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Review Article
Monitoring Corrosion of Steel Bars in
Reinforced Concrete Structures
Copyright 2014 Sanjeev Kumar Verma et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing
early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of
reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present
the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC
structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion.
1. Introduction per capita of the world population every year. Therefore, it has
been realized that durable structures will reduce the cement
Deterioration of concrete structures due to harsh envi- consumption. Corrosion can severely reduce the strength
ronmental conditions leads to performance degradation of and life of structures and in humid conditions pollutants
RC structures, and premature deterioration of structures from atmosphere percolate through the concrete cover and
before completing expected service life is major concern for cause corrosion of steel. After the initiation of corrosion in
engineers and researchers. Deterioration rate of structures reinforcing steel, products of corrosion expand and occupy
depends on the exposure conditions and extent of mainte- a volume of about 610 times greater than that of steel
nance. Corrosion, a result of chemical or electrochemical resulting in the formation of cracks and finally in the failure
actions, is the most common mechanism responsible for of structures as shown in Figures 1 and 2.
deterioration of RC structures which is mainly governed by Penetration of corrosion inducing agents such as chloride
chloride ingress and carbonation depth of RC structures. ions and carbon dioxide increased at the places of cracks,
Usually, there are two major factors which cause corrosion which further increases the corrosion [2]. Corrosion in
of rebars in concrete structures, carbonation and ingress of concrete structures can be prevented by using low perme-
chloride ions. When chloride ions penetrate in concrete more able concrete which minimizes the penetration of corrosion
than the threshold value or when carbonation depth exceeds inducing agent, and the high resistivity of concrete restricts
concrete cover, then it initiates the corrosion of RC structures. the corrosion rate by reducing the flow of current from anode
If the corrosion is initiated in concrete structures, it pro- to cathode [3].
gresses and reduces service life of the structures and rate of
corrosion affects the remaining service life of RC structures. 2. Half-Cell Potential Method
However, these severe environments can cause corrosion of
reinforcement only if required amounts of oxygen and mois- Detection and evaluation of probability of corrosion in RC
ture are available at the rebar level in concrete structures [1]. structures are essential. Proper corrosion monitoring of the
Corrosion of steel bars is the major cause of failure of concrete structures has been required for planning mainte-
concrete structures and about two tons of concrete is used nance and replacement of the concrete structures. The most
2 The Scientific World Journal
Reference
Voltmeter
electrode
Wet sponge
Reinforcing steel
Concrete
Table 2: Presents criteria according to ASTM C876 for Cu/CuSO4 . oxygen, cover thickness, and concrete resistivity which can
influence the results of half-cell potential test.
S. no. Half-cell potential (mV) Probability of corrosion
HCP method only provides the evaluation of the point
1 >200 10% likely to be corroded and no assessment of the corrosion
2 200 to 350 50% rate. Half-cell potential values are indicative of the probability
3 <350 90% of corrosion activity of reinforcement located beneath the
reference electrode only if the steel rebars are electrically well
connected to the voltmeter. Half-cell potential method can-
4. Methods to Protect not provide reliable results with epoxy coated reinforcement
Structures from Corrosion or with coated concrete surfaces. Moist or wetting condition
of concrete can influence the results of half-cell potential
To increase the service life of RC structures, it is required method, or it is important to assure the sufficient wetting of
to protect reinforcing steel completely from being corroded. concrete to complete the setup for valid half-cell potential
Several chemical and mechanical methods are developed measurement. If measured value of the HCP varies with
to prevent concrete structures from corrosion by retarding time, prewetting of the concrete is required. It is essential to
the corrosion rate and by controlling corrosion through thoroughly wet the concrete surface and allow sufficient time
reducing permeability of concrete and reducing the ingress for the moisture to penetrate the surface layer to stabilize the
of harmful ions such as oxygen and moisture, and some potential. ASTM C-876 emphasizes that if the measured value
protective systems have been used in the form of coating. of half-cell potential changes with time surface of concrete
Different corrosion inhibitors and protecting systems have should be wet for at least 5 min.
been discussed in Table 4. It has been observed from literature that results of HCP
mapping required careful interpretation. To interpret HCP
5. Relative Limitations of data, factors such as variation in moisture content, chloride
Half-Cell Potential Method content, and concrete electrical resistance are required to be
considered as all these parameters have a significant influence
Manually measuring potential values at different points on the readings.
on a large structure is tedious work. Therefore, automatic The major drawback is that HCP requires a localized
evaluating method is required. Half-cell potential measure- breakout of the concrete cover to provide an electrical
ments are widely used in structural engineering to assess connection to the steel reinforcement. HCP results are highly
the likelihood of corrosion. HCP measurements are found influenced by the composition of the deteriorated concrete.
to be associated with several practical limitations such as Therefore, interpretation criteria might be different for differ-
(1) establishing connection with reinforcement, especially in ent deterioration types. Shortcomings of HCP measurements
structures with large concrete cover, (2) properly wetting the result from the fact that the potentials are measured not near
concrete cover for establishing proper connection between rebars but on concrete surface. Compensation is required to
reference electrode and reinforcement, and (3) availability of get more reliable results.
