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Parts
Manual
CMW Issue 12 050-694
1
A222 - A422
ISSUE NO. 12PL-06/14
For Replacement Copy Order P/N 050-694
Copyright 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 2012, 2014 by The Charles Machine Works,
Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0040662
2
3
FOREWORD_________________________________________
This manual contains illustrated parts lists to help you select quality Ditch Witch
replacement parts for your Ditch Witch equipment. Using other replacement parts will
lessen the productivity of your equipment.
Descriptions and specifications in this book were current at publication. However, the
Charles Machine Works, Inc. reserves the right to improve equipment, so this manual
might not reflect the most current improvements.
Part numbers enclosed in a box or marked as obsolete in the remarks column are no
longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer
may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Keep the following in mind when ordering Ditch Witch replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether its old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 03 ID0128552
4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following initial commercial use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturers recommendations.
All engines and engine accessories (these are covered by original manufacturers warranty).
Tires, belts, and other parts which are subject to another manufacturers warranty. (Such
warranty will be available to purchaser.)
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or its nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMWs Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decal
Decal Location - A220 ............................... 8 Miscellaneous
Bolt/Nut Torque ...................................... 102
Frame Components Parts Manual Change Request ............. 107
Attachment Frame - A222/ 2310, 3500 ......... 12 Replacement O-Ring Chart .................... 105
Attachment Frame - A422/ 3500, 4500 ......... 14 Warranty Registration ........................... 110
Boom ....................................................... 20
Bucket...................................................... 26
Dipper ...................................................... 22
Frame Conversion Parts .......................... 32
Seat ......................................................... 28
Solenoid Mount & Covers ........................ 30
Stabilizer .................................................. 24
Swing Post - A222 ..................................... 16
Swing Post - A422 ..................................... 18
Electrical
Electrical Diagrams- 4500 ......................... 40
Electrical Diagram - Backhoe Crowd ............ 42
Electrical Diagrams - Begins ...................... 38
Electrical Diagrams - Ends ........................ 36
Hydraulics
Backhoe Crowd Control ........................... 98
Backhoe/Blade Lift Control - 3610/A422 ..... 96
Boom Hydraulics ...................................... 76
Bucket Hydraulics .................................... 82
Connecting Hydraulic - A422/3500 .................. 66
Connecting Hyd. - A222/3500 - Begins .......... 64
Connecting Hyd. - A222/3500 - Ends ............ 62
