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Data sheet

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Omega 250-600 B GB P F Version no.: 1

Operating data
Requested flow rate 1800.00 m/h Actual flow rate 1800.00 m/h
Requested developed head 115.00 m Flow rate (pump) 900.00 m/h
Pumped medium Water Actual developed head 115.00 m
Clean water Efficiency 80.9 %
Not containing chemical and Power absorbed 347.58 kW
mechanical substances Pump speed of rotation 1788 rpm
which affect the materials NPSH required 6.73 m
Ambient air temperature 20.0 C NPSH 3% 4.26 m
Fluid temperature 20.0 C
Fluid density 998 kg/m

Fluid viscosity 1.00 mm/s Discharge press. 11.26 bar.g


Suction pressure max. 0.00 bar.g Min. allow. mass flow for 180.47 kg/s
Static head 105.00 m continuous stable operation
Mass flow rate 499.06 kg/s Min. allow. mass flow (pump) 90.24 kg/s
Mass flow rate (pump) 249.53 kg/s Shutoff head 144.80 m
Max. power on curve 447.01 kW Max. allow. mass flow 857.95 kg/s
Min. allow. flow for 651.01 m/h Design Twin system, each pump 50
continuous stable operation % of total (Duty Assist)
Min. allow. flow rate (pump) 325.50 m/h No. of parallel pumps 2
Stand-by pump 0

Design
Pump standard KSB axially split volute Full impeller diameter 610.0 mm
casing pump Free passage size 16.0 mm
Design Pump and motor on common Direction of rotation from Clockwise
Baseframe (3E) drive
Orientation Horizontal Bearing seal driver side Lip seal
Suction flange (AS) EN 1092-2 / DN 300 / PN 16 Bearing type driver side Anti-friction bearings
drilling+seal face according 21A / FF Lubrication type driver side Grease
to Bearing sealing end side Lip seal
Discharge flange (AD) EN 1092-2 / DN 250 / PN 16 Bearing type end side Anti-friction bearings
drilling+seal face according 21A / FF Bearing lubrication end side Grease
to Temperature measurement With
Shaft seal Gland packing tapping
Manufacturer KSB Temperature sensor PT100 Without
Type RT-P motor side
Sealing plan PE Gland packing (external Vibration measurement With
circulation) tapping
Clean water operation: Pumped liquid with max. 50 mg/l Color Ultramarine blue (RAL 5002)
solids. KSB-blue
Wear ring Casing wear ring
Wear ring type Standard design
Impeller diameter 507.0 mm
Minimum impeller diameter 475.0 mm
Data sheet
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Omega 250-600 B GB P F Version no.: 1

Driver, accessories
Manufacturer Flender Motor speed 1788 rpm
Coupling type Eupex N Frequency 60 Hz
Nominal size 250 Rated voltage 460 V
Coupling guard type Lightweight, not treadproof Rated power P2 408.00 kW
(ZN79) Available reserve 17.38 %
Guard size A350 Rated current 614.4 A
Guard material Steel Starting current ratio 6.3
Insulation class e
Baseplate type Pump and motor on common Motor enclosure IP55
baseframe (3E) light Cos phi at 4/4 load 0.86
execution Motor efficiency at 4/4 load 95.8 %
Baseplate size OM3E16 Temperature sensor 6 PTC resistors
Scope of mounting parts : Baseframe for pump set incl. Terminal box position 45
foundation bolts Viewed from the drive
Features : Baseframe not suitable for pumpset transport / Motor winding 460 / 795 V
Without drip pan Number of poles 4
Delivery : Pump, Motor and baseframe separately Connection mode Delta
Driver type Electric motor Motor cooling method Surface cooling
Drive standard mech. IEC Motor material Grey cast iron GG/CAST
Drive standard elec. IEC IRON
Model (make) Siemens Motor noise pressure level 82 dBa
Drive supplied by Standard motor supplied by
KSB - mounted by customer
Motor const. type B3
Motor size 355

