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EXPERIMENT NO 1

INTRODUCTION TO EQUIPMENT

It is composed of power supply, instruments and meters, accessories, test motor and power
gauge, the bench is composed of power gauge and module 1~module 14, totally 14 modules, the
module panel diagram is shown in the diagram 0-1.

Diagram 0-1 modules


1, Power supply
1, 3-phase AC power supply
3-phasepower supply is attached with air breaker (with overload and leak protection), fuse,
power supply indication, and 3-phase isolation transformer.
3-phase isolation transformer can be a 3-phase rectification transformer, composed of 3
1-phase (BKC-500) transformers, as D, y11 (/Y-11), in order to reduce bad effect from 3-order
resonance on power network by controlled rectification.
1-phase transformer: 500VA, 380V/127V, 47V, in secondary 127V voltage range, when it is in
Y connection, the linear voltage is 220V, with 220V AC motorpower supply (see module 1).
2, 3-phase adjustable AC, DC power supply
3-phase AC power, through 3-phase isolation transformer, 3-phase transformer, becomes
3-phase adjustable power supply, and the power supply has 3-phase fuse and 3-phase digital

voltmeter. In addition, the 3-phase adjustable AC power, through bridge rectification parallel
capacitor, becomes DC adjustable power supply, with fuse and digital voltmeter (see module 2).
Module 1 Module 2
Diagram 1-1
Module 3 Module 4
Diagram 1-2
3, 1-phaseAC, DC adjustable power supply
1-phase transformer input is connected to module 1, power supply output, to form 1-phase
adjustable AC power supply, output is (A) and (0V), above module 3.
2, Instruments and meters
Power supply digital voltmeter and:

1 DC digital voltmeters, DC digital ammeters (see module 4).


2 AC digital voltmeters, AC digital ammeters (see module 5).
3 AC power meters, power factor meter (see module 6).

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Module 5 module 6
Diagram 1-3
3, Accessories
1, Resistor
(1) Variable resistor 0~150, 150W (1.0A) (see module 7).
(2) Resistor 500 100W (0.4A) (see module 7).
(3) Variable resistor 0~30, 100W (1.8A) (see module 8).

Module 7 module 8
Diagram 1-4
2, Control devices
(1) Contactor KM1, KM2, KM3 (see module 9 and module 10).
(2) Thermal relay FR1, FR2 (see module 10 and module 11).
(3) Intermediate relay (see module 11).

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(4) 3-phase fuse FU1, FU3, 1-phase fuse FU2 (see module 12, 14).

Module 9 module 10
Diagram 1-5

Module 11 module 12

Module 13 module 14
Diagram 1-6

(5) Button SB1, SB2, SB3, SB4, emergency stop switch (see module 12 and module 13).
(6) Time relay KT (see module 13).
(7) Travel switch SQ1, SQ2, SQ3, SQ4 (see module 13).
(8) low-voltage transformer, indicator light, light (module 14).
(9) 3-phase knife switch, knife switch 3(module 3, module 14).

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3, Knife switches (see module 3).
4, Ractor L (0.5H, 1.0A) (see module 3).
5, capacitor C (50F/400V), connect 2 pcs (see module 3).
4 . Test motor
Test motor and parameters are below: (note: 1 is primary, or stator, or excited; 2 is secondary,
or rotor, or armature.
1-1 motor unit and instruments, meters, and parameters
U2N(V)
No. name PN(W) n(r/min) UIN(V) I1N(A) Or IF(A) Remark
UF(V)
1 1-phase transformer 200VA 127 50 C
2 1-phase transformer 150VA 127 50
100VA
3 3-phase transformer 127 50
3
Ra=9.7

4 DC excited generator 120 1000 110 1.1 110 RF1=620RF2=


4.3
Ra=9.7
5 DC excitedmotor 120 1000 110 1.58 110 RF1=512
RF2=11.8
Ra=9.7
6 DC excited motor 120 1000 110 1.25 110 0.26
RF1=510
3-phase cage
7 100 1420 220/ 0.50
asynchronous motor
8 3-phase wound motor 120 1380 220/ 0.6
3-phase synchronous
170 1500 220/Y 0.45 14 1.2
generator
9 1 motor
3-phase synchronous
90 1500 220/Y 0.35 10 0.8
motor
1-phase capacitor Capacitor
10 120 1420 220 1.0
asynchronous motor 50F/450VAC
3-phase dual-speed cage 220
11 120/90 2800/1400 0.6/0.6
asynchronous motor 2Y/
85SZD03
12 DC power gauge 250 1500 110 2.8
Ra=3.1
DC speed measure 85CF05
13 1500 36
generator 24V/kr/min
Rotation speed, torque 3 groups of L1
14 and mechanical power 3 1/2-bit
meter displays
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5. DC power gauge and rotation speed (n), torque (T), mechanical power meter
Power gauge and meter are EN-196A and EN-196B.
1EN-196A speed, torque measure, and power gauge structure features:
Power gauge is specially made, as a DC power gauge. Its armature and shell can rotate. When
current flows through armature, armature, under electromagnetic force, will rotate, then shell also
will rotate reversedly under reversed force.
The linear relation between power gauge resistance torque TL and output current IG, the feature
curve is shown in the diagram:

