Вы находитесь на странице: 1из 6

Output Summary Page 1

Released to the following HTRI Member Company:


DuPont
hq8702
Xist Ver. 6.00 10/23/2013 14:25 SN: 1500213455 MKH Units

Rating - Horizontal Multipass Flow TEMA AKU Shell With No Baffles


No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Cold Shellside Hot Tubeside
Fluid name 502 136A
Flow rate (1000-kg/hr) 9.4823 * 332.454 *
Inlet/Outlet Y (Wt. frac vap.) 0.000 1.000 0.142 0.117
Inlet/Outlet T (Deg C) 110.36 157.19 257.60 236.88
Inlet P/Avg (kgf/cm2A) 5.936 5.933 42.395 42.267
dP/Allow. (kgf/cm2) 5.662e-3 0.070 0.257 0.844
Fouling (m2-hr-C/kcal) 0.000200 0.000400
Exchanger Performance
Shell h (kcal/m2-hr-C) 7000.89 Actual U (kcal/m2-hr-C) 576.34
Tube h (kcal/m2-hr-C) 1459.37 Required U (kcal/m2-hr-C) 376.94
Hot regime (--) Shear Duty (MM kcal/hr) 5.1934
Cold regime (--) Flow Area (m2) 153.870
EMTD (Deg C) 89.4 Overdesign (%) 52.90
Shell Geometry Baffle Geometry
TEMA type (--) AKU Baffle type (--) Support
Shell ID (mm) 1175.00 Baffle cut (Pct Dia.)
Series (--) 1 Baffle orientation (--)
Parallel (--) 1 Central spacing (mm) 1151.81
Orientation (deg) 0.00 Crosspasses (--) 1
Tube Geometry Nozzles
Tube type (--) Plain Shell inlet (mm) 73.660
Tube OD (mm) 31.750 Shell outlet (mm) 242.875
Length (mm) 2438. Inlet height (mm) 31.311
Pitch ratio (--) 1.2598 Outlet height (mm) 462.651
Layout (deg) 90 Tube inlet (mm) 304.801
Tubecount (--) 574 Tube outlet (mm) 304.801
Tube Pass (--) 2
Thermal Resistance, % Velocities, m/s Flow Fractions
Shell 8.23 Shellside 0.86 A 0.000
Tube 45.54 Tubeside 4.83 B 1.000
Fouling 38.14 Crossflow 0.64 C 0.000
Metal 8.09 Window 0.00 E 0.000
F 0.000

\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri
Final Results Page 2
Released to the following HTRI Member Company:
DuPont
hq8702
Xist Ver. 6.00 10/23/2013 14:25 SN: 1500213455 MKH Units

Rating - Horizontal Multipass Flow TEMA AKU Shell With No Baffles


Process Data Cold Shellside Hot Tubeside
Fluid name 502 136A
Fluid condition Boil. Liquid Cond. Vapor
Total flow rate (1000-kg/hr) 9.4823 * 332.454 *
Weight fraction vapor, In/Out (--) 0.000 1.000 0.142 0.117
Temperature, In/Out (Deg C) 110.36 157.19 257.60 236.88
Temperature, Average/Skin (Deg C) 133.78 164.91 247.24 205.97
Wall temperature, Min/Max (Deg C) 173.26 177.79 179.65 184.73
Pressure, In/Average (kgf/cm2A) 5.936 5.933 42.395 42.267
Pressure drop, Total/Allowed (kgf/cm2) 5.662e-3 0.070 0.257 0.844
Velocity, Mid/Max allow (m/s) 0.86 4.83
Boiling range/Mole fraction inert (Deg C) 2.001e-3 0.0000
Average film coef. (kcal/m2-hr-C) 7000.89 1459.37
Heat transfer safety factor (--) 1.000 1.000
Fouling resistance (m2-hr-C/kcal) 0.000200 0.000400
Overall Performance Data
Overall coef., Reqd/Clean/Actual (kcal/m2-hr-C) 376.94 / 931.62 / 576.34
Heat duty, Calculated/Specified (MM kcal/hr) 5.1934 / 4.7171
Effective overall temperature difference (Deg C) 89.4
EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 89.40 * 1.0000 * 1.0000