Materials GB
Notes Shaft seal housing (441) Grey cast iron EN-GJL-250
General criteria for a water analysis: pH-value >= 7; chloride Gland (452) S235JR
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Stuffing box insert (455) Tin Bronze CC493K
Ammonium (NH4+) <= 2 mg/kg, free of H2S; Chlorine (Cl2) Neck ring (457) Tin Bronze CC493K
<=0.6 mg/kg. Lantern ring (458) Tin Bronze CC493K
Volute casing (102) Grey cast iron EN-GJL-250 Casing wear ring (502) Tin Bronze CC493K
Pump shaft (211) Chrome steel 1.4021+QT800 Shaft protecting sleeve GX120CRMO29-2 1.4138
Double-entry impeller (234) Tin bronze CC480K-GS (524.1)
Bearing housing (350.1) Grey cast iron EN-GJL-250
Data sheet
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Omega 250-600 B GB P F Version no.: 1

Certifications
Test pressure 18.42 bar.g
Tests acc. to QCP-Plan Test time 10.0 min
Test standard QCP to ZN56555-1A Certificate Without
Acceptance standard: None; tolerances to ISO 9906 class 2 Test participation Non-witnessed
Quantity, non-witnessed 1
Balancing test Quantity, witnessed 1
Balancing grade G 6,3
Part Impeller Final visual inspection
Certificate Without Certificate Without
Test participation Non-witnessed Test participation Non-witnessed
Quantity, non-witnessed 1 Quantity, non-witnessed 1
Quantity, witnessed 1 Quantity, witnessed 1

Hydrostatic test (room temp.)


Range Complete pump with shaft
seal
Performance curve
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Omega 250-600 B GB P F Version no.: 1

Qmin
200
Total developed head

150 Qmin Qmin

Qmin
[m]
610.0/A01

100

507.0/A01
475.0/A01

50
0 500 [m/h] 1000 1500 2000 2500 3000
16
NPSHR

[m] NPSH 3%
NPSH req.

10

2
0 500 [m/h] 1000 1500 2000 2500 3000
Efficiency

50

[%]

0
0 500 [m/h] 1000 1500 2000 2500 3000

400
Power Input

[kW]

200

0 500 [m/h] 1000 1500 2000 2500 3000


Flow

Curve data
No. of parallel pumps 2 Requested developed head 115.00 m
Stand-by pump 0 Efficiency 80.9 %
Speed of rotation 1788 rpm Power absorbed 347.58 kW
Fluid density 998 kg/m NPSH required 6.73 m
Viscosity 1.00 mm/s NPSH 3% 4.26 m
Flow rate 1800.00 m/h Curve number K42830
Requested flow rate 1800.00 m/h Effective impeller diameter 507.0 mm
Max. allowable flow rate 1547.41 m/h Acceptance standard tolerances to ISO 9906
(pump) class 2B
Total developed head 115.00 m
Speed curve
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Omega 250-600 B GB P F Version no.: 1

Qmin Qmin
140
Total developed head

120

[m]

100

80 1788 1/min

0 500 [m/h] 1000 1500 2000 2500 3000 3500


16
NPSHR

[m] NPSH 3%
NPSH req.

10

2
0 500 [m/h] 1000 1500 2000 2500 3000 3500
Efficiency

50

[%]

0
0 500 [m/h] 1000 1500 2000 2500 3000 3500

400
Power Input

[kW]

200

0 500 [m/h] 1000 1500 2000 2500 3000 3500


Flow

Curve data
No. of parallel pumps 2 Requested flow rate 1800.00 m/h
Stand-by pump 0 Max. allowable flow rate 1547.41 m/h
Fluid density 998 kg/m (pump)
Viscosity 1.00 mm/s Total developed head 115.00 m
Flow rate 1800.00 m/h Requested developed head 115.00 m
Effective impeller diameter 507.0 mm
Installation plan
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Omega 250-600 B GB P F Version no.: 1

