Amx 4

GE Healthcare
Technical
Publications
Direction 2173225100
Revision 20
AMX4+ Service (Model 2169360, 2236420 &

2275938 Series)
Copyrighte 1996, 1997, 1999, 2000, 2002 and 2004 By General Electric Co.
All Rights Reserved
AMX4+ SERVICE
GE HEALTHCARE (MODEL 2169360, 2236420 & 2275938 SERIES)
REV 20 DIRECTION 2173225100
THIS PAGE INTENTIONALLY LEFT BLANK.
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IMPORTANT! . . . X-RAY PROTECTION

X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained
should be thoroughly read and understood by everyone who will use the equipment before you attempt to
place this equipment in operation. The General Electric Company, Medical Systems Group, will be glad to
assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no
practical design of equipment can provide complete protection. Nor can any practical design compel the operator to
take adequate precautions to prevent the possibility of any persons carelessly exposing themselves or others to
radiation.
It is important that everyone having anything to do with x-radiation be properly trained and fully acquainted with the
recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports
available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the
International Commission on Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, GE Healthcare Group, its agents,
and representatives have no responsibility for injury or damage which may result from improper use of the equipment.
Various protective material and devices are available. It is urged that such materials or devices be used.
CERTIFIED ELECTRICAL CONTRACTOR STATEMENT

All electrical installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be
performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed
by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations, and testing shall
be performed by qualified GE Healthcare personnel. The products involved (and the accompanying electrical installations)
are highly sophisticated, and special engineering competence is required. In performing all electrical work on these
products, GE will use its own specially trained field engineers. All of GEs electrical work on these products will comply with
the requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GEs field engineers, personnel of third-party
service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.
DAMAGE IN TRANSPORTATION
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation Damage in
Shipment written on all copies of the freight or express bill before delivery is accepted or signed for by a General
Electric representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the
carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held
for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested
within this 14day period.
To file a report:
Call 18005483366 and use option 8.

Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact your local service coordinator for more information on this process.
Rev. June 13, 2006
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AMX4+ SERVICE
LITHIUM BATTERY CAUTIONARY STATEMENTS

Danger of explosion if battery is incorrectly replaced. Replace only with
the same or equivalent type recommended by the manufacturer. Discard
used batteries according to the manufacturers instructions.
Il y a danger dexplosion sil y a replacement incorrect de la batterie.

Remplacer uniquement avec une batterie du mme type ou dun type
recommand par le constructeur. Mettre au rbut les batteries usages
conformment aux instructions du fab
TECHNICAL MANUAL UPDATES

When operating or servicing GE Healthcare products, please contact your GE representative for the latest revision of
product documentation. Product documentation may also be available online at the GE Healthcare support
documentation library.
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REVISION HISTORY
REV DATE REASON FOR CHANGE
A Nov. 6 1996 Initial Draft.

0 Dec. 13, 1996 Initial release.
1 Mar. 7, 1997 Made cable drape illustration changes, brake relay illustration changes; up-
dated battery installation illustrration.
2 June 24, 1997 Modified vertical arm latch switch to new style, added latch wiring diagram in Sec-
tion 9.
3 Aug. 14, 1997 High Impact Inspection.
4 Apr. 12, 1999 Added AMX4+ Model 2236420 Series.
5 Nov. 8, 2000 Added AMX4+ Model 2275938 Series.
6 Sept. 10, 2002 Added NOTE to section 42 about Loctite and cleaning screw holes.
7 Oct. 21, 2004 Added model 46270615P3 collimator information to replacement procedures.
8 May 14, 2007 Added text or equivalent service tool to certain service tool references.
9 Feb. 14, 2008 Added Sections in Chapter 5 on installation of warning labels.
10 Mar. 25, 2008 Updated Section 66 Install Batteries.
11 June 23, 2008 Added battery cable leads note above Section 61. Resolves PQR 13148025.
12 21NOV2008 Added note in Section 2.2, following step 1iii, about ordering filtration cup.
13 05OCT2009 Updated collimator PM procedures to make use of torque tool kit. Resolves
iTrak Reports 13085327 and 13155649.
14 04DEC2009 Added LOTO procedure as Section 1.
15 01JUN2010 Added Collimator Tool Kit (5340328) to the Tools and Materials list on page 2.
Reference GEHC Am Service CAPA #5.
16 20OCT2010 Changed label kit part number from 5268993 to 5407496 in Section 66.
Updated Section 69 Top Cover Xray Warning Label; changed label kit part
number from 5268993 to 5407496 in step 1, added step 3 and related
illustration to install Canadian Xray warning label.
To comply with Canadian RED Act.
17 13OCT2011 Updated Sections 531, 532, 536, 547 and 562 to include steps to
apply Loctite 242 to fastener threads. Refer to TrackWise #4071941.
18 14DEC2011 Added Section 12 regarding safety contactor replacement. Refer to CAPA

3519016.
19 04MAY2012 Updated Sections 53, 531, 532, 533 and 534 to modify
counterweight and safety replacement/adjustment procedures. Refer to CAPA
4798150.
20 04SEP2012 Added new Section 12 Hand Switch Cleaning & Disinfecting Instructions.
Added new Section 13 Periodic Maintenance Procedure for Hand Switch.
Refer to CAPA 5970812.
Added text to front material on how to obtain most recent revisions of technical
manuals. Satisfies FDA recommendation.
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LIST OF EFFECTIVE PAGES
PAGE REVISION PAGE REVISION PAGE REVISION

NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER
All 20
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TABLE OF CONTENTS
SECTION 1 LOCKOUT TAGOUT (LOTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 2 SERVICING THE COLLIMATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2-1 Collimator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-2 Collimator Interface and Port Plates Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-3 Collimator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-4 Tape Measure Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-5 Field Lamp Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-6 Light Field Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-6-1 Adjustment Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-6-2 Adjustment Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-7 Crosshair Window Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-8 Field Light Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-9 Field Size Pointer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-10 Front Panel Replacement (Medys collimator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-11 Brake Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 3 SERVICING THE XRAY TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3-1 XRay Tube Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-2 XRay Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SECTION 4 SERVICING THE HORIZONTAL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-1 Yoke Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4-2 Yoke Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-3 Yoke Mounting Plate Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-4 Yoke Mounting Plate Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4-5 Horizontal Arm Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4-6 Horizontal Arm Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4-7 Horizontal Arm Brake and Cable Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-8 Horizontal Arm Brake and Cable Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-9 Horizontal Arm Brake Cable Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4-10 Horizontal Arm Brake Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4-11 Horizontal Arm Brake Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4-12 Horizontal Arm Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SECTION 5 SERVICING THE VERTICAL COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5-1 Remove Vertical Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5-2 Install Vertical Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5-3 Counterweight Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5-3-1 Main Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5-3-2 Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5-3-3 Reassemble Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5-3-4 Vertical Column Cable Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5-3-5 Remove Follower Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5-3-6 Install Follower Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5-4 Upper Brake, Pulley, and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5-4-1 Disconnect Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5-4-2 Remove Upper Pulley and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5-4-3 Replace Upper Pulley and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5-4-4 Install Upper Pulley, Bearings and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5-4-5 Connect Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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5-4-6 Remove Upper Pulley, Bearings and Brake (Alternate) . . . . . . . . . . . . . . . . . . . . . . 43

5-4-7 Install Upper Pulley, Bearings and Brake (Alternate) . . . . . . . . . . . . . . . . . . . . . . . . 43
5-5 Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-5-1 Remove Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-5-2 Install Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-5-3 Counterweight Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-6 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5-6-1 Remove Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5-6-2 Install Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5-6-3 Remove Carriage Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5-6-4 Install Carriage Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5-7 Lower Brake Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-8 Lower Bearings and Baseplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-9 Lower Brake and Bearings Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-10 Column Base Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-11 Column Base Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-12 Lower Pulley and Bearings Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-13 Lower Pulley and Bearings Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-14 Column Support Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5-15 Column Support Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SECTION 6 SERVICING THE CASSETTE DRAWER, COVERS, HORIZONTAL ARM LATCH AND
HANDSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6-1 Cassette Drawer Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6-2 Cassette Drawer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6-3 Cassette Drawer IEC Finger Pinch Label Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6-4 Side Covers Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6-5 Side Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6-6 Battery Charging Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6-7 Top Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6-8 Top Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6-9 Top Cover Xray Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6-10 Remove Latch Assembly and Components (Hall Effect Switch) . . . . . . . . . . . . . . . . . . . . . . 56
6-11 Install Latch Assembly and Components (Hall Effect Switch) . . . . . . . . . . . . . . . . . . . . . . . . 58
6-12 Remove And Install Hand Switch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6-13 Install Hand Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SECTION 7 SERVICING THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7-1 Remove Battery Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7-2 Disconnect Battery Sense Harness (If Required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7-3 Disconnect and Remove Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7-4 Disconnect and Remove Battery Test Terminal Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7-5 Continue Battery Disconnection/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7-6 Install Panasonic Batteries with Sense Board 23347382 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
SECTION 8 SERVICING THE BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8-1 Front Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8-1-1 Remove Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8-1-2 Install Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8-1-3 Bumper Switch Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8-1-4 Bumper Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8-1-5 Bumper Bearings Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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8-1-6 Bumper Bearings Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

8-2 Raise Unit for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8-2-1 Raise Rear Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8-2-2 Lower Rear Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8-2-3 Raise Front Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8-2-4 Lower Front Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8-3 Remove Drive Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8-4 Install Drive Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8-5 Remove Motor and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8-6 Install Motor and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8-7 Remove Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8-8 Install Caster Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
SECTION 9 SERVICING THE DRIVE HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 86

9-1 Handle Sensor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9-2 Handle Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9-3 Handle Drive Enable Switch Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9-4 Handle Drive Enable Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SECTION 10 SERVICING THE HIGH VOLTAGE TRANSFORMER . . . . . . . . . . . . . . . . 90

10-1 High Voltage Transformer Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10-2 High Voltage Transformer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
SECTION 11 SERVICING THE POWER CORD, REEL ASSEMBLY, CABLE ROUTING 92

11-1 Cord/Cord Reel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11-1-1 Cord Reel Removal (Domestic Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11-1-2 Cord Reel Removal (IEC Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11-2 Cord/Cord Reel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11-2-1 Cord Reel Installation (Domestic Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11-2-2 Cord Reel Installation (IEC Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11-3 Horizontal Arm and Vertical Column Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11-3-1 Cathode Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11-3-2 Anode Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11-3-3 Collimator Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11-3-4 Stator Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
11-3-5 Horizontal Arm Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11-3-6 Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11-3-7 Vertical Column Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
SECTION 12 HAND SWITCH CLEANING & DISINFECTING INSTRUCTIONS . . . . . . 104
SECTION 13 PERIODIC MAINTENANCE PROCEDURE FOR HAND SWITCH . . . . . 104
SECTION 14 SERVICING SAFETY CONTACTOR ON THE XRAY CONTROL MODULE 105
xv
AMX4+ SERVICE
xvi
AMX4+ SERVICE
AMX4+ SERVICE
Indentification
See Illustration 1. The AMX4+ is identified by Model Number on the rating plate located on the top
cover. Model part and catalog numbers are identified in Table 1. This direction contains instructions for
performing mechanical maintenance on these Units.
TABLE 1
AMX4+ MODELS
catalog catalog
Description Part number Part number
number number
domestic 21693607 a0659f 22364207 & 22759387 A0659JF
domestic, aec 21693608 a0659fa 22364208 & 22759388 A0659JG
domestic, tech switch 21693609 a0659fc 22364209 & 22759389 A0659JH
domestic, aec, tech switch 216936010 a0659fb 223642010 & 227593810 A0659JJ
iec, emc 2169360 a0659a 2236420 & 2275938 A0659J
iec, emc, aec 21693602 a0659aa 22364202 & 22759382 A0659JA
iec, emc, tech switch 21693603 a0659ab 22364203 & 22759383 A0659JB
iec, emc, aec, tech switch 21693604 a0659ac 22364204 & 22759384 A0659JC
japan 21693605 a0659c 22364205 & 22759385 A0659JD
japan short column 21693606 a0659d 22364206 & 22759386 A0659JE
ILLUSTRATION 1
AMX4+ IDENTIFICATION
RATING
PLATE
1
AMX4+ SERVICE
The instructions cover the removal, installation, and adjustment of the field serviceable assemblies and
parts comprising the unit. Illustrations are provided as a supplement to the procedures to assist the
service technician in understanding the relationship of the parts involved.
Definition of Terms
The front end of the unit is defined as the end containing the vertical column and bumper assembly. Left
and right sides are determined by standing at the rear (handle end) of the unit, facing the unit.
Tools and Materials

A list of tools required to perform the service adjustment procedures is given below. With the exception of
the vertical column lifting tool and floor jack, the tools listed are part of the standard complement of tools
supplied in the service technicians tool kit.
Tools
Vertical column lifting tool (46303362P1)
AMX4 Series Lifting Jack (46302966P1)
Counterweight Lifting Tool (46303491G1)
Collimator Tool Kit (5340328)
HHS Field Test Kit (46177372G1)
Torque Wrench 236 poundinches/0.23 4.1 Newtonmeters (46282782P1)
Torque Wrench Kit (46268445G1)
H/V Cable Spanner Wrench (507A935G1)
Materials
Loctite sealant type 242 (46170686P2 10 cc bottle) and 290 (46170687P2 50cc bottle)
Bearing grease Lithium (Fiske 630AA) or equal
Silicone insulating compound (46125224P3 3 oz. tube)
Diala AX Dielectric Insulating Oil (T0552G 1 gallon)
Electrical tape
Cotton rags
Cotton swabs
Periodic Inspection
Periodic inspection instructions for various assemblies of the AMX4+ are listed in the maintenance
schedule given in Direction 2173227100, AMX4+ Periodic Maintenance. All deficiencies uncovered
during inspection should be corrected before further use of the equipment.
Removal and Installation Procedure Index

A list of AMX4+ assemblies for which removal and installation procedures are provided in the following
index. The index lists the section in which the procedure is presented, the name of the assembly, and the
number of the paragraph that contains the removal or installation procedure.
2
AMX4+ SERVICE
SECTION
ASSEMBLY REMOVAL INSTALLATION
TITLE NAME PARAGRAPH PARAGRAPH
Section 2 Collimator Assembly 21 22
Servicing the
Collimator Assembly
Section 3 XRay Tube Assembly 31 32
Servicing the Xray
Tube Assembly
Section 4 Yoke Assembly 41 42
Servicing the Yoke Mounting Plate Assembly 43 44
Horizontal Arm Horizontal Arm Assembly 45 46
Assembly Brake Cable Assembly 47 48
Cable Assembly 49 410
Brake Assembly 411 412
Section 5 Vertical Column 51 52
Servicing the Vertical Cables 53 54
Column Assembly Upper Pulley and Brake Assembly 55 56
Counterweights 57 58
Upper Brake Assembly 59 510
Upper Pulley and Bearings 511 512
Carriage Assembly 513 514
Carriage Bearings 515 516
Lower Brake and Bearings 517 518
Column Base 519 520
Lower Pulley and Bearings 521 522
Column Support 523 524
Section 6 Cassette Drawer 61 62
Servicing the Trim Side Covers 63 64
Covers Top Cover 65 66
Section 7 Gates Battery 71 72
Servicing the Base Bumper Assembly 73 74
Assembly Bumper Switch 75 76
Bumper Bearings 77 78
Motor and Brake 79 710
Drive Wheel 711 712
Caster Wheel 713 714
Section 8 Sensor Assembly 81 82
Servicing the Handle Drive Enable Switch 83 84
Assembly
Section 9 Transformer 91 92
Servicing the High
Voltage Transformer
Section 10 Latch Assembly (Hall Effect Switch) 101 102
Servicing the Latch Cord/Cord Reel 103 104
Assembly and Cable Cord Reel 1052 105
Routing Cable Routing 1051
Cathode Cable 1052
Anode Cable 1053
Collimator Cable 1054
Stator Cable 1055
Horizontal Arm Brake Cable 1056
Control Cable 1057
Vertical Column Brake Cable
3
AMX4+ SERVICE
4
AMX4+ SERVICE
SECTION 1 LOCKOUT TAGOUT (LOTO)
LOTO Procedure for Electrical Power
Name of Equipment: AMX 4+

Step Lockout/Tagout Procedure
1 Prepare for shutdown of equipment by making sure you know where the system circuit breaker and AC power plug is
located, and have:
A pair of safety glasses
Voltage meter
Approved AC power plug locking device
Multiple locking device if more than one lock is to be applied, and enough personal LOTO locks
and tags for everyone in the group.
2 Notify affected personnel working in the area that lockout/tagout is being performed.
3 Shut down the AMX4+ system by turning the keyswitch to OFF.
4 Place the system main circuit breaker to the OFF position.
5 Locate an approved AC power plug locking device and place on the AC power plug.
6 Attach personal LOTO lock and tag to the AC Power Plug locking device.
7 Wait 3 minutes for discharge of capacitors.
8 Remove the left side of the cover.
9 Locate the Main Chassis Ground Lug or Lugs (some models have two lugs) on the lower left side just above the battery
compartment access panel. Remove all wires connected to the ground lugs and individually tape each one to ensure each
cannot make contact with any other lug or any other item or device.
10 Make sure the system will not turn on by turning the keyswitch ON in the upper left corner on the console and looking for
lights on the right side of the console. Turn the keyswitch to OFF after verifying the system does not power up.
11 Make sure the voltage meter is working properly by testing it on a known live voltage (like a wall outlet).
12 Verify electrical power has been removed by using a voltmeter and testing for voltage between the main circuit breaker
switch upper power connection and the main chassis ground lug located on the lower left side just above the battery
compartment access panel.
13 Service/repair system.
14 Notify affected personnel that LOTO devices are being removed and equipment will be reenergized.
15 Verify the area is safe to reenergize the equipment.
16 Ensure any safety guards or devices have been reinstalled.
17 Return system functions to their normal OFF state.
18 Locate the Main Chassis Ground Lug or Lugs (some models have two lugs) on the lower left side just above the battery
compartment access panel. Remove tape and reconnect to the chassis ground lugs.
19 Remove personal LOTO lock and tag.
20 Communicate to everyone in the area that the system is about to be reenergized.
21 Place the main system circuit breaker to the ON position.
22 Turn on the system by turning the key switch in the upper left corner on the console to the ON position and test it for proper
operation.
5
AMX4+ SERVICE
SECTION 2 SERVICING THE COLLIMATOR

This section provides procedures covering the removal and installation of the collimator. It also provides
procedures for replacing and aligning the field lamp, aligning the crosshairs, and replacing the brake and
field lamp switches.
2-1 Collimator Removal

1. Close collimator blades.
2. Rotate Xray tube and collimator assembly so collimator crosshair window is facing upward.
3. Place the horizontal arm assembly in park position on top cover of unit.
Potential for sudden and unexpected arm motion: Secure the horizontal
arm before removing components from the arm. Removing weight allows
the counterweight to descend rapidly and the arm to ascend rapidly
possibly causing damage to the unit and personal injury. Use
Counterweight Lift Tool 46303491G1 or equivalent service tool.
4. Shut off power by turning the main circuit breaker to the OFF position.
5. Remove two screws in bottom of terminal box located on back of vertical column and lift off cover.
See Illustration 21.
6. Disconnect collimator cable leads from terminal block. Record and tag leads.
7. Remove Heyco bushing and cable through bottom of terminal box.
ILLUSTRATION 21
TERMINAL BOX AND COLLIMATOR CABLE ROUTING
CLAMP POINT H
STRAP POINT G STRAP POINT N
TERMINAL BOX
CLAMP POINT E
COLLIMATOR CABLE
TIE WRAPS
8. Cut tyraps securing collimator cable to cathode cable and remove from Strap Points G and N, and
Clamp Points E and H.
9. Remove three 1024 0.75 hex socket head cap screws securing collimator assembly to Xray
tube. See Illustration 22.
10. Remove collimator from interface plate.
6
AMX4+ SERVICE
ILLUSTRATION 22
COLLIMATOR
BRAKE
SWITCH
HANDLE
SOCKET HEAD BRAKE

CAP SCREWS SWITCH
HANDLE
FIELD LIGHT
SWITCH
2-2 Collimator Interface and Port Plates Check
Note: The collimator interface plate for every new and reloaded tube from the GE Reload Facility is factory aligned
and should not be disturbed. If plate alignment is altered, the plate will have to be realigned in the field.
1. Close collimator blades.

