Академический Документы
Профессиональный Документы
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indoor/outdoor switchgear
Installation, operation and
maintenance instructions
November
07
Contents
page page
General 2 Commissioning 54
Symbols and meanings 2 Checks and tests 54
Schneider Electric at your service 3 Tests 55
General description 4 Commissioning Ringmaster
Handling, transportation and storage 5 with VIP 300 65
Storage 6
Goods receiving 7 Ringmaster operation 69
Characteristics 8 RN2c, RE2c, RN6c essential checks 69
Features 70
Civil engineering 9 Switch and circuit breaker 71
Floor preparation 9 Earth switch 72
Internal arc 10 Cable testing 73
Cable trench 12 Circuit breaker reset 75
Motorpack 76
Installation 13 Motorpack operation 77
Transformer mounting 14 Neon indication 78
Connecting the HV cables 15
Erection / connection 20 Ringmaster range operation 79
Installation of pilot cables 22 Main features 80
Removal of VIP relay 23 Switch and circuit breaker 81
Accessing VTs 24 Earth switch 82
Earth fault flow indicator 25 Cable testing and actuator control 83
Actuators 26 Actuator control 84
Accessories 27
Fitting REC2 to Ringmaster range 28 Maintenance 85
Recommendations and conditions 85
Protection 43 Housing 86
Time fuse link 43 Circuit breaker 87
Operation 44
VIP300 46
VAP6 52
SCHNEIDER ELECTRIC 1
General
Symbols and meanings
!
injury or equipment damage
DANGER
2 SCHNEIDER ELECTRIC
General
Schneider Electric at your service
Customer service and after For technical support or advice current products please contact our customer
sales support service department:
Tel: +44 (0) 113 290 3651
Fax: +44 (0) 113 290 3710
Email: GBMVCustomerServices@gb.schneider-electric.com
Services and projects For the following services please contact Services & Projects:
Spares and managed spares contracts
Maintenance and service contracts
Retrofit
Installation
Testing and commissioning
System design
Training
Tel: +44 (0) 113 290 3634
Fax: +44 (0) 113 290 3777
Email: GB-services-and-projects@gb.schneider-electric.com
Document guidelines This document is not a commercial document, but a technical document prepared by
Schneider Electric.
The objective of this publication is to assist with the correct installation and operation
of Ringmaster and Ringmaster Range.
Reproduction either in full or partial of this document is prohibited and can only be
undertaken with permission of Schneider Electric.
Safety requirements
All operations described hereafter must be carried out by respecting the safety
CAUTION requirements in full, under the responsibility an authorised person.
If the installation and operational team is unsure or not familiar with Ringmaster or
CAUTION Ringmaster Range switchgear please contact Schneider Electric.
SCHNEIDER ELECTRIC 3
General
General description
Introduction These instructions cover all operations concerning handling, installation, operation
and maintenance of the Ringmaster Range of equipment.
Compact non extensible composite ring Extensible circuit breakers and switches
main unit CE2 200A
RN2c 630/200A CE6 630A
RN6c 630/630A SE6 630A
When fully installed the equipment is suitable for outdoor use. It may therefore
be necessary to protect the equipment from the environment during
erection/commissioning. Please check equipment specification for clarification of
indoor/outdoor use. Should the busbar chamber or cable box become exposed to
the elements, they should be thoroughly cleaned prior to energising.
unit(s) RN2c/RE2c CN2 SN6 CE6 SE6 CE2 MU6+CE6/ MU2 MU6
RN6c CE2/SE6
average dimensions h 1510 1610 1750 1750 1750 1750 1750 1750 1650 1750
(mm) (packed) W 771 520 520 520 520 520 1100 520 520
I 842 960 960 960 960 960 1100 960 960
approx. weight (kg) 350 280 280 280 280 280 520 240 240
Please refer to the appropriate pages in the Ringmaster selection guide Ref:MGMV5337 available from Schneider Electric or
on line at www.schneider.co.uk
4 SCHNEIDER ELECTRIC
General
Handling, transportation and storage instructions
CAUTION
High
centre of
gravity
Units can be carried on open topped trucks or stored outside for short periods
provided that all apertures are covered. Units should not be considered
weatherproof until the paint work has been inspected and, if necessary any
damage should be re-touched. Please refer to paintwork on page 7 for repairing
damaged paintwork.
If units are to be stored for long periods of time they should be stored in a warm,
dry location and protected against dust and debris.
All units can be off loaded by fork lift truck using the transport pallet. They can
also be off loaded using the lifting lugs fitted at the top of the unit.
Storage Ringmaster is only suitable for outdoor storage when packaged correctly or fully
commissioned.
The type of gland supplied will vary in accordance with specific contract
requirements.
The style of packaging will vary in accordance with the method of transportation
and specific contract requirements.
Please consult your commercial documentation to see how this equipment is
packed.
SCHNEIDER ELECTRIC 5
General
Storage
Off loading All units are delivered on pallets (secured by 4 x M8 screws and nuts) and fitted
with lifting eyes, suitable for off loading by forklift truck or overhead crane.
Ancillary kits Ancillary kits containing busbar, dyscon boots, glands, screws etc. are supplied
loose with each unit or fastened to the panel leg or secured in the cable boxes.
Prior to operation Following transportation ensure circuit breaker mechanism is reset prior to
operation.
Prior to energising It is recommended that prior to energising the unit all protection device are
checked to ensure they are set correctly. For TFL units ensure fuses are fitted.
VIP units must be set in accordance with the results of a protection co-ordination
study.
6 SCHNEIDER ELECTRIC
General
Goods receiving
Goods receiving Before any equipment is accepted it should be inspected carefully for damage
or loss incurred during transit
Where possible check the presence of accessories against the packaging list
Where possible check the information on the nameplate(s) and compare
against the order confirmation
The packing must be in place and in good condition at the time of receipt.
Wherever possible, damage should be recorded, photographed and witnessed.
It may be necessary to unpack the equipment to establish the full extent of the
problem.
The functional unit must remain on its base, in its original packing, during
storage, and until installation.
Paintwork Check for any damaged paintwork. Damaged areas should be cleaned and
re-coated as follows:
Rub down the area around the damage with medium glass paper. Clean the
damaged area with emery paper ensuring the surface is clean and free of any
corrosion. Apply one coat of zinc-rich epoxy primer (a two-pack system is
recommended), the coating to be 35-45 microns thick. The recommended paint
system is International Paints Interzinc EPA 072 and EPA 073.
Leave to cure for 24 hours, then apply two, 35-45 micron coats (ie 70-80 microns
in total) of two-pack polyurethane, Interphane PFR 764 is recommended.
The standard colour employed is Dark Grey Code 632 to BS 381C:1996.
SCHNEIDER ELECTRIC 7
General
Characteristics
Check that the information contained on the rating plate corresponds to the
equipment ordered.
Ringmaster R N X C
RN2C
123 Jack Lane Tel +44 113 290 3500
Leeds LS10 1BS U.K. Fax +44 113 290 3710
Ringmaster Non extensible Circuit breaker rating Compact
Serial NO. Year
2 = 200A
Panel type no.
Service voltage 11kV 6 = 630A
Highest system voltage 12kV
Impulse voltage withstand level 75kV
Frequency 50/60HZ
Mass of unit (max) 300 kg
Mass of SF6 Gas 0.516 kg
SF6 Gas filling pressure at 20C 0.35 bar G
Ringmaster
CE2 X X X
To specification EA41-26
200A circuit breaker Leeds LS10 1BS U.K.