550 650
830 515 730 1635

48 51 5

829

1250

445 521
250 300
830
480

210 200

~ 50 320

100
100 200 100 100
620 750 750 750
700
2450
760

Drawing is not to scale Dimensions in mm

Motor Connections
Motor manufacturer Siemens Suction flange (AS) EN 1092-2 / DN 300 / PN
Motor size 355 drilling+seal face according 16 21A / FF
Motor power 408.00 kW to
Number of poles 4 Discharge flange (AD) EN 1092-2 / DN 250 / PN
Speed of rotation 1788 rpm drilling+seal face according 16 21A / FF
to
Baseplate
Design Pump and motor on
common baseframe (3E) Coupling
light execution Coupling manufacturer Flender
Size OM3E16 Coupling type Eupex N
Material S235JR Coupling size 250
Leakage drain baseplate Rp1, Without Spacer 0.0 mm
(8B)
Foundation bolts M20x320 Weight net
Pump 1215 kg
Baseplate 288 kg
Coupling 37 kg
Coupling guard 8 kg
Motor 1900 kg
Total 3448 kg
Connect pipes without stress or strain! For auxiliary connections see
Notes for dimensions: separate drawing.
Installation plan
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Omega 250-600 B GB P F Version no.: 1

Drawing is not to scale.


Admissible tolerances for shaft height: DIN 747
Dimensions without tolerance indication: ISO 2768 CK
Dimensions without tolerance indication Welded parts: ISO 13920 B/F
Dimensions without tolerance indication Cast parts: ISO 8062 CT13 RMA(H)
Dimensions without tolerance indication - Keyway and key: DIN 6885, sheet 1
Dimensions without tolerance indication - Shaft diameter: h6 to DIN 7155

General notes:
Piping must be connected free of stress. The pump must not be used as
support for the piping (The pump is not an anchor point for the piping). The
piping must be fixed in such a way that no forces, vibrations or the weight of
the piping is transferred to the pump. Restrictions for forces and moments on
suction and pressure nozzle must be considered. Connection by means of
unrestrained expansion joints is not permitted!!

Grout all holes for the foundation blocks completely with nonshrinking
concrete. Observe the required compressive strength class C25/30 of the
concrete in exposure class XC1 as per EN 206-1.
Connection plan
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Omega 250-600 B GB P F Version no.: 1

Connections
1M.1 Pressure gauge G 1/2 Drilled and plugged.
connection
1M.2 Pressure gauge G 1/2 Drilled and plugged.
connection
4M.1 Temperature gauge G 3/8 Drilled and plugged.
connection (Suction side)
4M.2 Temperature gauge G 3/8 Drilled and plugged.
connection (Pressure side)
6B.1 Pumped liquid drain G 1/2 Drilled and plugged.
6B.2 Pumped liquid drain G 1/2 Drilled and plugged.
6D Pumped medium - filling G 1/2 Flexible pipe with four way connector and vent
/ venting plugged
8A Leakage drain G 3/4 Drilled and plugged.
26M.1 SPM sensor M8 Drilled and plugged.
connection (driver side)
26M.2 SPM sensor M8 Drilled and plugged.
connection (non-driver side)
Force and Moment Limits
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Omega 250-600 B GB P F Version no.: 1

Drawing is not to scale

Force and Moment Limits


Suction flange Discharge flange
Fx = Fy = Fz (suc) 4000 N Fx = Fy = Fz (dis) 4000 N
Mx = My = Mz (suc) 2750 Nm Mx = My = Mz (dis) 2750 Nm
Valid for temperature 20.0 C

The given force and moment limits are only applicable for static pipe loads.
A computerized strength analysis is only available on special request.
The values apply for installation on completely grouted baseplates bolted to a rigid, level foundation.
Text for invitation of tenders
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Omega 250-600 B GB P F Version no.: 1

