Design Data

Vessel ID 1806 mm

Vessel TL to TL 3850 mm

Head Type

Head Thickness 25 mm

Ratio he/D 0.254

Corrosion allowance 0.8 mm

shell Thickness 52 mm

Design Pressure 13.2 mPa

Design Temperature 152 C

Allowable stress at DT 251 mPa

Liquid Level 950 mm

Liquid Density 652.7 kg/m

Nozzle reinforcement calculation on stress Based Method 3.5.4.3 on Cylinder

Design data
Internal pressure P 13.2 N/mm

Shell Data
Inside Diameter Di 1806 mm
New thickness ens 52 mm
Corrosion Allowance Ca 0.8 mm
Allowable stress fs 251 N/mm

Nozzle Data
Nozzle OD 104.8 mm
Thickness t 27 mm
Corrosion Allowance Ca 0 mm
Mill Tolerance 0%
Allowable stress fb 225.5 N/mm

Pad Data
Pad OD 0 mm
Thickness 0 mm
Allowable stress fb 252.74 N/mm

General Factors

Factor C C 1.1
minimum reinforced shell thickness ers 48.896 mm
Minimum reinforced nozzle thickness erb 1.752 mm

Output Data

Analysis thickness of the reinforced shell eas 51.2 mm

Required unreinforced shell thickness eps 48.93634 mm

for pressure loading

mean shell diameter D 1856.496 mm

Analysis thickness of reinforced nozzle eab 27 mm

Nozzle inside Diameter di 50.8 mm

Required unreinforced nozzle thickness epb 1.531658 mm

for pressure loading
mean nozzle diameter d 77.8 mm

non dimensional design parameter r 0.182592 3.5.4-2

Ratio d/D d/D 0.041907

Ratio C.ers/eps 1.099093

Ratio erb/ers erb/ers 0.212179 fig 3.5-11

erb 10.37472

erb (obtained) erb 10.37472

erb <(2-d/D)ers 95.74292 Okay

erb 11.54791 3.5.4.3.7

C.ers/eps 1.140851

Reinforcement calculation is required

X t-erb 15.45209 mm

Lb sqrt(derb) 29.97378 mm

Ls min(d/2,sqrt(Ders)) 38.9 mm

A1req [Lberb+erserb+ersX]fm/fb 1751.765 mm

Nozzle cross sectional available area A1 2129.484 mm

Reinforcement percent 121.56 %

Reinforcement in nozzle is Okay

A2req ersLs-ersX 1146.509 mm

Shell cross sectional available area A2 1219.291 mm

Reinforcement percent 106.35 %

Reinforcement in shell is Okay

on Cylinder

From Fig 3.5-11/ Table 3.5-5

r
1.2 1 0.182592
1.1 1.33 1.11 0.210851
1 1.68 1.42 0.357369
C.ers/eps 1.099093 1.333173 1.112811 0.212179
 0.1 0.2 0.3
1.05 1.16 1.29
0.1 0 0
0.2 0 0
0 0 0

0.1 1.05

0.2 1.16

0.182592 1.140851
 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.4 1.6
1.42 1.56 1.7 1.82 1.94 2.04 2.15 2.36 2.54 2.76
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
 1.8 2
2.94 3.14
0 0
0 0
0 0
Nozzle reinforcement calculation on Pressure Area 3.5.4.9 on Cylinder

Design data
Internal pressure P 13.2 N/mm

Shell Data
Inside Diameter Di 1806 mm
New thickness ens 52 mm
Corrosion Allowance Ca 0.8 mm
Allowable stress fs 251 N/mm

Nozzle Data
Nozzle OD do 104.8 mm
Thickness t 27 mm
Corrosion Allowance Ca 0 mm
Mill Tolerance 0%
Allowable stress fb 225.5 N/mm