2. Rotate Xray tube and collimator assembly so collimator crosshair window is facing upward.
3. Place the horizontal arm assembly in park position on top cover of unit.
5. Remove three 1024 0.75 inch hex socket head cap screws securing collimator assembly to
Xray tube. See Illustration 22.
7
AMX4+ SERVICE
ILLUSTRATION 23
PORT AND COLLIMATOR INTERFACE PLATE INSTALLATION
MOBILE SYSTEMS USE EITHER 1032 X 0.50 INCH
FOUR OR EIGHT 1/420 X 0.625 INCH INTERFACE PLATE
PORT PLATE SCREWS SCREWS
TUBE
HOUSING
SECTION A
(WITH COLLIMATOR REMOVED)
PORT PLATE
TUBE
HOUSING
INTERFACE
PLATE
6. Remove collimator from interface plate. See Illustration 23.

7. Carefully place collimator and cables on horizontal arm.
8. Check that each Xray port plate screw is securely fastened in place.
9. If any port plate screw is loose, unscrew it until it touches the interface plate.
Do not remove collimator interface plate. This plate is factory aligned and
should not be disturbed. (However, if any of the interface plate screws are
loose, re-torque them to 3240 poundinches (3.64.5 Nm)).
10. Tighten the port plate screw to 4550 poundinches (5.1 5.6 Nm) using tools in Collimator Service
kit P/N 5340328.
8
AMX4+ SERVICE
11. Turn collimator upside down and insert cone into the tube port interface plate. Align mounting screw
holes.
12. Attach collimator assembly to tube port interface plate with three 1024 0.75 inch hex socket
head cap screws. Torque to 5060 poundinches (5.66.8 Nm).
2-3 Collimator Installation

1. Disconnect power from the unit by switching the main circuit breaker to the OFF position.
2. Horizontal arm assembly is in parked position on top cover of unit (or counterweight is secured)
3. Xray tube is facing upward.
Equipment Damage: Do not bump the cone when handling the collimator,
especially when mounting it on the tube. It is made of lead and damages
easily.
For systems manufactured On or After June 10th, 2006 there is an

additional 1.2 mm Aluminum filtration cup addedto the XRay Tube. This
cup must be present and installed to meet regulatory HVL requirements.
Likewise is this cup is provided with a replacement tube it must be
removed for systems manufactured before June 10th, 2006. Reference the
system rating plate affixed to the AMX Unit.
4. Turn collimator upside down and insert cone into the tube port interface plate. Align mounting screw
holes.
5. Attach collimator assembly to tube port interface plate with three 1024 0.75 inch hex socket
head cap screws. Torque to 5060 poundinches (5.66.8 Nm).
6. Route collimator cable along the cathode cable to strap point on side of the column. Secure
collimator cable in place with tyraps to the cathode cable. See Illustration 21.
7. Drape the cable from the side of the column to the terminal box on the back of the column. Insert
the cable with a Heyco bushing up through the bottom of the terminal box.
8. Connect collimator cable leads to terminal block in accordance with connection data recorded and
tagged on leads.
9. Position back cover on terminal box and secure with two screws.
10. Rotate Xray tube and collimator assembly to a port down position.
Note: If the collimator being installed is a replacement, perform Beam Quality (Half Value Layer) in Direction
2173227100 AMX4+ Periodic Maintenance. Also perform Functional Test Manual Rad Collimator Ver-
sion in Tab 6 of Direction 46013894, System Field Test for HHS.
2-4 Tape Measure Replacement
Note: This procedure is for the Micro Medical Systems collimator (46270615P2) only. For the Medys collimator
(46270615P3), the tape measure is not a replaceable part.
1. Remove the two (2) Phillips screws (M3x6) which attach the old tape measure to the leftside
collimator cover.
2. Install the new tape measure and tighten the screws:
For a HRT Xray tube (46155750G804), use the upper mounting holes of the tape measure.
For an Orion Xray tube (2185226), use the lower mounting holes of the tape measure.
9
AMX4+ SERVICE
2-5 Field Lamp Replacement

1. Disconnect power from the unit by switching the main circuit breaker to the OFF position.
2. Remove the rear cover on the collimator by removing four metric Phillips
head screws holding it in place. Remove the cover.
3. Close the collimator blades. This makes it easier to reach the lamp for removal and replacement.
Potential for equipment damage (field lamp): Field lamp should never be
touched with bare fingers since chemicals on skin will damage lamp and
reduce its useful life. Always use gloves, tissue or soft cloth when
handling lamp. If the outside of the lamp becomes contaminated, clean
with a soft cloth dampened in water. Wipe dry after cleaning.
4. Carefully remove the lamp by pulling it straight back and out of its receptacle. Replace it with a new
lamp. Refer to renewal parts listing for correct lamp. See Illustration 24.
5. Whenever a lamp is replaced, the light field intensity must be checked. Refer to the HHS Collimator
Test section of Direction 46013894 (System Field Test for HHS).
6. Whenever a lamp is replaced, the light field and Xray field sizes must be checked to be certain the
difference between them does not exceed a specified maximum tolerance. Refer to Section 2-6,
Light Field Adjustment, to make these measurements and any necessary adjustments.
ILLUSTRATION 24
FIELD LAMP REPLACEMENT
LAMP
2-6 Light Field Adjustment

The Xray field and light field must be properly aligned to meet HHS requirements. Two methods for
accomplishing this are given below.
Method 1, Section 2-6-1 is only used if the Light Field to XRay Field Test Pattern, 46198466P1, from
an HHS Field Test Kit, 46177372G1, is available.
Method 2, Section 2-6-2, uses lead strips to indicate the light field areas.
10
AMX4+ SERVICE
2-6-1 Adjustment Method 1
1. Place loaded cassette (14 17 inches suggested) on floor directly beneath collimator.
2. Adjust the collimator so that it is parallel to the cassette.
3. Set SID to 40 inches.
4. Place light field to Xray field test pattern on top of cassette.
5. Turn on field lamp.
6. Adjust collimator blades so light field exactly covers the 8 10 inch (20.32 x 25.4 cm) rectangle on
the test pattern. See Illustration 25.
ILLUSTRATION 25
APPEARANCE OF XRAY FIELD AND LIGHT FIELD ALIGNMENT ON EXPOSED FILM USING TEST PATTERN
FILM
TEST PATTERN
8 X 10 INCH TEST
C RECTANGLE
(LIGHT FIELD)
XRAY FIELD
A B
D HORIZONTAL
DIFFERENCE
SECOND
EXPOSURE
VERTICAL
DIFFERENCE
7. Expose film.
> 60 kVp, 2 mAs.
> Do not disturb the cassette and pattern because a second exposure is to be made.
8. Open collimator blades wide enough to include test pattern.
9. Expose film a second time and develop the film.
> 60 kVp, 2 mAs.
> This exposure should include the 810 inch rectangle. Refer to Illustration 25. If the rectangle
does not show, reload the cassette and repeat steps 1 through 8 but open the collimator blades
in step 7 wider than last time.
10. Measure and record the horizontal A & B distances, in inches, between the Xray field and the light
field. See Illustration 25.
11. Measure and record the vertical C & D distances, in inches, between the Xray field and the light
11
AMX4+ SERVICE
12. The total of the horizontal differences as well as the total of the vertical differences must each be
less than 1.8% of the SID:
> A + B < 1.8% SID = A + B < 0.018 40 inches = A + B < 0.72 inches
> C + D < 1.8% SID = C + D < 0.018 40 inches = C + D < 0.72 inches
If the above requirements are met, go to step 18. If they are not met, proceed with the following steps.
Note: Ideally, the Xray field and the light field should coincide but this is rarely the case. The best compromise is to
move the light field so the Xray field is centered within it. Usually the light field area will be larger than the
Xray area. The size and location of the light field can be adjusted by moving the bulb.
13. To place the two fields as close to coincidence as possible, only the light field area is moved. The
light field area adjustment is made by repositioning the field lamp housing.
14. Loosen the two Phillips head adjustment screws located in the back of the collimator. See Illustration
26.
ILLUSTRATION 26
FIELD LAMP ADJUSTMENT
ADJUSTMENT SCREWS
15. Examine the last exposure and determine which direction to move the field lamp to best position it
around the Xray field.
16. Turn on the field lamp.
Bright light might cause temporary blindness: Components are hot in the
high energy field lamp adjustment area. Do not look directly at the field
lamp.
17. The field lamp adjustment area will be hot, so use a metal tool to move the bracket when
repositioning the light field area on the film cassette.
18. When the light field area has been repositioned equal distant around the Xray field, tighten the
adjustment screws. Alternately tightening the two screws will help prevent the bracket from slipping
out of place.
19. Repeat steps 1 through 16 until the percentage of SID requirements are obtained.
12
AMX4+ SERVICE
Note: If the percentage of SID requirement cannot be obtained, the light field is either too large or in rare instances
too small. In this case the collimator will have to be returned to the factory.
20. Replace the back cover and fasten it in place with four metric Phillips head screws.
21. After any adjustment to the field light area, the collimator crosshair window position should be
checked and corrected if necessary. Refer to Section 27.
2-6-2 Adjustment Method 2
1. Place loaded cassette (14 17 inches (35.56 x 43.18 cm) suggested) on floor directly beneath
collimator.
2. Set SID to 40 inches.
3. Set collimator for 8 10 inches.
4. Turn on field lamp.
5. Place lead strips at each corner of light field to indicate size of field. See Illustration 27 .
6. Expose film. Do not move film cassette.
> 60 kVp, 2 mAs.
7. Open collimator blades.

8. Expose film a second time and develop the film.
> 60 kVp, 2 mAs.
Note: This exposure should include the lead strips marking the corners of the light field. See Illustration 27. If the
lead strips do not show, reload the cassette and repeat steps 1 though 8 but open the collimator blades in step
7 far enough to include the lead strips.
ILLUSTRATION 27
APPEARANCE OF XRAY FIELD AND LIGHT FIELD ALIGNMENT ON EXPOSED FILM USING LEAD STRIPS
FILM
LEAD STRIPS
C
LIGHT FIELD
XRAY FIELD
A B
HORIZONTAL
D DIFFERENCE
VERTICAL
DIFFERENCE
9. Measure and record the horizontal A & B distances, in inches, between the Xray field and the light
13
AMX4+ SERVICE
10. Measure and record the vertical C & D distances, in inches, between the Xray field and the light
11. The total of the horizontal differences as well as the total of the vertical differences must each be
less than 1.8% of the SID:
> A + B < 1.8% SID = A + B <0 .018 40 inches = A + B < 0.72 inches
> C + D < 1.8% SID = C + D <0 .018 40 inches = C + D < 0.72 inches
If the above requirements are met, go to step 18. If they are not met, proceed with the following
steps.
Note: Ideally, the Xray field and the light field should coincide but this is rarely the case. The best compromise is to
move the light field so the Xray field is centered within it. Usually the light field area will be larger than the
Xray area.
12. To place the two fields as close to coincidence as possible, only the light field area is moved. The
light field area adjustment is made by repositioning the field lamp housing.
13. Loosen the two Phillips head adjustment screws located in the back of the collimator. See Illustration
28.
14. Examine the last exposure and determine which direction to move the field lamp to best position
light field around the Xray field.
15. Turn on the field lamp.
ILLUSTRATION 28
FIELD LAMP ADJUSTMENT
ADJUSTMENT SCREWS
Bright light might cause temporary blindness: Components are hot in the
high energy field lamp adjustment area. Do not look directly at the field
lamp.
16. The field lamp adjustment area will be hot so use a metal tool to move the bracket when
repositioning the light field area on the film cassette.
17. When the light field area has been repositioned equidistant around the Xray field, tighten the
adjustment screws. Alternately tightening the two screws will help prevent the bracket from slipping
out of place.
18. Repeat steps 1 through 16 until the percentage of SID requirements are obtained.
14
AMX4+ SERVICE
Note: If the percentage of SID requirement cannot be obtained, the light field is either too large or in rare instances
too small. In this case the collimator will have to be returned to the factory.
19. Replace the back cover and fasten it in place with four metric Phillips head screws.
20. After any adjustment to the field light area, the collimator crosshair window position should be
checked and corrected if necessary. Refer to Section 2-7.
2-7 Crosshair Window Adjustment

1. After any adjustment to the field light area the collimator crosshair window position should be
checked and corrected if necessary.
2. Place Light Field to XRay Field Test Pattern, 46198466P1, directly under the collimator. If the test
pattern is not available use a sheet of rectangular paper and draw a cross extending from exact
center to each edge and parallel to the sides of the sheet.
3. Turn on field lamp and adjust collimator blades so edges of light field are coincident with the
rectangle on the test pattern or the sides of the paper sheet. This may involve moving the test
pattern or paper sheet.
4. Check the window crosshairs. The crosshairs must be within 1/4 inch of the pattern centerlines or
cross (including the width of the crosshair shadow) over the entire length of the crosshairs.
5. If the window crosshairs are not properly aligned, go to step 7. If the window crosshairs are properly
aligned, do not perform steps 7 through 9.
6. Loosen the four screws retaining the crosshair window in the bottom or exit side of the collimator.
7. Gently slide the window until the crosshairs are aligned with the test pattern centerlines or the cross
on the paper.
8. Tighten the four screws retaining the crosshair window.
2-8 Field Light Switch Replacement
(46270615P3), the field light switch is not a replaceable part.
1. Place horizontal arm in lock position.

3. Use a small screwdriver and very carefully pry the field light switch out of the collimator control
panel. The switch press fits into the panel and will easily snap out of the panel. A short length of two
wires will be attached to the switch. Use care not to scratch the panel during this procedure. See
Illustration 22.
4. Unsolder the two wires.
5. Resolder two wires to the terminals on new replacement switch.
6. Carefully insert the switch and wires into the panel and press into place.
2-9 Field Size Pointer Replacement
(46270615P3), the field size pointers are replaceable parts.
1. Use a 2 mm hex wrench to loosen the two (2) M4 setscrews that attach the knob to the shaft. Slide
the knob off of the shaft.
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AMX4+ SERVICE
2. Use a 1.5 mm hex wrench to loosen the two (2) M3 setscrews that attach the pointer to the shaft.
Slide the pointer off of the shaft.
3. Slide the new pointer onto the shaft and lightly tighten the two set screws. Perform the following
steps to correctly align the pointer:
a. Place a loaded 12 inch x 14 inch cassette (or phosphor tool 2120565) on the floor and center it
to the collimator light field.
b. Use the tape measure to position the collimator/Xray tube at a 40 inch SID.
c. Adjust the collimator so that the pointers are set for a 10 inch x 10 inch field.
POTENTIAL EXISTS FOR EXPOSURE TO IONIZING RADIATION. USE A

LEAD APRON OR STAND BEHIND LEAD SHIELDING DURING EXPOSURE.
d. Select 60kVp, 45 mAs (or follow exposure instructions on phosphor tool) and make an exposure.
e. Measure the exposed area size on the developed film (or read from the phosphor tool).
f. Verify that the indicated field size (as shown by the pointer) matches the actual exposed area size
within 1.7% SID (0.68 inches).
g. If necessary, loosen pointer setscrews, adjust pointer to match the measured size, then tighten the
setscrews. Take another exposure to verify that the indicated field size (as shown by the pointer)
matches the actual exposed area size within 1.7% SID (0.68 inches). Repeat this step until the
specification is met.
h. Install the knob onto the shaft and tighten the two setscrews.
2-10 Front Panel Replacement (Medys collimator)
(46270615P3), the front panel is not a replaceable part.
2. Close the collimator blades.
3. Rotate the Xray tube and collimator assembly so the collimator crosshair window is facing
upward.
5. Place the horizontal arm assembly in park position on the top cover of the unit.
6. Disassembly:
a. Use a 2 mm hex wrench to loosen the two (2) M4 setscrews that attach the knob to the shaft. Slide
the knob off of the shaft.
b. Use a 1.5 mm hex wrench to loosen the two (2) M3 setscrews that attach the pointer to the shaft.
Slide the pointer off of the shaft.
c. Remove the rear cover on the collimator by removing four metric Phillips
head screws holding it in place. Remove the rear cover.
16
AMX4+ SERVICE
d. Remove the two (2) Phillips screws (M3x6) which attach the old tape measure to the leftside colli-
mator cover. Remove the tape measure.
e. Remove the four (4) screws M3x6 (Phillips) fastening the lateral cover to the top of the central body.
f. Remove the two (2) screws M3x6 (Phillips) fastening the lateral cover to the rear of the central body.
g. Remove the lateral cover by pulling it towards the rear of the collimator.
h. Unscrew the six (6) screws M3x6 (Phillips) fastening the front panel to the left and right sides of the
central body, but do not remove the front panel yet.
Note: The screws are secured with thread fastener and may require additional effort to unscrew them.
i. Carefully examine the routing for the wires that are connected to the front panel so that you will be
able to duplicate the routing when the new front panel is attached to the central body. If the cable
routing is not correct, the front panel is difficult to install.
j. Carefully pull out the front panel. Remember; the front panel is still linked to the central body
by means of the switches connector.
k. Disconnect the switches connector and remove the front panel.
7. Install the new front panel (reverse the disassembly sequence). If the new front panel does not line
up with the six (6) mounting holes in the central body, make sure that the cable routing is the same
as noted in step i (above).
8. Final Checks When the new front panel is assembled with its knobs and pointers, perform the
following checks and adjustments:
a. Light Field adjustment (see Section 2-6 in this manual).
b. Cross hair Window adjustment (see Section 2-7 in this manual).
c. Field Size Indicator adjustment (see Section 2-9 in this manual).
2-11 Brake Switch Replacement
(46270615P3), the brake switch is not a replaceable part.