Dipper Hydraulics ..................................... 80
Hydraulic Control Handles ....................... 60
Hydraulic Control Valve ............................ 58
Hydraulic Control Valve - 2310/35000 ......... 54
Hydraulic Control Valve - 802-005 .............. 56
Hydraulic Cylinder - (2.5X1.5X16.0) ......... 86
Hydraulic Cylinder (3.0X1.5X16.0) ........ 78
Hydraulic Schematics............................... 46
Stabilizer Hydraulics................................. 84
Swing Cylinder ......................................... 90
Swing Hydraulics ..................................... 88
Tow Valve - 3500 ....................................... 92
Tow Valve Hydraulics............................... 94
Valve Supply Hydraulic ............................ 72
Valve Supply Hydraulic - A222/3500 ........... 68
Valve Supply/Connecting Hydraulics ........ 70
Valve Supply/Connection Hyd. - Begins ..... 74
ID0040834
6
7
DECALS
ID0135069
8
9
10
NOTES:
ID0134963
11
FRAME
COMPONENTS
ID0135068
12
13
14
15
16
17
18
SWING POST
A422
19
13
15
9 11
16 SEE FOOTNOTE 1 & 2
5
3
20
21
10 8
22 6 2
7 24
16
6
15
23 14
17
1
4
2 18
12
01 ID0140579
19
SWING POST
A422
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-089 4 LOCKNUT (5/16-NC)
2. 105-299 4 SHOULDER BOLT (3/8" X 1-1/2")
105-880 4 SHOULDER BOLT (3/8"X2.0") SEE FOOTNOTE 1
3. 105-310 4 JAM NUT (3/4-NC) OBSOLETE
106-033 4 JAM NUT (1.0"-NC) SEE FOOTNOTE 1 AND 2, OBSOLETE
4. 105-825 2 FLG LK BOLT (3/8-NC X 3/4")
5. 105-563 4 FLG BOLT (5/16-NC X 1-1/2")
6. 105-953 2 LOCKNUT (3/4-NC) OBSOLETE
105-919 2 FLANGE NUT (1.0"-NC) SEE FOOTNOTE 1, OBSOLETE
107-066 4 LOCKNUT (1.0"-NC) SEE FOOTNOTE 3
7. 105-969 2 FLG BLT (5/8-NC X 1-1/2", GD8)
8. 105-966 2 WASHER (3/4") SEE FOOTNOTE 1
9. 110-022 1 KNOB (1/2-NC) BLACK
10. 110-095 AR MACHINERY BUSHING (18GA X 3/4")
11. 110-479 2 CLAMP BACKUP PLATE
12. 110-480 2 CHAIN CLEVIS (4.5" LG 3/4"-NC)
110-838 2 CHAIN CLEVIS (4.5" LG 1.0"-NC) SEE FOOTNOTE 1
13. 110-481 4 HOSE CLAMP
14. 110-483 2 CHAIN CLEVIS (3.3" LG 3/4"-NC)
110-839 2 CHAIN CLEVIS (3.3" LG 1.0"-NC) SEE FOOTNOTE 1
15. 125-444 2 THRUST WASHER
16. 125-772 2 FIBER BUSHING
17. 183-574 1 TAPERED PIN
18. 170-419 2 SWING CHAIN
19. 181-974 1 TAPERED INSERT
20. 328-936 1 SWING POST SEE FOOTNOTE 1
21. 328-937 1 STOW LOCK
22. 105-964 1 WASHER (5/8")
23. 328-940 1 LOCK DETENT
24. 110-478 AR MACHINERY BUSHING
NOT SHOWN:
FOOTNOTES:
1 - NEW CLEVIS, 1"-8UNC THD., SWING POST REVISED FOR NEW CLEVIS, WASHER NOT REQUIRED
2 - ENDS WITH S/N
3 - BEGINS WITH S/N .868 THICK NUT
NOTE:
01 ID0140579
20
21
22
23
24
25
26
BUCKET
A222 / A422
1 4
04 ID0107879
27
BUCKET
A222 / A422
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6606 1 12" V SERIES HD BUCKET SEE FOOTNOTE 1
2 183-578 2 TAPERED PIN (1.5 X 9.0)
3 181-974 2 TAPERED INSERT (1.5")
4 105-969 2 FLG BOLT (5/8-NC X 1-1/2",GD8)
5 300-9030 1 18" V SERIES HD BUCKET SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. INCLUDES: 321-150 TOOTH; 105-871 BOLT (1/2-NC X 2" GD8); & 105-065 LOCKNUT (1/2-NC)
NOTE:
1. 191-1521 SIDE CUTTER KIT
04 ID0107879
28
SEAT
11
9
7 3
10
6
8
4
3
2
1
01 ID0140710
29
SEAT
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
1. ADAPTER PLATE AND ASSOCIATED HARDWARE (REF *'S 9 THRU 11) ARE REQUIRED WHEN MOUNTING AN A222 ON A 2310 WITH A 4 POST R.O.P.S.