S - Switch N - Non extensible rating
Serial NO. Year
Service voltage 12kV C - Circuit breaker E - Extensible
Highest system voltage 12kV
Impulse voltage withstand level 75kV 2 = 200A
Frequency 50/60HZ 6 = 630A
Mass (max) 350 kg
SF6 Gas filling pressure at 20C 0.80 bar G
Ratings
Busbars Circuit breaker
8 SCHNEIDER ELECTRIC
Civil engineering
Floor preparation
Floor preparation, equipment fixing dimensions and main cable position can be
found in the Ringmaster selection guide reference MGMV5337. Or, if supplied
the arrangement drawing for the switchboard or unit.
Both non extensible units and switchboards can be directly bolted to the concrete
floor by use of 4 x 10mm (supplied) UNI-FIX or similar rag bolt fixings -
see diagram. The floor tolerance for extensible switchboards is 1mm over 1
metre.
41
spring loaded
41
channel nut
70
channels made
channels grouted in in subfloor
position using setting
jigs supplied
Where it is not possible to guarantee that the floor is within the specified tolerance,
we strongly recommend the use of foundation channels, i.e. Unistrut P3270 or
similar.
Note: The floor must be 1mm below the top of the Unistrut.
SCHNEIDER ELECTRIC 9
Civil engineering
Internal arc
Internal arc
Kits to safely divert the flow of gasses
outside the substation are not part of
the supply of equipment. If required,
kits will need to be adapted to each
situation.
CAUTION
Ringmaster
10 SCHNEIDER ELECTRIC
Civil engineering
Internal arc
CAUTION
External venting
panel hinged on
bottom edge
SCHNEIDER ELECTRIC 11
Civil engineering
Cable trench
Cable trench
928 735
Where the equipment is to sit over a
695
trench, details of the maximum cable
trench width can be found in the
door
selection guide.
operating
handle
2042
1630
cable box tall length
1320
533
223.5
54.5
97 560 97
max. trench width
CAUTION
Typical side view of a Ringmaster Range unit.
Care must be exercised with the cable
bend, refer to cable manufacturers
specification
1320
1320
757
757
166
166
45 O
45
maincable
front entry trench trench maincable rear entry
12 SCHNEIDER ELECTRIC
Installation
If the location is outside the certified parameters please refer to the selection guide,
CAUTION alternatively contact Schneider Electric for advice. Where the units are to be
installed in environments where the above parameters are exceeded, this must be
declared to Schneider Electric so the appropriate de-rating factors can be applied.
Failure to rate the equipment to the location may result in equipment failure.
Units may be installed indoors or outdoors but must not be subjected to regular
CAUTION extremes of weather e.g. heavy rain storms, heavy snow and ice, flooding,
temperature cycles not greater than 55C and less than -25C, dense coastal fog
or acid rain.
SCHNEIDER ELECTRIC 13
Installation
Transformer mounting
Adjust RMU stand height to suit. Under workshop conditions remove transformer lid
470 screws. Pump oil out to below HV pocket height. (Pump into clean, dry drum).
Remove blanking plate. Push units together. Insert bushing gasket and make firm
89 connections on flanges and support brackets. Make off the 3 phase connections
370 116
216
checking that these are tight and in the correct phase sequence, onto the
89
M12 copper studs in the bushings. Pump clean oil back to the cold oil fill level
86 86 86 86 86 marked on the transformer oil gauge. Re-fit tank cover ensuring that there is no
damage to the gasket. Touch up paint as necessary.
569
771 516
40
973
1955
ESI35-1 transformer
1510
1320
936
537
510
30 600
771
385.5 385.5
105 105
267
263
14 SCHNEIDER ELECTRIC
Installation
Connecting the HV cables
Before connecting the cables, ensure that each unit is in the earthed switch
WARNING position.
The cables MUST be connected with the equipment securely fixed to the ground.
The operations described below apply to apply to all types.
The connections used should be made and used according to the manufacturers
instructions.
Connecting Ringmaster frame to the substation earth
Before connecting the HV cables you must connect the Ringmaster frame to the
main earth bar.
Access to the HV connection bushings
Cable box venting fixings arrangement
Ensure cable box cover screws are configured correctly as detailed on cable box
cover label.
Standard RN2c/RE2c/RN6c cable box Standard CE, CN, SE & SN cable box
Standard cable entry directly from below
The RN2c/RE2c/RN6c is suitable for
accepting 1 x 3 core or 3 x 1 core Angled gland plates can be provided
cable up to 240mm2 copper or on all units to the front or rear, in order
aluminium approaching from below - to simplify civil works.
top entry available on request.
Fit the gland plate and accessories in Please refer to accessory kit instructions
accordance with the instructions for details.
supplied with the ancillary kit.
SCHNEIDER ELECTRIC 15
Installation
Connecting the HV cables
CE2, CE6, SE6, CN2, SN6 with top entry cable box.
757
757
166
166
45 O
45
maincable
front entry trench trench maincable rear entry
16 SCHNEIDER ELECTRIC
Installation
Connecting the HV cables
WARNING
WARNING
Ensure the bolt torques are adhered to, otherwise equipment failure may occur.
! DANGER
Installation note
The most common cause of disruptive failure on this type of equipment is caused
by incorrectly tightened cable connections ALWAYS double check cable
connections with a calibrated torque wrench.
SCHNEIDER ELECTRIC 17
Installation
Connecting the HV cables
When connecting two cables per phase on RN2c and RN6c on a single bushing
CAUTION use the termination kit supplied by Schneider Electric. For all other units contact
Schneider Electric for advice before proceeding.
Double cable arrangement using the ECON
cable termination kit
When cabling please ensure that the correct phase rotation is followed for all
WARNING medium voltage cable boxes.
There are phase identification stickers in all accessible points throughout the
equipment.
18 SCHNEIDER ELECTRIC
Installation
Connecting the HV cables
The cut cable length of the cable must be adjusted for each phase (in particular 3
WARNING core cables).
Never use a bar to pull the and fit a connection lug to the bushing. The bushing
and hence the complete cubicle could irreversibly damaged.
Tighten nuts/bolts to the torques detailed on page 17.
Ensure all cable box fittings are replaced after installing cable.
To prevent vermin entering cable boxes ensure that the correct gland is fitted and
tightened, cable box covers are fitted correctly and all bolts are replaced. If there
are any visible spaces consult Schneider Electric on sealing advice.
SCHNEIDER ELECTRIC 19
Installation
Erection/connection
Remove the top cover on each unit The busbar end cap is secured with 16 Connect the busbars as shown below.
and bolt each panel to the adjacent screws. Before fitting the end cap Connect the earth bars at the back of
one. Use the 16 x M6 screws around apply a line of silicon compound the units. Connect the main substation
the busbar aperture and the 2 x M8 around the busbar aperture. earth to the equipment main earth bar.
screws by the cable test Please refer to accessory kit instructions Fit the main gland plates (see ancillary
access/auxiliary compartment. for full details. instructions). Erect the first unit under
clean, dry conditions either directly to
the floor, or on to the foundation
channels.
430 430
busbar end cap
Ensure that the environment is clean Remove dyscon boots and clean refer to accessory kit for full details
and dry. Remove busbar chamber bushings. Apply DC4 silicon grease to
covers. boots. Fit busbars into boots as shown
above.