3. To prevent parts from falling out of the collimator handles when opening them, rotate the Xray tube
to position the back side of the collimator handles pointing upward.
4. Select the switch to be replaced and remove the two Phillips head screws from the switch retaining
plate. Remove the plate.
5. Lift off the switch button and button return spring.
6. Pull the switch from the handle.
7. Unsolder the two wires.
8. Solder the two wires onto the new replacement switch.
9. Place the new switch in the same position as the switch which was replaced.
10. Replace the button return spring and the switch button.
11. Replace the switch retaining plate. Install and tighten the two Phillips head screws.
12. Test the switch to be sure that it activates/deactivates, and does not stick in the ON position.
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AMX4+ SERVICE
ILLUSTRATION 29
BRAKE SWITCH REPLACEMENT
(2) PHILLIPS SCREWS
SWITCH
RETAINING
PLATE
BUTTON
RETURN SWITCH
SPRING BUTTON
MICRO
SWITCH
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AMX4+ SERVICE
SECTION 3 SERVICING THE XRAY TUBE

This section provides procedures covering the removal and installation of the Xray tube.
3-1 XRay Tube Removal
Secure the horizontal arm before removing components from the arm.
Removing weight allows the counterweight to descend rapidly and the arm
to ascend rapidly possibly causing damage to the unit and personal injury.
Use the Counterweight Lift Tool 46303491G1 or equivalent service tool.
1. Remove collimator from Xray tube. Refer to Section 2-1, steps 1 through 10 for removal
instructions.
2. Disconnect anode and cathode High Voltage cable connectors from Xray tube. See Illustration 31.
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AMX4+ SERVICE
ILLUSTRATION 31
XRAY TUBE ASSEMBLY
BUTTON HEAD SCREW
TUBE FRONT COVER

HV CABLE
(ANODE)
MOUNTING
PLATE
HEX SOCKET
FLAT HEAD
SCREWS
RATING
PLATE
HV CABLE
(CATHODE)
DECAL
CONTROL CABLE
YOKE ASSEMBLY
1032 X 1/2
HEAD SCREW (2) TUBE REAR COVER
3. Remove four button head screws securing top and rear of back cover to Xray tube and lift off
cover.
4. Disconnect control cable leads from terminal block on tube cable bracket. Record and tag lead
connections.
5. Remove cable clamp securing control cable to cable bracket by removing three socket head cap
screws.
6. Support the Xray tube and remove the three hex socket flat head screws securing each end of the
tube to mounting plates on the yoke assembly.
7. Remove Xray tube assembly from yoke assembly
3-2 XRay Tube Installation
For Tube Change there is an additional 1.2 mm Aluminum cup added to

the XRay Tube. This cup must be present and retained for systems
manufactured On or After June 10th, 2006. Likewise this cup if provided
with the replacement tube must be removed for systems manufactured
before June 10th, 2006. Reference the system rating plate affixed to the
AMX unit.
1. For systems manufactured On or After June 10th, 2006 an additional 1.2 mm Aluminum filtration
cup is added to the XRay Tube. The presence of this cup is easily identified as you cannot see the
glass tube port. The cup is retained by clipping onto the Collimator mounting plate.
i. Carefully remove filtration cup from original tube.
ii. Carefully insert filtration cup onto replacement tube. Ensure cup is secure.
iii. Install new filtration label, part # 5179736, next to the system rating plate.
20
AMX4+ SERVICE
Note: In the event the filtration cup is missing or unavailable for transfer from the old tube, order part num-
ber 5180389. This kit contains a label and a new filtration cup.
2. Support Xray tube assembly in a position between mounting plates on yoke assembly. See
Illustration 31.
3. Attach each end of tube to mounting plates with three hex socket flat head screws. Torque to 50
poundinches (5.6 Nm).
4. Position control cable in tube cable bracket. Replace cable clamp and secure in place using three
socket head cap screws.
5. Connect control cable leads to terminal block on tube cable bracket in accordance with connection
data recorded and tagged on leads.
Note: If installing a new tube, use color code and match leads.
6. Position back cover on Xray tube assembly and secure to tube with four 1032 1/2 inch button
head screws.
7. Cover anode and cathode HV connectors with Silicone Insulating Compound, 46125224P3. Refer
to Direction 46013288 Bleeder, High Voltage, Dual Type.
8. Insert anode and cathode connectors into Xray tube and secure firmly in place.
9. Check that tube rotates smoothly in yoke assembly when rotated forward and backward between
detent positions on yoke mounting plates.
10. Install collimator on Xray tube. Refer to Section 2-3, steps 1 through 9.
11. If a new tube is installed, the field light must be checked for proper positioning. Refer to Section 2-6,
Adjusting the Field Light, for this procedure.
Note: If the tube being installed is a replacement, perform Beam Quality (Half Value Layer) in Direction
2173227100 AMX4+ Periodic Maintenance.
21
AMX4+ SERVICE
SECTION 4 SERVICING THE HORIZONTAL ARM

This section provides procedures covering the removal and installation of the field serviceable assemblies
and parts comprising the horizontal arm assembly.
4-1 Yoke Assembly Removal
Secure the horizontal arm before removing components from the arm.
Removing weight allows the counterweight to descend rapidly and the arm
to ascend rapidly possibly causing damage to the unit and personal injury.
Use Counterweight Lift Tool 46303491G1 or equivalent service tool.
1. Remove the collimator. Refer to Section 2.

2. Remove the Xray tube. Refer to Section 3.
POTENTIAL FOR EYE INJURY: WEAR EYE PROTECTION WHEN

REMOVING THE YOKE ASSEMBLY, SOME PARTS ARE SPRING LOADED
AND MAY CAUSE INJURY.
3. Holding cover in place, remove four capscrews securing cover to end of horizontal arm shaft. A
spring loaded detent positioning assembly is retained by the cover. Reach behind the cover, hold the
detent assembly in place and carefully remove cover. See Illustration 41.
ILLUSTRATION 41
YOKE ASSEMBLY
HORIZONTAL ARM ASSEMBLY
THRUST
WASHER MOUNTING
PLATE THRUST
WASHER
DISC
LEFT TUBE
SUPPORT
SPRING WASHER
THRUST BEARING
COVER
WASHER
RIGHT TUBE
SUPPORT
SPRING
1/420 x .625 HEX SOCKET SHAFT
HEAD CAPSCREW BEARING SPRING COVER
4. Carefully remove the detent assembly consisting of two spring covers, two springs and one shaft
with one bearing from recessed location in yoke mounting plate.
5. Slide three spring washers, disk, thrust washer and yoke mounting plate from the shaft on horizontal
arm.
6. Remove thrust bearing and thrust washer from horizontal arm shaft.
22
AMX4+ SERVICE
4-2 Yoke Assembly Installation
EYE INJURY! WEAR EYE PROTECTION WHEN REMOVING THE YOKE

ASSEMBLY, SOME PARTS ARE SPRING LOADED AND MAY CAUSE
INJURY.
1. Lubricate thrust bearing with small amount of lithium (Fiske 630AA or equal) grease.
2. Install thrust washer and thrust bearing on horizontal arm shaft. See Illustration 41.
3. Place yoke mounting plate with tube supports on horizontal arm shaft.
4. Slide thrust washer, disk, and three spring washers onto horizontal arm. (Concave side of spring
washer facing you)
5. Place two springs and spring covers into recessed position in face of mounting plate.
6. Place shaft with bearing on the two springs and carefully install cover over end of horizontal arm
shaft.
7. Hold cover in place on horizontal arm shaft to prevent detent assembly from springing loose and
secure with four capscrews.
8. Install the Xray tube. Refer to Section 3.
9. Install the collimator. Refer to Section 2.
4-3 Yoke Mounting Plate Assembly Removal

1. Remove collimator. Refer to Section 2.
2. Remove the Xray tube. Refer to Section 3.
Right Mounting Plate Assembly (See Illustration 42)
3. Remove decal from cover on end of right tube support to access the cover mounting screws.
4. Remove four screws holding cover to mounting plate shaft.
5. Remove cover, two spring washers, two thrust washers and thrust bearing from mounting plate
shaft.
6. Slide shaft, disk, and mounting plate from right tube support.
7. Remove two small bearings and their shaft from right tube support.
8. Remove four screws holding shaft and disk to mounting plate.
9. Remove shaft and disk from mounting plate.
23
AMX4+ SERVICE
ILLUSTRATION 42
RIGHT MOUNTING PLATE ASSEMBLY
1/420 X .625 HEX SOCKET FLAT
HEAD CAPSCREW
HEAD CAPSCREW
RIGHT TUBE SUPPORT
1032 X .500 HEX SOCKET
FLAT HEAD CAPSCREW
MOUNTING PLATE THRUST BEARING
SPRING WASHER
DISK
MOUNTING PLATE SHAFT
BEARING
SHAFT
THRUST WASHER
COVER

FLAT HEAD CAPSCREW
DECAL
Left Mounting Plate Assembly (See Illustration 43)

10. Remove decal from cover on end of left tube support to access the cover mounting screws.
11. Remove four screws holding cover to mounting plate shaft.
12. Remove two spring washers, disk and thrust washer from mounting plate shaft.
13. Slide shaft, thrust washer, dowel pin, disk, and mounting plate from left tube support.
14. Remove thrust washer and dowel pin from shaft.
15. Remove four screws holding shaft and disk to mounting plate.
16. Remove shaft and disk from mounting plate.
17. Remove eight hex socket flat head capscrews holding right and left tube support arms to mounting
plate.
18. Remove tube supports.
24
AMX4+ SERVICE
ILLUSTRATION 43
LEFT MOUNTING PLATE ASSEMBLY
1/420 X .625 HEX SOCKET
FLAT HEAD CAPSCREW

HEAD CAPSCREW
LEFT TUBE SUPPORT
SPRING
DECAL WASHER
1032 X .500 HEX

SOCKET
FLAT HEAD COVER
CAPSCREW
DISC
THRUST WASHER
DOWEL PIN
SHAFT
DISK
MOUNTING PLATE

FLAT HEAD CAPSCREW
4-4 Yoke Mounting Plate Assembly Installation
Right Mounting Plate Assembly
1. See Illustration 42. Place mounting plate shaft and disk on mounting plate.
2. Secure shaft and disk to mounting plate with four capscrews.
3. Replace two small bearings and their shaft in right tube support.
4. Slide mounting plate shaft with disk and mounting plate into right tube support.
5. Replace two thrust washers and thrust bearing, two spring washers and cover on mounting plate
shaft. (Spring washers, concave side facing out)
6. Secure cover to mounting plate shaft with four capscrews.
7. Replace decal on cover.
Left Mounting Plate
8. See Illustration 43. Place mounting plate shaft and disk on mounting plate.
9. Secure shaft and disc to mounting plate with four capscrews.
10. Replace washer and dowel pin on mounting plate shaft.
11. Slide mounting plate shaft with washer, dowel pin, disk and mounting plate into left tube support.
25
AMX4+ SERVICE
12. Replace washer, disk and two spring washers on mounting plate shaft. (Spring washers, concave
side facing out)
13. Secure cover to mounting plate shaft with four capscrews.
14. Replace decal on cover.
15. Install the Xray tube. Refer to Section 3.
16. Install the collimator. Refer to Section 2.
4-5 Horizontal Arm Assembly Removal
Equipment Damage! Secure the carriage before removing components

from the arm. Removing weight allows the arm to ascend rapidly possibly
causing damage to the unit and personal injury.
1. Check that the carriage is securely held in place, and that the horizontal arm cannot move upward.
2. Support the Xray tube and collimator using chain hoist or other suitable equipment.
3. Remove the eight hex socket flat head screws that hold the yoke with tube head and collimator to
the mounting plate on the horizontal arm. See Illustration 44.
ILLUSTRATION 44
REMOVAL AND REMOUNTING OF X-RAY TUBE AND COLLIMATOR ASSEMBLY
HORIZONTAL
ARM
1/420 X 5/8 HEX SOCKET
FLAT HEAD SCREWS (8)
XRAY TUBE
MOUNTING
PLATE
YOKE
COLLIMATOR
4. Lower tube and collimator gently to the floor.

5. Remove seven screws securing horizontal arm assembly to carriage in vertical column. See
Illustration 45. Discard screws.
6. Remove horizontal arm from carriage.
26
AMX4+ SERVICE
ILLUSTRATION 45
HORIZONTAL ARM MOUNTING
1/420 X 3/4 LG HEX SOCKET
HEAD SCREWS(4) AND WASHERS (4)
CARRIAGE
COLUMN
1/420 X 3/4 HEX SOCKET

HEAD SCREWS(3) AND
WASHERS (3)
HORIZONTAL ARM
4-6 Horizontal Arm Assembly Installation
Note: The counterweight must be at the bottom of the column or otherwise immobilized.
1. Mount horizontal arm assembly on carriage assembly flanges. See Illustration 45.
2. While supporting the arm, secure it firmly in place with six mounting screws. Torque to 110
poundinches (12.3 Nm).
3. Route brake cable along the anode cable to strap point on side of the column. Secure brake cable to
the anode cable with tyraps.
4. Drape the cable from the side of the column to the terminal box on the back of the column. Insert
the brake cable with a Heyco bushing up through the bottom of the terminal box.
5. Connect brake cable leads to terminal block in accordance with connection data recorded and
tagged on leads.
6. Position back cover on terminal box and secure with two screws.
The horizontal arm must be secured before installing components on the

arm. Do not rely on latch alone to hold it in place. With weight removed
from the arm, the counterweight can descend rapidly and the arm ascend
rapidly possibly causing damage to the unit and personal injury. Use
7. Firmly grasp the horizontal arm and using your weight to counterbalance the counterweight,
approximately 75 pounds (34 kg), carefully move it down to the top of the unit and into parked
position. Do not rely on latch alone to hold the arm in place. Check that the arm is locked down
before slowly removing your weight and releasing it.
8. Re-mount the Xray tube and collimator assembly per Illustration 44.
9. Check that the arm moves freely up and down the column.
27
AMX4+ SERVICE
4-7 Horizontal Arm Brake and Cable Assembly Removal

1. Remove horizontal arm assembly. Refer to Section 4-5.
2. Position horizontal arm assembly with latch block up.
3. Extend Horizontal Arm until clearance hole on underside is exposed.
4. Remove cable clamp. See Illustration 46.
5. Disconnect Brake Cable connection.
6. Remove the two stop block capscrews securing the brake and cable assembly to the end of the
outer tube. See Illustration 46.
ILLUSTRATION 46
HORIZONTAL ARM OUTER, CENTER AND INNER TUBES
INNER SHAFT &

RETAINING
RINGS
INNER STOP BLOCK

TUBE CAPSCREWS
CENTER 1032 X 1/2 HEX
TUBE SOCKET FLAT-
OUTER HEAD
TUBE
CABLE CLAMP BRAKE & CABLE ASSEMBLY

LATCH BLOCK BRACKET CAPSCREWS
CAPSCREWS BRAKE CONNECTOR BRACKET
632 X 1/2 HEX SOCKET HEAD
& GROUND WIRE
MOUNTING PLATE
CAPSCREW BRAKE CAPSCREWS
632 X 3/8 HEX SOCKET 632 X .62 HEX SOCKET HEAD
FLAT HEAD
7. Return arm to upright position.

8. Slide the center and inner tubes from the outer tube.
9. Place center and inner tubes in upside down position.
10. Remove four screws holding latch block to center tube. Remove block. This provides access to the
mounting plate holding screw. See Illustration 46.
11. Remove mounting plate capscrew holding brake and cable assembly to the center tube.
12. Remove the two brake capscrews holding the brake & cable assembly to the rear of the center tube.
13. Remove two or three screws (depends on unit you have) holding the connector bracket and ground
wire to the center tube.
14. Remove two retaining rings from inner shaft on center tube. Slide shaft out permitting removal of two
spacers and two bearings.
15. Carefully slide the brake and cable assembly, and the inner tube from the center tube.
16. Remove two capscrews holding the brake and cable assembly bracket to the inner tube.
17. Remove brake and cable assembly from inner tube.
4-8 Horizontal Arm Brake and Cable Assembly Installation

1. Mount the brake and cable assembly on the inner tube.
2. Secure the brake and cable assembly bracket to the inner tube with two capscrews. See Illustration
46.
3. Carefully slide the brake and cable assembly, and the inner tube into the center tube.
4. Replace the inner shaft, two spacers and two bearings. Secure with two retaining rings.
28
AMX4+ SERVICE
5. Place center and inner tubes in an upside down position.

6. Replace the two brake capscrews securing the brake & cable assembly to the rear of the center
tube.
7. Secure the connector bracket and ground wire to the center tube with two or three screws (depends
on unit you have).
8. Replace mounting plate capscrew holding brake and cable assembly to the center tube.
9. Replace the latch block and secure it with four screws to center tube.
10. Place the outer tube in an upside down position.
11. Slide the center and inner tubes into the outer tube.
12. Replace the two stop block capscrews and secure the brake and cable assembly to the end of the
outer tube.
13. Connect Brake Cable.
14. Extend Horizontal Arm until clearance hole on underside is exposed.
15. Replace cable clamp.
16. Return arm to upright position.
17. Replace horizontal arm assembly. Refer to Section 4-6.
29
AMX4+ SERVICE
4-9 Horizontal Arm Brake Cable Removal

1. Remove horizontal arm brake and cable assembly. Refer to Section 47.
2. Remove cable clip from bar support assembly by removing one machine screw. See Illustration 47.
ILLUSTRATION 47
BRAKE AND CABLE ASSEMBLY
MASTER LINK
CABLE BAR CABLE BAR
PULLEY BAR BRAKE CABLE BRAKE CHAIN

MASTER LINK
MOUNTING BLOCK BRAKE WIRING
CABLE ANCHOR
PULLEY CABLE
640 1/8 INCH SCREW
CABLE BAR
PULLEY CABLE
PULLEY SHAFT 1032X1/2 INCH SCREW
BEARING
PULLEY BEARING
WASHER SPROCKET
PULLEY BAR BEARING
MOUNTING BLOCK CHAIN SHAFT
PULLEY CABLE
1032X5/8 INCH SCREW BRAKE
BRACKET
632X5/8 INCH SCREW
1032X1 INCH SCREW
3. Remove anchor nut from brake cable by turning counterclockwise. This nut has been secured with
set screws and Loctite.
4. Remove cable anchor end from bar support.
5. Slide ball end of cable from slot in cable bracket and remove from path around pulley end on
mounting plate.
6. Remove the brake cable from brake and cable assembly.
4-10 Horizontal Arm Brake Cable Installation

1. Slide ball end of brake cable into slot in cable bracket on end of chain on brake and cable assembly.
2. Route anchor end of cable around pulley on end of mounting plate to opposite end of support bar
and insert in slot.
30
AMX4+ SERVICE
3. Replace anchor nut on cable end and take up slack by turning nut clockwise. Do not overtighten.
4. Replace cable clip, with brake cable in place, on bar support assembly and secure with one machine
screw.
5. Check that the cable and chain move freely.
6. Loctite the anchor nut.
7. Install horizontal arm brake and cable assembly. Refer to Section 48.
4-11 Horizontal Arm Brake Removal

1. Remove horizontal arm brake and cable assembly. Refer to Section 47.
2. Disconnect brake electrical cable connectors to remove from connector bracket.
3. Loosen remaining capscrew holding brake to mounting plate. See Illustration 47.
4. Slide brake off brake sprocket shaft.
4-12 Horizontal Arm Brake Installation

1. Slide brake onto brake sprocket shaft.
2. Secure brake with single capscrew in end of mounting plate. See Illustration 47.
3. Position brake electrical cable connectors in connector bracket and reconnect.
4. Install horizontal arm brake and cable assembly. Refer to Section 48.
31
AMX4+ SERVICE
SECTION 5 SERVICING THE

VERTICAL COLUMN
This section provides procedures covering the removal and installation of the field serviceable assemblies
subassemblies and parts comprising the vertical column assembly.
5-1 Remove Vertical Column Assembly