See Runtime Messages Report for


warnings.
1175
mm

Exchanger Fluid Volumes


Approximate shellside (L) 2787.9 2438.4
mm

Approximate tubeside (L) 3531.4


Shell Construction Information
TEMA shell type AKU Shell ID (mm) 1175.00
Shells Series 1 Parallel 1 Total area (m2) 161.586
Passes Shell 1 Tube 2 Eff. area (m2/shell) 153.870
Shell orientation angle (deg) 0.00 Kettle ID (mm) 1618.99
Impingement present Circular plate Impingement diameter/nozzle 1.1
Pairs seal strips 0 Passlane seal rods (mm) 0.000 No. 0
Shell expansion joint No Full support at U-Bend No
Weight estimation Wet/Dry/Bundle 17260 / 10945 / 3503.6 (kg/shell)
Baffle Information
Type Support Baffle cut (% dia)
Crosspasses/shellpass 1 No. (Pct Area) (mm) to C.L
Central spacing (mm) 1151.81 1
Inlet spacing (mm) 0.000 2
Outlet spacing (mm) 0.000 Support plates/baffle space 1
Baffle thickness (mm) 15.875

Tube Information
Tube type Plain Tubecount per shell 574
Length to tangent (mm) 2438. Pct tubes removed (both) 1.57
Effective length (mm) 2688. Outside diameter (mm) 31.750
Total tubesheet (mm) 134.761 Wall thickness (mm) 2.108
Area ratio (out/in) 1.1531 Pitch (mm) 39.9999 Ratio 1.2598
Tube metal321 Stainless steel (18 Cr,10 Ni) Tube pattern (deg) 90
\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri
Final Results Page 3
Released to the following HTRI Member Company:
DuPont
hq8702
Xist Ver. 6.00 10/23/2013 14:25 SN: 1500213455 MKH Units

Rating - Horizontal Multipass Flow TEMA AKU Shell With No Baffles


Shellside Performance
Nom vel, X-flow/window 0.64 / 0.00
Kettle Recirculation Ratio (Internal/Feed) 16.22
Flow fractions for vapor phase
A=0.0000 B=1.0000 C=8.251e-6 E=0.0000 F=0.0000

Shellside Heat Transfer Corrections


Total Beta Gamma End Fin
1.045 1.000 1.045 1.000 1.000
Pressure Drops (Percent of Total)
Cross Window Ends Nozzle Shell Tube
0.00 0.00 0.00 Inlet 52.20 32.03
MOMENTUM 0.00 Outlet 47.80 19.49
Two-Phase Parameters
Method Inlet Center Outlet Mix F
RPM Shear Shear Shear 0.6922
PP/TBR Flow Flow Flow
H. T. Parameters Shell Tube
Overall wall correction
Midpoint Prandtl no.
Midpoint Reynolds no. 16713 86594
Bundle inlet Reynolds no. 16116 93429
Bundle outlet Reynolds no. 17083 79500
Fouling layer (mm)
Thermal Resistance
Shell Tube Fouling Metal Over Des
8.23 45.54 38.14 8.09 52.90
Total fouling resistance 6.612e-4
Differential resistance 9.178e-4
Shell Nozzles Liquid
Inlet at channel end-Yes Inlet Outlet Outlet
Number at each position 1 1 1
Diameter (mm) 73.660 242.875 0.000
Velocity (m/s) 0.65 18.67 0.00
Pressure drop (kgf/cm2) 2.956e-3 2.706e-3 0.000
Height under nozzle (mm) 31.311 462.651 0.000
Nozzle R-V-SQ (kg/m-s2) 401.99 1061.34 0.00
Shell ent. (kg/m-s2) 144.47 18.12

Inlet Outlet Liquid


Tube Nozzle RADIAL RADIAL Outlet
Diameter (mm) 304.801 304.801
Velocity (m/s) 11.60 11.09
Pressure drop (kgf/cm2) 0.082 0.050
Nozzle R-V-SQ (kg/m-s2) 14684.5 14035.8

Annular Distributor Inlet Outlet


Length (mm)
Height (mm)
Slot area (mm2)
Diametral Clearances (mm)
Baffle-to-shell Bundle-to-shell Tube-to-baffle
6.3500 18.6558 0.3969
\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri
Supplementary Results Page 4
Released to the following HTRI Member Company:
DuPont
hq8702
Xist Ver. 6.00 10/23/2013 14:25 SN: 1500213455 MKH Units

Rating - Horizontal Multipass Flow TEMA AKU Shell With No Baffles


Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
Type Plain Type None
Fin density (fin/meter) Thickness (mm)
Fin height (mm) Pitch (L/D)
Fin thickness (mm)
Root diameter (mm)
Area/length (m2/m)

Mean Metal Temperatures


Mean shell temperature 157.42 (C)
Mean tube metal temperature in each tubepass, (C)
Tube Pass Inside Outside Radial
1 183.28 175.59 179.25
2 181.40 174.73 177.91