20 SCHNEIDER ELECTRIC
Installation
Erection/connection
Note: It is recommended prior to refitting busbar chamber covers that the busbars are tested - see pages 39, 42 and
54 for typical tests
SCHNEIDER ELECTRIC 21
Installation
Installation of pilot cables
The universal gland plate at the rear of To fit gland and cable remove 4 gland Insert gland and cable replace top
the LV compartment will accommodate plate screws. Slide top section of gland plate and 4 fixing screws.
pilot cable glands upto 25.5mm2. gland plate forward.
Note:
20.5mm = 1x7 core / 1x9 core pilot gland
25.5mm = 1x19 core pilot gland
22 SCHNEIDER ELECTRIC
Installation
Removal of VIP relay
A A C
Open cabinet door. Move shorting links on terminal rail, note: CT secondaries not note: CT secondaries shorted
short circuiting the CT Secondaries. shorted on above on above
Remove top cover 3 x M6 x 20 screws. Short circuiting of the CT Slide earthbar B to position
secondaries. above and tighten test
To short circuit the protection terminals A.
current transformers loosen To isolate protection device
test terminals A, and move from CTs loosen screw C
shorting link B upwards. and slide link to lower
position.
Remove the 2 , M4 x 20mm pan head Pull the relay cover forwards and Remove the crimp terminals from the
screws and washers from the front of remove. top of the relay. Rotate the two facia
the relay cover and the M6 x 20 mm screws behind perspex window to
screw from the top of the relay cover. release clamps and withdraw relay.
SCHNEIDER ELECTRIC 23
Installation
Accessing VT's
Accessing VTs
Disconnection of solid link VT Pull back the V.T. insulating boot, and
loosen the top V.T. connection using
an 6mm allen key as indicated.
Pull back the lower fuse link insulating
boot and disconnect the V.T. link.
24 SCHNEIDER ELECTRIC
Installation
Earth fault flow indicator
SCHNEIDER ELECTRIC 25
Installation
Actuators
Procedure for fitting and setting of actuators fitted to the Ringmaster range of switchgear
CN2, SN6, CE2, CE6, SE6
1 Fix the actuator to the top mounting 4 Then rotate the actuator in an anti 7 Remove the plug and check that the
bracket ensuring that the distance clockwise direction approximately actuator can be withdrawn and
from the top of the actuator to the one half of a full rotation making replaced with relative ease.
top of the mounting bracket is sure that the actuator motor is not
approximately 9mm (as shown in rotating (this has the effect of 8 If not, adjust the positioning of the
the drawing below) and tighten the lengthening actuator i.e. gap a on actuator by loosening either the
fixing screw. Note: this is only an the drawing should increase). mounting bracket or operating
approximate preliminary setting. bracket and moving either part so
5 Fit the actuator operating bracket that the actuator can be withdrawn
2 Also ensure there is approximately assembly to the bottom of the easily. Repeat this process until it is
3mm of clearance between the body actuator locating the operating possible to withdraw the actuator
of the actuator and the facia of the bracket spigot in the operating with relative ease.
unit (as shown in the drawing handle socket (as shown in the
below). drawing below) and tighten up the
fixing screw.
3 Rotate the bottom of the actuator in
a clockwise direction (if looking from 6 Connect the actuator plug and per
below as shown in the drawing) until form a few electrical operations.
resistance against the actuator
motor can be felt.
IMPORTANT
In the event that the actuator fails
to complete a closing or opening
operation, DO NOT attempt to
disconnect the actuator operating
bracket spigot from the operating
handle socket.
Contact Schneider Electric, details on
page 3.
26 SCHNEIDER ELECTRIC
Installation
Accessories
Anti-vandal measures
Padlock points are provided to prevent un-authorised access to the unit, padlocks
can be supplied with the unit if required at the time of enquiry or order.
SCHNEIDER ELECTRIC 27
Installation
Fitting RE2c to Ringmaster range
102
103
Fig.1
1
Remove the 2 off M6x20 hex head
screws (Ref.102) from the extensible
3
bushing cover bottom (Ref.3) and
remove the extensible bushing cover
bottom
Fig.2
28 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
Fig.3
CAUTION
Fig.4
Fig.5
SCHNEIDER ELECTRIC 29
Installation
Fitting RE2c to Ringmaster range
103
105
Fig.6
30 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
111
23
22
Fig.9
119 104
Fig.10
SCHNEIDER ELECTRIC 31
Installation
Fitting RE2c to Ringmaster range
101
101
Fig.11
Fig.12
32 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
SCHNEIDER ELECTRIC 33
Installation
Fitting RE2c to Ringmaster range
128
109
107
16
Fig.16
34 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
Fig.17
101
13
Fig.18
Fig.19
SCHNEIDER ELECTRIC 35
Installation
Fitting RE2c to Ringmaster range
Final assembly
Fig.20
Fig.21
36 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
127
126
125
SCHNEIDER ELECTRIC 37
Installation
Fitting RE2c to Ringmaster range
38 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
120
A 4
SCHNEIDER ELECTRIC 39
Installation
Fitting RE2c to Ringmaster range
40 SCHNEIDER ELECTRIC
Installation
Fitting RE2c to Ringmaster range
116 116
117 117
Right hand viewed from rear of unit Left hand viewed from rear of unit
SCHNEIDER ELECTRIC 41
Installation
Fitting RE2c to Ringmaster range
Phase Resistance
(micro ohms)
L1 196
L2 198
L3 200
Fig.27
114 109
120
42 SCHNEIDER ELECTRIC
Protection
Time fuse link
Protection systems All circuit breakers can be fitted with various forms of protection system -
1. VIP self powered IDMT protection - refer to VIP user guides
VIP 30 - provides protection against phase-to-phase faults
VIP 35 - provides protection against phase-to-phase faults and earth faults
VIP 300 - three phase overcurrent and earth fault protection
2. Time fuse link (TFL) protection system to EA 41-26 (time fuse links to EA 12-6).
Time fuse link (TFL) protection Time fuse link protection provides a cost effective way of protecting a transformer
summary of 1600kVA or less. It is a recognised method of protection and the fuses are
covered by EA 12-6 (1973). The arrangements in the Ringmaster range is of
2 phase overcurrent and earth fault.
TFL selection Schneider Electric recommend TFL sizes in accordance with the table below.
The table also includes our recommendations for the maximum LV fuse size to
ensure discrimination. Note that the size of this fuse is less than the full load
WARNING
current of the transformer, however, it would normally be expected to have a
number of LV fuses fed from the LV side of the transformer.
TLF protection will not work correctly
unless the recommended fuses are
Important note: Please ensure TFL fuses are fitted prior to energising the equipment.
fitted.
150A - - - - - - LV fuse
SCHNEIDER ELECTRIC 43
Protection
Operation
Operation
Terminal block
The circuit consists of 3 dual ratio C11
Panel types
In the event of a phase to phase fault CN/SN/CE/SE
of, say, 500 Amps, 50Amps would flow
through the C.T. secondaries. This
would blow the 15Amp fuse links
shunting all of the current through the
R1
DAT coils, which would operate and
Y1
trip the 3 phase circuit breaker. The B1
C 70 C71
through the earth fault coil. The unit C210 REMOVABLE TEST LINK
C230
50/5A RATIO
Panel types
RN2c/RE2c/RN6c
44 SCHNEIDER ELECTRIC
Protection
Operation
SCHNEIDER ELECTRIC 45
Protection
VIP 300
1 2 3 4 5 7 8 6 9 10
C B A
DT 1 3
trip (x Ios) 3 (x Ios) off
curve selection
D E
11 12 13 14 15 17 18 16 19 20
46 SCHNEIDER ELECTRIC
Protection
VIP 300
K
Earth fault setting
Set:
Is 1.2 Is 10 Is I>> F Setting current Ios (14)
F G Type of low setting Io> curve (15)
IDMT: SI, VI, EI, RI
Definite time: DT
H DT low set pick-up Io> (16)
DT curve selection This setting is only active for the
t low set DT curve selection (as
shown). If IDMT curves are
selected this switch is disabled,
as SI, VI, EI low set pick-up is
G
H DT fixed at 1.2 Is.