4 The Scientific World Journal
Table 3: Continued.
Reference Study performed Significant observations Comments
Performed multivariable laboratory
experiments to evaluate effect of oxygen on
reinforcement corrosion under different It was observed that oxygen is an Results of this analysis can be
Hussain and environmental conditions and also influencing factor for corrosion only for used for calibrating half-cell
Ishida, 2012 [1] explained half-cell potential measurement concretes placed completely under potential measurements
in different conditions such as submerged water. performed under water.
exposure condition and under cyclic
wettingdrying exposure.
Performed nondestructive electrochemical
Cairns and It has been observed from results that Useful study to evaluate
measurements of corrosion to evaluate
Melville, 2003 half-cell potential measurements were reliability of corrosion
effect of protective coatings on the
[10] not affected significantly by coating. monitoring techniques.
reliability of these tests.
Discussed about application and
limitations of half-cell potential mapping
For interpretation of half-cell potential A useful study explaining
for assessing reinforced concrete structures
readings, it requires precise half-cell potential mapping
to evaluate repair work.
Elsener, 2001 understanding of corrosion protection and effect of corrosion
Repairs include replacement of chloride
[11] mechanisms and good knowledge and repairing over the results
contaminated concrete, electrochemical
experience in half cell potential provided by half-cell potential
chloride removal, electrochemical
mapping. method.
realkalization and application of corrosion
inhibitors.
Among the various electrochemical An automated useful method
methods potential measurement has to evaluate half-cell potential
Carried out simultaneous potential
been the mostly used field technique for at different points on a large
measurements on different points on
detecting corrosion activity in steel. structure simultaneously is
Parthiban et al., concrete slab, using computer based I/O
Manually measuring half-cell potential present.
2006 [12] cards and also developed software based
values is a tedious job on a large This method can reduce time
on ASTM C-876 for interpretation of
structure, so an automatic system to required to evaluate potential
measured values.
evaluate the half-cell potential values is values at different points for
present. monitoring the corrosion.
It has been observed that specimens
casted in seawater develop early
Studied corrosion evaluation of the steel corrosion of steel bars.
A careful study on
bars embedded in underwater concrete. Among all the specimens, in OPC
antiwashout underwater
Moon and Shin, Performed accelerated corrosion tests on manufactured concrete corrosion rate is
concrete to evaluate effect of
2006 [13] three series of reinforced underwater fastest and exceeds threshold value
different admixtures on
concrete with different admixtures in earlier than other specimens.
corrosion of steel bars.
different conditions. Mineral admixtures are more effective
in delaying the development of
corrosion in underwater concrete.
Described pitfalls in assessment of chloride
induced corrosion through
electrochemical methods. Explained the pitfalls in
Factors influencing the results of electrochemical assessment of
Poursaee and Results of electrochemical assessment
electrochemical processes are found to chloride induced corrosion of
Hansson, 2009 may not represent actual condition of
make more measurements in short period steel, which can be utilized to
[14] rebars.
to reduce the costs, choosing appropriate regulate the results of
electrochemical method, and laboratory measurements.
tests are usually conducted on young and
immature concrete.
Performed a study to estimate the
Presented a useful comparison
corrosion activity of steel bars embedded
between different corrosion
in two types of concrete specimens,
Results indicated that all these method measurement methods. This
Soleymani and ordinary and high performance, applying
would assess the same level of corrosion study can be used by
Ismail, 2004 [15] different corrosion measurement methods.
in only 24% of specimens. researchers to select better
Methods applied are half-cell potential,
corrosion monitoring
linear polarization method, Tafel plot, and
technique.
other chloride content methods.
6 The Scientific World Journal
Table 3: Continued.
Reference Study performed Significant observations Comments
Performed accelerated corrosion test to
evaluate durability of marine concrete Deterioration is faster under fatigue Presents significant findings
structures subjected to fatigue loading with loading than static loading. about the effect of fatigue
Ahn and Reddy,
different water cement ratios. Ultimate Durability decreased with increase in loading and water cement
2001 [16]
strength testing followed by half-cell water cement ratio. ratio over the durability and
potential measurement and crack life of the structures.
investigations has been performed.
Studied effect of conductivity and cover
depth on potential and macrocell current
distribution.