NOTE:
01 ID0140710
30
31
32
6 FOOTNOTE 4 & 6
5
6
FOOTNOTE 6
3
7
FOOTNOTE 3
7
8 7
8
2
10
9
FOOTNOTE 6
7
1
8
1
4 1
02 ID0125596
33
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-463 BACKHOE MOUNT CONVERSION KIT FOR 4500 - INCL REF NO.'S 1 THRU 4
190-423 BACKHOE MOUNT CONVERSION KIT FOR 3500 - INCL REF NO.'S 1 THRU 6
190-504 BACKHOE MOUNT CONVERSION KIT FOR 3500 - INCL REF NO.'S 1 THRU 6
190-518 BACKHOE MOUNT CONVERSION KIT FOR 3610 - INCL REF NO.'S 1 THRU 6
190-463 WATER TANK CONVERSION KIT FOR 4500 - INCL REF NO.'S 1 THRU 4
190-569 WATER TANK CONVERSION KIT FOR 3500 & 3610 - INCL REF NO.'S 1 THRU 6
190-1378 BOSS MOUNT KIT FOR 5700 - INCL REF NO.'S 1 THRU 4
1. 105-831 AR FLG LK BOLT (1/2-NC X 1-1/2") SEE FOOTNOTE 1
105-830 AR FLG LK BOLT (1/2-NC X 1-1/4") SEE FOOTNOTE 1
2. 105-833 AR FLG LOCKNUT (1/2-NC) SEE FOOTNOTE 2
3. 321-945 1 LEFT BRACKET MOUNT 3500, 3610
321-953 1 LEFT BRACKET MOUNT 4500
328-388 1 NS" LEFT BOSS MOUNT 5700
4. 321-946 1 RIGHT BRACKET MOUNT 3500, 3610
321-954 1 RIGHT BRACKET MOUNT 4500
328-389 1 NS" RIGHT BOSS MOUNT 5700
5. 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4") 3500, 3610
6. 105-871 2 BOLT (1/2-NC X 2") SEE FOOTNOTE 4 & 6
7. 106-116 6 BELLVILLE WASHER (1/2") SEE FOOTNOTE 5 & 6
8. 106-198 4 LK NUT (1/2-NC) SEE FOOTNOTE 5 & 6
9. 106-096 2 FLG BOLT (1/2-NC X 1-3/4", GR 8) SEE FOOTNOTE 5 & 6
10. 106-743 2 WASHER (1/2", HARDENED) SEE FOOTNOTE 5 & 6
NOT SHOWN:
FOOTNOTES:
1. USE QUANTITY OF 22 (REF #1, 105-831) FOR 3500, 3610
USE QUANTITY OF 26 (REF #1, 105-831) FOR 4500
USE QUANTITY OF 30 (REF #1, 105-830) FOR 5700
2. USE QUANTITY OF 10 (REF #2, 105-833) FOR 3500, 3610
USE QUANTITY OF 22 (REF #2, 105-833) FOR 4500
USE QUANTITY OF 30 (REF #2, 105-833) FOR 5700
3. 3610 ENGINE MOUNT SHOWN; 3500 SIMILAR
4. REMOVE 2 EXISTING MOUNTING BOLTS & REPACE WITH ITEM REF. #6 WHEN INSTALLING RT. & LEFT MOUNT
--3500 & 3610
5. EXISTING ENGINE MOUNTING HARDWARE (GR 8); SEE TRACTOR PARTS BOOK AT PAGE ENTITLED "ENGINE MOUNTS"
FOR MORE INFORMATION. 3610 (803-899) & 3500 (802-188).
6. LOCTITE (RED 271) ENGINE MOUNTING BOLTS, TORQUE 110-120 FOOT POUNDS.
NOTE:
02 ID0125596
34
NOTES:
ID0134963
35
ELECTRICAL
ID0135070
36
37
38
39
40
41
42
43
44
NOTES:
ID0134963
45
HYDRAULICS
ID0135071
46
HYDRAULIC SCHEMATIC
A422/3500
CONTROL VALVE
R
P 3000 PSI BOOM
RELIEF
SWING
CONTROL
LEVER
RETURN
2750 PSI
RELIEF
LEFT
PRESSURE STABILIZER
LOAD DIPPER
CHECK
PB
TOW VALVE
12
01 ID0140275
47
HYDRAULIC SCHEMATIC
A422/3500
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0140275
48
49
50
51
52
53
54
19 4 10
INLET
BOOM 13
9
7 11
3 20
SWING 24 6
L. STAB
12
22
8
14 13 R. STAB
16
7
9
10 11
14 BUCKET
5 14 13
23 DIPPER
5 5 14
23
5 OUTLET
3 2
22
24
1 5
16 13
21
5 15
18
17
16
03 ID0109203
55
NOT SHOWN:
FOOTNOTES:
1-THIS HYDRAULIC CONTROL VALVE REPLACES EARLIER MODELS AND PROVIDES FOR HYDRAULIC LOCKOUT OF THE STABILIZER SYSTEM.