J Low set time delay to> (17)
and multiplier (18)
t> J K High set Io>>(19)
L High set time delay to>>(20)
Operation
K
The high and low set elements
operate separately. The tripping order
t>> L results from the logical OR between
the two settings.
SCHNEIDER ELECTRIC 47
Protection
VIP 300
I>
200/1 4509996A0
VIP300LH range: x2
SI
RI
VI EI
off
1.5
1.8 2.1
2.4 6
9 12
15 VIP 300 Equivalent Time
Settings Multiplier
overcurrent is grouped together in the VI :Very inverse time.
1.2 2.7 4 20 t> to> SI VI EI
DT
curve selection
1
(x Is) 3 3 (x Is) off
0.05
0.07
0.1
0.15
x1
x1
x1
x1
0.02
0.02
0.03
0.05
0.03
0.05
0.07
0.10
0.06
0.09
0.12
0.19
upper half of the front panel. The EI :Extremely inverse time.
0.2
0.3
x1
x1
0.07
0.10
0.13
0.20
0.25
0.37
section numbers below are related to
trip
36
42 48 56
64 0.1
0.15 0.2
0.3
warning 0.1
0.2 0.4
0.6
0.4
0.05
0.6
x1
x10
x1
0.13
0.17
0.20
0.27
0.33
0.40
0.50
0.62
0.74 RI :Specific curve
30
24
72
80 0.07 0.4
x10
x1
not time
multiplier
0.05 0.9 0.07
0.1
x10
x10
0.24
0.34
0.47
0.67
0.87
1.24
the numbering on the drawing shown
- consult Schneider Electric
20 100 90 0.03 1.5 0.15 x10 0.50 1.00 1.86
0.05 0.6 (s) 0.2 x10 0.67 1.33 2.48
(A) (s)
t>>
on page 46.
see table 0.3 x10 1.01 2.0 3.71
Is t> 0.4 x10 1.35 2.67 4.95
0.6 x10 2.02 4.00 7.43
reset
DT : Definite time.
2 Phase overcurrent Off : Low set is disabled.
pick-up indicator
6 Low set pick-up
When the red LED blinks, it indicates (DT only) I>
that the low set element has picked
up. If the current does not decrease The setting is a multiple of Is. It is only
below the pick-up level the relay will active when the low set curve type DT
trip. is selected.
For IDMT curves (SI, VI, EI) the
LED blinks when the current is If the tripping curve is selected with
greater than 1.2 times the setting IDMT (selector switch 5 set to SI, VI,
current Is. EI, RI) the selector switch has no effect.
For the IDMT curve (RI), the LED
blinks when the current is greater
7 Low set time delay t>
than the setting.
For the DT curve, the LED blinks
If the DT curve is selected,
when the I> pick-up setting the value shown is the low set
is exceeded. time delay.
Also refer to indicator reset button For IDMT curves the value
(page 51). displayed is the tripping time for a
phase current equal to 10 x Is.
3 Phase overcurrent trip
indicator
8 Multiplying factor
The indicator is normally black and (low set)
turns yellow when the phase
overcurrent has given a tripping order. In the x10 position, the time delay
It stays yellow, even when the relay is displayed on switch 7 is multiplied by
de-energised. 10.
48 SCHNEIDER ELECTRIC
Protection
VIP 300
Earth fault The setting principle is the same as 15 Choice of low set curve
for phase overcurrent.
reset SI :Standard inverse time.
minimum operating
phase current: 20A
Io>
SI
VI EI
DT only
1.5
1.8 2.1
2.4
Io>>
6
9 12
15
11 Earth fault setting area VI :Very inverse time.
RI off 1.2 2.7 4 20
trip DT
curve selection
1
(x Ios) 3 3
(x Ios) off
EI :Extremely inverse time.
All information concerning earth fault
16 24 32 0.15 0.2
warning
0.2 0.4
RI :Specific curve.
settings are grouped together in the
12 40 0.1 0.3 0.1 0.6
Io> 8 50 x10
0.07 not time 0.05
4 60 0.4 0.9
multiplier
DT :Definite time.
2 80 70 x1
(A) 0.05 (s) 0.6 0.03 1.5
(s)
earth fault Ios to> see table to>> VAP6 test plug
lower half of the front panel. Section
numbers below are related to the Off :Low set is disabled.
numbering on the drawing shown on
page 46. 16 Low set pick-up
(DT only) Io>
12 Earth fault pick-up indicator
The setting is a multiple of Ios. It is
When the red LED blinks, It indicates only active when the low set curve
that the low set element has picked type DT is selected. If the tripping
up. If the current does not decrease curve is selected with IDMT (selector
below the pick-up level the relay will switch 15 set to SI, VI, EI, RI) the
trip. selector switch has no effect.
For IDMT curves (SI, VI, EI) the
LED blinks when the current is 17 Low set time delay to>
greater than 1.2 times the setting
current Is. If the DT curve is selected, the
For the IDMT curve (RI), the LED value shown is the low set time
blinks when the current is greater delay.
than the setting. For IDMT curves the value
displayed is the tripping time for a
For the DT curve, the LED blinks
phase current equal to 10 x Ios.
when the l> pick-up setting
is exceeded.
N.B. The LED only blinks when the
18 Multiplying factor (low set)
phase current is greater than the
In the x10 position, the time delay
minimum operating current (refer to
displayed on switch 17 is multiplied
minimum operating current, page 51) by 10.
Also refer to indicator reset button
(page 51). 19 High set pick-up Io>>
13 Earth fault trip indicator The high set is chosen as a multiple of
the current Ios. In the off position, the
The indicator is normally black and
high set is disabled.
turns yellow when the earth fault
element has given a tripping order. It
20 High set time delay to>>
stays yellow, even when the relay is
de-energised.
Time delay is set directly in seconds
14 Setting current Ios
SCHNEIDER ELECTRIC 49
Protection
VIP 300
Is Is
96 192
84 112 168 224
72 128 144 256
60 144 120 288
48 160 96 320
Choice of setting scale label
40 200 180 80 400 360
(A) (A)
Make sure that the information
minimum operating minimum operating
phase current: 40A phase current: 80A given on the top of the label
matches:
Ios Ios 1 - The current transformer used:
48 96
24
32 64
80 48
64 128
160
200/1A, 400/1A or 800/1A
16
8
100
120
32 200 2 - The range used.
16 240
4 160 140 8 320 280 x2 or x4
(A) (A)
This information is hidden when the
label is in position.
x 2 range x 4 range
sensor sensor
800/1: 4509169A0 800/1: 4509169A0
VIP 300LH range: x2 VIP 300LHrange: x4
Installation
Is Is
168
192
224 336
384
448 Slide the setting scale into
144 256 288 512
120 288 240 576 position behind the transparent
96
80 400 360
320 192 640
160 800 720 part of the front face.
(A) (A) Make sure the label is pushed
minimum operating minimum operating right into the bottom of the slot. To
phase current: 80A phase current: 160A
remove the label, use the hole in
the top, if necessary with the help
Ios Ios
64
96
128 192 256 of the tip of a pencil or a
128
48
32
160
200
96 320 screwdriver.