Position Quantity Text for invitation of tenders


100 2 Omega 250-600 B GB P F
Axially split, single-stage volute casing pump with double-
entry radial impeller.Applications: pumping untreated and
clean water, service water and seawater in waterworks,
irrigation and drainage pumping stations, power stations, fire
fighting systems, shipbuilding and petrochemical plants.
Omega 250-600 B GB P F
Pump type Omega
Pumped medium Water, Clean water
Max. fluid temperature 20.0 C
Temperature limit for 60.0 C
selected material max.
Density 998 kg/m
Viscosity 1.00 mm/s
Actual flow rate 1800.20 m/h
Actual developed head 115.00 m
Power absorbed 347.58 kW
NPSH required 6.73
Scope of supply
Scope of mounting parts : Baseframe for pump set incl.
foundation bolts
Features : Baseframe not suitable for pumpset transport /
Without drip pan
Delivery : Pump, Motor and baseframe separately

Flange design, discharge EN 1092-2 / DN 250 / PN


16 21A / FF
Flange design, suction EN 1092-2 / DN 300 / PN
16 21A / FF
Discharge flange nominal PN 16
pressure
Inlet nominal pressure PN 16
Suction nominal dia. DN 300
Discharge nominal dia. DN 250
Motor frame size 355
Frequency 60 Hz
Operating voltage 460 V
Rated input P1 362.82 kW
Rated power P2 408.00 kW
Rated current max. 614.4 A
Speed 1788 rpm
Motor pole number 4
Motor foot 180.0
Temperature sensor 6 PTC resistors
Motor enclosure IP55
Motor starting mode Delta
Type of current Three phase (3~)
Motor winding 460 / 795 V
Motor efficiency class Without
Motor protection Without
Temperature classes without
Motor manufacturer Siemens
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Omega 250-600 B GB P F Version no.: 1

Position Quantity Text for invitation of tenders


Baseplate Pump and motor on
common baseframe (3E)
light execution,OM3E16
Coupling Eupex N,250
Coupling guard Lightweight, not treadproof
(ZN79),
Final coating 2-component epoxy resin
high solid
Color Ultramarine blue (RAL
5002) KSB-blue
Total film thickness approx. 120 m
Material variant GB
Volute casing (102) Material Grey cast iron EN-GJL-250
Pump shaft (211) Material Chrome steel
1.4021+QT800
Double-entry impeller (234) Tin bronze CC480K-GS
Material
Bearing housing (350.1) Grey cast iron EN-GJL-250
Material
Shaft seal housing (441) Grey cast iron EN-GJL-250
Material
Gland (452) Material S235JR
Stuffing box insert (455) Tin Bronze CC493K
Material
Neck ring (457) Material Tin Bronze CC493K
Lantern ring (458) Material Tin Bronze CC493K
Casing wear ring (502) Tin Bronze CC493K
Material
Shaft protecting sleeve GX120CRMO29-2 1.4138
(524.1) Material
Shaft seal type Gland packing
Shaft seal manufacturer KSB
Shaft seal manufacturer type RT-P
Shaft seal material RT/P
Shaft seal type PE Gland packing (external
circulation)
Seal chamber design Standard seal chamber
Orientation Horizontal
Weight 1215 kg
Total 3448 kg
Type: Omega 250-600 B
Manufacturer KSB
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

