 1750 (Ao) 22000 (Bk) 1575 (Ao-10%) 18500 (Ak)
3150 2200 (Ao) 27500 (Bk) 1980 (Ao-10%) 23000 (Ak)
Tolerances
Measured parameter Before With new regulation
Rated
R d Tier 1 : from 1st July Tier 2 : from 1st July
power (kVA) 2015 2021
No Load Loss (W) Load Loss (W) No Load Loss (W) Load Loss (W)
50 200 (Ao) 1700 (Bk) 180 (Ao-10%)
(Ao 10%) 1500 (Ak)
100 280 (Ao) 2050 (Bk) 252 (Ao-10%) 1800 (Ak)
160 400 (Ao) 2900 (Bk) 360 (Ao-10%) 2600 (Ak)
250 520 ((Ao)) 3800(Bk)
( ) 468 ((Ao-10%)) 3400 ((Ak))
400 750 (Ao) 5500 (Bk) 675 (Ao-10%) 4500 (Ak)
630 1100 (Ao) 7600 (Bk) 990 (Ao-10%) 7100 (Ak)
800 1300 (Ao) 8000 (Ak) 1170 (Ao-10%) 8000 (Ak)
1000 1550 (A(Ao)) 9000 (Ak) 1395 (A(Ao-10%)
10%) 9000 (Ak)
1250 1800 (Ao) 11000 (Ak) 1620 (Ao-10%) 11000 (Ak)
1600 2200 (Ao) 13000 (Ak) 1980 (Ao-10%) 13000 (Ak)
2000 2600 (Ao) 16000 (Ak) 2340 (Ao
(Ao-10%)
10%) 16000 (Ak)
2500 3100 (Ao) 19000 (Ak) 2790 (Ao-10%) 19000 (Ak)
3150 3800 (Ao) 22000 (Ak) 3420 (Ao-10%) 22000 (Ak)
Tolerances
T l
Measured parameter Before With new regulation
99.750
99.700
99.650
PEI (%)
99.600
T1 T2
99.550
99.500
99.450
0 20 40 60 80 100 120
Rated Power (MVA)
Tolerances
Measured parameter Before With new regulation
99.800
Sr PEI T1 PEI T2
(MVA) (%) (%) 99.750
4 99 465
99,465 99 532
99,532
99.700
5 99,483 99,548
99.650
PEI (%)
6,3 99,510 99,571
T1 T2
10 99,560 99,615 99.550
,
12,5 99,588
, 99,640
,
99.500
16 99,615 99,663
99.450
20 99,639 99,684
0 20 40 60 80 100 120
25 99,657 99,700 Rated Power (MVA)
40 99,684 99,724
50 99,696 99,734
Tolerances
Tolerances
Measured parameter Before With new regulation
Tolerances
Measured parameter Before With new regulation
1000kVA
1000kVA AoCk
ODT
>1000kVA : AoBk
Ao-10% Ak
630kVA AoBk
CRT
> 630kVA AoAk
Tolerances
Measured parameter Before With new regulation
MV insulation level 24 kV
LV insulation level > 1.1 kV
+10% +10%
MV insulation level = 36 kV
LV insulation level 1.1 kV
+15% +10%
MV insulation level = 36 kV
LV insulation level > 1.1 kV
+20% +15%
L W H WithOil(kg)
L W H WithOil(kg)
Industrial
Low Loss Extra Low Loss ECO Loss
Losses
500kVA
8,500 10,500 12,000 11,250
1000kVA
10,750 14,750 16,250 15,000
1500kVA
13,750 17,250 18,250 20,000
2000kVA
16,250 22,500 23,750 24,500
Comparisons
p to Currently
y Supplied
pp Cast Resin
Distribuition Transformers 1600kVA
Typical
yp Dimensions
Cast Resin Ground Mounted Cable Connected IP00
ECOLOSSTRANSFORMERS
Basicdimensionsandweightsoftransformers
Basic dimensions and weights of transformers
TransformerRating Length(mm) Width(mm) Height(mm) TotalWeight
L W H (kg)
Standard
ECO Loss
Losses
250kVA
4,395 5,994
500kVA
5,787 7,349
1000kVA
8,071 11,611
1250kVA
9,031 13,424
1600kVA
10 710
10,710 16 281
16,281
S
Summary
ECO Regulation came into force as of 11th June 2014
Transformers (except for those that are exempt) will be required to be ECO
compliant after 1st July 2015
Transfomers Placed
Placed On The Market
Market prior to 1st July 2015 can be sold
sold,
supplied, energised after the 1st July 2015 without regard to the Regulation
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