64 400
16 240 32 480
8 320 280 16 640 560
(A) (A)
x 2 range x 4 range
50 SCHNEIDER ELECTRIC
Protection
VIP 300
The reset button can be operated with The minimum operating current is the
the sealable cover either open or phase current required for the relay to
closed. When the button is pressed, the be energized and operational. The
following actions are initiated: setting depends on the CT used, and
It resets the phase overcurrent the range selected via the connections
and earth fault trip indicators. made to the back of the relay. The
N.B. value given on either side of the scale
If reset is more than 48 hours label is the single phase RMS
after the relay has operated and minimum operating current.
is left without being energised,
the VAP6 must be used to reset N.B. Regarding minimum operating
the trip indicators or the operator current:
must wait for the relay to be The VIP 300 does not operate below
re-energised. the minimum operating current level. E. VAP6 test plug
The two red LEDs light up As a result, if the earth fault setting
simultaneously for approximately (Ios) is below the minimum operating The test plug is exclusively designed for
three seconds to indicate the current, it will only take effect when connection of the VAP6 which is used
following: there is phase current greater than or for fast, simplified relay testing.
- The relay is energized and the equal to the minimum operating The operation may be carried out while
minimum operating current level current. the relay is operating since the VAP6
has been reached. and VIP 300 provide the possibility of
-The relay self testing results are testing with inhibition of circuit breaker
healthy tripping.
N.B.
If one of the two conditions is not
met, the indicators do not light up.
SCHNEIDER ELECTRIC 51
Protection
VAP6
Technical characteristics:
Supply: 3 x 9V 6LR61
batteries
Weight: 0.45KG
Dimensions: 93 X 157 X 45mm
52 SCHNEIDER ELECTRIC
Protection
VAP6
The test may be carried out with or The test consists of:
without the relay energised by the - Initiation of the VIP 300 self
Ringmaster current transformers, and monitoring and diagnostic routine.
all the relay settings are effective. - Injecting a stimulus to stimulate
During the test, the relay remains a phase fault.
operational and will give a tripping - Check tripping
order in the event of a fault, unless the
The VAP6 is supplied by
trip inhibit button is pressed and held
batteries. Therefore the parts of
down.
the VIP 300 that run on AC
current are not checked using this
method (input and supply
circuits).
SCHNEIDER ELECTRIC 53
Commissioning
Checks and tests
Commissioning All equipment is subject to stringent quality and operational checks prior to
despatch. However it is the owners responsibility to ensure that
commissioning tests have been completed to IEC60694. The following is a resume
of those tests.
Physical checks Remove all packaging and transit labels from the equipment. Check the data plate
details against the specification. Check the operation of the switches/circuit
breaker, test access and various interlocks.
Functional checks Check confirmation of auxiliary switch contacts and remote indication in
accordance with the schematic diagram.
Confirm the phase relationship of the neon indicator sockets.
Check the pick up voltage of auxiliary coils if fitted, a.c. coils should operate
between 85% and 110% of the rated voltage, d.c. coils should operate between
70% and110% of the rated voltage.
High voltage withstand test to Connect the H.V. test set as shown in the diagrams an carry out the
IEC60694 and IEC62271-200. withstand tests in accordance with the following tables.
R2 Y2 B2 R3 Y3 B3
FRONT
R1
Y1 RN2c/RE2c/RN6c
B1
RN2c
B1
Y1 (enclosed in busbar chamber)
R1
R2
Y2
B2
CE2/CE6/SE6 or SN6/CN2
54 SCHNEIDER ELECTRIC
Commissioning
Tests
Test voltages
rated voltage a.c. test voltage frequency duration (d.c. test voltage -
(kV) (kV) (Hz) (minutes) current practice)
test number ring switch 1 ring switch 2 circuit breaker live terminals earthed terminals
1 closed closed closed R1, B1 Y1, frame
2 closed closed closed Y1 R1, B1, frame
3 closed closed open R1, Y1 B1 R2, Y2, B2, frame
4 closed closed open R2, Y2, B2 R1, Y1, B1, frame
5 open open closed R2, Y2, B2 R1, Y1, B1, R3, Y3, B3 frame
6 open open closed R1, Y1, B1, R3, Y3, B3 R2, Y2, B2, frame
SCHNEIDER ELECTRIC 55
Commissioning
Tests
x
R2, Y2, B2
R2, Y2, B2
When applying AC/DC test voltages greater than 12kV additional insulation
CAUTION must be added to the bushing sleeve to prevent damage.
The bushing sleeve is designed to be used in conjunction with some additional
method of insulation, such as econ boot or heatshrink termination boots.
Due to the compact design of the bushing, permanent damage could result from
high voltage stress if additional insulation is not used during testing.
56 SCHNEIDER ELECTRIC
Commissioning
Tests
Circuit breaker auxiliary tests All secondary wiring has been 2kV Remove all earth connections and test
insulation tested at our works. We the wiring to earth. For units fitted with
therefore recommend that testing on a VIP relay please refer to the VIP
The following tests have been
site is done with a 1,000 volt megger user guide.
conducted during manufacturing
and not re-stressed at 2kV.
(except CT insulation test,
magnetisation curve), and are to be
used as a guide for commissioning Select
R1
Ringmaster circuit
phase breakers
purposes.
Y1 Terminal block
C11 Select
B1 C31 phase
C51
Circuit breaker
contacts
Red phase TFL
C210
Removable Test Link
C230
C250
50/5A Ratio
A
Select 0 - 5A
phase
R2 Y2 B2
Panel types
CN/CE
Panel types
RN2c/RE2c/RN6c
SCHNEIDER ELECTRIC 57
Commissioning
Tests
50/5A Ratio
-ve +ve
mA
Select d.c. milliammeter
phase
R2 Y2 B2
Panel types
CN/CE
Ringmaster C
ring main units
Panel types
RN2c/RE2c/RN6c
58 SCHNEIDER ELECTRIC
Commissioning
Tests
R1 Ringmaster circuit
breakers
Y1 Terminal block
C.T. spill test Three phase C11
shorting link
1 Remove test link (100A rated)
B1 C31
C51
2 Select required C.T. ratio at changeover
link
3 Connect 3 phase short circuiting link Circuit breaker
(100A rated) at R1, Y1 and B1 contacts
Temporary TFL Shorting Link
Ringmaster C
ring main units
Panel types
RN2c/RE2c/RN6c
SCHNEIDER ELECTRIC 59
Commissioning
Tests
R1 Ringmaster circuit
breakers
Y1 Terminal block
T.F.L. / D.A.T. overcurrent tests - Three phase
shorting link
C11
Ringmaster C
ring main units
Panel types
RN2c/RE2c/RN6c
60 SCHNEIDER ELECTRIC
Commissioning
Tests
Range circuit
phases C.T. ratio trip levels breaker
under
test action
Ringmaster C
R 50/5A 20 - 26.5 A trip
Y 50/5A 20 - 26.5 A trip ring main units
B 50/5A 20 - 26.5 A trip
R 100/5A 25 - 31 A trip
Y 100/5A 25 - 31 A trip
B 100/5A 25 - 31 A trip
RN2c circuit
phases C.T. ratio trip levels breaker
under
test action
R 50/5A 19 - 28 A trip
Y 50/5A 19 - 28 A trip
B 50/5A 19 - 28 A trip
R 100/5A 24 - 33 A trip
Y 100/5A 24 - 33 A trip
B 100/5A 24 - 33 A trip
Panel types
RN2c/RE2c/RN6c
SCHNEIDER ELECTRIC 61
Commissioning
Tests
Ringmaster circuit
R1 breakers and switches
T.F.L. / D.A.T. overcurrent tests - Y1 Terminal block
secondary current injection C11
B1
1 Ensure removable earth and test links C31 Select pairs
of phases
C51
are fitted 0 - 5A a.c.