Qualittssicherungsplan / Quality Control Plan


Baureihe Omega / Type series Omega
Abnahmestufe A /Inspection class A

INHALT / CONTENTS

1 GELTUNGSBEREICH / SCOPE

13
2 ZWECK / OBJECTIVES

14
3 QUALITTSSICHERUNG / QUALITY ASSURANCE

14
4 QUALITTSPRFUNG / QUALITY TESTING

15
5 QUALITTSDOKUMENTATION / QUALITY DOCUMENTATION

15
6 ETILEUMFANG / SCOPE OF PARTS

15
7 WERKSTOFFPRFUNGEN / MATERIALS TESTING

16
8 BAU- UND FUNKTIONSPRFUNGEN / PRODUCT AND FUNCTIONAL TESTING

17
8.1 BAUPRFUNGEN / PRODUCT TESTING
17

8.2 FUNKTIONSPRFUNG / FUNCTIONAL TESTING


17

9 ENDPRFUNG / FINAL INSPECTION

18
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

NORMATIVE VERWEISUNGEN / NORMATIVE REFERENCES

20

Revision 01

Datum Stelle
Name WERKNORM
Date Dept.
WORKS STANDARD
IM freigegeben

IM released
geprft
04.06.14 ECO1O72 Rdiger Schutzvermerk
approved
ZN56555-1A Copyright to
geprft
03.06.14 ECO1O711 Finger ISO 16016
approved
geprft frhere Ausgabe entstanden aus
02.06.14 PU-GP473 Kilian Seite / Page
approved
previous edition based on 1
erstellt von / of
27.03.14 PU-GP21 Kerber Rev. 00 vom/dated
created 20
14.02.2012

1 GELTUNGSBEREICH / SCOPE

Dieser Qualittssicherungsplan (QCP) gilt fr Pumpen der Baureihe This Quality Control Plan (QCP) applies to the pump type series
Omega in Abnahmestufe A. Omega inspection class A.

Abnahmestufe A entspricht der KSB Grundausfhrung ohne Inspection class A corresponds to KSB basic design without quality
Qualittsdokumentation. documentation.

Zustzliche Anforderungen in der Anfrage oder im Auftrag gegenber Further requirements in the enquiry or the order exceeding this QCP
diesem QCP im Hinblick auf: with regard to:
Qualittssicherungsmanahmen quality assurance measures
Umfang und zustzliche Prfungen scope and additional tests
Abnahmekriterien inspection criteria
Bescheinigungen ber Materialprfungen certificates about material tests
Teilnahme an Prfungen witnessing of tests
sowie Umfang der auszuliefernden Prfdokumentation and scope of the documentation to be issued
beeinflussen Preis und Lieferzeit und bedrfen der rechtzeitigen will influence price and delivery time and shall be agreed at an early
Vereinbarung. Sie fhren stets zu einem auftragsgebundenen stage. They always result in an order related material and product test
Werkstoff- und Bauprfplan (WBP). plan (WBP).
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

2 ZWECK / OBJECTIVES

Der QCP bezweckt, The QCP intends to


den KSB-Auftraggeber ber die Manahmen zu informieren, inform the KSB-customer about the steps taken by KSB to
die KSB ergreift, um die technischen Anforderungen an das fulfill the technical requirements of the product and to ensure
Erzeugnis zu erfllen und eine qualittsgerechte Fertigung proper production.
sicherzustellen.
den KSB-Mitarbeitern sowie Unterlieferanten Umfang und Art inform the KSB-staff as well as suppliers about the extent
durchzufhrender Prfungen bekanntzugeben. and type of tests to be performed.

3 QUALITTSSICHERUNG / QUALITY ASSURANCE

Die Pumpen werden auf der Basis eines The pumps are developed, manufactured and tested on the basis of a
Qualittsmanagementsystems (QM-System) entwickelt, gefertigt und quality management system (QM-System) which is documented in a
geprft, das in einem QM-Handbuch dokumentiert ist, der Norm DIN QM-Manual, complies to standard DIN EN ISO 9001 and is certified
EN ISO 9001 entspricht und vom TV zertifiziert ist. by TV.

