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ACI SPRING 2017 CONVENTION

STUDENT FRP COMPOSITES


COMPETITION

Instructions:

> Fill out either the US or SI version of the Mix and Cost form (tabs 2a or 2b).
> Place a diagram of your structure in the box on the diagram page (tab 3).
> Send this Excel file back to students@concrete.org by the submission deadline (March 1, 2017).
> Bring a hardcopy of both the form and diagram to the competition on March 26, 2017.
ACI SPRING 2017 CONVENTION - STUDENT FRP COMPOSITES COMPETITION
Official Mix and Cost Form (SI Units Version)

An electronic version of this form must be submitted by March 1, 2017 to students@concrete.org. A hardcopy of this form must be submitted with the test specimens at the competition on March 26, 2017.
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School: Pontificia Universidad Catolica del Ecuador STUDENT INFORMATION
Name Degree/Graduation Date
Beam Mark: PUCEA Structure Type: TYPE 1 Byran Guerron Civil engineering
Byran Lrraga Civil engineering
GENERAL Faculty Advisor: Juan Sebastian Baquero Gonzalo Cueva Civil engineering
INFORMATION By submitting this form, I, the faculty advisor, acknowledge this information is correct. The students have adhered to the Edison Llumiquinya Civil engineering
contest rules, and the specimens have been made and cured in compliance with the rules. Carolina Gallardo Civil engineering

Final Cost (computed below): $ 6.14 Predicted load that should result in a midspan deflection of 3.5 mm ( 0.14 in). (P 3.5,predicted): 9.775 kN Predicted ultimate load (Pult,predicted): 13.998 kN
2198 lb 3147 lb

Mix Design for 1 yd3 Mix Design for 1 m3

Measured
Measured SSD Weight Batch Weight
Specific Volume SSD Weight Batch Weight Volume (Mass)# (Mass)&
Material Brand Description Gravity (ft3) (lbs) (lbs) (m3) (kg) (kg) Unit Cost Unit Cost
Coarse Aggregate Riobamba Coarse crushed Aggregate 2.63 7.29 1,078 18.1 0.270 640 8.2 $17.50 Ton $ 0.16
Fine Aggregate Santo Domingo Added Fine Wash 1.93 11.66 1,705 28.4 0.432 1012 12.9 $12.75 Ton $ 0.18
Lightweight Aggregate - - - $84.00 Ton
Portland Cement meeting ASTM C150 Tolteca Cement White Cement Portland, Type I 3.15 5.78 843 14.1 0.214 500 6.4 $125.00 Ton $ 0.88
Blended Cement meeting ASTM C595 - - - $125.00 Ton
Blended Cement meeting ASTM C1157 - - - $125.00 Ton
CONCRETE Fly Ash meeting ASTM C618 - - - $60.00 Ton
MATERIALS
Slag meeting ASTM C989 - - - $115.00 Ton
Silica Fume meeting ASTM C1240 SikaFume Blue Silica Fume 2.20 0.40 59 9.9 0.015 35 4.5 $575.00 Ton $ 2.85
Water Quito Drinking Water 1.00 1.73 250 2.6 0.064 148 1.2 $9.00 1,000 gal $ 0.00
Air Air of 1% 0.02 0.14 101 0.005 60
#
Total volume from mix design calculations should equal 1.000 m3. 27.00 4,036 73.2 1.000 2,395 33.2 $ 4.08
&
Measured Batch Weight is the weight of all materials used to produce the batch of concrete from which your competition structure and all four companion cylinders (three for 7 day tests and
one to bring to the competition) are produced. This also includes any additional concrete for the slump test and any "extra" concrete left over after pouring. 7 Day Strength (psi) 7 Day Strength (MPa)
Cylinder 1 7731 53.3
Date Cast: 3/2/2017 Batch Size (ft3): 0.46 Slump (in.): 0.9 Density (lb/ft3): 153.6 Cylinder 2 6193 42.7
Batch Size (m3): 0.013 Slump (mm): 22 Density (kg/m3): 2,460 Cylinder 3 7614 52.5
Water-Cement Ratio: 0.38 Average 7179 49.5

Dosage Batch Dosage (mL/100 Batch Dosage


Type Brand Description (oz/cwt) Dosage (oz) kg cement) (mL) Unit Cost Unit Cost
Air-Entrainment $4.15 gal
Normal Water Reducer $4.45 gal
CHEMICAL Mid-Range Water Reducer $8.75 gal
ADMIXTURES High-Range Water Reducer (non-polycarboxylate) $9.75 gal
High-Range Water Reducer (polycarboxylate) $16.75 gal
Retarder $8.75 gal
Accelerator (non-chloride) Hipermix Platicf Additive 1.4 40 $8.25 gal $ 0.09
$ 0.09

Type Brand Description Number of Pieces Used Unit Cost Unit Cost
GFRP Reinforcing Bar Hughes Brothers Aslan 100 #3 bar $1.69 each
FRP GFRP Reinforcing Bar Pultrall V-Rod #3 bar $1.69 each
REINFORCING GFRP Reinforcing Bar BP Composites TUF-BAR #3 bar 1.00 $1.69 each $ 1.69
MATERIALS GFRP Reinforcing Bar Marshall Composite Tech. C-Bar #3 bar $1.69 each
GFRP Reinforcing Bar Fiberline (Schoeck) 8mm bar $1.69 each
$ 1.69

FORMWORK Is cross section rectangular? No --> 10% cost premium added to concrete materials cost Total Premium Cost
MULTIPLIERS Is cross section prismatic? Yes --> 0% cost premium added to concrete materials cost 10% $ 0.41

SUSTAINABILITY Percent cement: 19.28% --> 0% cost credit * Percent slag: 0.00% --> 0% cost credit * * Sustainability cost credits are applied to Total Credits Credit
CREDITS Percent fly ash: 0.00% --> 0% cost credit * Percent SF: 41.28% --> 2% cost credit * (concrete materials + admixtures + FRP) cost 2% $ (0.12)
ACI SPRING 2017 CONVENTION - STUDENT "FRP COMPOSITES" COMPETITION
Diagram of FRP Reinforcing Materials Placement and Dimensions
An electronic version of this sheet must be submitted by March 1, 2017 to students@concrete.org.
A hardcopy of this sheet must be submitted with the test specimens on March 26, 2017.

place diagram here


1 lb = 0.004448 kN 1 kN = 224.8089 lb
1 lb = 0.453592 kg 1 kg = 2.204623 lb
1 ft3 = 0.028317 m3 1 m3 = 35.31467 ft3
1 yd3 = 0.764555 m3 1 m3 = 1.307951 yd3
1 in = 25.4 mm 1 mm = 0.03937 in
1 psi = 0.006895 MPa 1 MPa = 145.0377 psi
1 oz = 29.57373 ml 1 ml = 0.033814 oz
1 oz/cwt = 65.19891 ml/ 100 kg cement 1 ml/ 100 kg cement = 0.015338 oz/cwt