2 Select required C.T. ratio at changeover
link Circuit breaker
contacts
3 Replace R and BT.F.L.'s for temporary Temporary TFL Shorting Link
Panel types
RN2c/RE2c/RN6c
62 SCHNEIDER ELECTRIC
Commissioning
Tests
Ringmaster circuit
R1 breakers
T.F.L. / D.A.T. earth fault tests - Y1 Terminal block
secondary current injection C11 Select
B1 C31 phase
1 Ensure removable earth and test links
C51
are fitted
2 Select required C.T. ratio at changeover
link Circuit breaker
0 - 5A a.c.
contacts
3 Replace R and BT.F.L.'s for temporary Temporary TFL Shorting Link
R2 Y2 B2
range Panel types
circuit
phases breaker CN/CE
under C.T. ratio trip levels
test action
R 50/5A 2.0 - 2.65 A trip
Y 50/5A 2.0 - 2.65 A trip
B 50/5A 2.0 - 2.65 A trip
R 100/5A 1.25 - 1.55 A trip
Y 100/5A 1.25 - 1.55 A trip
B 100/5A 1.25 - 1.55 A trip Ringmaster C
ring main units
RN2c circuit
phases breaker
under C.T. ratio trip levels
test action
R 50/5A 1.7 - 2.8 A trip
Y 50/5A 1.7 - 2.8 A trip
B 50/5A 1.7 - 2.8 A trip
R 100/5A 1.1 - 1.65 A trip
Y 100/5A 1.1 - 1.65 A trip
B 100/5A 1.1 - 1.65 A trip
Panel types
RN2c/RE2c/RN6c
SCHNEIDER ELECTRIC 63
Commissioning
Tests
Panel types
CN/CE
Ringmaster C
ring main units
Panel types
RN2c/RE2c/RN6c
64 SCHNEIDER ELECTRIC
Commissioning
Commissioning Ringmaster with VIP 300
Factory tests: All Ringmaster panel types are fully tested before leaving the factory. These tests include the
whole protection system including current transformers, wiring harness, relay, trip coil and the
circuit breaker itself using primary injection to energise the system. Tripping tests are carried
out using different settings for each of the IDMT and DT curves available on the relay. The
tripping times are measured with a chronometer and its accuracy is verified against the
theoretical times calculated.
Reduced commissioning Since the system is fully tested it is only necessary to prove the relay on site at the service
settings, therefore reducing commissioning time to a minimum.
Once the switchgear has been installed and cabled up, it is impractical or
sometimes impossible to carry out injection tests. It is suggested that for
commissioning and maintenance purposes either of the following two methods can be used.
1. Simple trip test using the VAP6 test unit (described previously).
2. Secondary injection using standard equipment with an output filter.
Secondary injection Testing using secondary injection is used to test the following parts of the
protection system:
The electronic circuit.
The integrity of the power supply of the VIP 300.
The link to the mitop trip coil and also the circuit breaker mechanical tripping
mechanism.
The integrity of the switches on the front panel to ensure they give the correct
tripping times for the curves selected.
Test set connections: The injection set is connected to the VIP 300 relay without disconnecting the CTs. This is
done via the sockets on the terminal rail located in the pilot cable box, just above the relay
itself.
Phase overcurrent connections: To test the overcurrent protection the connection should be made across two CTs (terminal
rails nos 4 to 5, 5 to 6 or 6 to 4).
Earth fault connections: To test the earth fault protection, the connection should be made across one CT
(terminal rail nos 4 to 7, 5 to 7, or 6 to 7).
These terminal numbers should be cross checked with the relevant circuit breaker schematic
diagram. Terminals 15 and 16 (not shown above - see Ringmaster selection guide) give
access to a normally open contact, which is normally open when the CB is in the open
position. This can be used to connect a timing device to measure the opening time of the
relay and circuit breaker.
The type of test plug used to connect to the DIN rail connectors is a standard 2mm 19A test
plug.
The MITOP trip coil must be used only in conjunction with the VIP relay.
CAUTION Voltage withstand testing of the a u x i l i a r y and control circuits at 2000V AC for 1 minute
should never be carried out without disconnecting the MITOP trip coil or VIP relay.
Secondary injection facilities are provided on the terminal rail in the pilot cable box.
No external connections should be made to the VIP 300 or theMITOP trip coil.
Note: When using a secondary injection
set with VIP 300 a filter (e.g. Foster
52
SF30) should be used to improve the 7
wave form. If a filter is not used the x4 range
40A,80A or 160A
5 minimum
operating time of the relay may not operating
3 current
follow the theoretical operating times.
1
C11 4 C11 8
x2 range
20A,40A or 80A
C31 5 C31 6
minimum
operating
P1 S1 P1 S1 P1 S1 C51 6 C51 4 current
C30 8
12
13
14
0v
K8 (-VE)
15
N.B. - Always check against the relevant MITOP - ITC K7 (+VE)
CB schematic diagram before carrying 16
out tests connect to terminal blocks above for secondary injection
MITOP - CB trip coil
SCHNEIDER ELECTRIC 65
Commissioning
Commissioning Ringmaster with VIP 300
Recommended test procedure for The test procedure outlined here is only a guide and may need modifying to suit
secondary injection: the different test sets available.
The manufacturers instructions should be read before attempting to secondary
inject the VIP 300 relay.
The VIP 300 relay can be secondary injected like any conventional 1A relay,
therefore the output recommended for 1A relays should be used.
Calculate the secondary current to be injected from the equivalent primary current,
taking into account the CTs used and the range selected by connections to the
terminals on the back of the relay.
With the VIP 300 connected so as to present the correct burden, the following tests
can be carried out:
1. Pick-up check
- Increase the current slowly until the appropriate LED indicator starts to blink.
2. Setting check:
- Set the current to be injected (a true RMS ammeter should be used to
measure the current).
- The CB should then be closed and the counter/timer reset. The current
should then be applied.
- When the CB has operated, the applied current should be turned off if not
done automatically.
- The time shown on the counter display includes the operating time of the
circuit breaker >80ms or <100ms. The actual relay operating time can then be
calculated by subtracting this time from the counter reading.
Note: No connection should be made to the MITOP trip coil from the
secondary injection test set.
100mA 20A 200mA 40A 100mA 40A 200mA 80A 100mA 80A 200mA 160A
120mA 24A 240mA 48A 120mA 48A 240mA 96A 120mA 96A 240mA 192A
150mA 30A 300mA 60A 150mA 60A 300mA 120A 150mA 120A 300mA 240A
180mA 36A 360mA 72A 180mA 72A 360mA 144A 180mA 144A 360mA 288A
210mA 42A 420mA 84A 210mA 84A 420mA 168A 210mA 168A 420mA 336A
240mA 48A 480mA 96A 240mA 96A 480mA 192A 240mA 192A 480mA 384A
280mA 56A 560mA 112A 280mA 112A 560mA 224A 280mA 224A 560mA 448A
320mA 64A 640mA 128A 320mA 128A 640mA 256A 320mA 256A 640mA 512A
360mA 72A 720mA 144A 360mA 144A 720mA 288A 360mA 288A 720mA 576A
400mA 80A 800mA 160A 400mA 160A 800mA 320A 400mA 320A 800mA 640A *
450mA 90A 900mA 180A 450mA 180A 900mA 360A 450mA 360A 900mA 720A *
500mA 100A 1A 200A 500mA 200A 1A 400A 500mA 400A 1A 800A *
66 SCHNEIDER ELECTRIC
Commissioning
Commissioning Ringmaster with VIP 300
Indicate on the diagram below actual settings. Carry out tests and record the
results in the table provided.