Das QM-System stellt sicher, dass The QM-System ensures that


Entwurf, Berechnung und Konstruktion von Pumpen unter pumps are designed, calculated and built in accordance with
Bercksichtigung der Regeln der Technik, der Ergebnisse technical standards, on the basis of own research and
eigener Forschung und Entwicklung sowie der Erfahrungen development work and on the basis of experience gained,
whrend des Einsatzes durchgefhrt werden,
die Beschaffung von Material und Teilen von qualifizierten materials and parts are procured from qualified suppliers,
Lieferanten erfolgt,
Fertigung, Montage und Versand nach eindeutigen manufacturing, assembly and dispatch take place in
technischen Unterlagen und Regeln erfolgen, accordance with the respective documents and rules,
Prfungen beanspruchungsgerecht, dem tests are appropriate, take into consideration the
Fertigungsverfahren entsprechend, unter Mitwirkung der manufacturing procedure and are defined in cooperation with
Qualittsstelle festgelegt sind, quality assurance department,
alle vorgeschriebenen Qualittsprfungen durchgefhrt und, all specified inspections are performed and if stipulated
wenn festgelegt, dokumentiert sind, documented,
Qualittsflle und Abweichungen erfasst, analysiert und occurring defects and deviations are recorded, analyzed and
behoben sowie Manahmen gegen eine Wiederholung eliminated, and measures are taken to prevent reoccurrence,
eingeleitet werden, employees are continually trained and informed with regard to
Mitarbeiter zur Erfllung ihrer Aufgaben laufend geschult und fulfillment of their tasks,
informiert werden, the quality assurance regulations are always updated so that
die Regeln zur Qualittssicherung der organisatorischen they are in accordance with the organizational development in
Entwicklung des Unternehmens sowie den technischen the company and with technical requirements.
Anforderungen stndig angepasst werden.
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

4 QUALITTSPRFUNG / QUALITY TESTING

Zur Ermittlung des Qualittsniveaus seiner Erzeugnisse bedient sich To determine the quality level of products KSB uses approved
KSB bewhrter Verfahren. Prfverfahren, -umfnge und zugelassene procedures. Test procedures, scope of testing as well as admissible
Toleranzen sind in Prfplnen, Arbeitsanweisungen und tolerances are stipulated in test plans, work instructions and
Verfahrensbeschreibungen festgelegt. documented procedures.

Alle Zulieferungen werden einer Eingangsprfung unterzogen, bei All supplies are subjected to an incoming goods inspection, statistical
Serienteilen unter Anwendung statistischer Verfahren. Obligatorisch procedures are applied for series products. It is compulsory to check
sind dabei die Maprfung, Prfung auf uere Beschaffenheit sowie the dimensions, the appearance of material and the documents
Prfung der mitbestellten Dokumentation. ordered by the customer.

Whrend der Fertigung von Teilen werden bestimmte Arbeitsschritte During production of parts certain manufacturing steps are supervised
durch die Qualittsstelle oder qualifizierte Selbstprfer berwacht. Es by the quality assurance department or qualified self-inspectors. It is
ist sichergestellt, dass jederzeit eine Zuordnung von Bauteilen zu ihren ensured that parts can always be traced back to the respective
Fertigungsunterlagen und den Prfdokumenten mglich ist. production and test documents.

Montage- und Funktionsprfungen werden durch die Qualittsstelle Assembly checks and functional tests are supervised by the quality
berwacht. assurance department.

5 QUALITTSDOKUMENTATION / QUALITY DOCUMENTATION

KSB unterhlt ein System zur Dokumentation von KSB maintains a system to document quality results.
Qualittsergebnissen.

Ergebnisse von Qualittsaudits werden in Berichten der Qualittsstelle Results of quality audits are documented in reports by the quality
dokumentiert. assurance department.

Qualittsprfungen an Bauteilen und Erzeugnissen werden in den Quality inspections of components and products are confirmed in
Arbeitsbegleitpapieren besttigt. manufacturing papers.

Sind Prfverfahren und Prfergebnisse im Einzelnen zu If test procedures and results are to be documented separately, this is
dokumentieren, so erfolgt dies durch entsprechende Protokolle oder done by means of records and certificates.
Zeugnisse.

6 ETILEUMFANG / SCOPE OF PARTS

In der nachfolgenden Tabelle sind alle Teile der Pumpe aufgefhrt, die The following table shows all parts which are covered by this QCP.
den Bedingungen dieses QCP unterliegen.