1. Remove xray tube, collimator, and horizontal arm assemblies per Section 45.
2. Disconnect control cable leads from terminal block. Record and tag leads. See Illustration 51.
3. Remove Heyco bushing and cable through bottom of terminal box.
4. Clear all cables and wires from the column area.
5. Remove vertical column cap by removing two hex socket button head capscrews. See Illustration
51.
6. Attach lifting tool (46303362P1 or equivalent service tool) to top of column with 2 screws.
7. Attach chain hoist to lifting tool (46303362P1 or equivalent service tool) and take up slack. The
chain hoist must be capable of lifting a seven foot (2.1 meter), 175 lb. (80 kg) column a minimum of
two feet (61 cm), preferably 4 feet (122 cm).
ILLUSTRATION 51
COLUMN TRIM COVER REMOVAL
CAPSCREW
VERTICAL
VERTICAL COLUMN
COLUMN ASSEMBLY
CAP
TERMINAL BOX
SCREW
COVER
SCREWS
CONTROL CABLE
COVER
CLIP NUT
8. Remove trim cover from bottom of vertical column by removing three screws, two clip nuts and two
binding head screws. See Illustration 51.
9. Remove 5 bearing plate screws and washers securing column to the column support base.
32
AMX4+ SERVICE
10. Remove two screws securing brake cable cover and disconnect the lower brake connectors. See
Illustration 52.
11. Move brake cable connectors and cover away from column support base.
12. Break loose the column support bearing from the column support base by jacking the column out
using three 1/420 screws thru the base plate and against the support base.
13. Lift the column and bearing plate out of the base.
14. Lower the column onto the floor or a table capable of supporting its weight. Carriage side must be
upwards.
15. Remove the chain hoist and lifting tool.
ILLUSTRATION 52
VERTICAL COLUMN REMOVAL
LIFTING TOOL
BRAKE CABLE
BUSHING DIODE
BEARING PLATE SCREW (5)

VERTICAL COLUMN FLAT WASHER(5) (2)
COVER MOUNTING SCREWS
OR NUTS
BUSHING LOWER BRAKE

CONNECTOR
COLUMN SUPPORT
BASE
5-2 Install Vertical Column Assembly

1. Attach lifting tool (46303362P1 or equivalent service tool) to top of pulley and brake assembly with
two capscrews. See Illustration 52.
2. Attach chain hoist to lifting tool.
Note: Make sure screw holes are clean of oil, grease or debris.
3. Lower the column into the base. Carefully seat the bearing plate in the base with the mounting holes
lined up and the lower brake connectors opposite the opening in the base. See Illustration 52.
4. Apply Loctite 242 (medium strength) to threads of five new column bearing plate capscrews.
33
AMX4+ SERVICE
Note: Torque cap screws to 100 poundinches (11.3 Nm).
5. Install five new capscrews and five new flat washers and secure bearing plate to the column support
base. See Illustration 52.
6. Connect brake connectors to brake. See Illustration 52.
7. Secure cover on column support base with two screws.
8. Replace trim cover at base of column. Refer to Section 6.
9. Insert control cable with Heyco bushing through bottom of terminal box located on back of vertical
column. See Illustration 51.
10. Connect control cable leads to terminal block as recorded on tags.
11. Remove the chain hoist and lifting tool.
12. Replace trim cover on top of vertical column and secure with two hex socket button head
capscrews. Refer to Section 6.
13. Replace horizontal arm. Refer to Section 4-6.
14. Then continue in Section 3-2 to remount xray tube and Section 2-3 to remount collimator assembly.
15. Check counterweight balancing. Refer to Section 5-5-3.
5-3 Counterweight Cables
Note: The follower cable should be replaced only if it shows signs of wear or deterioration, and can only be removed
using the procedure in Sections 5-3-5 and 5-3-6.
The main and safety cable should be replaced periodically as defined in the Planned Maintenance section
of the Operator Manual, or where elsewhere directed.
This procedure requires that the FE work at the top of the vertical column.
Ensure proper safety precautions are taken against falls or loss of
balance.
This procedure can result in dropping the counterweight to the bottom of

the column if done incorrectly. If this occurs use the procedure in
Sections 5-3-5 and 5-3-6 to replace the cables and reattach the
counterweight.
1. Set the main power circuit breaker to OFF.
2. Position horizontal arm and tube at least 90 degrees out of park, so that it can be positioned at
lowest possible position.
3. Raise horizontal arm to a comfortable working height.
4. Remove column cap.
5. Remove four binding head screws holding cover plate on the carriage assembly. See Illustration
53.
34
AMX4+ SERVICE
ILLUSTRATION 53
CABLE REPLACEMENT
MAIN
CABLE
SAFETY
CABLE
CABLE
STUD
CARRIAGE END
ASSEMBLY
HOLDING
SCREW NUT
FOLLOWER
CABLE
COVER
PLATE
5-3-1 Main Cable
Note: Note the approximate position of the holding nuts on the main and safety cables before removal. Use this as a
reference when reinstalling.
1. Loosen jam nut on top of stud end of main cable. Main cable is in front of follower and to the left of
safety cables.
Sudden and unexpected motion can occur: After next step the
counterweight is held only by the safety cable.
2. Remove holding nut on bottom of stud end of main cable.

3. Remove cable stud from carriage cable mounting strut and remove jam nut from main cable.
4. Move horizontal arm to bottom of column. This raises the counterweight to the top of the column.
35
AMX4+ SERVICE
ILLUSTRATION 54
COUNTERWEIGHT AND CABLES
UPPER
PULLEY
MAIN CABLE
CABLE BALLEND
SAFETY TRIM
CABLE WEIGHT
SCREW
CABLE
STUDEND
RETAINER
CLIP
COUNTER-
WEIGHT
front of unit
5. Use 1/4 in. slotted screwdriver to remove screw holding cable retainer clip on the main cable side of
counterweight; loosen other screw and move the retainer clip so that the main keyhole slot is
accessible.
Note: The positioning is awkward and the screw can be easily dropped.
6. Push main cable ball end out from counterweight keyhole slot.
7. Pull main cable ball end through top of column.
8. Remove old cable.
9. Push new main cable ball end through top of column over top of upper pulley and then into
counterweight keyhole slot.
10. Place cable retainer clip back in position and tighten/insert screws.
11. Thread new main cable through back of carriage.
12. Raise vertical arm to comfortable working height.
13. Apply Loctite 242 to the entire length of threads on the cable stud. Install jam nut on cable stud.
14. Install cable stud through carriage horizontal bar and install holding nut.
15. Adjust tension of the main cable until the follower cable tension is in accordance with Section 534.
Tighten main cable holding nut (main cable jam nut is tightened down after safety cable
replacement).
Note: Do not allow cables to twist while setting tension.
36
AMX4+ SERVICE
5-3-2 Safety Cable
1. Loosen jam nut on top of stud end of safety cable.
After next step the counterweight safety mechanism is temporarily inactive

until the new safety cable is installed.
2. Remove holding nut on bottom of stud end of safety cable.

3. Remove cable stud from carriage cable mounting strut and remove jam nut from safety cable.
4. Move horizontal arm to bottom of column. This raises the counterweight to the top of the column.
5. Use 1/4 in. slotted screwdriver to remove screw holding cable retainer clip on the safety cable side
of counterweight; loosen other screw and move the retainer clip so that the safety keyhole slot is
accessible.
Note: The positioning is awkward and the screw can be easily dropped.
6. Push safety cable ball end out from counterweight groove.

7. Pull safety cable ball end through top of column.
8. Remove old safety cable from column.
9. Push new safety cable ball end through top of column over top of upper pulley and then into
counterweight keyhole slot.
10. Place cable retainer clip back in position and tighten/insert screws.
11. Thread new safety cable through back of carriage.
12. Raise vertical arm to comfortable working height.
13. Apply Loctite 242 to the entire length of threads on the cable stud. Install jam nut on cable stud.
14. Install cable stud through carriage horizontal strut and install holding nut.
15. Adjust tension of the safety cable until its tension is in accordance with Section 534 (may need to
also readjust main cable tension as well). Tighten safety and main cable holding nuts, then safety
cable jam nut, and finally the main cable jam nut.
Note: Do not allow cables to twist while setting tension. Ensure the Loctite 242 was properly used on both the main
and the safety cable studs, and that both jam nuts are tight.
5-3-3 Reassemble Unit
1. Move horizontal arm through full range of motion, ensuring that it moves smoothly with equal force
throughout its range. Ensure that both cables run smoothly through upper pulley.
2. Replace carriage access plate and four binding head screws.
3. Install column cap.
5-3-4 Vertical Column Cable Tension
Tension in the vertical column cables can be measured two ways: when the column is horizontal (as
when replacing the counterweight) or vertical (as when replacing the main and safety cables). Table 51
lists the tension values required for the different attitudes.
37
AMX4+ SERVICE
TABLE 51
VERTICAL COLUMN TENSION
CABLE TENSION
COLUMN ATTITUDE
MAIN SAFETY FOLLOWER
HORIZONTAL 60 LB (27 KG) 510 LB (2.34.5 KG) N/A
VERTICAL N/A 45 50 LB (20.4 22.7 KG)) 1015 LB (4.56.8 KG)
N/A Not applicable; value not measured
5-3-5 Remove Follower Cable
If replacement of follower cable is required, all three cables should be replaced to ensure that the periodic
maintenance time interval specified for replacement of the cables remains the same.
Note: Use this procedure for follower cable service, or in the event the procedure in Section 5-3 cannot be success-
fully performed.
1. Remove vertical column from unit. Refer to Section 51. Vertical Column removal is necessary in
order to replace a follower cable.
2. Remove cover plate form the carriage assembly by removing four binding head screws holding it in
place. See Illustration 55.
38
AMX4+ SERVICE
ILLUSTRATION 55
CABLE REPLACEMENT
MAIN
UPPER CABLE
PULLEY
CABLE SAFETY
MAIN BALLEND CABLE
CABLE
SAFETY CABLE
CABLE STUDEND
HOLDING
NUT
CABLE
STUD FOLLOWER
CABLE
END
CARRIAGE
ASSEMBLY
SCREW
COVER
PLATE
3. Move carriage near to bottom of column. This also brings counterweight to top of column where it
can be removed.
4. Loosen locking nuts on top of stud ends of main and safety cables.
5. Remove holding nuts on bottom of stud ends of main and safety cables.
6. Remove cable studs from carriage cable mounting strut.
7. Push ball end of follower cable out of slot in carriage cable mounting strut.
8. Move carriage toward top of column until ball end of follower cable is exposed. Move ball end of
cable to bottom of column.
9. Remove follower cable from lower pulley and leave inside bottom of column.
10. Remove pulley and brake assembly. Refer to Section 54.
11. Remove counterweight from top end of column. Refer to Section 55.
Note: At this point all three cables are detached from the counterweight and can be removed from the vertical col-
umn assembly.
12. Remove main, safety and follower cables.
39
AMX4+ SERVICE
5-3-6 Install Follower Cable
1. Install counterweight assembly. Refer to Section 5-5.

2. Install upper pulley and brake assembly. Refer to Section 5-4-4.
3. Reach in the bottom of the column, retrieve the follower cable (see Illustration 55) and position it
around the lower pulley.
4. Place the ball end of the follower cable in the small square cutout in the column.
5. Align the carriage cable mounting strut over the base end of the follower cable.
6. Place ball end of follower cable in slot on carriage cable mounting strut.
7. Apply Loctite 242 to the entire length of the follower cable stud threads.
8. Replace top locking nuts on stud ends of main and safety cables.
9. Insert main safety cable studs into carriage cable mounting strut holes.
10. Replace holding nuts on bottom of stud ends of main and safety cables. Do not tighten at this time.
11. Make certain all the cables are still in their pulley grooves. (Follower cable is on right side as you
look at it.)
12. Tighten the main cable until there is no slack in the follower cable.
13. Set follower cable to tension value found in Section 5-3-4. Apply Loctite 242 and tighten main cable
jam nut.
14. Reapply Loctite 242 if necessary and tighten jam nuts.
15. Check that the carriage moves freely up and down the column.
16. Replace cover plate on the carriage assembly and secure with four binding head screws. See
Illustration 55.
17. Move carriage to top of column. This moves counterweight to bottom of column.
18. Install vertical column. Refer to Section 5-2.
5-4 Upper Brake, Pulley, and Bearings
5-4-1 Disconnect Brake
1. Remove the vertical column. Refer to Section 5-1.

2. Tag either the main or safety cable. This will eliminate confusion when securing them in their correct
positions on the carriage mounting strut.
3. Detach the main and safety cables from the carriage cable mounting strut. Refer to Section 5-3.
4. Remove two screws in the bottom of terminal box located on back of vertical column and lift off
cover.
5. Disconnect upper brake cable leads from terminal block. (It is important to tag and record terminal
points, otherwise there is a possibility of blowing internal diode in brake if leads are improperly
installed.)
6. Remove brake cable from terminal box and channel on back of column.
5-4-2 Remove Upper Pulley and Brake
1. Remove capscrews securing pulley and brake assembly to top of column. See Illustration 56.
2. Remove Heyco bushing from column where brake cable enters pulley and brake assembly. Bushing
extends into pulley and brake casting.
40
AMX4+ SERVICE
ILLUSTRATION 56
UPPER PULLEY AND
BRAKE ASSEMBLY
PULLEY AND
BRAKE ASSEMBLY
UPPER
BRAKE
UPPER
BRAKE
CABLE
BUSHING
CAPSCREW
VERTICAL
COLUMN
3. Slowly withdraw pulley and brake assembly from top of column while sliding the brake cable through
slot in top of column. These must be done together or the brake cable will be severed.
4. Pull main and safety cables from the column.
5. Remove the nuts from the stud ends of both cables.
6. Remove each cable from the pulley and brake assembly by first lifting it from its pulley groove,
moving it to the side of the pulley and then pulling it free. The ball ends of these cables still remain
attached to counterweight.
7. Remove the pulley and brake assembly.
5-4-3 Replace Upper Pulley and Bearings
1. Remove upper pulley and brake. Refer to Sections 5-4-1 and 5-4-2.
2. Place a tag on either the main cable or safety cable. This will aid in re-installing them later in their
correct positions.
3. Remove pulley set screws. See Illustration 57.
41
AMX4+ SERVICE
ILLUSTRATION 57
UPPER BRAKE AND PULLEY
UPPER
SCREW
BRAKE PULLEY
SHAFT
BEARING
MOUNTING
BRACKET
BEARING
KEY
RETAINING
RING
PULLEY
SET
SCREW
CAPSCREW
VERTICAL
COLUMN
4. Remove retaining ring from end of pulley shaft.

5. Remove pulley shaft bearing, key, pulley and cables from mounting bracket.
6. Remove bearing from mounting bracket.
7. Place bearing on pulley shaft and insert key.
8. Place pulley in position in the mounting bracket.
9. Insert pulley shaft, bearing and key into mounting bracket and through pulley.
10. Place bearing in mounting bracket on end of pulley shaft.
11. Place retaining ring on end of pulley shaft.
12. Replace pulley set screws and secure firmly.
5-4-4 Install Upper Pulley, Bearings and Brake
1. Place pulley and brake assembly near upper end of vertical column. See Illustration 56.
2. Remove the nuts from the stud ends of main and safety cables.
3. Insert each cable into pulley and brake assembly along the side of the pulley then lift it into its
assigned pulley groove. The ball ends of these cables are attached to the counterweight.
4. Insert main and safety cables into the column through slot provided.
5. Check that the brake cable is exiting pulley and brake assembly through hole in casting.
6. Replace pulley and brake assembly in top of column while sliding the brake cable through slot in top
of column. This must be done together or the brake cable may be damaged.
7. Replace the Heyco bushing in column where brake cable passes through column and enters pulley
and brake assembly. Bushing extends into pulley and brake casting.
42
AMX4+ SERVICE
Note: Torque cap screws to 5070 poundinches (5.6 to 7.8 Nm).
8. Apply Loctite and replace cap screws securing pulley and brake assembly to top of column.
5-4-5 Connect Brake
1. Insert brake cable through top of channel on back of column and down into terminal box.
2. Connect upper brake cable leads to terminal block. See Illustration 52.
3. Replace terminal box cover located on back of vertical column and secure with two screws.
4. Install main and safety cables on the carriage cable mounting strut. Refer to Section 52.
5. Install vertical column. Refer to Section 5-4.
5-4-6 Remove Upper Pulley, Bearings and Brake (Alternate)
Note: This procedure can be used to replace the brake without removing the vertical column
1. Remove horizontal arm. Refer to Section 4-5. It is not necessary to remove yoke from arm.
2. Disconnect upper brake. Refer to Section 5-4-1.
3. Disconnect main and safety cables from carriage. Refer to Section 5-6.
4. Move carriage to bottom of column.
5. Remove four capscrews securing pulley and brake assembly to top of column.
6. Remove the Heyco bushing in column where brake cable passes through column and enters pulley
7. Remove pulley and brake assembly from top of column while sliding the brake cable through slot in
top of column. This must be done together or the brake cable may be damaged.
8. Remove screws holding upper brake to the mounting bracket.
5-4-7 Install Upper Pulley, Bearings and Brake (Alternate)
Note: This procedure can be used in conjunction with Section 5-4-6.
1. Insert screws holding upper brake to the pulley and brake assembly casting and secure in place.
2. Check that the brake cable is exiting pulley and brake assembly through hole in casting.
3. Replace pulley and brake assembly in top of column while sliding the brake cable through slot in top
of column. This must be done together or the brake cable may be damaged.
4. Replace the Heyco bushing in column where brake cable passes through column and enters pulley
Note: Torque cap screws to 5070 poundinches (5.6 to 7.8 Nm).
5. Apply Loctite and replace capscrews securing pulley and brake assembly to top of column.
6. Connect brake. Refer to Section 5-4-5.
7. Apply Loctite 242 to the entire thread length of each cable stud.
8. Move carriage to top of column and insert main and safety cables in carriage cable mounting strut.
43
AMX4+ SERVICE
ILLUSTRATION 58
CARRIAGE ASSEMBLY
SAFETY
MAIN CABLE
CABLE
CABLE
STUDEND
HOLDING
NUT
FOLLOWER
CABLE
9. Tighten the main and safety cable stud end nuts and lock in place with the holding nuts.
10. Set cable tension in accordance with Section 5-3-4. Tighten cable jam nuts.
11. Replace cover plate on the carriage assembly and secure with four binding head screws. See
Illustration 55.
12. Replace horizontal arm with yoke. Refer to Section 4-6.
5-5 Counterweight
5-5-1 Remove Counterweight
1. Remove vertical column. Refer to Section 5-1.

2. Remove the main, safety and follower cables. Refer to Section 5-3.
3. Remove upper pulley and brake assembly. Refer to Section 5-4.
PERSONAL INJURY! THE COUNTERWEIGHT WEIGHS APPROXIMATELY

100 POUNDS (45 KG). USE THE PROPER SAFETY PRECAUTIONS WHEN
HANDLING THE COUNTERWEIGHTS.
4. Slide counterweight from vertical column.