Low electrolyte conductivity and cover Discussed about influence of
Elsener, 2002 Also, discussed consequences of
make it possible to locate anode of the macrocell corrosion on
[17] monitoring corrosion through half-cell
macrocell by potential measurements. corrosion monitoring.
potential mapping and polarization
measurement technique on locally
corroded rebars.
Observed that experimental
Performed laboratory experiments to measurements are higher at intersection Phenomenon reported in this
evaluate half-cell potential, corrosion of steel bars in comparison with the paper is new and interesting.
current, and concrete resistivity over areas between them. This high corrosion More and extensive research is
Alhozaimy et al.,
chloride contaminated concrete rate is found to be due to coupled effects required to understand the
2012 [18]
specimens, to investigate the phenomenon of corrosive binding wire materials, effect of all factors influencing
of high corrosion at intersection of steel electrical connectivity, reduction in the corrosion at intersection
rebars in the wall footing. centre to centre spacing of steel rebars, of steel rebars.
and poor concrete microstructures.
Presents the performance of
Performed half-cell potential and
Observed that with the increase in half-cell potential
corrosion current density test on concrete
leaching exposure carbonation depth measurement and corrosion
specimens to monitor corrosion activity.
Duong et al., also increases. current density to detect
This corrosion activity had been monitored
2013 [19] Replacing cement partially with fly ash corrosion due to leaching
to evaluate the effect of leaching on
reduces the resistance against activity. It has been observed
carbonation and corrosion initiation of
carbonation and leaching. that suitable test methods are
steel bars.
required.
Describes linear polarization and four Observed that short circuit influence of
More validation of methods is
Sadowski, 2010 point Wenner resistivity methods to embedded steel can be used to evaluate
required on concrete with
[20] evaluate corrosion rate without making a the rate of corrosion on the surface of
wider range of resistivity.
direct connection to the reinforcement. the bars.
Half-cell potential and linear polarization
measurements have been performed for Comparison between
Quantitative polarization method
one year to evaluate the parameters methods helps researchers to
Jung et al., 2003 provides more precise results than those
affecting the corrosion rate. Measurements select better techniques for
[21] of half-cell potential method in
have been made to predict the remaining evaluating residual service life
evaluating the corrosion activity.
service life of land concrete affected from of structures.
steel corrosion.
Presented a new technique to investigate
corrosion of steel bars in concrete using
ground penetrating radar (GPR) and Results show that both GPR and More researches are required
Lai et al., 2013
modified half-cell potential method. modified HCP methods can measure to relate laboratory results
[22]
Attempted to measure potential difference electrochemical corrosion process. with real time structures
with two moving probes and making no
connection with steel bars.
Performed half-cell potential
measurements to estimate corrosion of Observed from results that half-cell
reinforcing steel bars embedded in potential is marginal successful Useful study to demonstrate
Leelalerkiet et
concrete slabs under cyclic wet and dry In the void specimens half-cell potential corrosion estimation in both
al., 2004 [23]
exposures. Influence of void over potential values required compensation for more intact and void specimens.
distribution and current distribution has reliable results.
also been investigated.
The Scientific World Journal 7
Table 3: Continued.
Reference Study performed Significant observations Comments
Discussed the application of half-cell
Faber and potential measurements to evaluate the It has been observed that half-cell Provided a study on the
Sorensen, 2002 probability of corrosion and repair after 50 potential measurements may be utilized utilization of half-cell
[24] years. This is explained on a corroded to update the probability of corrosion. potential method.
concrete structure.
Half-cell potential values for submerged
This study enables researches
Investigated underwater half-cell corrosion underwater RC structures are not
to perform underwater
Hussain, 2011 potential in submerged RC structures and representing actual corrosion rate and
corrosion measurement for
[25] compares with various other relative these values are required to be
evaluating condition of
humidity conditions. calibrated using the experiment results
submerged RC structures.
of this research.
(2) for the condition assessment of a concrete structure, [11] B. Elsener, Half-cell potential mapping to assess repair work on
RC structures, Construction and Building Materials, vol. 15, no.
(3) to locate and decide the position of further detailed
2-3, pp. 133139, 2001.
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[12] T. Parthiban, R. Ravi, and G. T. Parthiban, Potential moni-
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[13] H. Y. Moon and K. J. Shin, Evaluation on steel bar corrosion
In concrete with low resistivity potential distribution on
embedded in antiwashout underwater concrete containing
surface represents potential at steel concrete interface. For mineral admixtures, Cement and Concrete Research, vol. 36, no.
better results interpretation of potential readings can be done 3, pp. 521529, 2006.
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bility of marine concrete under fatigue loading, Cement and
The authors declare that there is no conflict of interests Concrete Research, vol. 31, no. 3, pp. 343349, 2001.
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