IF REPLACING EARLIER STYLE CONTROL VALVE, REFER TO PAGE ENTITLED "STABILIZER HYDRAULICS" FOR CONNECTORS ASSOCIATED WITH
THIS VALVE . OTHER PARTS THAT ARE INCLUDED WITH THIS HYDRAULIC CONTROL VALVE MAY BE FOUND ON PAGE ENTITLED "HYDRAULIC
CONTROL HANDLES".
2. SHUT-OFF KITS ARE REQUIRED ON REPLACEMENT VLAVE SECTIONS.
3. REFER TO INSTALLATION DIAGRAM 052-138.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.
03 ID0109203
56
57
58
16
4
INLET 10
BOOM 13
9
7
11
SWING 19 6
L. STAB 22
12 8
20
14
7 R. STAB
16
9 13
10 14 BUCKET
11 14
13
21 DIPPER
5
14
2 5 OUTLET
20
3
22
1 5
16 13
5
15
18
17
23
03 ID0126320
59
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
158-595 HYDRAULIC CONTROL VALVE INCL REF #'S 1-23 AND SEE FOOTNOTE 1
158-580 HYDRAULIC CONTROL VALVE OBSOLETE
1. 105-092 4 NUT (5/16-NC)
2. 105-093 2 NUT (3/8-NF)
3. 105-161 20 BOLT (1/4-NC X 3/4", SOC)
4. 105-173 4 BOLT (1/2-NC X", RD SLT HD)
5. 500-337 6 STD SPOOL POSITIONER KIT
6. 115-621 6 SPRING
7. 155-752 12 O-RING (113 D70)
8. 500-031 7 O-RING (228 D90)
9. 500-032 12 BACKUP O-RING
10. 500-035 10 SEAL PLATE
11. 500-514 2 PORT RELIEF CARTRIDGE KIT 2750 PSI
12. 500-309 1 INLET COVER INCL REF NO. 8
13. 500-154 4 PORT RELIEF CARTRIDGE KIT
14. 500-171 4 VALVE SECTION INCL REF #'S 3-10 & 20 AND SEE FOOTNOTE 3
15. 500-173 1 OUTLET COVER OBSOLETE
500-825 1 OUTLET COVER
16. 500-175 3 SHUTOFF PLUG SEE FOOTNOTE 2
17. 500-209 2 STUD BOLT (5/16" X 12")
18. 500-210 1 STUD BOLT (3/8" X 12-1/8")
19. 500-476 6 LOAD CHECK POPPET
20. 500-593 4 PILOT PISTON
21. 500-538 2 VALVE SECTION INCL REF #'S 3-5, 7-10, 20, AND 22 SEE FOOTNOTE 3
22. 500-540 4 PILOT CHECK KIT
23. 500-294 1 PLUG
NOT SHOWN:
FOOTNOTES:
1-THIS HYDRAULIC CONTROL VALVE REPLACES EARLIER MODEL AND PROVIDED FRO HYDRAULIC LOCKOUT OF THE STABILIZER SYSTEM.
IF REPLACING EARLIER STYLE CONTROL VALVE , REFER TO PAGE ENTITLED "STABILIZER HYDRAULICS" FOR CONNECTORS ASSOCIATED
WITH THIS VALVE. OTHER PARTS THAT ARE INCLUDED WITH THIS HYDRAULIC CONTROL VALVE MAY BE FOUND ON PAGE ENTITLED
"HYDRAULIC CONTROL HANDLES".
2-SHT-OFF KITS ARE REQUIRED ON REPLACEMENT VLAVE SECTIONS.
