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INTRODUCTION TO EQUIPMENT
It is composed of power supply, instruments and meters, accessories, test motor and power
gauge, the bench is composed of power gauge and module 1~module 14, totally 14 modules, the
module panel diagram is shown in the diagram 0-1.
voltmeter. In addition, the 3-phase adjustable AC power, through bridge rectification parallel
capacitor, becomes DC adjustable power supply, with fuse and digital voltmeter (see module 2).
Module 1 Module 2
Diagram 1-1
Module 3 Module 4
Diagram 1-2
3, 1-phaseAC, DC adjustable power supply
1-phase transformer input is connected to module 1, power supply output, to form 1-phase
adjustable AC power supply, output is (A) and (0V), above module 3.
2, Instruments and meters
Power supply digital voltmeter and:
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Module 5 module 6
Diagram 1-3
3, Accessories
1, Resistor
(1) Variable resistor 0~150, 150W (1.0A) (see module 7).
(2) Resistor 500 100W (0.4A) (see module 7).
(3) Variable resistor 0~30, 100W (1.8A) (see module 8).
Module 7 module 8
Diagram 1-4
2, Control devices
(1) Contactor KM1, KM2, KM3 (see module 9 and module 10).
(2) Thermal relay FR1, FR2 (see module 10 and module 11).
(3) Intermediate relay (see module 11).
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(4) 3-phase fuse FU1, FU3, 1-phase fuse FU2 (see module 12, 14).
Module 9 module 10
Diagram 1-5
Module 11 module 12
Module 13 module 14
Diagram 1-6
(5) Button SB1, SB2, SB3, SB4, emergency stop switch (see module 12 and module 13).
(6) Time relay KT (see module 13).
(7) Travel switch SQ1, SQ2, SQ3, SQ4 (see module 13).
(8) low-voltage transformer, indicator light, light (module 14).
(9) 3-phase knife switch, knife switch 3(module 3, module 14).
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3, Knife switches (see module 3).
4, Ractor L (0.5H, 1.0A) (see module 3).
5, capacitor C (50F/400V), connect 2 pcs (see module 3).
4 . Test motor
Test motor and parameters are below: (note: 1 is primary, or stator, or excited; 2 is secondary,
or rotor, or armature.
1-1 motor unit and instruments, meters, and parameters
U2N(V)
No. name PN(W) n(r/min) UIN(V) I1N(A) Or IF(A) Remark
UF(V)
1 1-phase transformer 200VA 127 50 C
2 1-phase transformer 150VA 127 50
100VA
3 3-phase transformer 127 50
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Ra=9.7
TL
1
n= n
T0
0 IG
Diagram 1-7
2 From the diagram, when IG=0, TL=TO, TO, under bearing friction resistance, air resistance to
armature, armature iron core resistance and armature iron core eddy in magnetic field will produce
resistance.
3Please pay attention to motor rotation direction, to make power gauge shell block is in the same
direction with the sensor.
4Power gauge parameters:
Rated power PN = 180 W rated rotation speed nN = 1500 r/min
Rated voltage UN = 110 V rated current IN = 2.0 A
5 Power gauge shell can rotate, please handle carefully without rotation to avoid damages on
sensor.
6 Power gauge and other test motors are special, please handle correctly, do not make confused
with these.
7Rotation speed, torque and mechanical power meterusage
Meters are two types such as EN-196A and EN-196B, wiring diagrams are below:
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1EN-196A panel diagram and wiring diagrams are below:
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2) EN-196B panel diagram and wiring diagram are below:
TL (mNm)
n(r/min)
PL (W)
Ua (V)
Ia (A)
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IG - power gaugecurrent TL - power gauge resistance torque
n - Motor rotation speed PL - mechanical power
Ua - motor armature voltage Ia - motor armature current
9, From meter:
1) mechanical features n = f(TL)
2) power curve P = f(TL) or P = f(Ia)
3) efficiency curve = f(TL) or = f(Ia)
PL
Motor efficiency =
Pe
4) Mechanical power PL
PL TL TL n 0.1047TL n
Where: TL - - Nm; n - r/min .
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Basic requirements and safety regulations
1, Basic requirements
1. Preparation
a) Read carefully manual, review related content and make notes. Know and understand related
knowledge well.
b) List out steps to know well trainer structure features, as well as features of the modules,
accessories, instruments and meters.
c) Record data, remark conditions, self-varibale value and controlled variable value [for DC
mechanical features, is: Ua=V (constant), n = f(T)].
d) Know well precautions, which relates with human safety and equipment safety.
Do well preparations before experiment, which is the foundation for students to do the
experiment well.
2, Experiment
1) Group division and work cooperation
Experiment normally is carried out by 2~3 students, including wiring, load adjustment,
electric meter reading, data recording. The students shall know the fundamentals well, arrange
theiw work in a proper way, cooperate with each other well, also, in the experiment, they shall
discuss with each other in order to make the experiment carried out in a smooth way.
2) Select modules, instruments and meters
Before wiring, select correct modules, instruments and meters (including ranges on
instruments and meters), record their codes and parameters.
3) Diagram wiring
Wiring method shall be from serial to parallel: firstly, by serial connection, to compose a
main circuit, then connect all components in parallel connection, easy to search for, in various
colors. After wiring, the students shall check before start experiment.
4) Reading and record
When you are reading instruments and meters, please pay attention to times, and the minimum
graduation value, unit and effective data.
In case of abnormality, immediately cut off power supply, to find solutions.
When experiment is finished, check and analyze data, check whether there are any problems, if
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yes, reverify, repeat experiment to correct.
5) Disconnection
When experiment is finished, turn off power supply, and wait for some time before discoonect
(when capacitor releases storaged electricity completely), and place wires, instruments and
modules properly.
3, Experiment report
Experiment report shall mention how to analyze, research and discuss on the phenomena and
problems found in data and experiment.
2, Safety precautions
To ensure human body safety, students shall operate strictly according to following procedures:
1. Experiment shall be well grounded, against electric leak, overload, with isolated bench,
blanket.
2. In experiment, humans shall not touch exposed electric body.
3. Disconnection shall be done when power supply if turned off.
4. When turn on power supply, make all stundets know.
5. In case of abnormality, bad odors, overheat or great vibration (or too great noises), fuse cut
off, sparks, fully loaded, turn off power supply immediately, check for causes and
eliminate.
6. When DC motor starts directly, in armature circuit, connect serially (start) variable resistor,
then make variable resistors slider in middle resistor value maximum position.
Otherwise, it will lead to too great armature circuit current (similar to short circuit), which
may burn the motor, electric meter and power supply.
7. Before power supply is on, check motor (rotor locked or not). If it is not ok, adjust to make
rotor rotates smoothly.
8. The power supply shall be controlled by professional perosonnel, to avoid any serious
accidents caused by any unprofessional personnel.
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