5. Remove top cable retainer clip from counterweight assembly by removing two slotted hex washer
head screws. See Illustration 59.
44
AMX4+ SERVICE
ILLUSTRATION 59
COUNTERWEIGHT
MAIN AND SAFETY CABLES
STUD
ENDS
SCREW
RETAINER
CLIP
COUNTERWEIGHT
RETAINER
CLIP
BALL
ENDS
SCREW
FOLLOWER
CABLE
6. Remove main and safety cables from counterweight assembly by dislodging ball ends of cables from
retaining notch in counterweight.
7. Remove bottom follower cable retainer clip from counterweight assembly by removing two slotted
hex washer head capscrews.
8. Remove follower cable form counterweight assembly by dislodging ball end of cable from retaining
notch in counterweight.
5-5-2 Install Counterweight
1. Replace main and safety cables in counterweight assembly by inserting ball ends of cables into
retaining notch in top of counterweight. See Illustration 59.
2. Replace cable retainer clip in top of counterweight assembly and secure with two slotted hex washer
capscrews.
3. Place follower cable ball end into retaining notch in bottom of counterweight. The follower cable
must be installed on the right side to function properly.
4. Replace follower cable retainer clip in bottom of counterweight assembly and secure with two slotted
hex washer head capscrews.
5. Slide follower cable down inside of vertical column as far as possible.
6. Slide counterweight assembly into vertical column.
7. Check counterweight balancing. Refer to Section 5-5-3.
5-5-3 Counterweight Balancing
Note: The column assembly trim cover must be removed from top of column assembly as shown in Section 5-1.
45
AMX4+ SERVICE
1. Secure the collimator hand switch closed with a ty-wrap or piece of tape to energize the vertical
column brake (as well as all other brakes and latch solenoid).
2. With all hardware in place, check the force required to move the tube/arm assembly upward and
downward. If the force needed to move it up is equal to the force needed to move it down, the
vertical column is balanced. Proceed to Step 5.
3. If the vertical moving forces are unequal, eight oz. (0.23 kg) counterweights (part number
46279784P1) should be added or removed (approximately four are installed at the factory).
a. Move the tube/arm to its lowest possible position. This will raise the counterpoise mass and counter-
weight to the top of the vertical column where the counterweight can be accessed.
b. Loosen and remove the two locknuts and washers that hold the counterweights to the counterpoise.
c. Add or remove counterweights as required,
d. Replace the washers and locknuts, and tighten locknuts.
4. Repeat Step 2. If the moving forces are equal, proceed to Step 5. If they are still unequal, repeat Step 3.
5. Replace trim cover on top of vertical column and secure with two hex socket button head capscrews.
5-6 Carriage Assembly
5-6-1 Remove Carriage
1. Remove upper pulley and brake assembly. Refer to Section 5-4.

2. Remove follower cable end from carriage strut by loosening its holding nut. See Illustration 510.
3. Slide carriage to top of column and remove it.
ILLUSTRATION 510
CARRIAGE ASSEMBLY
SAFETY
MAIN CABLE
CABLE
CABLE
STUDEND
HOLDING
NUT
FOLLOWER
CABLE
5-6-2 Install Carriage
1. Slide carriage assembly into top of column. Check that horizontal arm mounting plate is at top of
carriage.
2. Install pulley and brake assembly. Refer to Section 5-4-4.
3. Apply Loctite 242 to the entire length of the follower cable stud threads.
4. Place follower cable end into carriage strut and secure in place by tightening its holding nut. See
Illustration 510.
46
AMX4+ SERVICE
5-6-3 Remove Carriage Bearings
1. Remove carriage assembly. Refer to Section 5-6-1.

2. Remove four hex head shoulder bolts securing four forward facing bearings to side flanges on
carriage. See Illustration 511.
3. Remove carriage side facing bearing shoulder bolts and bearings from carriage.
ILLUSTRATION 511
CARRIAGE BEARINGS
G3 CARRIAGE
ASSEMBLY
RUBBER
BUMPER
SPACER
BEARING
SHOULDER BOLT
WASHER
BEARING
SHOULDER BOLT
5-6-4 Install Carriage Bearings
1. Lubricate bearings if necessary.

2. Attach four forward facing bearings to carriage mounting flanges with hex head shoulder bolts. See
Illustration 511. Apply Loctite and torque to 4060 poundinches (4.5 to 6.7 Nm)
3. Install side facing bearings at mounting locations on each side of carriage with shoulder bolts.
4. Install carriage assembly in vertical column assembly. Refer to Section 5-6-2.
47
AMX4+ SERVICE
5-7 Lower Brake Removal

2. Remove retaining ring from bottom of column base shaft. See Illustration 512.
ILLUSTRATION 512
LOWER BRAKE AND BEARINGS
COLUMN BASE
COLUMN BASE SHAFT
KEY
CAP SCREW
SCREW
LOCK WASHER
270 DEG. DETENT RING
STOP DISK
COLUMN BEARING PLATE
UPPER COLUMN BEARING
SLEEVE
LOWER BRAKE
SCREW
LOWER COLUMN BEARING
RETAINING RING
3. Pull lower column bearing from column base shaft.

4. Remove screws and washers securing lower brake to column bearing plate.
5. Remove lower brake from column base shaft.
5-8 Lower Bearings and Baseplate Removal

2. Remove lower brake. Refer to Section 5-7.
3. Remove sleeve and key from column base shaft.
4. Remove upper column bearing and column bearing plate from column base shaft.
48
AMX4+ SERVICE
Note: It is not normally necessary to take the column bearing plate apart, but the stop disk can come out of its posi-
tion in the detent ring.
5-9 Lower Brake and Bearings Installation
Note: Install stop disk in column bearing plate if it has come out.
1. Install upper column bearing in column bearing plate. See Illustration 512.
2. Place column bearing plate on column base shaft. Ensure that column bearing plate sits flat on
bottom of column.
3. Install sleeve and key on column base shaft.
4. Place lower brake on column base shaft.
5. Secure lower brake to bearing plate with screws and washers. Torque to 4060 poundinches (4.5
to 6.7 Nm).
6. Slide lower bearing on column base shaft and secure with retaining ring.
7. Install vertical column assembly. Refer to Section 5-2.
5-10 Column Base Removal

1. Remove vertical column assembly. Refer to Section 5-1.
2. Remove follower cable. Refer to Section 5-3-5.
3. Remove lower brake and bearings. Refer to Section 5-9.
4. Remove hex head bolt and flat washers securing column base assembly to vertical column. See
Illustration 513.
ILLUSTRATION 513
COLUMN BASE
5. Pull column base assembly and spacers from vertical column.
49
AMX4+ SERVICE
5-11 Column Base Installation

1. Insert column base assembly into vertical column. Line up holes with those in vertical column. See
Illustration 513.
2. Position spacers so that holes line up with column base and column.
3. Apply Loctite to the hex head bolts. Secure column base assembly to vertical column with bolts and
flat washers. Torque bolts to 3035 poundfeet (41 to 47 Nm).
4. Install lower brake and bearings. Refer to Section 5-9.
5. Install follower cable. Refer to Section 5-3-6.
5-12 Lower Pulley and Bearings Removal

1. Remove column base. Refer to Section 5-10.
2. Loosen two set screws on pulley hub. See Illustration 514.
ILLUSTRATION 514
LOWER PULLEY AND BEARINGS
SET SCREW
PULLEY
RETAINING RING
BEARING
PULLEY SHAFT
BEARING
COLUMN
BASE
RETAINING RING
3. Remove external retaining rings from pulley ends of pulley shaft.

4. Pull out shaft and remove pulley.
5. Remove bearings from column base casting.
5-13 Lower Pulley and Bearings Installation

1. Insert bearings in bearing seats in column base casting. See Illustration 514.
2. Push pulley shaft through left bearing. Slide pulley on shaft with pulley hub toward right bearing.
3. Insert pulley shaft in right bearing and secure shaft with one external retaining ring in groove on
each end of shaft.
4. Tighten two set screws on pulley hub.
5. Install column base. Refer to Section 5-2.
50
AMX4+ SERVICE
5-14 Column Support Assembly Removal

1. Remove vertical column assembly. Refer to Section 5-1.
2. From beneath the bare assembly, remove capscrews and washers securing column support to
bottom of base assembly. See Illustration 515.
ILLUSTRATION 515
COLUMN SUPPORT ASSEMBLY
CAPSCREWS(8)
LOCK WASHERS(8)
FLAT WASHERS(8)
Torque to 100120 lb. ins.
(11.2 to 13.4 Nm)
COLUMN SUPPORT
BASE ASSEMBLY
LOCKWASHERS (4)
CAPSCREWS(4)
Torque to 100120 lb. ins.
(11.2 to 13.4 Nm)
3. Remove hex head capscrews, lockwashers and flat washers securing the column support to the
base assembly.
4. Remove column support from base assembly.
5-15 Column Support Assembly Installation

1. Place column support in base assembly. Orient opening in side of column support so it is opposite
terminal board in base assembly. Line up mounting holes. See Illustration 515.
2. Secure the column support to the base assembly with hex head capscrews, lockwashers and flat
washers. Torque to 100120 poundinches (11.2 to 13.4 Nm).
3. Secure bottom of column support to bottom of front tongue in base assembly with cap screws and
washers. Torque to 100120 poundinches (11.2 to 13.4 Nm).
51
AMX4+ SERVICE
SECTION 6 SERVICING THE CASSETTE DRAWER, COVERS,

HORIZONTAL ARM LATCH AND HANDSWITCH
This section provides procedures covering the removal and installation of trim covers.
6-1 Cassette Drawer Removal

1. Remove rear cover from unit by removing two screws securing it to base assembly. See Illustration
61.
2. Remove five binding head screws and flat washers securing cassette drawer hinge to base
assembly.
3. Pull cassette drawer to open position. It is retained by magnetic catch. Lift drawer up and out of
base assembly.
ILLUSTRATION 61
CASSETTE DRAWER
HANDLE
CASSETTE
DRAWER
SCREWS
SCREWS (2)
BASE ASSEMBLY
REAR COVER
6-2 Cassette Drawer Installation

1. Place cassette drawer in position on base assembly.
2. Attach cassette drawer hinge to base with five binding head screws and flat washers.
3. Install rear cover to base assembly with two screws.
4. Close cassette drawer. Magnetic catch will hold it in its place.
6-3 Cassette Drawer IEC Finger Pinch Label Installation

1. If replacing the cassette drawer, please ensure you have ordered a replacement warning label (part
number 5291366) for the drawer handle.
2. Attach the label to the handle of the cassette drawer.
52
AMX4+ SERVICE
6-4 Side Covers Removal
Note: This procedure covers the removal of both the right and left trim covers.
1. Turn power off by turning circuit breaker OFF.

2. Remove front cover from unit by pulling corners of cover from ball stud retainer sockets on
mainframe. See Illustration 62.
3. Remove rear cover by removing two screws retaining it on base assembly.
4. Disconnect hand switch on right side trim cover.
5. Remove two 440 x 3/8 inch binding head screws and one 632 x 1/2 inch black oxide binding head
screw holding each cover to base and mainframe assemblies.
6. Pull covers loose from five ball stud retaining sockets and carefully remove from unit.
ILLUSTRATION 62
SIDE COVERS
HAND SWITCH
440 x 3/8
SCREWS
RIGHT COVER
632 X 1/2 BLACK

OXIDE SCREW
BALL STUDS
FRONT COVER
BATTERY COMPARTMENT COVER
SCREWS TOP AND BOTTOM
BALL STUDS
440 x 3/8
SCREWS
BATTERY CHARGE WARNING LABEL
LEFT COVER
632 X 1/2 BLACK

OXIDE SCREW
6-5 Side Cover Installation

Note: This procedure covers the installation of both the right and left trim covers.
2. Install side covers by first pressing the five ball studs into retainer sockets on base and mainframe
assemblies. See Illustration 62.
53
AMX4+ SERVICE
3. Secure each side cover to base and mainframe assemblies with two 440 x 3/8 inch binding head
screws and one 632 x 1/2 inch black oxide binding head screw.
4. Connect handswitch on right side trim cover.
5. Install rear cover with two screws.
6. Install front cover on unit by pressing ball studs on corners of cover into retainer sockets.
6-6 Battery Charging Warning Label

1. If replacing the side covers, or performing a new installation in a nonEnglish speaking country,
please ensure you have ordered a replacement warning label for the side cover:
> Order 46279022P1 for English or
> Order 5407496 for all other languages
Note: If this is a new installation, the label is provided in a kit with the system.
2. Place the label as shown in Illustration 62.
6-7 Top Cover Removal

1. Move horizontal arm to top of column.
3. Open cassette drawer, reach up into top cover and rotate two spring latches to release cover from
the mainframe.
4. Remove three hex socket capscrews holding collar to horizontal arm latch and lift off collar and
spacer beneath it. See Illustration 63.
ILLUSTRATION 63
TOP COVER
COLLAR
CAP SCREW
SPACER
TOP COVER
SCREW
BRACKET
SPRING LATCH SCREW
WASHER
HINGE
SCREW
5. Lift top cover straight up until right and left hinges lock in vertical position.
54
AMX4+ SERVICE
Note: With top cover extended on hinges, the cover can be tilted toward the front or rear of the unit to provide access
to either area for servicing. If complete removal of the cover is necessary then continue with steps 5 through 9.
6. Disconnect wires from key switch assembly.

7. Disconnect ribbon cable from display at printed wire board.
8. Remove the shouldered screws holding the right and left hinges to the top cover brackets.
9. Remove the top cover.
6-8 Top Cover Installation

1. Move horizontal arm to top of column.
3. Extend right and left hinges from mainframe to vertical position. See Illustration 63.
4. Lift top cover and position brackets on hinges.
5. Secure top cover brackets to right and left hinges with two shouldered screws.
6. Connect ribbon cable from display to printed wire board.
7. Connect wires to key switch assembly.
8. Carefully lower cover into position on top of mainframe.
9. Open cassette drawer, reach up into top cover and rotate two spring latches to lock cover to
mainframe.
10. Place spacer and collar on horizontal arm latch and secure collar in place with three hex socket
capscrews.
55
AMX4+ SERVICE
6-9 Top Cover Xray Warning Label

1. If replacing the top cover, or performing a new installation in a nonEnglish speaking country, please
ensure you have ordered a replacement warning label for the top cover (kit part number 5407496).
Note: If this is a new installation, the label is provided in a kit with the system.
2. Place the label on the top cover over the existing English label.
3. For systems installed in Canada, attach the additional Xray warning label (5407273) to the top
cover as shown in Illustration 516.
ILLUSTRATION 516
APPLY CANADIAN XRAY WARNING LABEL 5407273
6-10 Remove Latch Assembly and Components (Hall Effect Switch)

1. Move horizontal arm out of the way.
2. Shut power off by turning circuit breaker OFF.
3. Open top cover. Refer to Section 6-7.
Note: If you need more access to terminal strip, you may remove four hex nuts attaching low voltage power supply to
mainframe and slide power supply backward out of mainframe housing. See Illustration 64.
56
AMX4+ SERVICE
ILLUSTRATION 64
LATCH ASSEMBLY (HALL EFFECT LATCH SWITCH)
LATCH
LATCH SPRING
BINDING HEAD SPRING PIN

SCREW
(2) BUMPER
FURNISHED WITH
SOLENOID
BUMPER
LATCH BLOCK
SOLENOID SPACER
(4) HEX SOCKET

CAPSCREWS
TERMINAL STRIP
LOW
VOLTAGE SUPPLY
MAINFRAME
HEX NUT
4. Disconnect leads from terminal strip (see Illustration 65):

> Sensor Board: three leads to quick disconnect connectors. (#1, #2 and #3).
> Solenoid: two leads to terminal strip. Tag and label terminals. Must reconnect properly on #3 &
#4 or will blow diode in solenoid.
57
AMX4+ SERVICE
ILLUSTRATION 65
LATCH WIRING
26 (REF)
BEND SPRING
AS SHOWN
RED FROM SOLENOID (P27)
BLK FROM SOLENOID (P27)
BLUE FROM SWITCH (P96) TO #1 YELLOW FROM SWITCH (P96) TO #2
BLACK FROM SWITCH (P96) TO #3
BLU LEAD MARKED 1 TERMINAL STRIP

(FROM HARNESS P16)
BLK LEAD MARKED 2
(FROM HARNESS P16)
BLK LEAD MARKED 3
(FROM HARNESS P16)
WHITE LEAD MARKED 4
(FROM HARNESS P16)
5. Remove latch assembly from mainframe by removing four hex socket head capscrews.
6. Remove latch block from spacer by removing four hex socket head capscrews.
7. Push spring pin out of latch block.
8. Remove latch.
9. Remove latch spring by removing binding head screw.
10. Remove hex nut from top of solenoid.
11. Remove solenoid from recess in latch block.
12. Remove the two flat head screws in side of latch base.
Use care to avoid electrostatic discharge damage to the Hall effect sensor
circuit board.
13. Remove the cover and the Hall effect sensor circuit board.
6-11 Install Latch Assembly and Components (Hall Effect Switch)

1. Shut off power by turning circuit breaker OFF.
2. Install solenoid in recess in latch block. See Illustration 64.
3. Install hex nut on top of solenoid.
Use care to avoid electrostatic discharge damage to the Hall effect sensor
circuit board.
4. Install Hall effect sensor circuit board and cover with two flat head screws.
5. Attach latch spring to latch with binding head screw.
6. Install latch in latch block.
7. Insert spring pin in latch block to retain latch in position.
58
AMX4+ SERVICE
8. Install latch block on spacer and fasten with four hex socket head capscrews.
9. Install latch assembly on mainframe and fasten with four hex socket head capscrews.
10. Connect leads from latch assembly:
> Hall Effect Sensor Board: three leads to terminal strip #1, #2 and #3.
> Solenoid: two leads to terminal strip in accordance with labels on terminals.
11. If you moved low voltage power supply out of the way in Section 6-10, slide power supply onto
mainframe housing and fasten with four hex nuts.
12. Close top cover. Refer to Section 6-8.
6-12 Remove And Install Hand Switch Cable

To remove the hand switch cable
1. Disconnect the cable from the connector on the body of the AMX4+.
2. Remove the 632 screw securing the cable clamp, then remove the clamp and star washer.
To install the hand switch cable, perform the above steps in reverse order. Be sure to align the cable to
the cover as indicated in Illustration 66.
ILLUSTRATION 66
HAND SWITCH CABLE
LINE CABLE UP
PARALLEL TO EDGE
OF COVER BEFORE
TIGHTENING DOWN
CLAMP
RIGHT SIDE COVER

STAR
WASHER
P CLAMP HANDSWITCH LABEL
632 SCREW
COIL CORD
6-13 Install Hand Switch

1. Plug end of coil cord into XRay Hand Switch. See Illustration 67.
2. Place XRay Hand Switch on support bracket.
59
AMX4+ SERVICE
ILLUSTRATION 67
XRAY HAND SWITCH
RIGHT SIDE
COVER
SUPPORT
BRACKET
CASSETTE STORAGE
DRAWER
X-RAY
HAND SWITCH
60
AMX4+ SERVICE
SECTION 7 SERVICING THE BATTERIES
PERSONAL INJURY ! REMOVE ALL JEWELRY AND RINGS WHEN

HANDLING THE BATTERIES OR REACHING IN THE BATTERY
COMPARTMENT. USE EXTREME CAUTION, HIGH AMPERAGE AND
VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON
BATTERIES. WEAR SAFETY GLASSES.
During removal:
References to the right and left sides of battery compartment are relative to the view shown in
Illustration 71.
Cable numbers (#s) indicated in Illustration 73 and in this instruction are marked on the parts.
Insulator numbers are shown for convenience in description, but are not marked on the parts.
There are no Insulators #3 and #7.
Battery numbers may or may not be marked on batteries. Mark batteries with numbers if desired.
Disconnect cables only in the order instructed, and only when instructed.
Dont remove paper backing from any insulating separator pad.
Note: Some battery cable leads may not have boots as referred to in the following procedure.
7-1 Remove Battery Cover

1. Place the unit on a level floor. Extend the horizontal arm and rotate it to the front end (vertical
column end) of the unit. See Illustration 71.
Note: Distribution of weight is necessary to remove the battery compartment cover.
ILLUSTRATION 71
BATTERY COMPARTMENT ACCESS
CIRCUIT BATTERY
BREAKER GROUND STUD
CABLE MARKED #4
CABLE MARKED #2
BASE ASSEMBLY
BATTERY
COMPARTMENT
COVER CAPSCREWS
2. Verify that AMX key switch is OFF, circuit breaker is OFF, and charger cord is unplugged.
3. Remove battery ground cable marked #2 from the ground stud. Tape to ensure it does not short.
SEPARATE IT FROM ALL OTHER CABLES.
61
AMX4+ SERVICE
Note: All battery lead connectors must be insulated to prevent electrical contact with the frame or other battery ter-
minals.
4. Tape cable marked #5 separately from ALL other cables.