Werkstoffkombination / Material combination


Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

Teile-Nr. Teile-Bezeichnung
GB GC SB SC DD35
Part No. Part Description
Spiralgehuse
102 EN-GJL-250 EN-GJL-250 EN-GJS-400-15 EN-GJS-400-15 1.4517
Volute Casing
Pumpenwelle
211 1.4021+QT800 1.4021+QT800 1.4021+QT800 1.4021+QT800 1.4462
Pump shaft
Laufrad
234 CC480K 1.4517 CC480K 1.4517 1.4517
Impeller
Spaltring
502 CC493K CC493K CC493K CC493K 1.4470
Casing wear ring
Laufring(a)
(503) CC493K 1.4470 CC493K 1.4470 1.4470
Impeller wear ring(a)
(a) wenn vorhanden / if applicable

7 WERKSTOFFPRFUNGEN / MATERIALS TESTING

Eine bersicht der gewhlten Materialprfzeugnisse ist dem An overview about the selected material certifications is given by the
Datenblatt zu entnehmen. data sheet.
Chem. Zusammensetzung

(EN 10002-1 / ISO 6892-1)

Kerbschlagbiegeversuch

(EN 10045 / ISO 148-1)


Chem. Comp./Laddle

Wrmebehandlung

Zugversuch bei RT
Tensile Test at RT
Heat treatment

Hardness Test
Hrteprfung

(ISO 6506-1)
Impact Test
analysis

Teil-Nr. Teile-Bezeichnung Werkstoff


Part No. Part-Description Material

Spiralgehuse X
102 EN-GJL-250
Volute Casing M
X
EN-GJS-400-15
M
X X X X
1.4517
M M M M
Pumpenwelle X X X X
211 1.4021+QT800
Pump shaft M M M M
X X X X
1.4462
M M M M
Quality Control Plan (QCP)
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:


Communication dated: 10/08/2016 Number: ES 4
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Omega 250-600 B GB P F Version no.: 1

Laufrad X X X
234 CC480K
Impeller M M M
X X X X
1.4517
M M M M
Spaltring X X X
502 CC493K
Casing wear ring M M M
X X X
1.4470
M M M
Laufring X X X
(503) CC493K
Impeller wear ring M M M
X X X
1.4470
M M M

2.1 / 2.2 / 3.1 / 3.2 = EN 10204 H = Komponenten- Pumpen- Armaturenhersteller / Component- Pumps- Valves Manufacturer
X = Prfung ohne Beleg / Test without Certification M = Materialhersteller / Material Manufacturer
D = siehe Datenblatt / see datasheet K = KSB-Kunde / KSB Customer
CMTR = Certified Material Test Report A = Abnahmebeauftragter des Bestellers / Customer authorized inspection representative
CoC = Certificate of Compliance T = Zugelassene Abnahmegesellschaft / Authorized Inspection Agency
1 = Haltepunkt / Hold Point
2 = Benachrichtigungspunkt / Witness Point

8 BAU- UND FUNKTIONSPRFUNGEN / PRODUCT AND FUNCTIONAL TESTING

8.1 BAUPRFUNGEN / PRODUCT TESTING

Prfung Verfahren Prfumfang Zeugnisbelegung


Testing Method Scope of testing Certification
D
DIN ISO 1940-1 G6,3 (ZN56548) 100%
Dynamische Wuchtprfung H
Dynamic balancing test Bemerkungen: Gewuchtet wird nur das Laufrad (Teil-Nr. 234)
Remarks: Balancing of impelleronly (part no. 234)
D
DIN EN 12162 (ZN56547) 100%
H
Bemerkungen: Prfdruck und -dauer gem Datenblatt. Die Prfung umfasst die Pumpe mit montierter
Hydrostatische Druckprfung Wellendichtung, sofern der zulssige Druck der Wellendichtung nicht berschritten wird. Anderenfalls
Hydrostatic test erfolgt die Prfung ohne Lufer und Wellendichtung.
Remarks: Test pressure and test time according to data sheet. Test covers complete pump with
installed shaft seal, as long as the permissible pressure for the shaft seal is not exceeded. Otherwise
the test will be done without rotor and shaft seal.