Is Is Is Is Is Is
48 96 96 192 192 384
42 56 84 112 84 112 168 224 168 224 336 448
36 64 72 128 72 128 144 256 144 256 288 512
30 72 60 144 60 144 120 288 120 288 240 576
68 minimum operating
phase current: 20A
minimum operating
phase current: 40A
minimum operating
phase current: 40A
minimum operating
phase current: 80A
minimum operating
phase current: 80A
minimum operating
phase current: 160A
DT 1 3 3
trip (s) (x Ios) off
curve selection
SCHNEIDER ELECTRIC 67
Commissioning
Commissioning Ringmaster with VIP 300
1. Pick up check.
Inject the test current into the
relay for each phase in turn and
note the current required to flash
the LED.
2. Operating time and curve
check at final settings.
Inject the test current into the
relay for each phase in turn and
note the operating times.
3. Instantaneous trip check
Inject the appropriate test current
into the relay and ensure the
correct instantaneous response.
68 SCHNEIDER ELECTRIC
Ringmaster operation
RN2c, RE2c, RN6c essential checks
DO NOT OPERATE THIS EQUIPMENT
IF THE NEEDLE IS IN THE RED ZONE
! OR AT ZERO.
EQUIPMENT MUST BE EARTHED
BEFORE REMOVING ANY EXTERNAL
COVERS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY.
Prior to energising
WARNING It is recommended that to energising the unit all protection devices are checked to
ensure they are set correctly. For TLF units ensure that fuses are fitted. VIP units
must be set in accordance with the results of a protection co-ordination study.
Note: This manual covers ring main units produced from June 1999,
designated RN2c/RN6c/RE6c.
For ring main units designated RN2/RN6 see earlier manual Ref: version 005
December
SCHNEIDER ELECTRIC 69
Ringmaster operation
Main features
Key
1 facia
5 data plate
RN2c
70 SCHNEIDER ELECTRIC
Ringmaster operation
Switch and circuit breaker
Lift up hinged door. Check that the Move selector to "Main Switch/Circuit Insert handle as shown, aligning
gas indicator is in the green, "healthy breaker" position. To operate selector handle profile and direction of
condition". Check the facia diagram slide padlock sleeve towards selector operation (arrow) to unit operational
for the service condition. Remove pivot point and rotate selector to socket, for direction of operation.
padlocks if fitted. required position. Firmly operate, in a rotational
movement, the operating handle until
the circuit breaker/switch closes.
Note: To operate to the main on position the operating handle must be rotated in a clockwise direction for the circuit breaker/right
hand ring switch and in an anti-clock wise direction for the left hand ring switch (as marked on the unit facia).
The selector lever will be locked in the Padlock fitted to circuit breaker/main Padlock fitted to circuit breaker/main
main switch/circuit breaker position switch selector. switch in the close in service position.
when in the closed in service To open, remove closed in service
position. position padlock, if fitted, rotate handle
through 180 and reverse procedure.
Note: The fitting of padlocks does not affect the electrical tripping of the unit.
SCHNEIDER ELECTRIC 71
Ringmaster operation
Earth switch
Lift up hinged door. Check that the Insert handle as shown, aligning The selector lever will be locked in the
gas indicator is in the green, "healthy handle profile and direction of earth switch position when in the
condition". Check the facia diagram operation (arrow), to unit operational closed in earth position.
for the off service condition. Remove socket for direction of operation. Firmly
padlocks if fitted. Move selector to operate, in a rotational movement, the
Earth Switch position. To operate operating handle until the earth switch
selector slide padlock sleeve towards closes.
selector pivot point and rotate selector
to required position.
Note: To operate to the earth on position the operating handle must be rotated in an anti-clockwise direction for the circuit
breaker/right hand ring switch and clockwise direction for the left hand ring switch (as marked on the unit facia).
Padlock fitted to earth switch selector. Padlock fitted to earth switch in the
closed in earth position. To open,
remove closed in earth position
padlock, if fitted, rotate handle through
180 and reverse procedure.
Note: The unit will not electrically trip if an earth is applied onto a fault.
72 SCHNEIDER ELECTRIC
Ringmaster operation
Cable testing
Open LV compartment by depressing Key way Insert test key (located inside LV cabinet)
lever on lower edge of LV into key way.
compartment. Remove padlock if fitted, Ensure that the main earth switch is in
at this point. the earth on position. This will open
the key way.
Turn lever clockwise. Remove test Pull test access cover down, utilising The test access key will be locked in
access cover padlock if fitted. operating handle, to remove cable position until the cover is firmly closed.
earth and provide access to the testing Reverse procedure to return to service
bushings (marked with red, yellow and condition. Note: ensure cables are
blue phase dots). discharged before touching bushings
after testing.
SCHNEIDER ELECTRIC 73
Ringmaster operation
Cable testing
Ensure that the CB earth switch is in The test key is located on the RN6c Insert the test key as shown and turn
the earth on position. fascia as shown above. To remove the black lever 90 in a clockwise
This will open the key way for the test the key, turn the black lever direction to lock in position.
key. 90 anti-clockwise.
Remove test access padlock (if fitted). Lift CB test access cover clear of test
Whilst holding black lever of test key contacts. Note that the test key is now
down, raise the CB test access cover. locked in position until the access
Note that some resistance will be cover is firmly closed.
encountered. Reverse procedure to return CB
to service.
74 SCHNEIDER ELECTRIC
Ringmaster operation
Circuit breaker reset
Following a circuit breaker electrical Insert handle as shown, aligning On the resetting of the flag to white
trip/tripped on fault operation the handle profile and direction of allow the operating handle to return
tripping spring has to be reset prior to operation (arrow) to unit operational clockwise to the off position.
a close operation. The orange tripped socket, for direction of operation. To close the circuit breaker to the
on fault flag (indicated with arrow) will Firmly operate, in an anti-clockwise service/earth condition, refer to
be displayed following the electrical rotational movement, the operating relevant section regarding manual
trip. handle until the orange tripped on fault operation.
flag changes to the white normal
service condition, and the handle
reaches the end stop.
Note: To manually reset circuit breaker remove motorpack and follow above procedure.
SCHNEIDER ELECTRIC 75
Ringmaster operation
Motorpack
Prior to connecting the motorpack Align both the motorpack male drive Offer motorpack to unit until full
check the facia diagram for service shaft and the electrical connector with engagement of both the drive and
conditions. The service selector the female switch operating socket electrical connection are achieved.
padlock, if fitted, can remain fitted with and electrical connector on the unit
the application of the motorpack. facia. For electrical operation of the
Note: The motorpack can only be fitted Note: The motorpack can be removed and motorpack with Easergy T200E refer to
when the main switch/circuit breaker replaced in both the Main On and Main the Easergy T200E manual.
position is selected and not when the earth Off service conditions.
position is selected.
Note: Only manual operation of the earth switch can be undertaken. To operate earth switch remove motorpack and follow manual
operation of earth switch instructions.