Pad Data
Pad OD 0 mm
Thickness 0 mm
Allowable stress fp 0 N/mm

Output Data

Shell ID Di 1807.6 mm

Nozzle ID di 50.8 mm

di/Di 0.028

Reinforcement as per This method is Accepted

Reinforcement with Compensation Plate is allowed

Analysis thickness of the reinforced shell eas 51.2 mm

Required unreinforced shell thickness eps 48.814 mm

for pressure loading

Analysis thickness of reinforced nozzle eab 27 mm

Required unreinforced nozzle thickness epb 1.532 mm

for pressure loading
Lb sqrt((do-eab)eab) 45.832 mm

Ls sqrt((2ris+eas)eas) 308.497 mm

Width of compensation plate Lp 0 mm

Analysis thickness of compensation plate eap 0 mm

Pressure Loaded Area Ap 328643.3 mm

Cross sectional area of Branch Af 2619.864 mm

Cross Sectional area of Shell Afs 15795.05 mm

Cross section area of Pad Afp 0 mm

p(Ap+0.5(Afs+Af+Afp) 4459630 N

fsAfs + fpAfp+fAf 4555336 N

Percent of reinforcement 102.146 %

Reinforcement is sufficeint
Design of groups of openings and nozzle Connections 3.5.4.4

Nozzle Tag N01

OD 650
Thk eab 27
Location 1150
Orientation 55
Allowable stress fb 225.5
Minimum reinforced nozzle thickness erb 1.147
Required unreinforced nozzle thickness epb 1.448
minimum reinforced shell thickness ers 51.414
Actual length in nozzle (SR height) 200
ID 596
Vessel ID 1806
Analysis thickness of the reinforced shell eas 51.2
Required unreinforced shell thickness eps 48.94
for pressure loading
mean shell diameter D 1856.54

Long Pitch PL 50
Circ Pitch PT 243.11
Pitch P 248.2
Factor g 0.52

Mean Dia of nozzle d 623

Analysis thickness of the reinforced nozzle eab 27

Length 2.sqr(D.eps) 602.857

Length 3.sqr(D.eps) 904.285
Shortest Distance s -102.3
Average diameter dA 350.5
Lb 129.7

Adjacent opening check to be performed

Area using min reinforced shell thickness ers A's 46269.93

Area using min reinforced nozzle thickness erb A'n 79.729
Area using min unreinforced nozzle thk epb A't 38.71

Factor K1 1.46

Factor K2 1
Area using Analysis thk of reinforced shell eas As -6620.16
Area using analysis thk of reinforced nozzle eab An 6743.2
Area using min unreinforced nozzle thk epb At 254.25

Required Reinforcement K2gPeps 6316.39

Available Reinforcement As+An-At -131.21

Not Okay
 N04
105 mm
27 mm
1100 mm
70
225.5 Mpa
7.527 mm
1.448 mm
51.414 mm
200 mm
51 mm
1806 mm
51.2 mm
48.94 mm

1856.54 mm

50 mm
243.11 mm
248.2 mm
0.52

78 mm
27 mm

602.857 mm
904.285 mm
-102.3 mm
350.5 mm
45.89 mm

46269.93 mm
488.163 mm
35.09 mm

1.46

1
-6620.16 mm
6743.2 mm
254.25 mm

6316.39 mm

-131.21 mm

Not Okay
Design of openings and Branches less than 2Ls apart, in Cylinder shells 3.5.4.9.3I

Design Pressure (P) 13.2

Design Stress Fs 251
Inside Diameter of Shell Di 1806
Thickness of Shell eas 52
Corrosion allowance 0.8

Designation of nozzle N12B

Allowable stress of nozzle Fb 225.5
Distance from TL 1150
Orientation 150
Inside Diameter of nozzle di 50.8
Thickness of nozzle eab 27
Thickness Tolerance 0
External Projection 555
Diameter of Pad 0
Thickness of Pad eap 0
Design Stress of Pad Fp 0
Pitch PL 400
Pitch PT 972.85
Angle 67.65
Arrangement Factor g 0.57
Distance between axis of nozzles P 1051.87
Outside Diameter of nozzle do 104.8
di/Di 0.028
eab/eas 0.519
Maximum ratio of eab/eas 2
Value for Ls sqrt((2ris+eas)eas) 310.83
Value for Lb sqrt((do-eab)eab) 45.83