8.2 FUNKTIONSPRFUNG / FUNCTIONAL TESTING

Prfung Verfahren Prfumfang Zeugnisbelegung


Testing Method Scope of testing Certification
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

Durchdrehen von Hand X


100%
Trockenprfung Rotate by hand H
Dry inspection Bemerkungen: Freier Lauf des Lufers
Remarks: Free run of rotor

Hinweis: Note:
Seitens KSB ist sichergestellt, dass die Pumpe die hydraulischen KSB assure that the pump achieve the requirements of the standard
Anforderungen der DIN EN ISO 9906 Klasse 2B erfllt. Eine DIN EN ISO 9906 grade 2B. A hydraulic performance test will not be
hydraulische Funktionsprfung wird nicht durchgefhrt. executed.

9 ENDPRFUNG / FINAL INSPECTION

Prfung Verfahren Prfumfang Zeugnisbelegung


Testing Method Scope of testing Certification
Vergleich der Bauteile mit Qualittsdokumentation X
100%
Bau- und Kennzeichnungsprfung Comparison of parts with quality documentation H
Final Inspection and Marking Check Bemerkungen: --
Remarks: --
Stckliste (ZN56564) X
100%
Endprfung Parts list (ZN56564) H
Final inspection Bemerkungen: Sichtprfung von Verschlssen, Verrohrung, Vollstndigkeit und Identitt Zubehr
Remarks: Visual inspection of closures, pipin completeness and identity of accessories
Quality Control Plan (QCP)
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Omega 250-600 B GB P F Version no.: 1

Erklrungen / Declarations:
2.1 / 2.2 / 3.1 / 3.2 = EN 10204 H = Komponenten- Pumpen- Armaturenhersteller / Component- Pumps- Valves Manufacturer
X = Prfung ohne Beleg / Test without Certification M = Materialhersteller / Material Manufacturer
D = siehe Datenblatt / see datasheet K = KSB-Kunde / KSB Customer
CMTR = Certified Material Test Report A = Abnahmebeauftragter des Bestellers / Customer authorized inspection representative
CoC = Certificate of Compliance T = Zugelassene Abnahmegesellschaft / Authorized Inspection Agency
1 = Haltepunkt / Hold Point 2 = Benachrichtigungspunkt / Witness Point
Quality Control Plan (QCP)
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Customer item no.:


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Omega 250-600 B GB P F Version no.: 1

NORMATIVE VERWEISUNGEN / NORMATIVE REFERENCES

DIN EN ISO 9001


Qualittsmanagementsysteme Anforderungen
Quality management systems - Requirements

DIN EN ISO 9906


Kreiselpumpen - Hydraulische Abnahmeprfungen - Klassen 1, 2 und 3
Rotodynamic pumps - Hydraulic performance acceptance tests - Grades 1, 2 and 3

DIN ISO 1940-1


Mechanische Schwingungen - Anforderungen an die Auswuchtgte von Rotoren in konstantem (starrem) Zustand - Teil 1: Festlegung und
Nachprfung der Unwuchttoleranz
Mechanical vibration - Balance quality requirements for rotors in a constant (rigid) state - Part 1: Specification and verification of balance
tolerances

DIN EN 12162
Flssigkeitspumpen - Sicherheitstechnische Anforderungen - Prozessverfahren fr hydrostatische Druckprfung
Liquid pumps - Safety requirements - Procedure for hydrostatic testing

ZN56547
Hydrostatische Druckprfung
Hydrostatic Testing

ZN56548
Wuchten rotierender Teile
Balancing of rotating parts

ZN56564
Endprfung / Final inspection