76 SCHNEIDER ELECTRIC
Ringmaster operation
Motorpack operation
+ 30%
RN2c/RN6c/RE2c close 24V d.c. 4A 5 sec.
- 10%
+ 30%
RN2c/RN6c/RE2c open 24V d.c. 4A 5 sec.
- 10%
+ 30%
RN2c/RN6c/RE2c reset (CB only) 24V d.c. 3.5A 11 sec.
- 10%
Values given are typical and may vary slightly between units.
SCHNEIDER ELECTRIC 77
Ringmaster operation
Neon indication
Neon indication
Neon indication can be fitted as an optional item on the ring A garter spring is fitted to the relevant cable bushing which
switches and circuit breaker on the RN2c. The test sockets forms a capacitive coupling with the HV conductor, deriving
are located in the pilot cable box. the neon voltage.
78 SCHNEIDER ELECTRIC
Ringmaster range operation
CN2, SN6, CE2, CE6, SE6, MU2 essential checks
DO NOT OPERATE THIS EQUIPMENT
IF THE NEEDLE IS IN THE RED ZONE
! OR AT ZERO.
EQUIPMENT MUST BE EARTHED
BEFORE REMOVING ANY EXTERNAL
COVERS.
FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN
PERSONAL INJURY.
Prior to energising
WARNING It is recommended that to energising the unit all protection devices are checked to
ensure they are set correctly. For TLF units ensure that fuses are fitted. VIP units
must be set in accordance with the results of a protection co-ordination study.
SCHNEIDER ELECTRIC 79
Ringmaster range operation
Main features
Key
1 facia
3 auxiliary/Protection compartment
3
8
CN2/SN6
10
2
5
4/6
CE2/CE6/SE6
80 SCHNEIDER ELECTRIC
Ringmaster range operation
Switch and circuit breaker
Lift up hinged door. Check that the gas Move select to "Main Switch" position. To open, rotate the handle through
indicator is in the green, "healthy Insert handle as shown and pull down 180 and reverse the procedure.
condition". Check the facia diagram for firmly until the circuit breaker/switch
the service condition. Remove closes. The selector lever will be
padlocks if fitted. locked into the "main switch" position.
Fit padlock into "CB closed in service"
position if required.
Lift up hinged door. Check that the gas With the switch/circuit breaker in the To open, rotate the handle through
indicator is in the green, "healthy open position, move selector lever to 180 and reverse the procedure.
condition". Check the facia diagram for "earth switch position". Insert handle
the service condition. Remove as shown and pull down firmly until the
padlocks if fitted. switch closes. The selector will be
locked in the "earth switch" position.
Fit padlock into "circuit breaker/switch
main cable earthed" if required.
SCHNEIDER ELECTRIC 81
Ringmaster range operation
Earth switch
Open the main switch/circuit breaker. Pull lever forwards as shown to close The switch can be padlocked "on" as
Move the selector lever (see page 81) earth switch. Push back to rest shown above.
to earth position. Do not re-close the position. The main selector lever
main earth switch unless incoming should be locked in the earth position.
cable earth is required. Move
transformer earth selector lever as
shown above.
Remove padlock if fitted. Move Turn lever clockwise as shown above The transformer earth can now be
transformer earth selector lever as until flag show "off" and mechanism is padlocked off as shown above. The
shown above. reset. Turn lever back to the rest main selector lever is now free to
position. move.
82 SCHNEIDER ELECTRIC
Ringmaster range operation
Cable testing and actuator control
Cable testing main cable - CE6, CE2, SE6, CN2, SN6 and ring cables
Ensure that the main earth switch is Insert test key (located in pilot cable Pull test access cover down to remove
"earth on". This will open the key way. box compartment) into key way and cable earth and provide access to the
turn lever anti-clockwise. Remove test testing bushings, (marked with red,
access cover padlock if fitted. yellow and blue phase spots). The test
access key will be locked in position
until the cover is firmly closed.
Reverse procedure to return to service
condition.
Note: Ensure cables are discharged
before touching bushings after
testing.
Actuator control
For electrical operation of the actuator Lift the lever on the connecting Rotate actuator mechanism
see page 84 (if using Easergy T200E bracket. anti-clockwise away from the handle
refer to the Easergy manual). socket. Manual operation can be
To earth the main cable, the actuator performed as normal. Reverse the
must be removed. With the procedure to fit the actuator.
switch/circuit breaker in the open
position, disconnect the actuator
supply.
SCHNEIDER ELECTRIC 83
Ringmaster range operation
Actuator control
+ 30%
CE2/CE6 close 24V d.c. 9A 7 sec.
- 10%
+ 30%
CE2/CE6 open 24V d.c. 5A 7 sec.
- 10%
+ 30%
SE6/SN6 close 24V d.c. 5A 7 sec.
- 10%
+ 30%
SE6/SN6 open 24V d.c. 5A 7 sec.
- 10%
84 SCHNEIDER ELECTRIC
Maintenance
Recommendations and conditions
Routine maintenance Routine maintenance will depend on the conditions to which the unit is subjected
recommendations to and to the relevant codes and practice. Periodic inspection of the substation and
BS6626:1985 equipment will be necessary to establish the conditions to which the units are
subjected to.
housing interior
(mechos, etc.) no attention periodic inspection every 5 years
Operational conditions
No mal-operation of any kind.
No abnormally high number of operations - refer to the graph on page 87.
No abnormally high number of faults - refer to the graph on page 87.
No over-voltage or over-current (above rating).
Operational conditions
No mal-operation of any kind.
No abnormally high number of operations - refer to the graph.
No abnormally high number of faults - refer to the graph.
No over-voltage or over-current (above rating).
Aggressive conditions Any environmental or operational conditions which do not satisfy either of the above two
descriptions must be deemed aggressive.
Post fault maintenance We recommend that after 50% of its rated fault operations the following is checked:
Gas pressure
Trip opening time
Contact resistance
The maximum number of fault interruptions can be calculated from the interrupting capacity
graph on page 88.
Note: Local legislation may dictate maintenance be carried out with greater frequency, irrespective of site conditions. Please contact
your local Schneider Electric representative for further details.
SCHNEIDER ELECTRIC 85
Maintenance
Housing
Housing exterior Check all external fixings, labels and earth connections are present and tight.
Check inside the main door (if fitted) and pilot cable box for heavy deposits of dust,
ingress of water or contamination by animal or plant life. Check that the gas
indicator is reading in the green zone.
Housing interior Open the main and pilot cable box door. Check that the gas indicator is in the
green zone and the protector cap is fitted over the gas filler valve.
For circuit breaker panels check the electrical protection system - refer to
commissioning instructions.
86 SCHNEIDER ELECTRIC
Maintenance
Circuit breaker
New SF6 gas is nontoxic and non combustible. However when exposed to an electric
arc SF6 breaks down and becomes toxic.
Service life
If correctly installed and maintained the Ringmaster range of switchgear has a service
life expectancy of 25 years.
10000
1000
number of operations
100
10
16kA version
21kA version
1
1 10 100 1000 10000 100000
The above applies to: RE2c, RE6c, CE2, CE6 and CN2 circuit breakers.
It is not applicable to the ring switches of the ring main units or the SE6.
SCHNEIDER ELECTRIC 87
Notes
88 SCHNEIDER ELECTRIC
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call the Customer Information Centre on
Product showrooms
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Schneider Electric Ltd, University of Warwick Science Park, Sir William Lyons Road, Coventry CV4 7EZ
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SE6251 NOV 2007