5. Remove all remaining cables from ground stud. See Illustration 71. Tape each cable separately.
Keep ALL cables separate.
6. Remove battery lead cable marked #4 from terminal on Circuit Breaker in AMX1 A3 Module. Be
certain boot covers the connector and it cannot short out. Tape connector to ensure it will not short.
7. Remove battery compartment cover capscrews and cover.
8. Remove insulator board from compartment entrance.
7-2 Disconnect Battery Sense Harness (If Required)

1. If unit has a battery sense harness, disconnect harness from J11 of the battery test terminal strip.
2. Disconnect sense leads from J9 and J10 on left hand side of the battery test terminal strip.
ILLUSTRATION 72
SENSE LEADS ON BATTERY TEST TERMINAL STRIP (46321370G1)
PRINTED WIRING BD ASM
46321370G1 CABLE #7
SENSE LEAD
CABLE #1 CABLE #7
SENSE (J2)
SENSE LEAD
LEAD CABLE #4
SENSE LEAD
(J6)
CABLE #6
(J5)
SENSE LEAD
(J1)
BATTERY SENSE
CABLE #8 (J4) HARNESS
(J7) (IF PRESENT)
SENSE LEAD
(J8) CONNECTS TO J11
(J11)
(J3)
(J10)
CABLE #3
SENSE LEAD
CABLE #1
SENSE LEAD (J9)
CABLE #2
SENSE LEAD
CABLE #5
SENSE LEAD
7-3 Disconnect and Remove Batteries

1. Disconnect Cable #2 from Battery #9 () and slide boot over cable terminal. See Illustration 73.
62
AMX4+ SERVICE
2. Disconnect Cable #5 from Battery #9 (+), and slide boot over cable terminal.
3. Remove Battery #9, Insulator #8, and Insulator #1 in front of Batteries #7 and #8.
4. Disconnect sense leads from J7 and J8 on left side of battery test terminal strip.
5. Disconnect Cable #3 from Battery #7 (+) and slide boot over cable terminal.
6. Disconnect Cable #5 from Battery #8 () and slide boot over cable terminal.
7. Disconnect one of the Cable #1s from Battery #7 () and Battery #8 (+), and slide a boot over each
cable terminal.
8. Remove Batteries #7 and #8 and the separator pad between them.
9. Remove the remaining Insulator #1.
63
AMX4+ SERVICE
ILLUSTRATION 73
BATTERY CONNECTIONS
CABLE 7
SENSE LEAD
CABLE 6
CABLE 7 (2)
SEE NOTE 2
CABLE 4
BATTERY SEPARATOR PAD SENSE LEAD
TYPICAL (4 PLACES)
SEE NOTE 3 CABLE 8 CABLE 4 TO
CIRCUIT BREAKER
CABLE 1
SENSE LEAD
CABLE 7
5 SENSE LEAD
CABLE 6
CABLE 3 SENSE LEAD
CABLE 1 CABLE 3
SENSE LEAD
BATTERY TEST
SEE TERMNAL STRIP
NOTE 2 CABLE 5
SEE
NOTE 2 CABLE 5
SENSE LEAD
CABLE 1
CABLE 1
SENSE LEAD
SEE NOTE 2
CABLE 2
SENSE LEAD
CABLE 2
TO GROUND STUD
NOTE 1: THERE ARE NO INSULATORS #3 & #7.

NOTE 2: DONT CONFUSE INSULATOR #4 WITH INSULATOR #1. INSULATOR #4 HAS TWO
NONFUNCTIONAL HOLES. INSULATOR #1 HAS TWO CUPSHAPED BUMPS WITH NO HOLES.
INSULATOR #1 MUST BE ORIENTED WITH BUMPS POINTING AWAY FROM YOU.
NOTE 3: ADD BATTERY SEPARATOR PADS BETWEEN BATTERIES 1 & 3, 2 & 4, 5 & 6, AND 7 & 8.
DONT REMOVE PAPER BACKING FROM BATTERY SEPARATOR PADS. ORIENT PADS WITH
PAPER BACKING FACING UP.
64
AMX4+ SERVICE
7-4 Disconnect and Remove Battery Test Terminal Strip

1. Disconnect sense leads from J5 and J6 on left side of battery test terminal strip, and J1, J2, J3 and
J4 from right side.
2. Remove battery test terminal strip from battery compartment.
7-5 Continue Battery Disconnection/Removal

1. Disconnect Cable #8 from Battery #5 (+) and slide boot over cable terminal.
3. Disconnect remaining Cable #1 from Battery #6(+) and Battery #5 () and slide boot over each cable
terminal.
4. Remove Batteries #5 and #6 and the separator pad between them.
5. Remove Insulator #5, #6, and Insulator #2 behind Batteries #5 and #6.
6. Disconnect Cable #4 from Terminal #4 of circuit breaker in AMX1 A3 and slide boot over cable
terminal. Disconnect other end of Cable #4 from Battery #1 (+) and slide boot over cable terminal.
8. Disconnect one of the Cable #7s from Battery #1 () and Battery #2 (+) and slide a boot over each
cable terminal.
9. Disconnect the other Cable #7 from Battery #3 () and Battery #4 (+) and slide a boot over each
cable terminal.
10. Disconnect Cable #6 from Battery #2 () and Battery #3 (+) and slide a boot over each cable
terminal.
11. Remove Insulator #4 and the two remaining Insulator #2s.
12. Remove the four remaining batteries and battery separator pads.
7-6 Install Panasonic Batteries with Sense Board 23347382
PERSONAL INJURY ! REMOVE ALL JEWELRY AND RINGS WHEN

HANDLING THE BATTERIES OR REACHING IN THE BATTERY
COMPARTMENT. USE EXTREME CAUTION, HIGH AMPERAGE AND
VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON
BATTERIES.
EQUIPMENT DAMAGE!
WARNING DO NOT MIX AND MATCH HAWKER AND PANASONIC BATTERIES
BECAUSE OF IMPEDANCE DIFFERENCES BETWEEN THE TWO DIF-
FERENT TYPES OF BATTERIES.
Note: During installation:
D Before starting to install batteries, be sure that the AMX key switch is
OFF, that the circuit breaker is OFF, and the charger cord is unplugged.
D Make all battery connections as shown in Illustrations 74 and 75 us-

ing the hardware shown.
65
AMX4+ SERVICE
D Reference to the right and left sides of battery compartment are relative
to the view shown in Illustration 71.
D Cable numbers (#s) indicated in Illustration 75 and in this instruction

are marked on the parts.
D Insulator numbers are shown for convenience in description, but are not
marked on the parts.
D There are no Insulators #3 and #7.
D Battery #s are not marked on batteries.
D Be sure that battery compartment top and bottom insulation from the
previous set of batteries is in place.
D Connect cables only in the order instructed, and only when instructed.
D Apply 4550 poundinches (5.15.6 Nm) torque to ALL battery con-

nections.
D Place insulation boots over ends of each cable that has a boot.
D Dont remove paper backing from any insulating separator pad. Orient
insulator pads with paper backing facing up.
66
AMX4+ SERVICE
1. Do not install install terminal plates on each battery. See Illustration 74.
EQUIPMENT DAMAGE!
EQUIPMENT DAMAGE!
WARNING MAKE SURE TO INSTALL BATTERIES AS PICTURED WITH THE
POSTS ON THE BOTTOM. THIS ENSURES THAT THE BATTERY PO-
LARITY IS CORRECT.
2. Position Batteries #2 & #3 (see Illustration 75) in the battery compartment

stacked one on top of the other, with a battery separator pad between them.
3. Install Label #1 between Battery #2 () and Batery #3 (+) and route as shown
in Illustration 75. Connect Brown sense wire under Lead #1 and connect to
Battery #2 () as shown.
4. Install Lead #1 to Battery #2 (+) and tighten with Lead pointing UP.
5. Install another Lead #1 to Battery #3 () and tighten with Lead pointing DOWN.
MAKE SURE LEAD #1 TO BATTERY #2 (+) AND LEAD #1 TO BATTERY

WARNING #3 () DO NOT TOUCH.
ILLUSTRATION 74
INSTALLATION OF TERMINALS
ON PANASONIC BATTERIES (2278932)
WARNING: EQUIPMENT DAMAGE! MAKE SURE TO
INSTALL
BATTERIES AS PICTURED WITH THE POSTS ON THE
BOTTOM. THIS ENSURES THAT THE BATTERY POLAR-
ITY IS CORRECT.
NOTE: TORQUE TO 4550

INLBS
(5.15.6 N-m) ON ALL
BATTERY CONNECTIONS.
M5 HEX NUT
(FURNISHED WITH M6 LOCKWASHER
BATTERY) (FURNISHED WITH
KIT)
67
AMX4+ SERVICE
ILLUSTRATION 75
INSTALLATION OF BATTERIES IN BATTERY COMPARTMENT WITH SENSE BOARD 23347382
15 SEE
6 NOTE 2.
SEE
BATTERY NOTE 2.
SEPARATOR
PAD, P276
TYPICAL
(4 PLACES) SEE
SEE NOTE 3. NOTE 4.
SEE
NOTE 2.
SEE
NOTE 2.
NOTE 1: THERE ARE NO INSULATORS #3 & #7

NOTE 2: DONT CONFUSE INSULATOR #4 WITH THE INSULATOR #1S.
INSULATOR #4 HAS TWO NON-FUNCTIONAL HOLES. INSULATOR #1S EACH HAVE
TWO FULL CUPSHAPED BUMPS WITH NO HOLES. THE INSULATOR #1S MUST BE
ORIENTED WITH BUMPS POINTING AWAY FROM YOU.
NOTE 3: ADD BATTERY SEPARATOR PADS BETWEEN BATTERIES 1 & 3, 2 & 4, 5 & 6,
AND 7 & 8 WITH RUBBER SIDE DOWN AND PAPER SIDE UP. DO NOT REMOVE PAPER.
NOTE 4: CABLE #5 STAYS BEHIND SPACER 1 AND GETS ROUTED ALONG THE SIDE
OF PLASTIC SPACER TO BATTERY #9 (+) TERMINAL.
Mark# Part# Lead# Qty. Length

263 2337894 1 5 7 inches
267 23378942 2 2 12 inches
264 23378943 3 2 14.5 inches
266 23378944 4 1 22 inches
68
AMX4+ SERVICE
ILLUSTRATION 76
INSTALLATION OF BATTERIES IN BATTERY COMPARTMENT WITH SENSE BOARD 23347382
69
AMX4+ SERVICE
6. Put both batteries into position in back right side of compartment.
7. Position Batteries #1 & #4 in the compartment stacked one on top of the other,
with a separator pad between them (see Illustration 75). Push both batteries
into position alongside Batteries #2 & #3.
EQUIPMENT DAMAGE!
Note: Dont confuse Insulator #4 with the Insulator #1. Insulator #4 has two non-
functional holes. Insulator #1s have two full cupshaped bumps with no
holes.
8. Install Insulator #4 between Batteries #2 & #3 and Batteries #1 & #4. Install an
Insulator #2 next to Batteries #1 & #4, and another Insulator #2 next to Batteries
#2 & #3.
9. Connect sense harness wires to batteries #1 and #4 as follows:

Color Battery Polarity
Black 1
Yellow 4 +
Red 1 +
Green 4
Route sense harness in channel between top and bottom batteries.
10. Connect end of Lead #1 Battery #2 (+) to Battery #1 (). Tighten hardware.
11. Connect end of Lead # 1 Battery #3 () to Battery #4 (+). Tighten hardware.
12. Connect end of Cable #4 Battery #1 (+), and slide a boot over this terminal.
Route Cable #4 through grommet in hole in top of battery compartment, con-
nect it to the top terminal (LINE) on circuit breaker in AMX1 A3, and slide boot
over terminal.
13. Install Insulator #5, Insulator #6, and the remaining Insulator #2.
14. Position Batteries #5 & #6 in compartment, one on top of the other with a sepa-
rator pad between them.
15. Connect one Cable #1 end to Battery #6 (+), and other end to Battery #5 ().
Tighten Battery #6 (+). Leave nut off of Battery #5 () for now.
16. Connect Lead #3 to Battery #6 ().
17. Connect Lead #2 to Battery #5 (+).
CAUTION Do not touch Lead #2 and Lead #3. Tape ends for safety.
18. Push Batteries #5 & #6 to rear of battery compartment. Dress sense harness
up and out of the way.
70
AMX4+ SERVICE
19. Connect free end of Cable #2 to Battery #4 () and tighten hardware. Slide
boots over each terminal.
Note: Cable #2 must route in channel between top and bottom batteries #1, 2, 3, 4,
along with sense harness.
20. Connect white harness under cable #1 to Battery #5 () and tighten hardware.
21. Place the plastic spacer board into battery compartment as shown in Illustra-
tion 75. Make sure bumpers on board touch batteries without pinching wires.
Wires should be routed in channel between top and bottom batteries #1, 2, 3,
4.
22. Install an Insulator #1 in front of Batteries #5 & #6 as shown in Illustration 75,

with cupshaped bumps pointing away from you. Route free end of Cable #3
and sense harness between center channel of plastic spacer.
Note: Taping cables helps keep cables in channel.
23. Position Batteries #7 & #8 in compartment stacked one on top of the other with
a separator pad between them.
EQUIPMENT DAMAGE!
24. Connect one end of Cable #1 to Battery #8 (+) and tighten. Connect other end
to Battery #7 () leaving nut off or loose. Connect end of Cable #2 Battery #8
(), and slide a boot over terminal.
25. Push Batteries #7 & #8 back into position, as shown, while holding Cable #3
and harness between center channel of plastic spacer.
26. Connect free end of Cable #3 from Battery #6 [] to Battery #7 (+) along with
sense wire Orange #7 (+), tighten and slide a boot over terminal.
27. Connect sense wire Blue #7 () to Battery #7 () and tighten nut.
28. Install another Insulator #1 between Batteries #7 & #8 and Battery #9, with cup
shaped bumps pointing away from you. Route free end of Cable #2 and har-
ness to battery #9 between channel of plastic spacer.
29. Install Insulator #8 as shown.
30. Position Battery #9 on top of Insulator #8.
EQUIPMENT DAMAGE!
71
AMX4+ SERVICE
31. Connect free end of Cable #2 from Battery #8 [] to Battery #9 (+), connect
sense wire #9 (+) Purple, tighten nut and slide a boot over terminal. Route cable
behind Insulator #1 and along plastic spacer.
32. Connect one end of Cable #3 to Battery #9 (), and connect sense wire #9 ()
Gray, tighten nut and slide a boot over cable terminal. Route other end of Cable
#3 through grommet in hole in top of battery compartment. Tape other end of
Cable #3.
Note: Do NOT connect Cable #3 to ground stud yet.
33. Connect AMX harness to J11 (output) and new battery harness to J110 (input)
at Battery Sense board connectors. Remove adhesive tape from feet of Sense
circuit board and place board on top of battery #9.
34. Measure the battery voltage between top circuit breaker terminal (LINE) with
Cable #4 connected (battery positive) and the unconnected end of Cable #3
(battery negative). It should measure between 111 and 118 volts DC, depend-
ing on state of charge of the batteries.
35. (Applicable to Kit 46329314G5 ONLY.)
Route the terminal block cable through the unit and mount the terminal block
as follows:
a. Open top cover of AMX4.
b. Route connector end of furnished terminal block cable through grommets

in chassis as shown in Illustration 77.
c. Drill two holes 0.140 inches (9/64 inch) diameter, 2.65 inches apart, and
attach terminal block using hardware as shown in Illustration 77.
d. Secure terminal block cable to existing harness using furnished Tyrap

straps. Connect other end of cable to the test terminal board connector J11.
Note: The terminal block is a test point, and is only connected to the harness.
e. Measure the individual battery voltages across terminals of terminal block.

Position 1 to Position 2 of terminal block measures Battery #1, Position 2
to Position 3 measures Battery #2, and so forth. Voltage of each battery
should be greater than 12.0 Volts. The actual value will depend upon bat-
tery state of charge.
72
AMX4+ SERVICE
ILLUSTRATION 77
INSTALLATION OF BATTERY TEST HARNESS IN AMX4 UNIT
(APPLICABLE TO KIT 46329314G5 ONLY.)
VIEW A
(2) 440 KEPS NUTS
46170012P34
HARNESS CONNECTS TO
OPPOSITE SIDE OF AMX
(SEE VIEW A)
(2) 440 SCREWS

46208560P13
CABLE
46316915G2
CONNECT TO BATTERY SENSE

BOARD (SEE ILLUSTRATION 78)
73
AMX4+ SERVICE
ILLUSTRATION 78
BATTERY SENSE BOARD, 23347382
74
AMX4+ SERVICE
36. Place the unit on a level floor. Extend the horizontal arm and rotate it to the front
end of the AMX (verticalcolumn end). Distribution of weight is necessary in
installing the batterycompartment cover. See Illustration 79.
ILLUSTRATION 79
AMX BATTERY COMPARTMENT
COVER INSTALLATION
ARM EXTENDED
LEVEL
FLOOR
BOLTS TORQUED TO
75 IN. LBS. (8.4 N-m)
37. Place the remaining Insulator #1 in the compartment opening with cupshaped
bumps pointing away from you, as shown is Illustration 75.
38. Install battery compartment cover. Torque six capscrews to 75 inch pounds (8.4
Newton-meters), as shown in Illustration 79. Install the two metal plates (if ap-
plicable) that correct oversize mounting holes.
The battery compartment cover is an integral part of the Base Assem-

CAUTION bly. All six bolts must be in place and torqued to 75 pound inches (8.4
Newton-meters) or the Base Assembly can be warped or cracked.
39. Remove tape from free end of Cable #3.
40. Connect Cable #3 to ground stud using flat washer and nut.
75
AMX4+ SERVICE
SECTION 8 SERVICING THE BASE ASSEMBLY
8-1 Front Bumper

This avoids damage to the front bumper when jacking up the AMX unit.
8-1-1 Remove Pads
1. Remove the 1032 x 1.25 inch bolts from each pad and remove the corner pads. See Illustration
81.
2. Remove the 1032 x 1.25 inch bolts and flat washers securing the front bumper and remove the
middle piece of the front bumper.
ILLUSTRATION 81
REMOVAL OF BUMPER ASSEMBLY
FRONT CASTER YOKE
CORNER
PAD
(4) 1032 x 1.25I BOLT (2) FLAT

WASHER
(2) 1032 x 1.25I BOLT CORNER PAD
MIDDLE
PIECE (4) 1032 x 1.25I BOLT
76
AMX4+ SERVICE
8-1-2 Install Pads
1. Install the middle piece of the front bumper using 1032 x 1.25 inch bolts and flat washers. See
Illustration 81.
2. Install each of the two corner pads with 1032 x 1.25 inch bolts for each pad.
8-1-3 Bumper Switch Removal
1. Remove pads. Refer to Section 8-1-1.