Multiple Open Check is not required

Apo 0.5PDi^2/(Di+eas Sinq) 925200.58

Ap1 0.5di1(lb1+eas) 2484.882
Ap2 0.5di2(lb2+eas) 94794

Afs eas(P-0.5do1-0.5do2) 31172.44

Af1 eab1(Lb1+eas) 2641.41
Af2 eab2(Lb2+eas) 29526
Afp1 eapLp 0
Afp2 eapLp 0

p[(gApo+Ap1+Ap2)+0.5(Afso+Af1+Af2+Afp1+Afp2)] 8663.333

Fs Afso + Fb Af1 + Fb Af2 + Fp Afp1 + Fp Afp2 14827.653

Provided Reinforcement is Okay
nder shells 3.5.4.9.3I

13.2 Mpa
251 Mpa
1806 mm
52 mm
0.8 mm

M1
217.02 Mpa
750 mm
210
610 mm
95 mm
0 %
205 mm
0 mm
0 mm
0 Mpa
400 mm
972.85 mm
67.65
0.57
1051.87 mm
800 mm
0.338
1.827
2
310.83 mm
258.8 mm

925200.58 mm
2484.882 mm
94794 mm

31172.44 mm
2641.41 mm
29526 mm
0 mm
0 mm

8663.333 KN

14827.653 KN
Nozzle reinforcement calculation on stress Based Method 3.5.4.3 on Sphere

Design data
Internal pressure P 13.2 N/mm

Head Data
Sphere outer Diameter Do 2151 mm
New thickness ens 25 mm
Corrosion Allowance Ca 0 mm
Allowable stress fs 251 N/mm
Ratio he/D 0.254
Factor 1.7757
Hemi Spherical Head Yes
Effective Diameter D 2126 mm

Nozzle Data
Nozzle OD do 152 mm
Thickness t 5 mm
Corrosion Allowance Ca 0 mm
Mill Tolerance 0%
Allowable stress fb 319 N/mm

Pad Data
Pad OD 0 mm
Thickness 0 mm
Allowable stress fb 225 N/mm

General Factors

Factor C C 1
minimum reinforced shell thickness ers 6.5 mm
Minimum reinforced nozzle thickness erb 3 mm

Output Data

Analysis thickness of the reinforced shell eas 25 mm

Required unreinforced shell thickness eps 27.98573 mm

for pressure loading

Analysis thickness of reinforced nozzle eab 5 mm

Required unreinforced nozzle thickness epb 3.081081 mm
for pressure loading
mean nozzle diameter d 147 mm
non dimensional design parameter r 0.884228 3.5.4-2
Ratio d/D d/D 0.069144

Allowable 0.5
Reinforcing Pads Allowed

Ratio C.ers/eps 0.232261

Ratio erb/ers erb/ers 1.204355 fig 3.5-11

erb 7.828308

erb (obtained) erb 7.828308

erb <(2-d/D)ers 12.55056 Okay

erb 6.159578 3.5.4.3.7

Avail Thickness eab 5 mm

C.ers/eps 2.024228

Reinforcement calculation is required

X t-erb -1.15958 mm

Lb sqrt(derb) 30.09083 mm

Ls min(d/2,sqrt(Ders)) 73.5 mm
A1req [Lberb+erserb+ersX]fm/fb 219.4535 mm
Nozzle cross sectional available area A1 182.9541 mm
Reinforcement percent 83.37 %

Reinforcement in nozzle is not okay

A2req ersLs-ersX 485.2873 mm

Shell cross sectional available area A2 1866.489 mm
Reinforcement percent 384.62 %

Reinforcement in shell is Okay

on Sphere

0.18 0.192 0.208

2.52 2.36 2.17
0 0 0
0 0 0

0 0 0

0.25 1.8
0.278 1.63
0.254 1.7757

Fig 3.5-10 / Table 3.5-5

r
0.9 0.8 0.884228
2.1 0.17 0.06 0.15265
2 0.22 0.15 0.208959
C.ers/eps 0.232261 1.103869 1.740965 1.204355
 0.1 0.2 0.3
1.05 1.16 1.29
0 0 0
0 0 0

0 0 0

0.8 1.94

0.9 2.04
0.884228 2.024228
0.227 0.25 0.278 0.313 0.357 0.417 0.5
1.98 1.8 1.63 1.46 1.3 1.14 1
0 0.25 0 0 0 0 0
0 0.278 0 0 0 0 0

0 0 0 0 0 0 0
 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.4 1.6
1.42 1.56 1.7 1.82 1.94 2.04 2.15 2.36 2.54 2.76
0 0 0 0 0.8 0 0 0 0 0
0 0 0 0 0.9 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
 1.8 2
2.94 3.14
0 0
0 0

0 0