\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri
HEAT EXCHANGER SPECIFICATION SHEET Page 5
MKH Units

Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 10/23/2013 Rev
Service of Unit Item No.
Size 1175.00 - 1618.99 x 2438.37 mm Type AKU Horz. Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 161.59 / 153.87 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 161.59 / 153.87 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name 502 136A
Fluid Quantity, Total kg/hr 9482.30 332454
Vapor (In/Out) 9482.30 47207.1 38992.2
Liquid 9482.30 285247 293462
Steam
Water
Noncondensables
Temperature (In/Out) C 110.36 157.19 257.60 236.88
Specific Gravity 0.9508 0.6435 0.6630
Viscosity cP 0.2514 0.0142 0.0205 V/L 0.1732 0.0187 V/L 0.2025
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kcal/kg-C 1.0109 0.5682 0.7905 V/L 0.684 0.8147 V/L 0.663
Thermal Conductivity kcal/hr-m-C 0.5882 0.0251 0.1173 V/L 0.075 0.1189 V/L 0.077
Latent Heat kcal/kg 499.663 499.739 52.8755 56.1601
Inlet Pressure kgf/cm2A 5.936 42.395
Velocity m/s 0.86 4.83
Pressure Drop, Allow/Calc kgf/cm2 0.070 5.662e-3 0.844 0.257
Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000400
Heat Exchanged kcal/hr 5193356 MTD (Corrected) 89.4 C
Transfer Rate, Service 376.94 kcal/m2-hr-C Clean 931.62 kcal/m2-hr-C Actual 576.34 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 10.546 / 41.362 /
Design Temperature C 257.60 257.60
No Passes per Shell 1 2 1175
mm

Corrosion Allowance mm
Connections In mm 1 @ 73.660 1 @ 304.801
Size & Out mm 1 @ 242.875 1 @ 304.801 2438.4
mm

Rating Intermediate @ @
Tube No. 287U OD 31.750 mm Thk(Avg) 2.108 mm Length 2438. mm Pitch 40.000 mm Layout 90
Tube Type Plain Material 321 STAINLESS STEEL (18 CR,10 NI)
Shell ID 1175.00 mm OD mm Shell Cover
Channel or Bonnet Channel Cover
Tubesheet-Stationary Tubesheet-Floating
Floating Head Cover Impingement Plate Circular plate
Baffles-Cross Type SUPPORT %Cut (Diam) Spacing(c/c) 1151.81 Inlet mm
Baffles-Long Seal Type
Supports-Tube U-Bend Type
Bypass Seal Arrangement Tube-Tubesheet Joint
Expansion Joint Type
Rho-V2-Inlet Nozzle 401.99 kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
Gaskets-Shell Side Tube Side
-Floating Head
Code Requirements TEMA Class
Weight/Shell 10944.9 Filled with Water 17260.3 Bundle 3503.55 kg
Remarks: Supports/baffle space = 1.

Note: Reported duty and flow rates include a user-specified multiplier of 1.10. Reprinted with Permission (v6 )

\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri
Kettle Entrainment Report Page 6
Released to the following HTRI Member Company:
DuPont
hq8702
Xist Ver. 6.00 10/23/2013 14:25 SN: 1500213455 MKH Units

Rating - Horizontal Multipass Flow TEMA AKU Shell With No Baffles

Entrainment ratio (kg liquid/kg vapor) 0.0023


Kettle diameter (mm) 1619.0
Min kettle diameter (mm) 1618.9
Max kettle diameter (mm) 3469.0
Outer tube limit (mm) 1156.3
Liquid level (mm) 1292.7
Allowable vapor velocity (m/s) 0.60
Calculated vapor velocity (m/s) 0.60
Horizontal vapor velocity (m/s) 1.46
Vertical vapor velocity (m/s) 0.25

Vert. vapor velocity vs. bundle length

0.2484

0.2482

0.2480

0.2478

0.2476

0.2474

0.2472
0 1000 2000 3000
Bundle length, mm

Entrainment ratio vs. kettle diameter Entrainment ratio vs. liquid level

0.5 0.5
0.1 0.1

0.01 0.01

0.001 0.001

0.0001 0.0001

1e-005 1e-005
1500 2000 2500 3000 1200 1300 1400 1500 1600
Kettle diameter, mm Liquid level, mm

\\HYRS2\shared\SBU_ALL\CLEAN TECH - DSS\2.0 ISOTHERMING\2.1 Projects\IT09013 HPCL DHDS Revamp-India HHPS Addendum\15. Post Addendum Support to HPCL\Heat Exchanger Rating\71-E-23 Preliminary Process Design Final\71-E-23_EOR.htri