2. Remove actuator bracket to release tension on switch actuator. See Illustration 82.
3. Remove two binding head screws holding switch on end of bumper track.
4. Remove switch from bumper assembly.
ILLUSTRATION 82
BUMPER SWITCH
BUMPER
TRACK
BUMPER
SPRING
BRACKET
SWITCH
BINDING SPRING
HEAD
SCREWS
ACTUATOR
BRACKET NOTE: MISSING
WITH SPRING OVERTRAVEL
SPRING
8-1-4 Bumper Switch Installation
1. Shut off power.

2. Install switch on end of bumper track and secure with binding head screws. See Illustration 82.
3. Install actuator bracket to place tension on switch actuator.
4. Verify that bumper switch is activated by spring tension on switch actuator bracket.
5. Install bumper assembly.
77
AMX4+ SERVICE
8-1-5 Bumper Bearings Removal
Note: This procedure covers the removal of any one or more of the eight bearings comprising the bumper assembly.
1. Remove the bumper pads. Refer to Section 8-1-1.

2. Remove the bumper switches. Refer to Section 8-1-3.
3. Remove spring from between actuator bracket and spring bracket to release tension on switch
actuator. See Illustration 82.
4. Remove switch actuator bracket by removing binding head screws and hex nuts.
5. Slide track from end of bumper assembly to expose bearings.
6. Remove bearing from mounting slot in bumper by removing hex head screw, spacer and shaft.
8-1-6 Bumper Bearings Installation
Note: This procedure covers the removal of any one or more of the eight bearings comprising the bumper assembly.
1. Install bearing in bumper assembly mounting slot and secure with one hex head screw, spacer and
shaft. See Illustration 83.
ILLUSTRATION 83
BUMPER BEARINGS
SHAFT
BEARING
SPACER
HEX HEAD
TRACK SCREW
2. Slide track into end of bumper assembly.

3. Install switch actuator bracket and secure with two binding head screws and hex nuts.
4. Install spring between actuator bracket and spring bracket.
5. Verify that bumper switch is activated by spring tension on switch actuator bracket.
6. Install the bumper assembly.
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AMX4+ SERVICE
8-2 Raise Unit for Service

Lifting can be done with:
Automotive floor jack (minimum 1200 lbs. (550 kg) capacity).
Lever (2 4 inches, palette lever) (5 cm 10 cm).
Chain hoist.
AMX4 Series lifting jack, 46302966P1 or equivalent service tool.
It is STRONGLY RECOMMENDED that the unit be lifted using the AMX4 Series lifting jack. This
instruction is based on the use of this tool.
Get the AMX4 lifting jack (or equivalent service tool) and note the two lips on the front of the jack. See
Illustration 84.
ILLUSTRATION 84
AMX4 LIFTING JACK 46302966P1
LIP
LIP
8-2-1 Raise Rear Wheels
1. Rotate front wheel caster toward rear, otherwise unit will be unstable when rear of unit is raised.
2. Block the front wheel and lift drive wheel end of base assembly approximately 10 inches (25 cm)
and place it on blocks.
3. Place blocks under wheel being removed to prevent it from falling when axle supports are removed.
8-2-2 Lower Rear Wheels
1. Put the jack under the rear of the AMX unit USING THE TWO LIPS ON THE FRONT OF THE
JACK, and lift the AMX unit enough to remove the wood block(s).
2. Lower the AMX unit and remove the jack.
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AMX4+ SERVICE
8-2-3 Raise Front Wheels
1. Remove front bumper pads. Refer to Section 8-1-1.

2. Put the jack under the front of the AMX unit. See Illustration 85.
ILLUSTRATION 85
AMX4 UNIT WITH JACK IN PLACE (FRONT)
Note: Ensure that the two lips on the front of the jack retain the front of the base in to prevent the unit from
falling off the jack.
3. Lift the AMX unit high enough to put the wood block (one 4x4 inch or two 2x4 inch) under the AMX
unit as shown in Illustration 86. Be sure that the block(s) is (are) centered under the front battery
box wall, and be sure that the block(s) extend(s) out at least 2 inches (5 cm) on each side of AMX
unit.
ILLUSTRATION 86
AMX4 UNIT SUPPORTED BY WOOD BLOCK (FRONT)
NOTE 1: IF TWO BLOCKS ARE USED, ORI-

ENT BLOCKS FOR MAXIMUM STA-
BILITY.
NOTE 2: CENTER BLOCK(S) WITH FRONT
2 INCHES BATTERY BOX WALL.
(5 CM) MIN.
NOTE 3: LOCATE WOOD BLOCK(S) SO THAT
WOOD BLOCK(S) BLOCK(S) STICKS OUT AT LEAST 2
FRONT BATTERY INCHES (5 CM) BEYOND EACH SIDE
(SEE NOTES 1, 2, & 3) BOX WALL OF THE AMX UNIT.
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8-2-4 Lower Front Wheels
1. Put the jack under the front of the AMX unit USING THE TWO LIPS ON THE FRONT OF THE
JACK, and lift the AMX unit enough to remove the wood block(s).
2. Lower the AMX unit and remove the jack.
8-3 Remove Drive Wheels

The following procedure covers removal of either the right or left drive wheel. The wheel mounting
support is welded to the side of the base assembly with the notch in the lower surface of the support. All
wheels have caliper assemblies.
1. Place the horizontal arm in park position.
2. Remove trim covers. See Section 6.
3. Remove motor and brake assembly. Refer to Section 8-5.
PERSONAL INJURY! WHEN LIFTING THE BACK OF THE UNIT IT CAN

BECOME UNSTABLE AND TIP OVER. USE EXTREME CAUTION WHEN
PERFORMING THIS OPERATION.
4. Lift the rear of the unit. See Section 8-2.

5. Loosen the four locknuts and flat washers holding the wheel support angle to the base assembly.
6. Slide the support angle with its wheel block to the side and off of the wheel axle. The mounting holes
in the support angle are slotted for this purpose.
7. Leave the drive belt on the axle pulley.
8. Remove the wheel and caliper through the bottom of the base assembly.
9. Remove the four hex socket head capscrews and lockwashers from the top of the wheel mounting
support which secure the wheel and caliper assembly to the base assembly.
10. Carefully remove the wheel and caliper assembly through the bottom of the base assembly.
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AMX4+ SERVICE
ILLUSTRATION 87
DRIVE WHEEL ASSEMBLY
HEX SOCKET
HEAD CAP SCREW
WASHER
SPLASH
GUARD
FLAT WASHER
SUPPORT
ANGLE
HEX HEAD
LOCKNUT
RIGHT SIDE AXLE

DRIVE BELT DISC/CALIPER
ASSEMBLY
DRIVE
WHEEL
8-4 Install Drive Wheels
Note: This procedure covers the installation of either the right or left drive wheel.
PERSONAL INJURY! THE UNIT CAN BE UNSTABLE WHEN ON BLOCKS

AND TIP OVER. USE EXTREME CAUTION WHEN PERFORMING THIS
OPERATION.
Note: Apply light coat of grease (Lubriplate Fiske 630AA) to each end of axle.
1. The unit is on blocks approximately 10 inches (25 cm) above the floor.
2. Place the caliper assembly on the wheel axle.
3. Install the drive belt on the drive wheel pulley.
4. Lift the drive wheel through the bottom of the base assembly and into position in the notch in the
bottom of the wheel mounting support. See Illustration 87.
5. Attach the wheel and caliper assembly to the wheel mounting support with four hex socket head
capscrews. Do not tighten in place.
6. Slide the support angle with its wheel block onto the wheel axle as far as it will go.
7. Tighten the four locknuts and flat washers holding the wheel support angle to the base assembly.
Torque to 5070 poundinches (5.6 to 7.8 Nm).
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8. Secure the wheel and caliper assembly to the wheel mounting support. Torque to 4060
poundinches (4.5 to 6.7 Nm).
9. Install splash guard and secure with two lock nuts.
10. Install the motor and brake assembly. Refer to Section 8-6.
11. Lower the unit to the floor.
8-5 Remove Motor and Brake
Note: This procedure covers the removal of either the right or left motor and brake assembly.
1. Move unit to a flat, level surface.

2. Shut off power.
3. Remove cassette drawer from unit. Refer to Section 6-1.
4. Disconnect motor and brake wire connectors from motor control panel. See Illustration 88.
ILLUSTRATION 88
MOTOR AND BRAKE WIRING
TYRAPS
MOTOR
BRAKE
CONNECTOR WIRES TO
MOTOR CONTROL PANEL
5. Carefully remove spring between base assembly and spring pin on motor mount plate. See
Illustration 89.
6. Remove nut and bolt holding motor mount to base.
7. Remove drive belt from motor pulley.
8. Remove motor and brake assembly.
9. Remove capscrews and washers holding motor to motor mount plate.
10. Remove binding head screws attaching brake to motor.
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ILLUSTRATION 89
MOTOR & BRAKE ASSEMBLY
BRAKE MOTOR MOUNT

NOTCH ON THIS SIDE
DRIVE MOTOR
SPRING
SPRING
MOTOR MOUNT DRIVE MOTOR
NOTCH ON THIS SIDE
BRAKE
MOTOR
MOUNT
BOLTS
WASHERS
8-6 Install Motor and Brake
Note: This procedure covers the installation of either the right or left motor and brake assembly.
1. Shut off power.

2. Install brake on motor and secure with binding head screws. Be certain brake is oriented on motor
(wires in position to be connected to motor control panel). See Illustration 88.
3. Install motor on mounting plate and attach with hex socket head capscrews and washers.
Note: Motor mounting plate must be oriented with the plate corner bevel toward the rear. If the Spring Pin was re-
moved from the mounting plate, replace it and check that it does not rub on the wheel. See Illustration 89.
4. Install motor and brake assembly in the base assembly.

5. Attach motor mount to base with nut and motor mount bolt and tighten finger tight
6. Place drive belt in position on motor pulley.
7. Carefully install spring between base assembly and motor and spring pin on motor mount plate. This
places tension on the drive belt.
8. Tighten motor mount nut, ensuring the belt tension is not offset by tightening. Torque to 5060
footpounds (67.8 81.3 Nm).
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9. Connect motor and brake wire connectors to motor control panel and replace tyrap.:
J1 Left Motor J2 Right Motor
Note: Use caution when installing brake connector. Connector is keyed but can be forced on in reverse direction
causing brake and possibly printed wire board damage.
10. Install cassette drawer in frame. Refer to Section 6-2.
8-7 Remove Caster Wheel

1. Remove front bumper. See Section 8-1.
2. Lift front of unit. See Section 8-2.
3. Remove the four nuts and caster. See Illustration 810.
ILLUSTRATION 810
CASTER REMOVAL/INSTALLATION TYPICAL (RIGHT CASTER SHOWN)
NUTS
CASTER
8-8 Install Caster Wheel

1. Install a new caster.
2. Apply Loctite 242 to stud threads and install the four nuts. See Illustration 810.
3. Tighten the nuts to 15 to 25 poundfeet (20.5 to 34 Nm).
4. Lower unit. See Section 8-2.
5. Install front bumper. See Section 8-1-2.
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SECTION 9 SERVICING THE DRIVE HANDLE ASSEMBLY

This section provides procedures covering the removal and installation of field serviceable parts in the
handle assembly.
9-1 Handle Sensor Removal
Note: This procedure covers removal of either the right or left sensor from the handle assembly.
1. Open top cover and place in position to easily access the handle assembly. Refer to Section 6-7.
2. Disconnect connector at each end of handle assembly. See Illustration 91
3. Cut the two tyraps holding wires to the angle support bracket at each end of the Handle Assembly.
4. Remove handle assembly by removing eight hex flange head capscrews securing it to the two
support brackets. See Illustration 91.
ILLUSTRATION 91
DRIVE HANDLE SUPPORT BRACKET
HEX FLANGEHEAD
CAP SCREWS
CONNECTOR
DRIVE
ENABLE
SWITCH
CALIBRATION
SWITCH
DRIVE ENABLE
SUPPORT
SWITCH WIRES
BRACKET
(BLU, YEL OR GRAY)
5. Disconnect sensor leads (red, white and black positions 3, 4 & 5 in connector) from connector.
ILLUSTRATION 92
DRIVE HANDLE SENSOR LEADS
1 FROM DRIVE ENABLE SWITCH
2 FROM DRIVE ENABLE SWITCH
RED 3 FROM SENSOR
WHT 4 FROM SENSOR
BLK 5 FROM SENSOR
WIRING SIDE MALE
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6. Detach end cap from end casting by removing four hex socket button head capscrews. See
Illustration 93.
ILLUSTRATION 93
HANDLE ASSEMBLY
SENSOR
MACHINE SCREW
END CAP
CAPSCREW
HANDLE
TO DRIVE
ENABLE SWITCH
END CASTING
MAGNET
HANDLE SPRING
BRAKE SWITCH
ENABLE BAR
MICRO SWITCH
BLU, YEL OR
GRAY WIRES
7. Slide end cap along handle away from end casting.

8. Remove end casting from handle assembly by removing two hex socket head capscrews securing it
to handle springs. Be careful not to damage sensor and drive enable switch leads.
9. Remove two binding head capscrews securing sensor to standoff posts inside the end casting.
10. Pull sensor leads through back of end casting and remove sensor.
9-2 Handle Sensor Installation
Note: This procedure covers installation of either the right or left sensor in the handle assembly.
1. Position sensor on standoff posts inside end casting and secure with two binding head capscrews.
2. Feed sensor leads through back end of casting to the connector.
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3. Position handle assembly in end casting and secure handle springs to casting with two hex socket
head capscrews. Be careful not to damage sensor and drive enable switch leads.
4. Slide end cap along handle and position on end casting.
5. Secure end cap on end casting with four hex socket button head capscrews.
6. Connect sensor leads (red, white and black positions 3, 4 & 5 in connector) to connector). See
Illustration 92.
7. Fasten handle assembly to two support brackets with eight hex flange head capscrews. See
Illustration 91.
8. Connect connectors at each end of handle assembly.
9. Connect ground wire, located at left end of handle, to mainframe.
10. Attach wires to the handle assembly angle support bracket with tyraps.
9-3 Handle Drive Enable Switch Removal
Note: This procedure covers removal of either the right or left enable switch from the handle assembly.
1. Open top cover and place in position to easily access the handle assembly. Refer to Section 6-7.
2. Cut tyraps holding drive enable switch leads to end casting angle support bracket. See Illustration
91.
3. Free the drive enable switch leads from the other wires. (blue, yellow or gray positions 1 & 2 in
connector) See Illustration 92.
4. Disconnect drive enable switch leads from connector.
5. Remove end cap from end casting by removing four hex socket button head capscrews. See
Illustration 93.
6. Slide end cap along handle away from end casting to allow access to drive enable switch.
7. Pull switch leads through back of end casting.
8. See Illustration 94 for the drive enable microswitch.
9. Remove two screws securing drive enable microswitch to bracket, and remove this microswitch.
ILLUSTRATION 94
DRIVE ENABLE MICROSWITCH
9-4 Handle Drive Enable Switch Installation
Note: This procedure covers installation of either the right or left drive enable switch in the handle assembly.
1. See Illustrations 91 through 94 for the drive enable microswitch.
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AMX4+ SERVICE
2. Place the drive enable microswitch on its bracket and secure it in place with two screws.
3. Feed drive enable switch leads through back of end casting to connector.
4. Slide end cap along handle into position on end casting.
5. Secure end cap to end casting with four hex socket button head capscrews.
6. Connect drive enable switch leads (blue, yellow or gray) to connector (positions 1 & 2 in connector).
7. Secure enable switch leads and other leads to end casting support bracket with a tyrap. See
Illustration 91.
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AMX4+ SERVICE
SECTION 10 SERVICING THE HIGH VOLTAGE TRANSFORMER

This section provides procedures covering the removal and installation of the high voltage transformer.
10-1 High Voltage Transformer Removal

1. Shut power off by turning the circuit breaker OFF.
2. Remove front cover by carefully pulling cover from four ball stud retainer sockets.
3. Disconnect anode and cathode cables from high voltage transformer.
4. Remove two cap screws holding rear cover on base assembly and remove cover.
5. Remove cassette drawer. Refer to Section 6-1.
6. Remove cassette drawer magnetic strip lock by removing three binding head screws and flat
washers.
7. Remove high voltage transformer terminal cover by removing two binding head screws and
washers. See Illustration 101.
ILLUSTRATION 101
HIGH VOLTAGE TRANSFORMER
HV TRANSFORMER
BINDING
HEAD SCREW
BASE ASSEMBLY
MAINFRAME ASSEMBLY
DRIVE ELECTRONICS MODULE

HEX WASHER
HEAD SCREW
8. Tag and label all leads on terminal

9. Disconnect all leads from terminal.
10. Tag and label all connections to Drive Electronics Module Assembly.
11. Disconnect all connections to Drive Electronics Module Assembly.
12. Remove Drive Electronics Assembly by removing four hex washer head screws securing it to
mainframe.
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PERSONAL INJURY! HIGH VOLTAGE TRANSFORMER WEIGHS

APPROXIMATELY 100 LBS (45KG). USE CAUTION WHEN MOVING IT.
Note: Before sliding high voltage transformer to rear of unit, move cable harness out of way of transformer cap.
13. Use two people to remove high voltage transformer.