TL
1
n= n

T0

0 IG
Diagram 1-7
2 From the diagram, when IG=0, TL=TO, TO, under bearing friction resistance, air resistance to
armature, armature iron core resistance and armature iron core eddy in magnetic field will produce
resistance.
3Please pay attention to motor rotation direction, to make power gauge shell block is in the same
direction with the sensor.
4Power gauge parameters:
Rated power PN = 180 W rated rotation speed nN = 1500 r/min
Rated voltage UN = 110 V rated current IN = 2.0 A
5 Power gauge shell can rotate, please handle carefully without rotation to avoid damages on
sensor.
6 Power gauge and other test motors are special, please handle correctly, do not make confused
with these.
7Rotation speed, torque and mechanical power meterusage
Meters are two types such as EN-196A and EN-196B, wiring diagrams are below:

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1EN-196A panel diagram and wiring diagrams are below:

Diagram 1-8 EN196A power gaugewiring diagram


Rotation speed, torque and mechanical power are indicated by (red, green, orange) , in n(r/min),
T(mNm) and P(W).
Voltage UG and current IG inputs are connected.
And rotation speed is proportional to speed measure voltage Un, as 1/10 power gauge output
voltage. When rotation speed n = 1500 r/min, Un is 10V. When rotation speed n = 1000 r/min, Un is
7V. Ufn 7V, so when rotation speed feedback is used, voltage shall be 6.5 V (or 6.0 V).

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2) EN-196B panel diagram and wiring diagram are below:

Diagram 1-9 EN-196B power gauge wiring diagram


Rotation speed, torque and mechanical power are indicated by (red, green, orange) , in n(r/min),
T(mNm) and P(W).
In the diagram 1-9, power gauge and speed measure are combined together, with 2 outputs; DC
power gauge output voltage is UG (UGN=110V), DC speed measurer output voltage is Un
(n=1500r/min, Un=20V). Un through potentiometer RP, is Ufn (Ufn=8~10V), as rotation speed
feedback voltage.
8When measure motor mechanical features, power gauge current IG can be reference value.

IG (A) 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6

TL (mNm)

n(r/min)
PL (W)
Ua (V)

Ia (A)

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IG - power gaugecurrent TL - power gauge resistance torque
n - Motor rotation speed PL - mechanical power
Ua - motor armature voltage Ia - motor armature current
9, From meter:
1) mechanical features n = f(TL)
2) power curve P = f(TL) or P = f(Ia)
3) efficiency curve = f(TL) or = f(Ia)
PL
Motor efficiency =
Pe

Where: PL motor spindle output mechanical power (indicated on meter)


Pe motor and kilowatt hour meter PeUaIa(Ua,Ia is is pulse DC )

4) Mechanical power PL

PL TL TL n 0.1047TL n

Where: TL - - Nm; n - r/min .

To verify, mNm shall be converted into Nm (1Nm=1000mNm).


5) Relation between power gaugeresistance torque(TL) and power gauge output current (IG):
TL=f(IG)

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Basic requirements and safety regulations

1, Basic requirements
1. Preparation
a) Read carefully manual, review related content and make notes. Know and understand related
knowledge well.
b) List out steps to know well trainer structure features, as well as features of the modules,
accessories, instruments and meters.
c) Record data, remark conditions, self-varibale value and controlled variable value [for DC
mechanical features, is: Ua=V (constant), n = f(T)].
d) Know well precautions, which relates with human safety and equipment safety.
Do well preparations before experiment, which is the foundation for students to do the
experiment well.
2, Experiment
1) Group division and work cooperation
Experiment normally is carried out by 2~3 students, including wiring, load adjustment,
electric meter reading, data recording. The students shall know the fundamentals well, arrange
theiw work in a proper way, cooperate with each other well, also, in the experiment, they shall
discuss with each other in order to make the experiment carried out in a smooth way.
2) Select modules, instruments and meters
Before wiring, select correct modules, instruments and meters (including ranges on
instruments and meters), record their codes and parameters.
3) Diagram wiring
Wiring method shall be from serial to parallel: firstly, by serial connection, to compose a
main circuit, then connect all components in parallel connection, easy to search for, in various
colors. After wiring, the students shall check before start experiment.
4) Reading and record
When you are reading instruments and meters, please pay attention to times, and the minimum
graduation value, unit and effective data.
In case of abnormality, immediately cut off power supply, to find solutions.
When experiment is finished, check and analyze data, check whether there are any problems, if
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yes, reverify, repeat experiment to correct.
5) Disconnection
When experiment is finished, turn off power supply, and wait for some time before discoonect
(when capacitor releases storaged electricity completely), and place wires, instruments and
modules properly.
3, Experiment report
Experiment report shall mention how to analyze, research and discuss on the phenomena and
problems found in data and experiment.
2, Safety precautions
To ensure human body safety, students shall operate strictly according to following procedures:
1. Experiment shall be well grounded, against electric leak, overload, with isolated bench,
blanket.
2. In experiment, humans shall not touch exposed electric body.
3. Disconnection shall be done when power supply if turned off.
4. When turn on power supply, make all stundets know.
5. In case of abnormality, bad odors, overheat or great vibration (or too great noises), fuse cut
off, sparks, fully loaded, turn off power supply immediately, check for causes and
eliminate.
6. When DC motor starts directly, in armature circuit, connect serially (start) variable resistor,
then make variable resistors slider in middle resistor value maximum position.
Otherwise, it will lead to too great armature circuit current (similar to short circuit), which
may burn the motor, electric meter and power supply.
7. Before power supply is on, check motor (rotor locked or not). If it is not ok, adjust to make
rotor rotates smoothly.
8. The power supply shall be controlled by professional perosonnel, to avoid any serious
accidents caused by any unprofessional personnel.

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