3-REFER TO INSTALLATION DIAGRAM 052-138.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS,
A222/4500 BEGINS WITH S/N1H1401
A422/4500 BEGINS WITH S/N 1H1685
03 ID0126320
60
61
62
63
64
65
66
CONNECTING HYDRAULICS
CONNECTING INTO MANIFOLD
A222/4500 ENDS WITH S/N 1H1400; A422/4500 ENDS WITH S/N 1H1684
6
5
4
PRESSURE
POWER 2
BEYOND
RETURN 3
02 ID0054499
67
CONNECTING HYDRAULICS
CONNECTING INTO MANIFOLD
A222/4500 ENDS WITH S/N 1H1400; A422/4500 ENDS WITH S/N 1H1684
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-300 3 CONNECTOR (10O-12S90)
2 154-870 3 HOSE (10OFX-84"-2750)
3 159-004 2 QDC BODY (12-12SF/JF) USE SEAL REPAIR KIT 190-184
4 159-007 1 QDC ADAPTER (12-12SF/JF) USE SEAL REPAIR KIT 190-184
5 115-831 1 ABRASION SLEEVE (3.66" X 36")
6 363-199 1 HOSE GUIDE
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART ( 800-301 ) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0054499
68
69
70
71
72
73
74
75
76
77
78
79
80
DIPPER HYDRAULICS
1
8
4
5
6 4
01 ID0140383
81
DIPPER HYDRAULICS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 125-772 1 FIBER BUSHING
2. 151-035 1 CYL (2.5" X 1.5" X 16")-A222
151-034 1 CYL (3.0" X 1.5" X 16")-A422
3. 154-223 2 CONNECTOR
155-706 O-RING (908 D90)
157-037 O-RING (011 D90)
4. 154-226 2 CONNECTOR
155-705 O-RING (906 D90)
157-037 O-RING (011 D90)
5. 154-275 2 BULKHEAD ADAPTER CONNECTOR
157-037 O-RING (011 D90)
6. 154-918 1 HOSE (50" 3000 PSI)-A222 SEE FOOTNOTE 1
154-871 HOSE (58" 3000 PSI)-A422
7. 154-921 1 HOSE (54" 3000 PSI)-A222 SEE FOOTNOTE 1
154-871 HOSE (58" 3000 PSI)-A422
8. 154-923 2 HOSE (98" 3000 PSI) SEE FOOTNOTE 1
9. 125-772 1 FIBER BUSHING -A222
125-773 1 FIBER BUSHING -A422
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N, THESE HOSES ARE INTERCHANGEABLE WITH THOSE USED ON EARLIER UNITS.
NOTE:
01 ID0140383
82
83
84
85
86
HYDRAULIC CYLINDER
(2.5 X 1.500 X 16.000")
06 ID0022956
87
HYDRAULIC CYLINDER
(2.5 X 1.500 X 16.000")
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-035 CYL (2.5" X 1.5" X 16.0") INCLUDES REF NO.'S 1 THRU 7
1. 190-170 1 SEAL REPAIR KIT (2.5" X 1.5")
2. 150-779 1 LOCK RING (2.5")
3. 150-289 1 CYLINDER BARREL
4. 106-098 1 FLG BOLT (3/4-NC X 2",GD8) SEE FOOTNOTE 1
5. 150-986 1 CLINDER PISTON INCLUDES MOLD-ON WEAR RING
6. 150-768 1 CYLINDER HEAD
7. 150-419 1 CYLINDER ROD
NOT SHOWN:
259-040 ROD U-SEAL INSTALLER (1.5"-UP)
259-237 ROD WIPER INSTALLER
259-242 PISTON SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
259-188 CYL HEAD SPANNER - TWO PIN
NOT SHOWN:
FOOTNOTES:
1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FT-LBS (395-440 NM)
NOTE:
06 ID0022956
88
89
90
91
92
93
94
95
96
TO BFB BLADE 14
3 12
3 10
12
4
4 13
5 6 7
19 8
2
7
13
16 2 2
6 9
13 9
1
2 3
6
3 13
12
LEFT 6
STABILIZER LEFT
11 STABILIZER
CYLINDER
17
18
8
01 ID0141150
97
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.
01 ID0141150
98
99
100
NOTES:
ID0134963
101
MISCELLANEOUS
ID0135063
102
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
104
Bolt Size Bolt Cylinder Repair Kit Torque (ftlb) Torque (Nm)
(inch) Part No. Part No.
As a general rule:
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
105
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
5/16 5 1/2 - 20 NA NA NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
106
107
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
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