14. While one person pushes transformer from front of unit, second person guides transformer out back
of unit until it rests on rear edge of base assembly.
15. Use two people to lift transformer out of unit.
10-2 High Voltage Transformer Installation

2. Use two people to install transformer.
PERSONAL INJURY! HIGH VOLTAGE TRANSFORMER WEIGHS

APPROXIMATELY 100 LBS (45KG). USE CAUTION WHEN MOVING IT.
3. Lift transformer and place front side on edge of opening into mainframe Rest the terminal side of
transformer on rear edge of base assembly.
Note: Before sliding high voltage transformer into unit:

Check oil level
Check vent is open
Set spark gap to 0.01 inches (.25 millimeters)
Move cable harness out of way of transformer cap.
4. While one person pushes transformer from back of unit, second person guides transformer into unit
until it contacts transformer restraint plate.
5. Install Drive Electronics Module Assembly and secure it to mainframe with four hex washer head
screws.
6. Connect all connections to Drive Electronics Module Assembly in accordance with tagged and
labeled instructions on connectors.
7. Connect all leads to transformer terminal in accordance with tagged and labeled instructions on
leads.
8. Remove all tags.
9. Install high voltage transformer terminal cover and secure in place with two binding head screws and
washers.
10. Install cassette drawer magnetic strip lock and secure with three binding head screws and flat
washers.
11. Install cassette drawer. Refer to Section 6-2.
12. Install rear cover and secure with two flat head cap screws.
13. Connect anode and cathode cables to high voltage transformer.
14. Install front cover with two flat head capscrews.
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AMX4+ SERVICE
SECTION 11 SERVICING THE POWER CORD, REEL ASSEMBLY, CABLE

ROUTING
This section covers the removal and installation of the main power cord reel, and the horizontal
arm/vertical column cable routing.
11-1 Cord/Cord Reel Removal
11-1-1 Cord Reel Removal (Domestic Models)

3. Remove four hex nuts attaching low voltage power supply to mainframe and slide it backward out of
mainframe housing. See Illustration 111.
4. Disconnect cord reel leads from F1, F2 and ground stud.
5. Remove two internal hex cap screws retaining grommet in cutout in mainframe and remove cable
and grommet.
6. Remove two hex washer head screws and lock nuts holding cord reel to side of low voltage power
supply housing.
7. Lift off cord reel pulling leads through grommet in low voltage power supply housing.
ILLUSTRATION 111
CORD REEL REMOVAL/INSTALLATION
TERMINALS
FUSE F1
HOLDERS
GROMMET IN LOW
BALL VOLTAGE POWER
SUPPLY HOUSING
F2
GROMMET GROUND
MAINFRAME
HEX WASHER
HEAD SCREW
CORD REEL
11-1-2 Cord Reel Removal (IEC Models)

3. Disconnect cord reel leads at main terminal block. See Illustration 112.
4. Remove two internal hex cap screws retaining grommet in cutout in mainframe and remove cable
and grommet.
5. Remove two hex washer head screws and lock nuts holding cord reel to side of low voltage power
supply housing.
6. Loosen screw in strain relief bracket located behind cord reel.
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AMX4+ SERVICE
7. Lift off cord reel pulling leads through strain relief bracket.
ILLUSTRATION 112
CORD REEL REMOVAL/INSTALLATION
LOW VOLTAGE
BALL POWER SUPPLY
HOUSING
MAINFRAME
GROMMET
MAIN
TERMINAL
HEX WASHER BLOCK
HEAD SCREW
STRAIN
RELIEF
CORD REEL BRACKET
11-2 Cord/Cord Reel Installation
11-2-1 Cord Reel Installation (Domestic Models)

2. Feed cord reel leads through grommet in low voltage power supply housing. See Illustration 111.
3. Install cord reel on side of low voltage power supply housing and secure with two hex washer head
screws and lock nuts.
4. Install cable grommet in cutout in mainframe with two cap screws.
5. Connect three leads from cord reel to F1 (Black), F2 (White) and ground stud (Green).
6. Slide low voltage power supply into mainframe housing and fasten with four hex nuts.
11-2-2 Cord Reel Installation (IEC Models)

2. Feed cord reel leads through strain relief bracket and tighten bracket retaining screw. See Illustration
112.
3. Install cord reel on side of low voltage power supply housing and secure with two hex washer head
screws and lock nuts.
4. Install cable grommet in cutout in mainframe with two cap screws.
5. Connect three leads from cord reel to main terminal block. Use color code as identified by tag
adjacent to terminal block.
11-3 Horizontal Arm and Vertical Column Cable Routing

There are seven cables mounted on the horizontal arm and column. These must be carefully routed and
mounted in order for the equipment to be operated with maximum flexibility and to prevent binding or
jamming of cables which would restrict positioning the Xray tube.
Cables:
Cathode Xray tube to transformer located in base of unit.
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AMX4+ SERVICE
Anode Xray tube to transformer located in base of unit.

Collimator Collimator to terminal box located on vertical column assembly
Xray Control Xray tube to terminal box
Horizontal Arm Brake Horizontal arm to terminal box
Control Terminal box to base unit
Upper Column Brake Upper brake to terminal box
When connecting the anode or cathode cables to the tube or transformer, see Direction 2196272100,
High Voltage Cable Installation and Troubleshooting Procedures.
11-3-1 Cathode Cable
1. The cathode cable starts at the tube cathode connector, runs through the yoke, crosses underneath
the opposite side of the yoke to clamp point K. See Illustration 113.
ILLUSTRATION 113
CATHODE CABLE ROUTING FROM TUBE TO FIRST CLAMP
ANODE
CATHODE CONNECTOR
TUBE
CONNECTOR CATHODE
TO STRAP POINT J
CLAMP POINT K
TYRAP (2) SLOTS
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2. From clamp K the cable continues to strap point M and then to clamp point H. See Illustration
114.
ILLUSTRATION 114
CATHODE CABLE ROUTING FROM TUBE
CLAMP POINT H
STRAP POINT M STRAP POINT G
CLAMP POINT E
3. The cathode cable continues from clamp point H and strap point G, to clamp point E to the front
panel in a figureeight configuration, and then terminates at the transformer in the base of the unit.
> The distances are referenced in Illustration 115.
ILLUSTRATION 115
CATHODE CABLE
CLAMP CLAMP STRAP TUBE END
POINT E POINT H POINT M
CLAMP
STRAP STRAP POINT K
POINT G POINT J
83.00 49.00 19.75 17.00

176.00 90.00 41.00 0
REF
Note: Strap point J is installed with collimator cable.
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AMX4+ SERVICE
11-3-2 Anode Cable
1. The anode cable starts at the tube anode connector, runs through the yoke crosses underneath to
the opposite side of the yoke to clamp point D. See Illustration 116.
ILLUSTRATION 116
ANODE CABLE ROUTING FROM TUBE
ANODE
CATHODE TUBE CONNECTOR
CONNECTOR CATHODE
ANODE TO
STRAP POINT M
CLAMP POINT L
2. From clamp point L the cable continues to strap point N and clamp point D. See Illustration
117.
ILLUSTRATION 117
ANODE CABLE ROUTING FROM FIRST CLAMP TO TRANSFORMER
CLAMP POINT D
STRAP POINT C STRAP POINT N
CLAMP POINT A
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> The distance from the tube to each clamp and strap point is shown in Illustration 118.
ILLUSTRATION 118
ANODE CABLE
CLAMP POINT D
CLAMP POINT A STRAP POINT N
STRAP POINT C
CLAMP POINT L
TUBE END
176.00 90.00 83.00 49.00 41.00 17.00

REF 0
3. The anode cable continues from clamp point D to strap point C, to point A and then to the front
panel in a figureeight configuration, then terminates at the transformer in the base of the unit.
11-3-3 Collimator Cable
1. The collimator cable starts at the collimator, passes over the anode cable and goes to strap point J
where it is joined to the cathode cable. There is a large loop of cable before reaching strap point J
as shown in Illustration 119.
ILLUSTRATION 119
COLLIMATOR CABLE ROUTE TO FIRST STRAP
TUBE CATHODE
CATHODE ANODE
ANODE CABLE
CABLE
STRAP POINT J
COLLIMATOR CABLE
2. Continue routing and ty-rapping the collimator cable along the cathode cable to strap point C. See
Illustration 1110.
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AMX4+ SERVICE
ILLUSTRATION 1110
CATHODE AND COLLIMATOR CABLES
COLLIMATOR
CABLE
CATHODE
CABLE
3. There is a large loop of collimator cable immediately after strap point C. See Illustration 1111.
ILLUSTRATION 1111
COLLIMATOR CABLE ROUTE ON CATHODE CABLE
CLAMP POINT D
STRAP POINT N STRAP POINT C
CLAMP POINT A
4. The collimator cable goes from strap point C directly into the vertical column assembly terminal
box where it is connected to terminal strip AMX3 A1 TS1. See Illustration 1112 and Table 111.
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AMX4+ SERVICE
ILLUSTRATION 1112
COLUMN TERMINAL STRIP AMX3 A1 TS1
TERMINAL #1
VERTICAL COLUMN
BRAKE CABLE
WIRE CABLES
PER CHART
COLUMN
TERMINAL BOX
TERMINAL #16
GND STUD
HORIZONTAL ARM BRAKE

AMX3 A2 J1 COLLIMATOR
AMX3 A4
XRAY TUBE XRAY CONTROL

AMX3 A3 TS1 AMX1 A2 TS3
TABLE 111
AMX3 A1 TS1 CONNECTIONS
FROM TO
Terminal AMX1 A2
No. Signal Name TS3 Color Color Terminal
1 ROTOR PHASE2 3 BLK BLK AMX3 A3 TS1-5 XRAY TUBE
2 ROTOR COMN 4 WHT WHT AMX3 A3 TS1-3 X-RAY TUBE
3 ROTOR PHASE 1 5 GRN GRN AMX3 A3 TS1-4 X-RAY TUBE
4 X-RAY PRES SW 6 WHT/ORN BLU AMX3 A3 TS1-1 X-RAY TUBE
5 X-RAY PRES SW RTN 7 GRY RED AMX3 A3 TS1-2 X-RAY TUBE
6 FIELD LIGHT SW 8 WHT/BRN WHT AMX3 A4 COLLIMATOR
7 FIELD LIGHT SW RTN 9 WHT/RED YEL AMX3 A4 COLLIMATOR
8 +12VDC LOCKS 10 WHT/BLK RED AMX3 BRK2 COLUMN LOCK
9 JUMPER FROM 8 RED AMX3 A2 J1 TUBE ARM LOCK
10 BATT 11 VIO BLK AMX3 BRK2 COLUMN LOCK RTN
11 JUMPER FROM 10 BLK AMX3 A2 J1 TUBE ARM LOCK RTN
12 PWR GND 12 YEL ORN AMX3 A4 COLLIMATOR
13 +24VDC 13 BLU GRN AMX3 A4 COLLIMATOR
14 FIELD LIGHT 14 BRN RED/BLK AMX3 A4 COLLIMATOR
15 FIELD LIGHT RTN 15 ORN BRN/BLU AMX3 A4 COLLIMATOR
16 NOT USED
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Terminal AMX1 A2
No. Signal Name TS3 Color Color Terminal
BASE GND GRN/YEL GRN/YEL AMX3 A2 J1 TUBE ARM GND

GND STUD
STUD
GRN/YEL AMX3 A4 COLLIMATOR GND
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11-3-4 Stator Cable
1. The stator cable starts at the tube, passes under the cathode cable and joins the anode cable just
before clamp L. There is a large loop of cable before reaching clamp point L. The cables are
tyrapped on each side of clamp point L as shown in Illustration 1113.
ILLUSTRATION 1113
STATOR CABLE ROUTE TO FIRST TYRAP
CATHODE
ANODE
STATOR CABLE CATHODE
CLAMP POINT L
COLLIMATOR CABLE
2. The stator cable follows the anode cable from clamp point L to strap point M with two tyraps in
between. See Illustration 1114.
ILLUSTRATION 1114
STATOR CABLE ROUTE ON ANODE CABLE
STRAP POINT G CLAMP POINT H STRAP POINT M
3. Continue routing and ty-rapping the collimator cable along the anode cable to strap point G. See
Illustration 1115.
ILLUSTRATION 1115
ANODE AND STATOR CABLES
ANODE
CABLE
STATOR
4. The horizontal arm brake cable is also picked up and retained until strap point G. See
Illustration 1114.
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5. There is a large loop after strap point G before the cable enters the bottom of the vertical column
assembly terminal box and is connected to the terminal strip AMX# A1 TS1. See Illustration 1112
and Table 111.
11-3-5 Horizontal Arm Brake Cable
1. The horizontal arm brake cable exits the left side of the horizontal arm outer tube and is tyrapped
to the bottom of the anode cable just below clamp point H. See Illustration 1116.
ILLUSTRATION 1116
HORIZONTAL ARM BRAKE ROUTING
CLAMP POINT H
STRAP POINT G STRAP POINT M
2. The cable continues from near clamp point H and is tyrapped to the anode and stator cables at
the locations shown in Illustration 1116 until reaching strap point G.
3. There is a large loop after strap point G before the cable enters the bottom of the vertical column
assembly terminal box and is connected to the terminal strip AMX3 A1 TS1. See Illustration 1112
and Table 111.
11-3-6 Control Cable

The control cable exits the bottom of the terminal box on the rear of the vertical column assembly, passes
beneath the anode cable and connects directly into the unit just below the anode and cathode cables.
The cable is loosely draped to accommodate arm and column movements. See Illustration 1117.
102
AMX4+ SERVICE
ILLUSTRATION 1117
CONTROL CABLE ROUTING
CLAMP POINT D
STRAP POINT N STRAP POINT C
CLAMP POINT A
11-3-7 Vertical Column Brake Cable

1. The vertical column brake cable exits the side of the vertical column assembly and is routed to a
channel on the rear of the column. See Illustration 1118.
ILLUSTRATION 1118
UPPER BRAKE CABLE ROUTE ON COLUMN
VERTICAL COLUMN
BRAKE CABLE IS
INSIDE CHANNEL
2. The brake cable enters the channel at the top of the vertical column assembly and continues down
into the top of the terminal box and is connected to the terminal strip AMX3 A1 TS1. See
Illustration 1112 and Table 111.
103
AMX4+ SERVICE
SECTION 12 HAND SWITCH CLEANING & DISINFECTING INSTRUCTIONS

SAFETY PRECAUTIONS Before you begin:
Disconnect the hand switch cord from the body of the hand switch before performing the
maintenance / cleaning procedures
Never use solvents or flammable solutions to clean the hand switch
Never use dripping cloth (or) immerse hand switch in water or cleaning solutions
INSTRUCTION: Use a cloth moistened in warm soapy water (use mild soap) to clean the hand switch.
APPROVED CLEANERS:
The cleaners listed below are approved to clean the hand switch:
Bleach 50 % mix with water (58% household Bleach)
Glutaraldehyde <5%
Polyethylene Glycol <20% (tested as Cidex Plus 28)
Isopropyl Alcohol 70% concentration
Hydrogen Peroxide 1540% concentration
CAUTION: Never use cleaners or solvents of any kind if you are uncertain of the nature of the cleaning
agent. The hand switch should be cleaned using EPA cleared and EPA registered highlevel disinfecting
agents.
SECTION 13 PERIODIC MAINTENANCE PROCEDURE FOR HAND SWITCH

Disconnect the cord from the body of the hand switch before performing the maintenance procedures.
Visual check:
Inspect the cord for nicks, cuts or severe pinching of the cord sheath and inspect the cord for
exposed wires at the RJ 11 connector due to sheath damage. If any of these conditions are
observed, replace the cord.
Inspect the hand switch for accumulation of dirt, contrast material, damage to the plastic housing or
loosening in the plastic housing.
Functional check:
Repeatedly press the hand switch buttons (Exposure/Prepare button and Collimator button) to check
that the switch moves smoothly from inactive to active positions.
Replace the hand switch if the buttons motion is not smooth or buttons getting stuck.
NOTE: The hand switch MUST be replaced at least once in every 3 years.
104
AMX4+ SERVICE
SECTION 14 SERVICING THE SAFETY CONTACTOR ON THE XRAY

CONTROL MODULE
The replacement part for the safety contactor will come preassembled in the kit 5421992 with the copper
straps installed in the correct orientation.
Warning: It is essential to safety that the location of the copper straps on

the contactor not be changed!
Warning: It is essential to safety that the leads for the contactor be

connected as shown in the picture below!
If either of the above warnings is not followed, there is an increased risk of shorting the batteries across
the contactor resulting in a fire.
ILLUSTRATION 1119
SAFETY CONTACTOR CONNECTIONS
105
GE Healthcare
GE Healthcare: Telex 3797371

P.O. Box 414, Milwaukee, Wisconsin 53201 U.S.A.
(Asia, Pacific, Latin America, North America)
GE Healthcare Europe: Telex 698626
283, rue de la Minire, B.P. 34, 78533 Buc Cedex
France

Amx 4

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AMX4+ Service (Model 2169360, 2236420 &

THIS PAGE INTENTIONALLY LEFT BLANK.

IMPORTANT! . . . X-RAY PROTECTION

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT

Call 18005483366 and use option 8.

LITHIUM BATTERY CAUTIONARY STATEMENTS

Il y a danger dexplosion sil y a replacement incorrect de la batterie.

TECHNICAL MANUAL UPDATES

REV DATE REASON FOR CHANGE

A Nov. 6 1996 Initial Draft.

18 14DEC2011 Added Section 12 regarding safety contactor replacement. Refer to CAPA

LIST OF EFFECTIVE PAGES

PAGE REVISION PAGE REVISION PAGE REVISION

SECTION 1 LOCKOUT TAGOUT (LOTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 2 SERVICING THE COLLIMATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 3 SERVICING THE XRAY TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 4 SERVICING THE HORIZONTAL ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SECTION 5 SERVICING THE VERTICAL COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5-4-6 Remove Upper Pulley, Bearings and Brake (Alternate) . . . . . . . . . . . . . . . . . . . . . . 43

SECTION 7 SERVICING THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

SECTION 8 SERVICING THE BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8-1-6 Bumper Bearings Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

SECTION 9 SERVICING THE DRIVE HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 86

SECTION 10 SERVICING THE HIGH VOLTAGE TRANSFORMER . . . . . . . . . . . . . . . . 90

SECTION 11 SERVICING THE POWER CORD, REEL ASSEMBLY, CABLE ROUTING 92

SECTION 12 HAND SWITCH CLEANING & DISINFECTING INSTRUCTIONS . . . . . . 104

SECTION 13 PERIODIC MAINTENANCE PROCEDURE FOR HAND SWITCH . . . . . 104

SECTION 14 SERVICING SAFETY CONTACTOR ON THE XRAY CONTROL MODULE 105

THIS PAGE INTENTIONALLY LEFT BLANK.

Tools and Materials

Removal and Installation Procedure Index

THIS PAGE INTENTIONALLY LEFT BLANK.

SECTION 1 LOCKOUT TAGOUT (LOTO)

LOTO Procedure for Electrical Power

Name of Equipment: AMX 4+

SECTION 2 SERVICING THE COLLIMATOR

2-1 Collimator Removal

SOCKET HEAD BRAKE

2-2 Collimator Interface and Port Plates Check

1. Close collimator blades.

6. Remove collimator from interface plate. See Illustration 23.

2-3 Collimator Installation

For systems manufactured On or After June 10th, 2006 there is an

2-4 Tape Measure Replacement

2-5 Field Lamp Replacement

2-6 Light Field Adjustment

2-6-1 Adjustment Method 1

2-6-2 Adjustment Method 2

7. Open collimator blades.

2-7 Crosshair Window Adjustment

2-8 Field Light Switch Replacement

1. Place horizontal arm in lock position.

2-9 Field Size Pointer Replacement

POTENTIAL EXISTS FOR EXPOSURE TO IONIZING RADIATION. USE A

2-10 Front Panel Replacement (Medys collimator)

2-11 Brake Switch Replacement

1. Place horizontal arm in lock position.

(2) PHILLIPS SCREWS

SECTION 3 SERVICING THE XRAY TUBE

3-1 XRay Tube Removal

BUTTON HEAD SCREW

TUBE FRONT COVER